MMA MIG/MAG TIG Welding Equipment and Plasma Cutting Units 2010 EDITION

Transcription

1 MMA MIG/MAG TIG Welding Equipment and Plasma Cutting Units 2010 EDITION

2 Welding and cutting Strength through cooperation For over 100 years now ESAB has been one of the leading and most innovative companies in welding and cutting technology. We are continuously working on the optimization and development of welding and cutting processes so that our customers and partners can profit from technical progress. We do of course pay great attention to the quality of our products, which are manufactured and sold worldwide. The experience of our staff, our service and our technical support are available to our partners worldwide. A wide network of branches, area representatives and trading partners allow use to be close to our customers - worldwide. 2

3 technology Milano ESAB Saldatura SpA ESAB MEDITERRANEAN REGION ITALY -CYPRUS EGYPT GREECE ISRAEL LIBYA MALTA SUDAN - TURKEY 3

4 Contents MMA manual electrode welding machines Caddy Arc 151i 8-9 Caddy Arc 201i 8-9 Caddy Arc 251i 8-9 Origo Arc Origo Arc Origo Arc Origo Arc 410c Origo Arc 450c Origo Arc 810c Origo Arc 4001i KHM KHM KHM KHM KHM MIG/MAG welding machines Caddy Mig C160i Caddy Mig C200i Origo Mig C Origo Mig C Origo Mig C Origo Mig C Origo Mig C Origo Mig C Origo Mig C MXL torches 23 Origo Mig C280 PRO Origo Mig C340 PRO Origo Mig C420 PRO Origo Mig C3000i Aristo Mig C3000i U Origo Mig L Origo Mig L Origo Mig Origo Mig Origo Mig Origo Mig 3001i Origo Mig 4001i Origo Mig 402c Origo Mig 502c Origo Mig 652c Aristo U Origo Mig 4002c Origo Mig 5002c Origo Mig 6502c Aristo Mig 3001i Aristo Mig 4001i Aristo Mig U4001i Aristo Mig 5001i Aristo Mig U5001i

5 Components and accessories PSF-series MIG/MAG torches 52 MXH-series MIG/MAG torches 53 Consumables PSF and MXH MIG/MAG wire feeders Consumables wire feeders Origo Feed Airmatic and PKB 60 Accessories 61 Plasma cutting units Origo Cut 36i PowerCut PowerCut PowerCut Plasma torches ESP ESP 150 Deuce Pack Remote controller, digital Remote controller, analog Trolley Robot Packages Retrofit I/O for ABB and Motoman 70 Robot package for Fieldbus system 71 Aristo W82 Integrated TIG welding machines Caddy Tig 1500i Caddy Tig 2200i Origo Tig 3001i Aristo Tig 4001i Caddy Tig 2200i AC/DC Origo Tig 3001i AC/DC Origo Tig 4300i AC/DC TXH torches

6 Welding and cutting Manual Metal Arc Welding Manual metal arc welding is often called manual electric welding, stick or MMA welding. It is the oldest and most versatile form of arc welding. The electric arc is set up between a coated welding electrode and the work piece. The metallic core of the coated welding electrode melts in the arc and becomes the molten weld pool drop by drop. A portion of the coating stabilises the arc and provides the required gas protection. The rest of the coating forms a slag that protects the weld pool and the cooling seam from the atmosphere. This slag must be removed after each welding pass. There are hundreds of different types of electrodes. The strength and toughness of the weld seam can be determined very precisely by their alloying elements. MMA welding is mostly used on steel based materials. Despite its comparatively low deposition rates the process has unbeatable advantages when welding outdoors and in hard to reach places. 6

7 technology ArcPlus II No more spatter with ArcPlus ArcPlus allows welding without spattering even with diffi cult electrodes. The restriking of the arc has been greatly improved, especially with basic electrodes. Through ArcPlus II the welding current that is required for a stable process is also less than that required by conventional units LiveTig TIG welding with manual metal arc or MAG units often fails due to the arc striking method. LiveTig provides a reliable striking procedure for welding units, which is gentle on the electrodes. 7

8 Caddy Arc 151i and 201i MMA welding Mobile solutions for professional welding Developed for durability The Caddy s are equipped with large OKC 50 welding current connections to withstand heavy loads. Due to the compact design and a polymer casing that is impervious to impacts, these devices are light and easy to transport. The large cooling unit and the carefully thought out design ensure a long working life and allow use even under rough working conditions. The new ArcPlus II controller further optimises the welding properties and ensures that there is less spattering and better restriking of the arc. The Caddy has been designed in such a way that all the main components in the machine are kept clean and free of dust. Caddy complies with the requirements of insulation type IP 23 and is thus suitable for use outdoors. The long-lived construction and the excellent welding properties of the machines ensure reliable use on a day to day basis. Power Factor Correction - PFC. Caddy Arc is equipped with automated power factor correction (PFC), which minimizes disturbing feedback effects in the mains supply network. Furthermore, the devices are less sensitive to fl uctuations in the mains power supply and thus allow operation from generators. With the environment in mind Active power factor connection Efficient energy utilisation Harmonics EN RoHS 2002/95/E Professional welding applications Four controllers to choose from Large action radius through the ability to use mains intermediate cables of Ø 2.5 mm2 and up to 100 m in lengths without power losses, also improved compatibility with generators through PFC - Power Factor Correction Type of insulation IP 23 for work outdoors Polymer housing that is impervious to impacts Thermal overload protection For installation and production For repair and maintenance Controller A31 For Caddy Arc 151i Single button operation TIG (scratch start) Hot Start (preset) Arc Force (preset) Controller A33 For Caddy Arc 151i and 201i Caddy Arc 201i: safe processing by 4.0 mm electrodes through PFC - Power Factor Correction TIG with LiveTig striking Hot Start (adjustable) Arc Force (adjustable) ArcPlus II controller Digital display Drop welding Remotely controllable Parameter storage (2x) 8

9 Caddy Arc 251i Caddy Caddy Caddy Technical data Arc 151i Arc 201i Arc 251i Mains supply, V / ph 230 / / / 3 Fuse, slow, A Setting range MMA (A31), A Setting range MMA (A33), A Setting range MMA (A32/A34), A Setting range TIG (A33), A Setting range TIG, A Open circuit voltage (A31), V Open circuit voltage (A33), V Open circuit voltage, V Power factor 0,99 0,99 0,94 Efficiency, % Dimensions, LxWxH, mm 418 x 188 x 208 Weight, kg 7,9 8,3 10,5 Enclosure class IP 23 Application class S Controller A32 For Caddy Arc 251i TIG with LiveTig striking Hot Start (adjustable, background menu) Arc Force (adjustable, background menu) ArcPlus II controller Digital display Drop welding Remote controllable Maximum output at 40 C, MMA 25% duty cycle, A % duty cycle, A % duty cycle, A % duty cycle, A Maximum output at 40 C, TIG 25% duty cycle, A % duty cycle, A % duty cycle, A % duty cycle, A Trolleys page 66 Controller A34 For Caddy Arc 251i Selection of electrode type Basic - rutile - cellulose TIG with LiveTig striking Hot Start (adjustable) Arc Force (adjustable) ArcPlus II controller Digital display Drop welding Remote controllable Parameter storage (2x) Ordering information Caddy Arc 151i, A Caddy Arc 151i, A31 ( pallet with 9 pieces ) Caddy Arc 151i, A31 ( pallet with 18 pieces ) Caddy Arc 151i, A Caddy Arc 201i, A Caddy Arc 251i, A Caddy Arc 251i, A Accessories Caddy Arc Shoulder strap Two-wheels trolley (for 5-10 liters gas bottle) TIG torch TXH 150V, 4m TTIG torch TXH 150V, 8m TIG torch TXH 200V, 4m TIG torch TXH 200V, 8m Carrying strap Remote controller page 64 Delivery includes: 3 m mains cable with plug, 3 m electrode holder cable, 3 m work piece cable 9

10 The classic Ever since the founding of ESAB in 1904 as Elektro Svejsning Aktie Bolaget in Göteborg the requests and wishes of our customers have always been the centre of attention for us. At the beginning rod electrodes were an invention with dramatic results. They revolutionised the production of ships and boilers, for example. Up until today they are simply indispensable in all forms of production using welding. In parallel with the development of modern fi ller metals ESAB has developed welding units that are perfectly matched for just about any process. Today, in addition to reliable inverter units such as the Caddy or Aristo there are still robust classics in the range as well: Origo Arc 250, 300 and 400. They fi nd application in work under the toughest conditions such as on construction sites, in wet conditions, and everywhere where power and reliability are required together with low investment costs. 10

11 Origo Arc 250, 300 and 400 Movable core welding rectifi ers Low investment costs No electronics - low maintenance costs Multi-voltage versions available Stable direct current for almost any material Reliable even under the toughest working conditions Type of insulation IP 23 - for work outdoors Origo Origo Origo Technical data Arc 250 Arc 300 Arc 400 Mains supply, V / ph 400 / / / 3 Fuse, slow, A Setting range MMA, A Open circuit voltage, V Dimensions, LxWxH, mm 510 x 544 x x 544 x x 560 x 770 Weight, kg Enclosure class IP 23 IP 23 IP 23 Application class S S S Maximum output at 40 C, MMA 40% duty cycle, A % duty cycle, A Ordering information Origo Arc Origo Arc Origo Arc Ordering information, multi-voltage versions Origo Arc 250 (230, 400, 500, 550 V 3ph) Origo Arc 300 (230, 400, 500, 550 V 3ph) Origo Arc 400 (230, 400, 500, 550 V 3ph) Delivery includes: Wheels, handles, mains cable 3 m without plug. 11

12 Origo Arc 410c, 650c and 810c High-power DC rectifiers In the Origo Arc C range the symbiosis of the most modern controller technology and robust basic technology has found a perfect match. Stability and durability characterize these modern construction site units. The welder benefi ts from Hot Start for optimal striking of the electrode or from Arc Force for perfect regulation of the process in all situations. Anti Stick prevents the electrodes from sticking at the end of the weld. On large construction sites, in shipyards or when laying pipelines, many already put their trust in the legendary reliability of the Origo Arc welding units. Remote controller N02 The remote controller N02, controls the current through the welding current circuit, without a separate control cable. Set the desired current, place the remote controller on the work piece, press the electrode against the measuring point and wait a moment - all done! Extremely well suited for cellulose electrode Superlative welding characteristics - optimal quality Large setting range - versatile in use Mains voltage compensation - constant welding parameters and stable control Stepless current setting - can be controlled remotely and exact setting options Hot Start, Arc Force and Anti Stick Optimally suited for gouging Suitable for special mains voltages Offshore versions for the toughest applications outdoors Stationary versions with runners instead of wheels MIG/MAG welding with Mobile Feed, page 57 Technical data Origo Arc 410c Mains supply, V / ph 230 / / 500 / 3 Fuse, slow, A 63 / 25 / 20 Setting range MMA, A Open circuit voltage, V Dimensions, LxWxH, mm 1310 x 800 x 780 Weight, kg 157 Enclosure class IP 23 Application class S Maximum output at 40 C, MMA 35% duty cycle, A 400 / 36 60% duty cycle, A 310 / % duty cycle, A 240 / 30 12

13 Controller A11 Selection of the weld procedure, welding electrode, gouging or TIG welding with contact striking Hot Start (adjustable) Arc Force (adjustable) Remote controllable N02 Remote controller Ordering information Origo Arc 410c, A Origo Arc 410c, A Origo Arc 410c, A12 Offshore Origo Arc 410c, A12 Stationary Origo Arc 650c, A Origo Arc 650c, A12 Offshore Origo Arc 650c, A12 Stationary Origo Arc 810c, A12 Offshore Accessories Origo Arc 410c Controller A12 Selection of the welding procedure, welding electrode, gouging or TIG welding with contact striking Digital display Hot Start (adjustable) Arc Force (adjustable) Suitable for cableless remote controller N02 Remote controllable Mains cable 4x4mmq, 5m CEE plug 400V/32A Welding cable, complete, 5m, 70mmq Return cable, complete, 5m, 70mmq Accessories Origo Arc 650c and 810c Mains cable 4x10mmq, lungh. 5m CEE Plug 400V/63A Welding cable, complete, 5m, 95mmq Return cable, complete, 5m, 95mmq Remote controller N02 wireless remote controller Origo Arc 650c Origo Arc 810c 230 / / 500 / / / 500 / 3 80 / 50 / / 63 / x 800 x x 800 x IP 23 IP 23 S S Remote controller, page / / / / / / 40 Gouging torch: see ESAB accessories catalogue 13

14 Origo Arc 4001i Optimum welding with MMA electrodes High-performance inverters The Origo Arc 4001i is the ideal partner for manual metal arc welding in your operation or on the construction site. A powerful device for welding for production, repair or servicing. The ESAB Arc Plus II controller ensures superlative welding properties and perfect restriking when using basic MMA electrodes. With the Origo Arc 4001i you can work with electrodes of up to 6 mm in diameter without any problems, for gouging you can use carbon electrodes up to a diameter of 8 mm. You can choose between two control units: Origo A22 with genuine one-button operation to set the welding current. Origo A24 with extended functions for MMA electrode and TIG welding Optionally, MIG/MAG welding in conjunction with the new ESAB Mobile Feed 200/300 wire feed devices is possible. Ideal in conjunction with the Origo Arc A24 controller which also supports a constant voltage curve (CV mode see page 57). Superlative welding properties - High utility and high quality Inverters based on IGBT technology - High performance and reliability Housing made of galvanised steel - robust and able to withstand hard use Internal dust fi lter - reduces possible failures due to dust particle ingress TIG welding with ESAB LiveTig striking Insulation type IP 23 - for work outdoors Can be controlled remotely, digital display Integrated handles Technical data Origo Arc 4001i Mains supply, V / ph 400 / 3 Fuse, slow, A 25 Setting range, A Open circuit voltage, V 91 Open circuit power, W 60 Power factor 0,89 Efficiency at max power, % 85 Dimensions, LxWxH, mm 627 x 248 x 420 Weight, kg 40 Enclosure class IP 23 Application class S Maximum output at 40 C 35% duty cycle, A 400 / 36 60% duty cycle, A 320 / % duty cycle, A 250 / 30 14

15 Controller A22 Genuine one-button operation MMA welding and TIG with LiveTig striking Digital display Adjustable Hot Start and Arc Force functions, Setting of TIG minimum current, and drop welding with a background menu Origo Arc 4001i, A24 Complete package Ordering information Origo Arc 4001i, A Origo Arc 4001i, A Two wheels trolley Welding cable, complete, 5m Return cable, complete, 5m Package Origo Arc 4001, A24, with 2 wheels trolley, 5m welding and return cables Controller A24 Selection of electrode type, basic - rutile - cellulose MMA welding and TIG with LiveTig striking Hot Start and Arc Force can be set Carbon arc gouging Two storage slots Digital display Drop welding and setting of TIG minimum current through a background menu Optional MIG/MAG welding with ESAB Mobile Feed Accessories Protection frame Bracket for Mobile Feed on trolley TIG torches, page 86 Gouging torch: see ESAB accessories catalogue Delivery includes: 5 m mains cable and CEE plug Remote controller, page 64 15

16 KHM 190HS/YS KHM 351YS KHM 190HS Engine driven welders These units are extremely robust machines suited for all working environments. The range covers every application need for the MMA and TIG processes. The multiprocess series (see front page) are also suited for the MIG/MAG welding process. All machines can also be used as AC power generators, and are equipped with auxiliary EEC sockets for single-phase (230V) and three-phase (400 V) outputs. The KHM 190HS is powered by a petrol engine with pull start, while all other machines have diesel engines with electrical start and battery. All machines are supplied in stationary confi guration, and a two-wheel site tow is available as optional. KHM 351YS Technical data KHM 190 HS KHM 190 YS KHM 351 YS Setting range, A Open circuit voltage, V AC power generation, single phase, V/kVA/Hz 230/5/ /5/ /7/50 AC power generation, three phase, V/kVA/Hz 400/6/50 400/6/50 400/12/50 Engine type Honda GX390 Yanmar L100AE Yanmar 3TNV76 Fuel type Petrol Diesel Diesel Start Pull Electric Electric Sound level, db(a)lwa 73/98 73/100 72/97 Power, kw/rpm 8,4/3000 6,5/ ,5/3000 Dimensions, LxWxH, mm 910x530x x540x x720x1100 Weight, kg Maximum output 35% duty cycle, A % duty cycle, A % duty cycle, A Ordering information KHM 190 HS 50Hz KHM 190 HS 60Hz KHM 190 YS 50Hz KHM 190 YS 60Hz KHM 351 YS KHM 351 YS with spark arrestor KHM 351 YS with polarity change KHM 351 YS with spark arrestor and polarity change Accessories Two-wheel site tow Two-wheel trolley for KHM 190 HS Two-wheel trolley for KHM 190 YS Two-wheel site tow for KHM 351 YS Earth spike Kit V/A for KHM 351 YS Remote control PHG1B (KHM 351) Remote control PHG1B-PL (KHM 351 with pol.change)

17 KHM 405YS KHM 525PS KHM 595PS KHM 595 KHM 405 Multiprocess engine driven welders WIRE FEEDER Orrigo TM Feed M13 The KHM series of multiprocess engine driven welders, CC/CV version (Constant Current / Constant Voltage), can use the MMA and TIG welding processes and also have the ability to weld with the MIG/MAG process, connected to a wire feeder. All machines can also be used as AC power generators, and are equipped with auxiliary EEC sockets for single-phase (230V) and three-phase (400 V) outputs. All machines are supplied in stationary confi guration, and a two-wheel site tow is available as optional Technical data KHM 405 YS KHM 525 PS KHM 595 PS Setting range, A Open circuit voltage, V AC power generation, single phase, V/kVA/Hz 230/7/50 230/12/50 230/15/50 AC power generation, three phase, V/kVA/Hz 400/12/50 400/16/50 400/30/50 Engine type Yanmar 3TNV76 Perkins 404C-22G Perkins 1103C-33G3 Fuel type Diesel Diesel Diesel Start Electric Electric Electric Sound level, db(a)lwa 72/97 71/96 71/96 Power, kw/rpm 16,5/ ,3/ ,4/1500 Dimensions, LxWxH, mm 1610x720x x980x x850x1130 Weight, kg Maximum output 35% duty cycle, A % duty cycle, A % duty cycle, A Ordering information KHM 405 YS-CC/CV KHM 405 YS-CC/CV with spark arrestor KHM 405 YS-CC/CV with polarity change KHM 405 YS-CC/CVwith spark arrestor and polarity change KHM 525 YS-CC/CV KHM 525 YS-CC/CV with spark arrestor KHM 525 YS-CC/CV with polarity change KHM 525 YS-CC/CV with spark arrestor and polarity change KHM 595 YS-CC/CV KHM 595 YS-CC/CV with spark arrestor KHM 595 YS-CC/CV with polarity change KHM 595 YS-CC/CV with spark arrestor and polarity change Accessories Two-wheel site tow for KHM 405 YS Two-wheel site tow for KHM 525 PS Two-wheel site tow for KHM 595 PS Earth spike Kit V/A for KHM 595 PS Remote control PHG1B Remote control PHG1B-PL (with pol.change) Connection kit for Origo Feed M Wire feeder Origo Feed 304/484 M13 Origo Feed 304 M Origo Feed 304 M13 V/A Origo Feed 484 M Origo Feed 484 M13 V/A

18 Welding and cutting MIG/MAG welding MIG/MAG welding is one of the gas-shielded metal arc welding processes. The arc burns between a wire electrode that is fed continuously and melts, and the work piece. The arc and the weld pool are protected by an active or inert gas. The process can be used with most materials and there is a wide range of fi ller metals. Compared to manual arc welding, MIG/MAG welding is markedly more productive. There is no need to change electrodes frequently and the net quantity produced is signifi cantly greater, since no residues are left over. For every kilogram of rod electrodes used, only around 65 % actually goes into the welded material. With wire electrodes this value is already around 85-90%. MIG/MAG welding is a very versatile process that allows high deposition rates to be attained in all positions. It is employed in almost all areas involving the welding of unalloyed and low-alloy steels, high-alloy steels, nickel-based materials and aluminium. MIG/MAG pulse welding is frequently used on high-alloy steels and aluminium. Cored wires are increasingly used, which have a whole series of advantages in addition to a further increase in productivity. 18

19 technology QSet The arc has been reinvented! This unique, intelligent system is so fl exible: whether it involves construction steel under CO2, under mixed gas, with stainless steel or aluminium, whether you weld with self-protecting cored wire without protective gas or cored wire with protective gas or carry out GMA brazing. Perfect - QSet recognizes the wire/gas combination being used and sets the optimum parameters for a perfect short arc, also beyond the normal short arc range. Lightning-fast regulation ensures that the welding can nearly always be done without spattering. The disadvantages of the transitional arc are avoided. TrueArcVoltage Exact compliance with the selected parameters is especially important for the reliable reproducibility of welding results. ESAB units with True Arc Voltage measure the values directly at the welding location and not, as is usual, in the machine. You still have the process fi rmly under control even when using various cable lengths or torches. SuperPulse With SuperPulse various types of arc can be superimposed in a process: the advantages of pulse-welding combined with those of the short arc, the spray arc or of a pulse with another frequency. In this way the welding speed, application of heat, weld penetration behaviour and deposition rate are balanced optimally. Cold arc, deep weld penetration, perfect fusion - everything under control. 19

20 Caddy Mig C160i and C200i Experience a new level of mobility Compact. light and powerful. The new Caddy Mig C160i/ C200i welding inverter is a perfect companion for your travels. Sling the carrying strap over your shoulder and go on to the next job. This go-anywhere welding unit offers industrial welding capacity even at the remotest locations. Whether you choose the Caddy Mig C160i or the intelligent C200i, your new partner will exceed your expectations. Commercial and professional welders alike are offered industrial welding capacity here. From light metal structures, general repairs and car repairs, maintenance and installation work to repairs in agricultural situations, and industrial work, tack-welding - whether in the workshop or on site. Robust, effi cient, reliable and user-friendly. The single-phase 230 volt unit has the usual grounded plug and can be used with generators. The best of all: the simplest possible operation. Set the thickness of the metal sheet and start welding. A colder or hotter weld pool can be set with a button. Or even easier still with the Caddy Mig C200i - with QSet More power than ever before The energy-effi cient PFC module (Power Factor Correction) smoothes out the current for effective operation. The result is 30 % more welding capacity is available for the same fuse rating. Caddy Mig Setting through sheet thickness preselection Fine adjustment of the amount of heat put in Weight under 12 kg (incl. torch, work piece cable and main cable) 230 Volt / 50 Hz Generator-compatible For coil diameter 200 mm Quality torch MXL 180 Tool holder Roller holder for torch and cable Simple polarity change for self-protecting cored wires QSet Intelligent and self-learning- for the perfect short arc, for all material and gas combinations. You only have to choose the material and the thickness of the metal sheet, the rest is done for you by the Caddy Mig C200i. The lightning-fast regulation ensures that you get consistent results. Also if there are changes in the free wire end, for example, in confi ned spaces. With the environment in mind Active power factor connection Efficient energy utilisation Harmonics EN RoHS 2002/95/E Caddy Mig C160i Optimized for construction steel, metal sheet thicknesses from mm. Solid and cored wire, wire diameter 0.8 mm 20

21 Caddy Caddy Technical data Mig C160i Mig C200i Mains supply, V / ph 230 / 1 Fuse, slow, A 16 Auto-fuse (MCB) EN B, A Power requested from generator*, kva 5,5 6,5 Setting range, A Open circuit voltage, V 60 Open circuit power, W 15 Power factor 0,99 Efficiency at max power, % 82 Wire feed speed, m/min Dimensions, LxWxH, mm 449 x 198 x 347 Enclosure class IP23 Application class S * Generator with automatic voltage regulator Caddy Mig C200i Sheet metal thicknesses mm Wire diameter mm Construction steel & stainless steel Aluminium GMA brazing of galvanized metal sheets QSet Maximum output at 40 C 25% duty cycle, A % duty cycle, A % duty cycle, A Usable wire diameters, mm Mild steels 0,8 0,6-1,0 Stainless steels --- 0,6-1,0 Cored wires 0,8 0,8 Aluminium --- 1,0 Brazing CuSi wires --- 0,8-1,0 Welding wires in 200 mm spools Caddy Mig C160i/C200i Mild steels: Solid wire OK Autrod 12.51, Ø 0,8mm Cored wire Coreshield 15, Ø 0,8mm Ordering information Caddy Mig C160i Caddy Mig C200i Two-wheels trolley Caddy Mig C200i Stainless steels: Aluminium: OK Autrod 316LSi, Ø 0,8mm OK Autrod 308LSi, Ø 1,0mm, 18Cr 8Ni steels OK Autrod 5183, Ø 1,0 mm Ordering information for ½ pallet = 6 units Caddy Mig C160i Caddy Mig C200i GMA brazing: OK Autrod 19.30, Ø 1,0 mm Ordering information for wires in 200 mm spools OK Autrod 12.51, Ø 0,8/5,0 kg Coreshield 15, Ø 0,8/4,5 kg 35UE OK Autrod 19.30, Ø 1,0/5,0 kg OK Autrod 308LSi, Ø 0,8/5,0 kg OK Autrod 316LSi, Ø 0,8/5,0 kg OK Autrod 5183, Ø 1,0/2,0 kg Delivery includes Welding torch with 3m cable, mains cable 3m with plug, protective gas hose 4,5m with clamp and quick connector, earth cable complete, carrying strap, consumables for 0.8 mm wire and instructions for use. 1 kg welding wire OK Autrod 12.51, 0.8 mm 21

22 Origo Mig/Mag C 141, 151, 170, 171, 200, 201, 250 Compact units for hobby and commercial use Also suitable for the welding of aluminium and GMA brazing of galvanized metal sheets Power Smoothing Device - excellent welding properties for single-phase units Simple polarity changing - allows the use of solid wire and fi ller wire IIP 23 - allows use outdoors Simple setting of the welding parameters - child s play to operate MXL torches - stable and long-lived professional torch for compact units Origo Origo Origo Origo Origo Origo Origo Technical data Mig C141 Mig C151 Mig C170 Mag C171 Mig C200 Mag C201 Mig C250 Mains supply, V / ph 230 / / / / / / / 3 Fuse, slow, A Setting range, A Burn-back time, sec - - 0,02-0,25 0,02-0,25 0,02-0,25 0,02-0,25 0,02-0,25 Spot welding time, sec - - 0,2-2,5 0,2-2,5 0,2-2,5 0,2-2,5 0,2-2,5 Voltage steps Polarity change yes yes yes (optional) yes yes yes yes Dimensions, LxWxH, mm 650 x 300 x x 300 x x 420 x x 420 x x 420 x x 420 x x 420 x 730 Weight, kg 25 37,5 63, , Spool type, Ømm/kg 200 / / / / / / / 18 Enclosure class IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 Application class S S S S S S S Maximum output at 40 C 20% duty cycle, A % duty cycle, A % duty cycle, A % duty cycle, A Usable wire diameters, mm Mild and stainless steels 0,6-0,8 0,6-0,8 0,6-0,8 0,6-0,8 0,6-1,0 0,6-0,8 0,6-1,2 Cored wires 0,8 0,8 0,8 0,8 0,8-1,0 0,8 0,8-1,2 Aluminium 1,0 1,0 1,0 1,0 1,0 1,0 1,0-1,2 Brazing CuSi wires 0,8 0,8 0,8-1,0 0,8-1,0 0,8-1,0 0,8-1,0 0,8-1,0 Delivery includes Welding torch MXL MXL MXL MXL MXL MXL MXL Type/cable length 150V / 2,5 m 150V / 2,5 m 200 / 3,0 m 200 / 3,0 m 200 / 3,0 m 200 / 3,0 m 270 / 3,0 m Connection Direct Direct Euro Euro Euro Euro Euro Mains cable 3m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,6-0,8mm wire (0,8-1,0mm for C250) pre-assembled, safety chain for gas bottle and wheels (except C141) Ordering information Origo Mig C Origo Mig C Origo Mag C Origo Mig C170 3ph Origo Mag C Origo Mig C200 3ph Origo Mig C250 3ph Accessories Digital V/A instruments kit Transformer kit for CO2 preheater (42V 50/60 Hz) Wheels kit (for C141) Pressure reducer with flux-meter Polarity inversion kit (for Origo Mig C170)

23 MXL torches Technical data MXL 150V MXL 180 MXL 200 MXL 270 CO 2, A / duty cycle, % 150 / / / / 35 Ar/CO 2, A / duty cycle, % 150 / / / / 35 Wire diameters, mm 0,6-0,8 0,6-1,0 0,6-1,0 0,8-1,2 Ordering information torches and wear parts Torch with 2,5m cable Torch with 3,0m cable Torch with 4,0m cable Swan neck Gas nozzle standard Ø 12mm Gas nozzle standard Ø 15mm Gas nozzle straight Ø 16mm Gas nozzle straight Ø 18mm Gas nozzle conical Ø 9,5mm Gas nozzle conical Ø 11,5mm Contact tip Cu W 0,6 M Contact tip Cu W 0,8 M Contact tip Cu W 0,9 M Contact tip Cu W 1,0 M Contact tip Cu W 1,2 M Nozzle spring Tip adapter M Tip adapter M6 Alu Steel liner W0,6-W0,8-2,5m Steel liner W0,6-W0,8-3,0m Steel liner W0,6-W0,8-4,0m Steel liner W0,9-W1,2-3,0m Steel liner W0,9-W1,2-4,0m PTFE liner W0,6-W0,8-3,0m PTFE liner W0,6-W0,8-4,0m PTFE liner W0,9-W1,2-3,0m PTFE liner W0,9-W1,2-4,0m MXL 180 / Wear and spare parts for wire feeder at page 58 MXL Welding with aluminium wires Use appropriate feeding rolls and torches with 3m cable. 23

24 Origo Mig C series PRO Compact units for professional use Origo Mig C280 PRO Origo Mig C340 PRO Origo Mig C420w PRO Origo Origo Origo Technical data Mig C280 PRO Mig C280 PRO 4WD Mig C340 PRO Mains supply, V / ph 400 / / / 3 Fuse, slow, A Setting range, A Burn-back time, sec 0-0,25 0-0,25 0-0,5 Spot welding time, sec 0,2-2,5 0,2-2,5 - Voltage steps Polarity change yes yes yes Inductance outlets /4 stroke control - - yes Creep start - - yes Dimensions, LxWxH, mm 840 x 425 x x 425 x x 425 x 830 Weight, kg Spool type, Ømm/kg 300 / / / 18 Feed rolls Enclosure class IP 23 IP 23 IP 23 Application class S S S Maximum output at 40 C Max current, A at duty cycle % 280 / 30 % 280 / 30 % 340 / 30 % 60% duty cycle, A % duty cycle, A Usable wire diameters Mild and stainless steels 0,6-1,0 0,6-1,0 0,6-1,2 Cored wires 0,9-1,2 0,9-1,2 0,9-1,2 Aluminium 1,0-1,2 1,0-1,2 1,0-1,2 Delivery includes Welding torch PSF PSF PSF Type/cable length 250 / 3,0 m 250 / 4,5 m 305 / 3,0 m Connection Euro Euro Euro Mains cable 5m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,8-1,0mm wire (C280), 1,0-1,2mm (C ), safety chain for gas bottle and wheels. 24

25 Ordering information Very good welding properties - stable arc and very fi nely matched voltage steps Also suitable for the welding of aluminium and GMA brazing of galvanized metal sheets Galvanized metal housing with optional air fi lter designed for use under rough conditions Two or three choke connections - optimal arc dynamics 4-roll wire feed available - perfect wire conveying Professional ESAB PSF torches included Origo Mig C340 PRO and C420w PRO optionally with electric Push-Pull welding torch in 6 or 10 m length Simple polarity change - allows the use of solid wire and cored wire Origo Mig C420w PRO with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Origo Mig C340 PRO 4WD Origo Mig C420w PRO 400 / / ,5 0-0, yes yes 2 3 yes yes yes yes 840 x 425 x x 640 x / / IP 23 IP 23 S S Origo Mig C280 PRO Origo Mig C280 PRO 4WD Origo Mig C340 PRO Origo Mig C340 PRO 4WD Origo Mig C420w PRO Accessories Anti-dust filter C280-C340 (steel grid) Anti-dust filter C420w (steel grid) Digital V/A instruments kit C280-C Digital V/A instruments kit C420w Transformer kit for preheater Cable holder Water flow guard Pressure reducer with flux-meter Coonection kit MXH /Origo Mig C340 PRO Coonection kit MXH /Origo Mig C420w PRO Ordering information for special versions Multi-voltage types (230/ V, 50Hz, 230/ V, 60Hz, three-phase) Origo Mig C280 PRO Origo Mig C280 PRO 4WD Origo Mig C340 PRO Origo Mig C340 PRO 4WD Origo Mig C420 PRO, water cooling, 400V/50Hz, with torch PSF405, 4,5m Wear and spare parts for torches at pages / 30 % 420 / 50 % ,6-1,2 0,6-1,6 0,9-1,2 0,9-1,6 1,0-1,2 1,0-1,6 PSF PSF 305 / 4,5 m 410w / 4,5 m Euro Euro Wear and spare parts for wire feeders at pages

26 Mig C3000i Compact machines for professional use in general applications Inverters with fi rst-class welding properties Rod electrode welding up to 6.0 mm diameter TrueArcVoltage guarantees the exact welding voltage Electronically-regulated motor for constant wire feed 4-roll wire feed mechanism Excellent GMA brazing of galvanized sheets Cooler optional, with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Optionally with electric Push-Pull welding torch in 6 in 10 m length Can be controlled remotely, digital display IP 23 - allows use outdoors Controller MA23A QSet, self-learning parameter automation in short arc MIG/MAG and MMA electrode welding 2 / 4 cycle torch controller Gas test and tension-free wire feed Gas pre- and post-fl ow can be set Creep start and wire burn-back time can be set Spot-welding time can be set 3 storage slots, called up from the torch button Technical data Origo Mig C3000i Mains supply, V / ph 400 / 3 Fuse, slow, A 16 Setting range, A Current adjustment stepless Dimensions, LxWxH, mm 652 x 412 x 423 Weight, kg 40,5 Spool type, Ømm/kg 300 / 18 Feed rolls 4 rolls Enclosure class IP 23 Application class S Maximum output at 40 C 35% duty cycle, A % duty cycle, A % duty cycle, A 200 Usable wire diameters Mild and stainless steels 0,6-1,2 Cored wires 1,0-1,2 Aluminium 1,0-1,2 Delivery includes Mains cable 5m with plug, gas hose 2m with clamps and quick connector, earth cable complete, wear parts for 0,8-1,0mm wire. Origo Mig C3000i MA23A is supplied with PSF305 torch - 4,5m. 26

27 Ordering information Origo Mig C3000i MA23A (with QSet ) Aristo Mig C3000i U Two-wheels trolley Four-wheels trolley Cooling unit CoolMidi Welding torches PSF 305, L=3,0m, self-cooled PSF 305, L=4,5m, self-cooled PSF 410w, L=3,0m, water cooled PSF 410w, L=4,5m, water cooled Torches MXH, electric Push-pull, pages Package Controller U6 MIG/MAG pulse-type welding QSet Parameter automation Preprogrammed synergy lines 2 / 4 cycle torch controller End crater fi lling Creep start, Hot Start and wire burn-back time that can be set Gas pre- and post-fl ow can be set Gas test and tension-free wire feed Professional MMA electrode welding 10 storage slots Multi-lingual menu guidance Limit value assignment, password protection Origo Mig C3000i MA23A + torch PSF 305 4,5 mt.. + earth cable 4,5 mt. + two wheels trolley Accessories Connection kit for MXH torches, with remote control Connection kit for MXH torches, with start-stop control Pressure reducer with flux-meter Wear and spare parts for wire feeders at pages Remote controller at page 62 Trolley Origo Mig C3000i MA23A Package, complete

28 Origo Mig L305 and L405 Reliable and simple to use MIG/MAG units Origo Feed L302 2-roll feed Wire feed speed Wire burn-back time 2/4 cycle torch controller Origo Feed L304 Low investment costs Robust, step-controlled MIG/MAG units 10 or 40 voltage steps Choice of 2- or 4-rolls wire feed mechanism Intermediate cables up to 10 m Galvanized sheet steel housing 4-roll wire feed Wire feed speed Wire burn-back time Spot-welding Creep start No-current threading of the wire Gas test 2/4 cycle torch controller Origo Mig Origo Mig Technical data L305 L405/L405w Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range, A Voltage steps Inductance outlets 2 Dimensions, LxWxH, mm 782 x 425 x x 552 x 925 Weight, kg (without cooling unit) Weight, kg (with cooling unit) Enclosure class IP 23 Application class S Origo Origo Technical data Feed L302 Feed L304 Wire feed speed, m/min 1,5-22 Wire burn-back time, sec 0-0,7 Spot-welding time, sec - 0,2-5,0 2/4 cycle torch controller yes Creep start - yes No-current threading of the wire - yes Gas test - yes Dimensions, LxWxH, mm 569 x 259 x 355 Weight, kg 12,6 13,2 Spool type, Ø mm/kg 300 / 18 Feeding rolls 2 4 Enclosure class IP 23 Maximum output at 40 C Max current, A at duty cycle % 300 / / 50 60% duty cycle, A % duty cycle, A Usable wire diameters, mm Mild and stainless steels 0,6-1,2 0,6-1,6 Cored wires 0,8-1,2 0,8-1,6 Aluminium 1,0-1,2 1,0-1,6 28

29 Ordering information Power sources Origo Mig L Origo Mig L Origo Mig L405w water cooling Wire feeders Origo Feed L302, open Origo Feed L304, open Origo Feed L304w, open Connection cables Air/water connection cable - mt. 1, Connection cable, air - m Connection cable, air - m Connection cable, water - m Connection cable, water - m Suggested configurations Origo Mig L305 with Origo Feed L302 Origo Mig L Origo Feed L302, open Air/water connection cable - mt. 1, PSF 305, L=3,0m, self-cooled Origo Mig L405w with Origo Feed L304w water cooled Origo Mig L405w Origo Feed L304w, open Air/water connection cable - m. 1, PSF 410w, L=3,0m, water cooled Delivery includes Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable and 5m earth cable Welding torches PSF 305, L = 3,0 m, self-cooled PSF 305, L = 4,5 m, self-cooled PSF 405, L = 3,0 m, self-cooled PSF 405, L = 4,5 m, self-cooled PSF 410w, L = 3,0 m, water cooled PSF 410w, L = 4,5 m, water cooled Accessories Digital instruments kit for Origo Mig L Digital instruments kit for Origo MIg L Transformer kit for CO2 preheater (42V 50/60 Hz) Stabilizer (for counterbalance device - L305) Stabilizer (for counterbalance device - L405) Reinforcement for counterbalance device Pressure reducer with flux-meter Wheels kit for Origo Feed L302/ Strain relief for welding torch Lifting eye Quick connector for MarathonPac F Adapter for 5kg spool Counterbalance device Plastics spool cover Turning piece Complete hose kit, mt 1,7, to modify /882 in water cooled version Wear and spare parts for torches at pages Wear and spare parts for wire feeders at pages

30 Origo Mig Controller M11 Versatile, simple and powerful Wire feed speed Creep start 2 / 4 cycle torch controller Wire burn-back time Robust, step-controlled MIG/MAG units for the upper capacity range 40 voltage steps Intermediate cables up to 35 metres Electronically regulated motors for constant wire feed Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Automatic standby mode to save energy Galvanized sheet steel housing Wire feed speed can be controlled remotely IP 23 - allows use outdoors Controller M12 Wire feed speed Creep start 2 / 4 cycle torch controller Wire burn-back time Wire feed speed can be controlled remotely Prepared for electric Push-Pull welding torches in 6 or 10 m length Prepared for mechanisation, ESAB Miggytrac and Railtrac Origo Mig Technical data /410w 510/510w Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range, A Voltage steps 40 Inductance outlets Dimensions, LxWxH, mm 840 x 425 x x 552 x 925 Weight, kg (without cooling unit) Weight, kg (with cooling unit) Enclosure class IP 23 Application class S Origo Feed Technical data 302 M M M12 Wire feed speed, m/min 1,9-20 1,9-25 1,9-25 Wire burn-back time, sec 0-0,5 2/4 cycle torch controller yes Creep start yes No-current threading of the wire optional Gas test optional Dimensions, LxWxH, mm 690 x 275 x 420 Weight, kg 14, Spool type, Ø mm/kg 300 / 18 Feeding rolls 2 rollers 4 rollers 4 rollers Enclosure class IP23 Maximum output at 40 C Max current, A at duty cycle % 320 / / / 60 60% duty cycle, A % duty cycle, A Usable wire diameters, mm Mild and stainless steels 0,6-1,2 0,6-1,6 0,6-2,4 Cored wires 0,8-1,2 0,8-1,6 0,8-2,4 Aluminium 1,0-1,2 1,0-1,6 1,0-2,4 Delivery includes Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable and 5m earth cable. 30

31 Ordering information Power sources, with digital V/A instrument Origo Mig Origo Mig Origo Mig Origo Mig 410w water cooling Origo Mig 510w water cooling Power sources, without instrument Origo Mig Origo Mig Origo Mig Origo Mig 410w water cooling Origo Mig 510w water cooling Power sources, multivoltage versions (230 / / 500 V 50 Hz; 230 / V 60 Hz) Origo Mig Origo Mig Origo Mig Origo Mig 410w water cooling Origo Mig 510w water cooling Wire feeders Origo Feed 302 M Origo Feed 304 M Origo Feed 484 M Origo Feed 302w M11 water cooling Origo Feed 304w M12 water cooling Origo Feed 484w M12 water cooling Connection cables for Origo Mig 320 e 410, self-cooling Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt for Origo Mig 410w, water cooling Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt for Origo Mig 510, self-cooling Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt for Origo Mig 510w, water cooling Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Accessories Dust filter (steel grid) Origo Mig Dust filter (steel grid) Origo Mig Cable holder Digital instruments kit for Origo Mig Digital instruments kit for Origo Mig Digital instruments kit for Origo Mig Transformer kit for CO2 preheater (42V 50/60 Hz) Stabilizer (for counterbalance device) Origo Mig Stabilizer (for counterbalance device) Origo Mig Reinforcement for counterbalance device Pressure reducer with flux-meter Water flow guard Wheels kit for Origo Feed Strain relief for welding torch Lifting eye Quick connector for MarathonPac F Adapter for 5kg spool Adapter for 440 mm spool Support for double wire feeder Counterbalance device Steel spool cover Button for wire inching and gas test Package Origo Mig 320 with V/A + Origo Feed 302 M11 + PSF 305 4,5 mt. + earth cable 5 m + connection cable 5 m Origo Mig 410 with V/A + Origo Feed 304 M12 + PSF 405 4,5 mt. + earth cable 5 mt. + connection cable 10 mt Origo Mig 410w with V/A + Origo Feed 304W M12 + PSF 410w 4,5 mt. + earth cable 5 mt. + connection cable 10 mt Origo Mig 510w with V/A + Origo Feed 304w M12 + PSF 510w 4,5 mt. + earth cable 5 mt. + connection cable 10 mt Wear and spare parts for torches at pages Wear and spare parts for wire feeders at pages Welding torches PSF 305, L = 3,0 m, self-cooled PSF 305, L = 4,5 m, self-cooled PSF 405, L = 3,0 m, self-cooled PSF 405, L = 4,5 m, self-cooled PSF 505, L = 3,0 m, self-cooled PSF 505, L = 4,5 m, self-cooled PSF 410w, L = 3,0 m, water cooled PSF 410w, L = 4,5 m, water cooled PSF 510w, L = 3,0 m, water cooled PSF 510w, L = 4,5 m, water cooled

32 Origo Mig 3001i i Versatile welding inverters for commerce and industry. The Origo Mig 3001i and 4001i offer you undreamt-of versatility not only for your MIG/MAG welding tasks. A guarantee for excellent MIG/MAG welding properties is the ESAB TrueArcVoltage technology. Select the current source with the built-in Origo A24 operating unit, because you can use this also without a wire feed device for professional MMA electrode welding and for TIG welding with the new LiveTig arc striking. By selecting the type of electrode (basic, rutile, cellulose) the unit always sets the optimal characteristic curve for the welding task. You can do manually the fi ne adjustment for Hot Start and Arc Force and save it at two storage slots. The ESAB ArcPlus II regulation ensures excellent welding properties and perfect restriking, especially when using basic MMA electrodes. Superlative welding properties - High utility and high quality through TrueArcVoltage Inverters based on IGBT technology - High performance and reliability Housings made of galvanized steel - Robust and durable Professional MMA electrode welding with ArcPlus II controller Automatic standby mode to save energy ELP - ESAB LogicPump, starts the water pump automatically Type of insulation IP 23 - for work outdoors Can be controlled remotely, digital display Optionally with electric Push-Pull welding torch in 6 in 10 m length Can be used with mechanisation, ESAB Miggytrac and Railtrac Origo Mig Origo Mig Technical data 3001i 4001i Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range (MIG/MAG), A Open circuit voltage, V Open circuit power, W Power factor (MIG) 0,9 0,89 Efficiency at max power (MIG), % 85 Dimensions, LxWxH, mm 652 x 249 x 423 Dimensions (with cooling unit), LxWxH, mm 714 x 249 x 693 Weight, kg (without cooling unit) Weight, kg (with cooling unit) 53,5 63,5 Cooling power, W (l/min) 1100 (1,0) Enclosure class IP 23 Application class S Maximum output (MIG/MAG)at 40 C 35% duty cycle, A/V 300 / / 34 60% duty cycle, A/V 240 / / % duty cycle, A/V 200 / / 27 32

33 Controller A24 Controller in the current source for MMA electrode welding regardless of the wire feed device (optional) MMA electrode welding with ArcPlus II Selection of electrode type, basic - rutile - cellulose Hot Start and Arc Force can be set Two storage slots Manual electric drop welding and setting of TIG minimum current via background menu TIG welding with ESAB LiveTig striking (Mig 3001i) Can be controlled remotely, digital display Controller MA24 Controller in the wire feed device for MIG/MAG and MMA electrode welding 24 preprogrammed synergy lines QSet Parameter automation 2 / 4 cycle torch controller Gas test and tension-free wire feed Gas pre- and post-fl ow can be set Creep start and end crater fi lling Continuous choke setting 3 storage slots, can be called up from the torch button Can be controlled remotely, digital display Suggested configurations Controller MA23 Controller in the wire feed device for MIG/MAG and MMA electrode welding 2 / 4 cycle torch controller Gas test and tension-free wire feed Gas pre- and post-fl ow can be set Continuous choke setting 3 storage slots, called up from the torch button Can be controlled remotely, digital display Delivery includes 5m mains cable with CEE plug and 4,5m earth cable. Origo Mig 3001i A24 with Origo Feed 3004 MA23 Origo Mig 3001i, A Origo Feed 3004, MA Connection cable - mt. 1, PSF 305, L=3,0m, self-cooled wheels trolley Origo Mig 4001iw with Origo Feed 3004w MA24, water cooling Mig 4001iw Origo Feed 3004iw, MA Connection cable - mt. 1, PSF 410w, L=3,0m, water cooled wheels trolley Package Mig 3001i + Origo Feed 3004 MA24 Q-Set + Torch PSF305 3m + Earth cable 5m + Connection cable CAN 1,7m 70mm2 + 4 wheels trolley For other configurations see following pages 33

34 Configurations Origo Mig 3001i i Gas=self-cooled, W=water cooled, A24=control with two controllers Origo Mig 3001i 4001i Power sources Gas W G A24 Gas G A24 W W A24 Mig 3001i Mig 3001iw Origo Mig 3001i A Mig 4001i Mig 4001iw Origo Mig 4001i A CoolMidi 1000 cooling unit Origo Mig 3001i Origo Mig 4001i Wire feeders Gas W G A24 Gas G A24 W W A24 Origo Feed 3004 MA Origo Feed 3004w MA Origo Feed 3004 MA Origo Feed 3004w MA Origo Feed 4804 MA Origo Feed 4804w MA Origo Feed 4804 MA Origo Feed 4804w MA Origo Mig 3001i Origo Mig 4001i Connection cables Gas W G A24 Gas G A24 W W A24 Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Cables support, for length over 5m

35 Gas=self-cooled, W=water cooled, A24=control with two controllers Origo Mig 3001i 4001i Welding torches Gas W G A24 Gas G A24 W W A24 PSF 305, L=3,0m, self-cooled PSF 305, L=4,5m, self-cooled PSF 405, L=3,0m, self-cooled PSF 405, L=4,5m, self-cooled PSF 410w, L=3,0m, water cooled PSF 410w, L=4,5m, water cooled Push-pull torches MXH see on page 53 Origo Mig 3001i Origo Mig 4001i Accessories Gas W G A24 Gas G A24 W W A24 4 wheels trolley Wheels kit for Origo Feed Water flow guard CoolMidi Strain relief for welding torch Lifting eye Origo Feed Adapter for 5kg spool Connection kit for mechanization with Miggytrac-Railtrac Connection kit for electric Push-pull torches, start/stop function, Connection kit for electric Push-pull torches, with wire speed control Mounting accessories Counterbalance device Stabilizer (for counterbalance device) Rack mounting brackets

36 Origo Mig 402c - 502c - 652c Versatile power sources for the hardest continuous use A current source for MIG/MAG, manual electric and gouging for the upper capacity range Stepless voltage setting Intermediate cables up to 35 metres Electronically regulated motors for constant wire feed Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Automatic standby mode to save energy Galvanized sheet steel housing Comprehensive accessories IP 23 - allows use outdoors Origo Mig Technical data 402c 502c 652c Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range, A Voltage adjustment stepless Choke adjustment stepless Dimensions, LxWxH, mm 830 x 640 x 835 Weight, kg (without cooling unit) Weight, kg (with cooling unit) Enclosure class IP 23 Application class S Maximum output at 40 C 60% duty cycle, A % duty cycle, A Origo Origo Technical data Feed 304 M13 Feed 484 M13 Wire feed speed, m/min 1,9-25 Wire burn-back time, sec 0-0,5 2/4 cycle torch controller yes Creep start yes No-current threading of the wire optional Gas Test optional Dimensions, LxWxH, mm 690 x 275 x 420 Weight, kg Spool type, Ø mm/kg 300 / 18 Feeding rolls 4 Enclosure class IP 23 Usable wire diameters, mm Mild and stainless steels 0,6-1,6 0,6-2,4 Cored wires 0,8-1,6 0,8-2,4 Aluminium 1,0-1,6 1,0-2,4 36

37 Controller A13 Controller in the current source for MMA electrode welding and gouging, regardless of the wire feed unit Can be controlled remotely from the current source Provided as standard with Origo Mig 502c/502cw/652c/652cw Optional with the Origo Mig 402c/402cw TIG welding with contact striking optional Hot Start and Arc Force Delivery includes: Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable and 5m earth cable Origo Feed 304: Consumables for mm steel wire Origo Feed 484: Consumables for mm steel wire Package Origo Mig 402c + Origo Feed 304 M13 V/A + PSF 405 4,5 mt. + earth cable 5 mt. + connection cable 10 m Origo Mig 402cw + Origo Feed 304w M13 V/A + PSF 410w 4,5 mt. + earth cable 5 mt. + connection cable 10 m Origo Mig 502cw + Origo Feed 304w M13 V/A + PSF 510w 4,5 mt. + earth cable 5 mt. + connection cable 10 m Mechanization packages Controller M13 Controller in the wire feed device for MIG/MAG welding TrueArcVoltage guarantees an exact welding voltage 2 / 4 cycle torch controller End crater fi lling, wire burn-back time Creep start Gas test and tension-free wire feed optional Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Welding mechanization with Miggytrac and Railtrac: see relevant catalogues Gouging torches, see ESAB Accessories catalogue With Miggytrac 1001 Origo Mig 402cw water cooling, Miggytrac with 5m connection cable Origo Feed 304w M13 V/A with wheels kit Connection cable power source wire feeder, 15m Welding torch PSF 410w 4,5m Earth cable 5m with clamp Options Connection cable power source wire feeder, 35m Air cooling and 15m cable Aircooling and 35m cable With Miggytrac 2000 Origo Mig 402cw water cooling Miggytrac 2000 with 5m connection cable Origo Feed 304w M13 V/A with wheels kit Connection cable power source wire feeder, 15m Welding torch PSF 410w 4,5m Earth cable 5m with clamp Options Connection cable power source wire feeder, 35m Air cooling and 15m cable Aircooling and 35m cable With Railtrac FW1000 Origo Mig 402cw water cooling Railtrac FW1000 with 5m connection cable Aluminium flexible guide with magnets, 2,5m Reinforcement bar, 2,5m Origo Feed 304w M13 V/A with wheels kit Connection cable 15m, Torch PSF 410w 4,5m Earth cable 5m with clamp Options Connection cable power source wire feeder, 35m Air cooling and 15m cable Aircooling and 35m cable Remote controller, see on page 64 37

38 Configurations Origo Mig 402c 502c 652c Gas=self-cooled, W=water cooled Origo Mig 402c 502c 652c Power sources Gas W Gas W Gas W Origo Mig 402c Origo Mig 402cw Origo Mig 502c Origo Mig 502cw Origo Mig 652c Origo Mig 652cw Power sources, multivoltage options Mig 402c 502c 652c (230/ /500 V, 50Hz, 230/ V, 60Hz3-phase) Gas W Gas W Gas W Origo Mig 402c Origo Mig 402cw Origo Mig 502c Origo Mig 502cw Origo Mig 652c Origo Mig 652cw Wire feeders, Mig 402c 502c 652c with V/A instruments Gas W Gas W Gas W Origo Feed 304 M Origo Feed 484 M Origo Feed 304w M Origo Feed 484w M Wire feeders, Mig 402c 502c 652c without V/A instruments Gas W Gas W Gas W Origo Feed 304 M Origo Feed 484 M Origo Feed 304w M Origo Feed 484w M Mig 402c 502c 652c Welding torches Gas W Gas W Gas W PSF 405, L=3,0m, self cooled PSF 405, L=4,5m, self cooled PSF 410w, L=3,0m, water cooled PSF 410w, L=4,5m, water cooled PSF 505, L=3,0m, self cooled PSF 505, L=4,5m, self cooled PSF 510w, L=3,0m, water cooled PSF 510w, L=4,5m, water cooled Push-pull torches MXH see on page 53 38

39 Gas=self-cooled, W=water cooled Origo Mig 402c 502c 652c Connection cables Gas W Gas W Gas W Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cableo - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Mig 402c 502c 652c Accessories Gas W Gas W Gas W Cables support: for power sources for wire feeders Pressure reducer with flux-meter Dust filter Steel spool cover Wheels kit for Origo Feed Strain relief for welding torch Lifting eye Counterbalance device Reinforcement for counterbalance device Adapter for 5kg spool Plastic spools adapter V/A Digital instruments kit Kit panel A13 with V/A for Mig 402c/402cw Transformer kit for CO 2 preheater (42V 50/60 Hz) Cable holder Water flow guard Cooling liquid (10 l) Quick connector for MarathonPac F Button for wire inching and gas test

40 Aristo U8 2 A universe of possibilities Developed for durability ESAB has brought onto the market the second generation of Aristo U82 digital controllers. ESAB is thus going in an entirely new direction in improving welding capacity and operator convenience. The new controller that was developed as an addition to our Aristo current sources and wire feed devices is suitable for manual and mechanised MIG/MAG welding, and also for TIG and MMA manual arc welding. High degree of user-friendliness Complex controllers are often impossible to understand and assume a profound knowledge of the product. Not so with the new Aristo U82. The few controls that it has guide the welder intuitively and are also very easy to use even with protective gloves. The large, bright display is clear and easy to read, with full text in English and in 16 other main languages. It does not have a multitude of tiny knobs or buttons, nor does it use incomprehensible abbreviations. QSet QSet is the sole parameter automation system on the market for the perfect short arc. The advantages are enormous! You set up the machine with the appropriate gas/wire combination, input the power via the wire feed speed and start welding in a few seconds. The machine learns in this time, determines the optimum parameters and makes any changes as required in a fraction of a second. The time required to fi nd the optimum working point can be ignored. The free end of the wire, which should have a constant length in MIG/MAG welding, is variable with QSet. Controlled functions U6 U8 2 U8 2 Plus QSet 2 / 4 cycle torch controller End crater filling Creep start Hot Start Wire burn-back Gas purge and wire inching Digital display Pre-programmed synergic lines >230 Gas test and tension-free wire feed Memory slots Pulsed arc / synergic pulsed arc Limit values assignation File manager - - Automatic data backup - - SuperPulse - - Production statistics - - Whether you are close to the work piece with the torch or so far away that the gas protection almost ceases, the welding results stayed unchanged - always perfect. Unbeatable in deep seams, if you have to weld through corners or upwards coming out of the downhand position. Under CO2 you can weld with QSet with extremely little spattering and can drastically reduce the gas costs, compared with mixed gas, without any loss of quality. QSet is ideal for welding in restricted positions, root welding, GMA brazing and for reproducible results in the series production of parts. QSet is likewise available in many other ESAB controller / machine combinations. 40

41 SuperPulse In order to attain higher welding speeds, deposition rates and better gap bridging, to reduce distortion in the components and to better balance the weld penetration and its profi le, you have available in the Aristo U82 Plus version the ESAB SuperPulse function. SuperPulse combines the relevant advantages of the various types of arc. For example, the quality of the pulsed arc with the productivity of the spray arc. Or pulse arc with short arc, to introduce the least amount of heat into the thinnest sheets of metal as well. Or the combination of two pulsed arcs with different frequencies, for example, for the welding of aluminium with a TIG look. Or a spray arc / short arc for thick sheets of metal in restricted positions or aluminium standing upright without swinging. Data transfer via USB stick Quality data and production statistics can be exported by means of a USB stick. Welding data, synergy lines, and setting and measuring limit values can be imported into / exported from another Aristo U82. The ESAB WeldPoint software is available for analysis of the data. Use of multiple wire feed devices Up to four wire feed devices can be connected to a current source and controlled alternately by Aristo U82. This is ideal for applications in which the wire size, wire type and the protective gas may need to be changed. The welder only needs to operate one of the connected torches and the Aristo U82 controls the corresponding wire feed device with the preset parameters. Synergy lines In the Aristo U82 Plus version you have more than 230 synergy lines available to you for your welding jobs. From construction steel to Super Duplex, from aluminium to Ni basic alloys or for applications of hard metal. You can create by yourself customized synergy lines for any desired material and any combination of protective gas and save them as new synergy lines. You can transfer data via the USB connection, to another Aristo U82 or to your computer for data backup or to swap by . Quality control Storage of the measured values offers two options in the form of the setting limits and measuring limits. The setting limits prevent the operator from inputting excessively high values for the welding process. The measuring limits ensure that the current source is not exceeded by the input values. Up to 16 User Accounts on three levels with various access rights and a blocking code can be used prevent unauthorized persons from making changes. Production statistics The total arc time, total quantity of material and the number of welding processes can be logged per production statistics item. In addition, the arc time and amount of material for the last welding process are recorded. The calculated molten fi ller metal per length unit is shown for information purposes. Controller Aristo U8 2 For manual and mechanised applications Supports 17 languages Large, bright display Knobs to set the wire feed speed and tension Knob to scroll in the menu USB connection to save welding and quality data QSet the perfect short arc Limit value assignment of set / actual values Wire free burning LAN-compatible (Aristo W82) WeldPoint software Standard package synergy lines (92) Additional functions Aristo U8 2 Plus Complete package synergy lines (>230) SuperPulse File manager Automatic welding data backup Create your own synergy lines Production statistics 41

42 Mig 4002c c c Mig 4002c, 5002c and 6502c are workhorses for MIG/MAG and MMA electrode welding. Robust, continuously variable rectifi ers with digital control, ESAB TrueArcVoltage technology and a fantastic price/performance ratio. Maximum performance for the hardest continuous use Four operation units are available for the wire feed device. Origo MA23 offers you the main functions for MIG/MAG and MMA welding Origo MA24 offers you 15 preprogrammed synergy lines and the unique QSet function, the self-learning parameter automation system for the perfect short arc. Aristo U6: MIG/MAG pulse-welding with preprogrammed synergy lines that can be replaced if desired and the QSet function. Menu guidance in English and many other languages. Aristo U82 e U82 Plus High duty cycle Superlative welding properties - High utility and high quality through TrueArcVoltage Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes Continuously variable rectifi ers Crane lifting eyes, frame suitable for lifting with forklifts Solid, galvanized sheet steel housing with optional air fi lter ELP - ESAB LogicPump, starts the water pump automatically Automatic standby mode to save energy Multi-voltage versions for special mains voltages Type of insulation IP 23 - for work outdoors Can be controlled remotely, digital display Optionally with electric Push-Pull welding torches in 6 or 10 m length Can be used with mechanisation, ESAB Miggytrac and Railtrac Technical data Mig 4002c Mig 5002c Mig 6502c Mains supply, V / ph / 3 Fuse, slow, A Setting range (MIG/MAG), A Open circuit voltage, V 62 Power factor 0,88 0,9 0,9 Efficiency at max power, % Dimensions, LxWxH, mm 830 x 640 x 835 Weight, kg (without cooling unit) Weight, kg (with cooling unit) Cooling power, W (l/min) 2500 (1,5) Enclosure class IP 23 Application class S Maximum output at 40 C 60% duty cycle, A/V 400 / / / % duty cycle, A/V 310 / / / 39 42

43 Controller MA23 MIG/MAG and MMA electrode welding 2 / 4 cycle torch controller Gas test and tension-free wire feed Gas pre- and post-fl ow can be set Continuous choke setting 3 storage slots, called up from the torch button MMA: ArcPlus II regulation, Hot Start, Arc Force can be set Controller MA24 MIG/MAG and MMA electrode welding 24 preprogrammed synergy lines QSet Parameter automation 2 / 4 cycle torch controller Gas test and tension-free wire feed Gas pre- and post-fl ow can be set Creep start and end crater fi lling Continuous choke setting 3 storage slots, called up from the torch button MMA: ArcPlus II regulation, Hot Start, Arc Force can be set Delivery includes Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable and 5m earth cable Suggested configurations Mig 4002cw with Origo Feed 3004w MA23, water cooling Mig 4002cw Origo Feed 3004w, MA Connection cable - m. 1, PSF 410w, L=3,0m, water cooled Mig 4002cw with Aristo Feed 3004w U6, water cooling, pulsed arc Mig 4002cw Aristo Feed 3004w, U Connection cable - m. 1, PSF 410w, L=3,0m, water cooled Mig 5002cw with Aristo Feed 3004w U6, water cooling, pulsed arc Mig 5002cw Aristo Feed 3004w, U Connection cable - m. 1, PSF 510w, L=3,0m,water cooled Mig 6502cw with Origo Feed 4804w, MA23, water cooling Mig 6502cw Origo Feed 4804w, MA Connection cable - m. 1, PSF 510w, L=3,0m, water cooled Package Origo Mig 5002cw + Origo Feed 3004w MA24 V/A + PSF 510w 4,5 mt. + earth cable 5 mt. + connection cable 10 m Controller U8 2 See on pages Controller U6 MIG/MAG pulse-type welding QSet Parameter automation Preprogrammed synergy lines 2 / 4 cycle torch controller End crater fi lling Creep start, Hot Start and wire burn-back time that can be set Gas pre- and post-fl ow can be set Gas test and tension-free wire feed Professional MMA welding 10 storage slots Limit value assignment, password protection 43

44 Configurations Mig 4002c 5002c 6502c Gas=self-cooled, W=water cooled Mig 4002c 5002c 6502c Power sources Gas W Gas W Gas W *Power sources, multi-voltage types (230/ /500 V, 50Hz, 230/ V, 60Hz, 3-ph Mig 4002c Mig 4002cw Mig 4002c MV * Mig 4002cw MV * Mig 5002c Mig 5002cw Mig 5002c MV* Mig 5002cw MV * Mig 6502c Mig 6502cw Mig 6502c MV * Mig 6502cw MV * Mig 4002c 5002c 6502c Wire feeders Gas W Gas W Gas W Origo Feed 3004 MA Origo Feed 3004w MA Origo Feed 3004 MA Origo Feed 3004w MA Origo Feed 4804 MA Origo Feed 4804w MA Origo Feed 4804 MA Origo Feed 4804w MA Aristo Feed 3004 U Aristo Feed 3004w U Aristo Feed 4804 U Aristo Feed 4804w U Wire feeders Mig 4002c 5002c 6502c ** SuperPulse function for process controller U8 2 Gas W Gas W Gas W Aristo U Aristo U8 2 Plus Aristo Feed 3004 ** Aristo Feed 3004w ** Aristo Feed Aristo Feed 4804w Mig 4002c 5002c 6502c Welding torches Gas W Gas W Gas W PSF 405, L=3,0m, self-cooled PSF 405, L=4,5m, self-cooled PSF 410w, L=3,0m, water cooled PSF 410w, L=4,5m, water cooled PSF 505, L=3,0m, self-cooled PSF 505, L=4,5m, self-cooled PSF 510w, L=3,0m, water cooled PSF 510w, L=4,5m, water cooled Push-pull torches MXH see on page 53 44

45 Gas=self-cooled, W=water cooled Mig 4002c 5002c 6502c Connection cables Gas W Gas W Gas W Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt. 15 avo collegamento - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 25 vo collegamento - mt Mig 4002c 5002c 6502c Accessories Gas W Gas W Gas W Cables support: for power sources for wire feeders Pressure reducer with flux-meter Dust filter Steel spool cover Wheels kit for wire feeder Strain relief for welding torch Lifting eye Counterbalance device Reinforcement for counterbalance device Adapter for 5kg spool Plastic spools adapter Transformer kit for CO 2 preheater (42V 50/60 Hz) Cable holder Water flow guard Cooling liquid (10 l) Quick connector for MarathonPac F Connection kit for mechanization with Miggytrac-Railtrac Connection kit for electric Push-pull torches, start/stop function Connection kit for electric Push-pull torches, wire feed speed control

46 Aristo Mig 3001i i Aristo TM Mig Optimal welding solutions Something that is essential for production with welding robots is freely available for you here. ESAB TrueArcVoltage technology, know-how in hardware and software and more than 20 years of experience in the construction of digital welding units are combined perfectly here. For ESAB innovation also means intuitive operation. Settings made easily in English and in many other languages. Aristo U6 MIG/MAG pulse-welding with preprogrammed synergy lines that can be replaced as desired and the unique QSet function, the self-learning parameter automation system for the perfect short arc. Aristo U8 2 The ultimate level of control over the welding process, to the very last detail. With ESAB SuperPulse and Aristo Feed 3004 you have even the toughest welding tasks well under control. Your welding data settings can be managed optimally and saved on a memory card or stick. Documentation of your welding data? No problem, that too is available as standard. Superlative welding properties - High utility and high quality through TrueArcVoltage Inverters based on IGBT technology - High performance and reliability Housings made of galvanized steel - Robust and durable Professional MMA welding with ArcPlus Automatic standby mode to save energy ELP - ESAB LogicPump, starts the water pump automatically Type of insulation IP 23 - for work outdoors Can be controlled remotely, digital display Optionally with electric Push-Pull welding torch in 6 in 10 m length Can be used with mechanisation, ESAB Miggytrac and Railtrac Aristo Mig Aristo Mig Technical data 3001i 4001i Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range (MIG/MAG), A Open circuit voltage, V Open circuit power, W Power factor (MIG) 0,9 0,89 Efficiency at max power (MIG), % 85 Dimensions, LxWxH, mm 652 x 249 x 423 Dimensions (with cooling unit), LxWxH, mm 714 x 249 x 693 Weight, kg (without cooling unit) Weight, kg (with cooling unit) 53,5 63,5 Cooling power, W (l/min) 1100 (1,0) Enclosure class IP 23 Application class S Maximum output (MIG/MAG)at 40 C 35% duty cycle, A/V 300 / / 34 60% duty cycle, A/V 240 / / % duty cycle, A/V 200 / / 27 46

47 Controller U6 MIG/MAG pulse-type welding QSet parameter automation system Professional MMA welding Preprogrammed synergy lines 2 / 4 cycle torch controller End crater fi lling Creep start, Hot Start and wire burn-back time that can be set Gas pre- and post-fl ow can be set Gas test and tension-free wire feed Limit value assignment, password protection Multi-lingual menu guidance 10 storage slots Origo Mig 4001iw U6 Complete package Controller U8 2 Plus MIG/MAG pulse-type welding with SuperPulse Controller with two wire feeders possible Professional MMA welding Preprogrammed synergy lines Create special synergy lines yourself 2 / 4 cycle torch controller End crater fi lling Creep start, Hot Start and wire burn-back time that can be set Gas pre- and post-fl ow can be set Gas test and tension-free wire feed 255 storage slots Data storage on USB stick Multi-lingual menu guidance Limit value assignment, password protection Suggested configurations Aristo Mig 3001i with Aristo Feed 3004 U6 Mig 3001i Aristo Feed 3004, U Connection cable - m. 1, PSF 305, L=3,0m, self-cooled wheels trolley Aristo Mig 4001iw with Aristo Feed 3004w U6, water cooling Mig 4001iw Aristo Feed 3004iw, U Connection cable - m. 1, PSF 410w, L=3,0m, water cooled wheels trolley Aristo Mig 4001iw with Aristo Feed 3004w U82 Plus, water cooling Mig 4001iw Aristo Feed 3004iw Aristo U8 2 Plus Connection cable - m. 1, PSF 410w, L=3,0m, water cooled wheels trolley For other configurations, see following pages Delivery includes 5m mains cable with CEE plug and 4,5m earth cable. Package Aristo Mig 4001iw + Aristo Feed 3004 U6 + Torch PSF410w 4,5m + Earth cable 5m + Connection cable + 4 wheels trolley

48 Aristo Mig U4000iw iw - U5000iw Optimal welding solutions Controller U6 Superlative welding properties - High benefi ts from TrueArcVoltage Inverter based on IGBT technology - High performance and reliability Housing with frame made of aluminium extruded profi le, can be lifted by crane Dust fi lter included - reduces possible failures due to deposits of grinding dust, for example Energy-saving mode after 6.5 minutes if welding is interrupted ELP, ESAB LogicPump, starts the water pump automatically Optionally with electric Push-Pull welding torches in 6 or 10 m length Can be used with mechanisation, ESAB Miggytrac and Railtrac Can be controlled remotely, digital display IP 23 - allows use outdoors Professional TIG DC welding with Mig U4000iw and U5000iw High frequency and LiftArc striking TIG pulse-welding with DC Current rise time, welding current, pulse time, base current, base current time, current reduction and post-current time can be set MIG/MAG pulse-type welding QSet parameter automation system Professional MMA electrode welding Professional TIG DC welding with Aristo Mig U4000iw and U5000iw Carbon arc gouging Preprogrammed synergy lines 2 / 4 cycle torch controller End crater fi lling Creep start, Hot Start and wire burn-back time that can be set Gas pre- and post-fl ow can be set Gas test and tension-free wire feed 10 storage slots Multi-lingual menu guidance Limit value assignment, password protection Aristo Mig Aristo Mig Technical data U4000iw 5000iw/U5000iw Mains supply, V / ph 400 / 3 Fuse, slow, A 35 Setting range, A Open circuit voltage, V Open circuit power, W Dimensions, LxWxH, mm 625 x 394 x 776 Weight, kg (with cooling unit) Enclosure class IP 23 Application class S Maximum output at 40 C 35% duty cycle, A/V % duty cycle, A/V % duty cycle, A/V Delivery includes 5m mains cable with CEE plug and 5m earth cable. 48

49 Suggested configurations Aristo Mig U4000iw with Aristo Feed 3004w U6 Aristo Mig U4000iw Aristo Feed 3004w U Connection cable - m. 1, PSF 410w, L=3,0m, water cooled wheels trolley Controller U8 2 Plus MIG/MAG pulse-type welding with SuperPulse Control of two wire feed boxes is possible Professional MMA welding Professional TIG DC welding with Aristo Mig U4000iw and U5000iw Carbon arc gouging Preprogrammed synergy lines Creep start, Hot Start and wire burn-back time that can be set Special synergy lines can be set 2 / 4 cycle torch controller End crater fi lling Gas pre- and post-fl ow can be set Gas test and tension-free wire feed 255 storage slots Data storage on USB stick Multi-lingual menu guidance Limit value assignment, password protection Aristo Mig U4000iw with Aristo Feed 3004w U8 2 Aristo Mig U4000iw Aristo Feed 3004w Aristo U Connection cable - m. 1, PSF 410w, L=3,0m, water cooled wheels trolley Aristo Mig U4000iw with Aristo Feed 3004w U8 2 Plus Aristo Mig U4000iw Aristo Feed 3004w Aristo U8 2 Plus wheels trolley Connection cable - m. 1, PSF 410w, L=3,0m, water cooled Aristo Mig 5000iw with Aristo Feed 4804w U6 Aristo Mig 5000iw Aristo Feed 4804w U Connection cable - m. 1, PSF 510w, L=3,0m, water cooled wheels trolley Aristo Mig 5000iw with Aristo Feed 3004w U8 2 Plus, double wire feeder Aristo Mig 5000iw Aristo Feed 3004w (x2) Aristo U8 2 Plus wheels trolley - large Kit for double wire feeder attachment Connection cable - m. 1,7 (x2) PSF 510w, L=3,0m, water cooled (x2) Wear and spare parts for torches at pages Remote controller at page 62 49

50 Configurations Aristo Mig 3001i i Aristo Mig 3001i 4001i Gas=self-cooled, W=water cooled Power sources Gas W Gas Wr *In conjunction with AristoFeed U6 Mig 3001i Mig 3001iw Origo Mig 3001i A24 * Mig 4001i Mig 4001iw Origo Mig 4001i A24 * Wire feeders Aristo Mig 3001i Aristo Mig4001i with U6 controller Gas W Gas W Aristo Feed 3004 U Aristo Feed 3004w U Aristo Feed 4804 U Aristo Feed 4804w U Wire feeders Aristo Mig 3001i Aristo Mig4001i with U8 2 controller Gas W Gas W **With SuperPulse function Aristo U Aristo U8 2 Plus Aristo Feed 3004 ** Aristo Feed 3004w ** Aristo Feed Aristo Feed 4804w Aristo Mig 3001i Aristo Mig4001i Connection cables Gas W Gas W Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt. 1, Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Connection cable - mt Aristo Mig 3001i Aristo Mig4001i Welding torches Gas W Gas W PSF 305, L=3,0m PSF 305, L=4,5m PSF 405, L=3,0m PSF 405, L=4,5m PSF 410w, L=3,0m, water cooled PSF 410w, L=4,5m, water cooled

51 Aristo Mig 3001i 4001i Gas=self-cooled, W=water cooled Accessories Gas W Gas W 4 wheels trolley Wheels kit for wire feeder Water flow guard for CoolMidi m extension cable for Aristo U m extension cable for Aristo U Strain relief for welding torch Lifting eye for Origo Feed Adapter for 5kg spool Connection kit for mechanization with Miggytrac-Railtrac Connection kit for electric Push-pull torches, start/stop function Connection kit for electric Push-pull torches, wire feed speed control Mounting accessories Counterbalance device Stabilizer (for counterbalance device) Rack mounting brackets Aristo Mig U4000iw iw - U5000iw Ordering information Accessories for double wire feeder Power sources Aristo Mig U4000iw Aristo Mig 5000iw Aristo Mig 5000iw, with flow guard Aristo Mig U5000iw wheels trolley Wire feeders Aristo Feed 3004w U Aristo Feed 4804w U Aristo Feed 3004w with SuperPulse Aristo Feed 4804w Aristo U Aristo U8 2 Plus Connection cables Connection cable - mt. 1, Connection cable - mt. 5, Connection cable - mt. 10, Connection cable - mt. 15, Connection cable - mt. 25, Connection cable - mt. 35, MIG torches, series PSF and MXH Push-pull, see on pages TIG torches, series TXH, see on page 86 4-wheels trolley, large, with gas bottle shelf, for double wire feeder Attachment kit for double wire feeder Accessories Pressure reducer with flux-meter Steel spool cover Wheels kit for wire feeder Strain relief for welding torch Cable holder Lifting eye Counterbalance device Adapter for 5kg spool Plastic spools adapter Water flow guard Memory stick USB ,5m extension cable for Aristo U Mains voltage peak reduction unit (Aristo Mig U4000iw) Multi-voltage unit ( V 50/60Hz) Connection kit for electric Push-pull torches, wire feed speed control Connection kit for electric Push-pull torches, start/stop function Cooling liquid, 10 liters Quick connector for MarathonPac F

52 Professional MIG/MAG welding torches Torce PSF Ergonomically shaped welding torches Ball joint in the hand piece Screwed gas nozzles Sprung contact pins In lengths of 3 m or 4.5 m available PSF Centrovac fume extraction torch PSF RS3 - with 3 program switches CuCrZr contact nozzles with a long working life HELIX contact nozzles for fully mechanised applications Ordering information Ordering information PSF self-cooled PSF 250, 3,0 m PSF 250, 4,5 m PSF 305, 3,0 m PSF 305, 4,5 m PSF 405, 3,0 m PSF 405, 4,5 m PSF 505, 3,0 m PSF 505, 4,5 m PSF with fume extraction PSF 250C, 3,0 m PSF 250C, 4,5 m PSF 315CLD, 3,0 m PSF 315CLD, 4,5 m PSF 405C, 3,0 m PSF 405C, 4,5 m PSF 410Cw, 3,0 m PSF 410Cw, 4,5 m PSF water cooled PSF 410w, 3,0 m PSF 410w, 4,5 m PSF 510w, 3,0 m PSF 510w, 4,5 m Euro adapter, for connection to old ESAB machines PSF with 3 program switches PSF 405 RS3, 4,5 m PSF 410w RS3, 3,0 m PSF 410w RS3, 4,5 m PSF 510w RS3, 3,0 m PSF 510w RS3, 4,5 m PSF 410Cw RS3, 3,0 m PSF 410Cw RS3, 4,5 m Technical data Max welding current Wire diameter (mm) Weight (kg) PSF torches CO 2 Mix Mild steel Stainless Cored wires Aluminium 3 m 4,5 m PSF A 60 % 225A 60 % 0,6-1,0 0,6-1,0 1,0 1,0 1,8 2,5 PSF A 60 % 285A 60 % 0,8-1,2 0,8-1,2 1,0-1,2 1,0-1,2 2,5 3,3 PSF A 60 % 325A 60 % 0,8-1,6 0,8-1,2 1,0-1,6 1,0-1,6 3,1 4,2 PSF A 60 % 410A 60 % 1,0-2,4 1,0-1,6 1,0-2,4 1,2-2,4 3,9 5,3 PSF 410w 400A 100 % 350A 100 % 0,8-1,6 0,8-1,2 1,0-1,6 1,0-1,6 3,0 3,9 PSF 510w 500A 100 % 440A 100 % 1,0-2,4 1,0-1,6 1,0-2,4 1,2-2,4 3,3 4,0 PSF 250C 250A 60 % 225A 60 % 0,6-1,0 0,6-1,0 1,0 1,0 3,5 5,0 PSF 315CLD 315A 60 % 285A 60 % 0,8-1,2 0,8-1,2 1,0-1,2 1,0-1,2 4,3 5,4 PSF 405C 380A 60 % 325A 60 % 0,8-1,6 0,8-1,2 1,0-1,6 1,0-1,6 4,6 6,8 PSF 410Cw 400A 100 % 350A 100 % 0,8-1,6 0,8-1,2 1,0-1,6 1,0-1,6 4,0 6,2 52

53 MXH welding torches Electric Push-Pull torches In Lengths of 6 m or 10 m available Optimal matching of the gear ratio with Origo Feed 304, 3004 and Aristo Feed 3004 Usable with compact units Origo Mig C340, C420 and Mig C3000i Ideal for the welding of soft or thin wires, such as aluminium 45 swan neck that can be rotated by 360 CuCrZr contact nozzles with a long working life High ability to react to changes in the wire feed speed Ideal for the Aristo Superpulse process Ordering information Accessories for MXH Push-pull torches MXH Push-pull torches MXH 300 PP, 6 m* MXH 300 PP, 10 m* MXH 300PP, 10 m, swan neck MXH 400w PP, 6 m* MXH 400w PP, 10 m* MXH 400wPP, 10 m, swan neck *Straight swan neck Connection kit, start/stop function For Feed 3004 and 4804 und Mig C3000i For Origo Mig C For Origo Mig C Connection kit, wire speed control function For Feed 3004 and For Mig C3000i In conjunction with Origo Feed M12/M13 adapter is not needed Technical data Max welding current Wire diameter (mm) Weight (kg) MXH Torches CO 2 Mix Mild steel Stainless Cored wires Aluminium 6 m 10 m MXH 300 PP 290A 60 % 260A 60 % 0,8-1,2 0,8-1,2 0,9-1,2 0,8-1,2 6,6 9,2 MXH 400w PP 400A 100 % 350A 100 % 0,8-1,2 0,8-1,2 0,9-1,2 0,8-1,6 5,6 7,8 Counterbalance device for PSF torches: see on page 61 Carryvac welding fume extraction unit: see ESAB Accessories catalogue 53

54 PSF and MXH wear parts/components PSF 250 PSF 305 PSF 405 PSF 505 PSF 410w PSF 510w Swan neck straight Self-cooled angled PSF angled Swan neck angled Water cooled angled PSF 410w - 510w angled Gas nozzle conical Threaded standard With spatter protection straight Spatter protection Spot welding acc Tip adaptor M (gas diffusor) M8, short M8, long HELIX M HELIX M CO 2 Mix Contact tip 0, M6 x 27 CuCrZr 0, , * * * - 0,9 0, ,0 0, * * * - 1,2 1, * * * - 1,4 1, * * - 1, , Contact tip 0, * * * M8 x 37 CuCrZr 0,9 0, ,0 0, * * * 1,2 1, * * * 1,4 1, * * * 1, , ,0 2, ,4 2, For more details on HELIX, gas nozzles, contact tips and other items please refer to instruction manuals * erhältlich in 100-Stück Packungen / , 305, m / 4,5 m 3 m / 4,5 m 3 m / 4,5 m 3 m / 4,5 m Steel liner 0,6-0, / / /3 - for steel and cored wires 0,9-1, / / / /5 1, / / / /7 1, / / /9 1, / / /1 2,0 (4,5 m) ,4 (4,5 m) PTFE liner 0, / for steel and aluminium. 0, / /3-0,9-1, / / /5 1, / / /7 1, / / /9 1, / / /1 2, / /3 For more detail please refer to instruction manuals. Duraliner (beige) 1,0-1, / / / /3 1,4-1,6 (3 m) Ceramic Teflon liner, without wear insert, for aluminium and alloyed steels LF-Liner 0,8-1, / / / /1 Special liner for aluminium wires 54

55 PSF 250C PSF 315 CLD PSF 410Cw PSF 405C For torches with fume extraction Swan neck angled Gas nozzle straight conical short MXH 300 PP MXH 400w PP Swan neck angled (without wear parts) angled Wear parts angled (for swan necks) angled Gas nozzle conical Threaded standard With spatter protection straight Spatter protection Tip adaptor M8, short (gas diffusor) M8, long HELIX M CO 2 Mix/Ar Contact tip 0, * * M8 x 37 CuCrZr 0,9 0, ,0 0, * * 1,2 1, * ,4 1, * * 1, , For more details on HELIX, gas nozzles, contact tips and other items please refer to instruction manuals Polyamid liner 1,0-1, Teflonliner 0, Steel liner 0, Steel liner 1,0-1, Feeding rolls For 0,8 mm steel, stainless, aluminium wires For 1,0 mm steel, stainless, aluminium wires For 1,2 mm steel, stainless, aluminium wires For 1,6 mm aluminium wires PL 10/

56 Wire feeders Optimal welding solutions Good wire feed devices are crucial for MIG/MAG welding. The Feed 304, 3004, 484 and 4804 have been designed for professional use and to meet the toughest quality requirements. The wire feed devices have robust 4-rolls drives with grooved and opposingly toothed feed and pressure rollers. The pressure rolls are mounted in a balancing beam that distributes the pressure evenly over the rolls. The wire is conveyed very gently. Electronically regulated motors ensure that there is a constant feeding of wire and thus for a constant welding current. The wire feed speed that you set is maintained with high precision. ESAB LogicPump ELP, the coolant pump is switched on automatically when connecting a water-cooled welding torch. Feed Feed Technical data 304 / / 4804 Mains supply, V AC, Hz 42, 50/60 Spool type, weight kg 18 Weight of the wire feeder, kg Wire feed speed, m/min 0,8-25 Max welding current, 60% duty cycle, A 630 Usable wire diameters, mm Mild steel 0,6-1,6 0,6-2,4 Stainless steels 0,6-1,6 0,6-2,4 Aluminium 1,0-1,6 1,0-2,4 Cored wires 0,8-1,6 0,8-2,4 Feed 304 and 3004 can be used for welding wires of up to 1.6 mm, Feed 484 and 4804 for hard continuous use with up to 2.4 mm wire diameter. The relevant controllers decide on the versatile functionality in connection with the selected welding current source. Yard Feed 200 and 2000 Yard Feed 200 and 2000 are special versions of the Feed 3004, with especially small dimensions. Designed so that they can also reach welding areas that are very hard to get to, for example, through manholes. Yard Feed is mounted in a protective frame that is provided with plastic runners to allow it to be moved easily. For 5 kg and 200 mm wire coils. Intermediate cables to the welding current source of up to 50 m are available. Confi guration options with step-switched and stepless current sources. Yard Feed Technical data 200 / 2000 Mains supply, V AC, Hz 42, 50/60 Spool type, weight kg 5 Weight of the wire feeder, kg 11,3 Wire feed speed, m/min 1,9-25 Max welding current, 60% duty cycle, A 365 Usable wire diameters, mm Mild steel 0,6-1,2 Stainless steels 0,6-1,2 Aluminium 1,0-1,2 Cored wires 0,8-1,4 Ordering information Origo Yard Feed 200 MA13y self-cooling MA13y self-cooling, with V/A instrument MA13y water cooling MA13y water cooling, with V/A instrument Aristo Yard Feed 2000 MA23 self-cooling MA23water cooling U6 self-cooling U6 water cooling Connnection cables, accessories and configurations, on request 56

57 Mobile Feed 200 AVS AVS Experience mobility all over again! IThe Mobile Feed is a so-called Off the Arc wire feed. It draws its power directly from the welding current circuit. This means that you do not require a heavy intermediate cable or a delicate control cable to the welding current source. The welding cable is suffi cient. When using self-protecting fi ller wires you can even do without the gas bottle. Make out of your Origo Arc 4001i, A24 and the ESAB Mobile Feed a light and extremely robust installation unit for MIG/MAG welding in the short and spray arc fi elds. Or else use a manual electric rectifi er with the ESAB Mobile Feed. The Mobile Feed has a fully encapsulated and extremely robust housing. With 4-roll wire feed and electronically regulated motor for even wire conveying. Mobile Feed 200 AVS can be used with 5 kg and 200 mm coils and Mobile Feed 300 AVS with 18 kg and 300 mm coils. Aristo Yard Feed Mobile Feed Mobile Feed Technical data Mains supply, V DC (arc voltage open circuit voltage) 16, ,5-100 Spool type, weight kg 5 18 Weight of the wire feeder, kg 11,8 14,5 Wire feed speed, m/min 1,8-17,8 1,3-20,3 Usable wire diameters, mm Mild steel 0,8-1,6 Stainless steels 0,8-1,6 Aluminium 1,0-1,6 Cored wires 0,9-2,0 Origo Yard Feed Ordering information Mobile Feed 200 AVS OKC CE Mobile Feed 300 AVS OKC CE Delivery includes Gas solenoid valve and consumables for 1,0 mm and 1,2 mm steel wire. See brochure XA for technical details 57

58 Wear and spare parts for wire feeders Origo Mig C340 PRO - Origo Feed 302 A Pressure roller Fe, Ss, C, Al C, 1,0/1,2/1,4/1,6 mm B Feed roller Fe, Ss, C, 0,6/0,8 mm Fe, Ss, C, 0,8/1,0 mm Fe, Ss, C, 1,0/1,2 mm C, 1,0/1,2/1,4/1,6 mm Al, 1,0/1,2 mm C Inlet nozzle D Insert tube Plastic, for Al to be used with for Fe, Ss, C to be used with E Outlet nozzle for Al, to be used with for Fe, Ss, C to be used with Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium Origo Mig/Mag C170, C171, C200, C201, C250 3ph, Origo C280 PRO, Feed L302 A Pressure roller Fe, Ss, C, Al B Feed roller Fe, Ss, C, 0,6/0,8 mm Fe, Ss, C, 0,8/1,0 mm Al, 1,0/1,2 mm C Inlet nozzle Fe, Ss, C, Al D Insert tube Plastic, for Al to be used with for Fe, Ss, C to be used with E Outlet nozzle for Al, to be used with for Fe, Ss, C to be used with Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium 58

59 Origo Mig C280 PRO 4WD - C340 PRO 4WD - C420 PRO - C3000i Feed 304, Yard Feed 200, 2000 A Pressure/feed roller Fe, Ss, C, 0,8/1,0 mm Fe, Ss, C, 1,0/1,2 mm C, 0,9/1,2 mm C, 1,2/1,4 mm Al, 0,8/1,0 mm Al, 1,0/1,2 mm Al, 1,2/1,6 mm B Gear wheel C Gear wheel D Inlet nozzle Fe, Ss, C, Al Fe, 2,4 mm E Insert tube Fe, Ss, C Al F Outlet nozzle Ø 2,0 mm Stahl Al Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium Feed 484, Wire Wire Feed Bogie Outlet Insert Groove Ø mm type roller nozzle tube type ,6-1,2 Fe, Ss, C V 1 0,6-0,8 0,9-1,0 1,2 0,9-1,6 Fe, Ss, C V 6 0,9-1,0* 1,2* 1,4-1,6* 1,2 Fe, Ss, C V 7 1,2 1,2 1,2 1,4-2,4 Fe, Ss, C V 2 1,4-1,6 2,0 2,4 Marking Fe = Steel Ss = Stainless steel C = Cored wires Al = Aluminium G = Knurled groove 1,2-2,0 C V-G 3 1,2 1,4-1,6 2,0 2,4 C V-G 4 2, ,0-1,6 Al U U4 1,0 1,2 1,6 1,2 Al U U2 1,2 1,2 1,2 Marking Groove 1 Groove 2 Groove 3 59

60 Origo Feed Airmatic and PKB Ordering information Origo Feed Airmatic Welding torches PKB PKB PKB 400, swan neck Multiple cable (connection Origo Feed Airmatic with PKB ) 5 m, for PKB m, for PKB m, for PKB m, for PKB m, for PKB m, for PKB Wire feed device for compressed air-operated Push-Pull torches PKB Excellent wire conveyance, especially of soft wires Hose package lengths up to 16 m Large radius of action intermediate cables up to 35 m Can be used with step-controlled welding current sources Origo Mig 320/410/510 Can be used with the steplessly-controlled welding current source Origo Mig 402c/502c/652c In connection with Origo Mig 402c/502c/652c remote control of the welding voltage and digital display Regulation of the wire feed speed by the torch Technical data Origo Feed Airmatic Mains supply, V AC, Hz 42, 50/60 Compressed air 5 bar Wire feed speed, m/min max. 15 m/min Dimensions LxWxH, mm 690 x 275 x 420 Weight of the wire feeder, kg 15 Wire spool, Ø mm/ kg 300 / 18 Wire feeder type 2 rollers Max welding current, 400 A, 60% cycle Insulation class IP 23 Usable wire diameters, mm Mild steel 0,6-1,6 Stainless steels 0,6-1,6 Aluminium 1,0-1,6 Cored wires 1,0-1,6 Delivery of Origo Feed Airmatic includes Plastic spool cover and consumables for wires 0,6-1,0 mm PKB PKB Technical data Max load at 60% duty cycle Protection gas CO A 400 A Argon and mix 200 A 280 A Wire diameters, mm 0,6-1,2 0,6-1,6 Max air consumption, l/min Weight, kg 1,2 1,4 Connection cable : (from Origo Feed Airmatic to power source) 1,7 m m m m poles adapter for Origo Mig 402c/502c/652c Accessories Pressure reducer with flux-meter Steel spool cover Wheels kit for wire feeder Cable holder Lifting eye Counterbalance device Adapter for 5kg spool Plastic spools adapter V/A instruments kit* Swan neck for PKB Swan neck for PKB Quick connector for MarathonPac F *In conjunction with Origo Mig 402c Suggested configurations Origo Mig 320 with Origo Feed Airmatic and PKB 250 Origo Mig Origo Feed Airmatic PKB Multiple cable, 5 m Connection cable - m. 1, Origo Mig 410 with Origo Feed Airmatic and PKB 400: Origo Mig Origo Feed Airmatic PKB Multiple cable, 5 m Connection cable - m. 1, Origo Mig 402c with Origo Feed Airmatic and PKB 400: Origo Mig 402c Origo Feed Airmatic PKB Multiple cable, 10 mt Connection cable - m. 1, Adapter poles

61 Machine accessories Counterbalance device Spring-supported counterbalance device for wire feed devices. Can be rotated by 360. Suits most current sources. Note the instructions for use regarding compatibility. Counterbalance device Strain relief for welding torches Fits all Origo and Aristo Feed, and also Yard Feed Recommended accessories for wheel set. Strain relief Rotating piece The wire feed device can be rotated on the current source by 360 in combination with MarathonPac... Rotating piece Suspension device Suspension device, suits all Origo and Aristo Feed. Suspension device Coil cover, steel Coil cover made of sheet steel, suits all Origo and Aristo Feed. Coil cover, steel Strain relief for intermediate cables Strain relief for intermediate cables For wire feeder For power sources Mig 402c/502c/652c/4002c/5002c/6502c Wheel kit Wheel kit, suits all Origo and Aristo Feed. Wheel kit, front wheels turnable Wheel kit, all wheels turnable Upgrade set Tension-free wire feed / gas test. For Origo Feed M12 and M13 Upgrade set

62 CAN - Bus-based remote control MTA1 CAN Multi-function remote control MIG/MAG: Voltage and wire feed MMA: Welding current and Arc Force TIG: Pulsed current and base current Fixing mechanism, magnetic feet, Connecting cables available in various lengths MTA1 CAN Origo Arc, A22/A24 Caddy Tig 1500i/2200i, TA34 Caddy Tig 2200i AC/DC Origoo Tig 3000i AC/DC Origoo Tig 3001i Aristo Tig 4000i, TA4 Aristo Tig 4000i, TA6 Origoo Tig 4300iw AC/DC Origoo Mig C3000i, MA23/23A Aristo Mig C3000i, MA6 Origoo Mig, A24 Origo Feed, MA23/24 Aristo Feed, U6 ** Aristo Feed, U8 Aristo Mig U4000i, U5000i Aristo Mig 5000i AT1 CAN AT1 CF CAN MTA1 CAN M1 10 Prog. CAN T1 Foot CAN 10 pol T1 Foot CAN 12 pol Connection cables 12/4 poles 0,25 m length m length m length HD* m length m length HD* m length m length Extension cable, 5 m length Connection cables 10/4 poles 0,25 m length m length m length HD* m length m length HD* m length m length HD* * HD = Heavy Duty **Aristo Feed U6, old series with 12/4 poles 62

63 AT1 CAN Remote control to set the welding current MMA & TIG. Fixing mechanism, magnetic feet, Connecting cables available in various length AT1 CAN AT1 CoarseFine CAN Remote control to set the welding current with coarse and fi ne setting. MMA & TIG, Fixing mechanism, magnetic feet, Connecting cables available in various lengths T1 Foot ot CAN TIG foot-operated remote control Regulation of welding current, start function. Limiting of the control range via the power source AT1 CoarseFine CAN With 5 m connection cable, 12 poles Burndy With 5 m connection cable, 10 poles Amphenol M1 10 Prog CAN MIG/MAG synergy remote control for Aristo U6 and U8. Call up 10 storage slots and synergy modification. Fixing mechanism, magnetic feet, Connecting cables available in various lengths Heavy duty connecting cable for extreme stresses, e.g. hot workpiece surfaces. Reduces electromagnetic infl uences from outside. M1 10 Prog CAN

64 Analog remote controller MMA1 Remote controller to set the welding current, MMA & TIG, suspension eye Incl. 10 m connecting cable, 12-pin Burndy MMA Caddy Arc 151i/201i, A33 Caddy Arc 251i, Origo Mig A13 Origo Arc 410c/650c/810c Origo Feed Airmatic, M12, M13* AT AT1 CF M MIG MMA MMA Connection cables 12/8 poles 5 m length m length m length m length Connection cables 23/8 poles 5 m length m length *For step-controlled power sources only the wire speed can be controlled 64

65 AT1 Remote controller to set the welding current, MMA & TIG Fixing mechanism, magnetic feet, Connecting cables available in various lengths MMA2 Remote control to set the welding current with two knobs for fi ne and coarse adjustment, MMA & TIG. Suspension eye. 10 m connecting cable, 12-pin Burndy AT MMA AT1 CoarseFine Remote control to set the welding current with coarse and fi ne setting. MMA & TIG, Fixing mechanism, m, magnetic feet, Connecting cables available in various lengths MIG2 MIG/MAG remote control for voltage and wire feed speed Suspension eye. 5 m connecting cable, 23-pin Burndy. AT1 CoarseFine MIG M1 MIG/MAG remote control lfor voltage and wire feed speed. Fixing mechanism, magnetic feet, Connecting cables available in various lengths M

66 Trolleys Trolley 1 Mig Aristo Mig 5000i Aristo Mig U4000i/U5000i Not suitable for counterbalance device Including arbor. Trolley 2 Mig Aristo Mig 5000i Aristo Mig U4000i/U5000i Trolley for counterbalance device or double box operation. For two large gas bottles. Including two arbors. Trolley Trolley Trolley 3 Tig Aristo Mig 4000i Origo Tig 4300iw AC/DC Trolley 4 Small gas bottles This trolley increases the fl exibility of the Caddy Arc/Tig. For small 5-10 l gas bottles With adjustable handle. Ideal for transport in workshops and service vehicles. Trolley 3 TIG Trolley 4, small Combinations: Aristo MechTig 4000iw Aristo MechTig 3000i Aristo Mig 5000i Aristo Mig U4000i/U5000i Aristo Tig 4000i Origo Tig 4300iw AC/DC Aristo Mig C3000i Origo Mig C3000i Origo Tig 3000i AC/DC Caddy Arc 151i/201i/251i Caddy Tig 1500i/2200i Caddy Tig 2200i AC/DC Origo Tig 3001i Origo Arc 4001i Mig 3001i Mig 4001i Trolley Trolley Trolley Trolley Trolley Trolley Trolley Trolley Trolley Protective frame

67 Trolley 5 2-wheel Caddy Arc 151i/201i Caddy Tig 1500i/2200i Caddy Tig 2200i AC/DC Trolley for large gas bottles litres Installation of the device with control panel in the direction of travel Trolley Trolley 6 2-wheel Origo Tig 3000i AC/DC Origo Mig C3000i Aristo Mig C3000i Aristo MechTig 3000i Universal trolley for MIG and TIG machines, Holder for cooling unit CoolMidi For large gas bottles. Trolley Trolley 7 4-wheel Origo Tig 3000i AC/DC Origo Mig C3000i Aristo Mig C3000i Aristo MechTig 3000i Universal trolley for MIG and TIG machines Holder for Cooling unit CoolMidi Trolley 8 2-wheel Origo Arc 4001i Mig 3001i/Mig 4001i Origo Tig 3001i Trolley for MMA, TIG and MIG machines without cooling unit. For central gas supply, no gas bottle holder (Large illustration shows installation console for Mobile Feed) Trolley Trolley Shelf for MobileFeed Trolley 9 4-wheel Origo Arc 4001i Mig 3001i/Mig 4001i Origo Tig 3001i Trolley for MIG and TIG machines, with or without cooling unit For large gas bottles. Can also be used with accessories for counterbalance device Protective frame Origo Tig 3001i Origo Arc 4001i Mig 3001i/Mig 4001i Protective frame for MMA, TIG and MIG machines without cooling unit. Lifting and carrying device Trolley Protective frame

68 Welding and cutting Aristo robot package Developments in the fi eld of welding robots progress very rapidly. New procedures and new materials are introduced all the time. They all require new functions and new software to be able to be utilized fully and to show their performance advantages. Upgrade your robots with the new welding technology and increase your productivity. High unit availability and simple installation The Aristo components are fi tted by using quick-connectors. During the installation or replacement of components in welding machines the calibration is not applicable. The ESAB TrueArcVoltage technology measures the actual welding voltage at the arc and guarantees its reproducibility. Wire feed hoses of various lengths allow effi cient transport of the wire from the Marathon Pac tub to the wire feed device. This greatly increases the fl exibility of the unit. 68

69 technology QSet The only self-learning process for the perfect short arc that is available on the market. QSet guarantees consistent welding results, regardless of the free wire end. ESAB SuperPulse combines the relevant advantages of the various types of arc. The pulsed / short arc combination inputs the least amount of heat. A spray arc combined with a pulse provides high welding speed and weld penetration with smaller distortion. Or two pulsed arcs of different frequencies, for example, when welding aluminium with a TIG look. Aristo W82 - Fieldbus The Aristo W82 is a communication unit for Fieldbus (DeviceNet, Profi bus and CANopen) and LAN systems. The main properties: 255 storage slots for welding data, possible to change during welding. Direct access to the wire feed speed and arc voltage, contact sensor, wire, welding process active, arc confi rmation, multilevel event information wire feed, reversing of wire feed direction, protective gas monitoring, cleaning gas monitoring and 2 level safety stop. The welding supervisor has password protection in the Aristo U82 to prevent unauthorized changes to the parameters. Synergy lines We make synergy lines available in our high-quality products. These are based on process knowledge and application experience. The Aristo U82 Plus control unit has a comprehensive data library of more than 200 lines that contain each alternative without any compromises at the expense of quality. The system is open, you can create your own lines Lines can be exchanged via the USB connection and production or quality statistics exported to your computer.. The wire feed In order to meet the high requirements in wire feed systems in robot environments, ESAB has developed the Aristo RoboFeed 3004w and the Aristo FeedMech 4804w wire feed systems. These units have been especially matched to the requirements in robot environments and offer a connection for the anti-collision signal, buttons for gas testing and tension-free wire feed, remote control options, gas monitoring, spatter cleaning functionality, etc.. Aristo RoboFeed 3004w monitors the wire feed speed and corrects it as required. This parameter is stable and reproducible with a high degree of precision. Intermediate cables and welding torches SThe high-quality intermediate cables are available in various lengths. They have quick-connectors and cover hoses. ESAB offers the PSF 315M welding torch in various lengths and torch versions, this was developed specifi cally for use in robotic applications. In most cases it is possible to adapt existing torch systems. 69

70 Robot package Aristo robot package retrofit I/O interface for retrofit on existing robots Suitable for ABB S3/S4 and Motoman MRC/XRC 5 Aristo RoboFeed Aristo Retrofi t I/0 Controller Robot 1 Aristo U8 2 Aristo Mig Ordering information Ordering information Power sources Aristo Mig 5000i Aristo Mig 5000iw Aristo Mig 5000iw with water flow guard Accessories for power sources Water flow guard for Aristo Mig 5000iw Trolley for Aristo Mig 5000i/5000iw Aristo U8 2 Plus I/O Aristo Retrofit I/O ABB S3/S4 * Aristo Retrofit I/O Motoman MRC, XRC * *Connection cable to power source included 3 Connection cable I/O interface to ABB S3/S4 Included in the robot system 3 Connection cable I/O interface to Motoman Length 5,0 m ** Length 10,0 m ** **For connection to the robot system ask to Motoman 4 Connection cables power source-wire feeder, water cooling Length 5,0 m Length 10,0 m Length 15,0 m Length 25,0 m Length 35,0 m Connection cables power source-wire feeder, air cooling Length 5,0 m Length 10,0 m Length 15,0 m Wire feeder* Aristo RoboFeed 3004w ELP 12 p Incl. quick connector for MarathonPac wire conduit * Assembly brackets universal *For technical details see the relevant catalogue 6 Wire conduit for MarathonPac Length 1,8 m F Length 3,0 m F Length 3,8 m F Length 4,5 m F Length 6,0 m F Length 6,5 m F Length 8,0 m F Length12,0 m F For technical details on this robot package see the relevant catalogue 70

71 Aristo Robot package Standard equipment for robots with Fieldbus-based communication system 5 Aristo RoboFeed Controller Robot 1 2 Aristo U8 2 Aristo W8 2 Feldbus Aristo Mig Ordering information Ordering information Power sources Aristo Mig 3001i, 400 V Aristo Mig 3001iw, 400 V Aristo Mig 5000i, 400 V Aristo Mig 5000iw, 400 V Aristo Mig 5000iw, 400 V, with water flow guard Aristo Mig 6502c, 400 V Aristo Mig 6502cw, 400 V Accessories for power sources Trolley for Aristo Mig 5000i/5000iw Water flow guard for Aristo Mig 3001iw Water flow guard for Aristo Mig 6502cw Aristo U8 2 Aristo U Aristo U8 2 Plus ,5m extension cable Aristo W8 2 Aristo W8 2 -Feldbus (DeviceNet) Aristo W8 2 -Feldbus (CAN open) Aristo W8 2 -Feldbus (Profibus) Control cable for Mig 5000i Control cable for Mig 3001i/6502c Connection cable Aristo W8 2 to robot Connection cable Fieldbus 10m Connection cables power source-wire feeder, water cooling Length 5,0 m Length 10,0 m Length 15,0 m Length 25,0 m Length 35,0 m Connection cables power source-wire feeder, air cooling Length 5,0 m Length 10,0 m Length 15,0 m Wire feeder* Aristo RoboFeed 3004w ELP 12 p Incl. quick connector for MarathonPac wire conduit * Assembly brackets universal *For technical details see the relevant catalogue 6 Wire conduit for MarathonPac Length 1,8 m F Length 3,0 m F Length 3,8 m F Length 4,5 m F Length 6,0 m F Length 6,5 m F Length 8,0 m F Length 12,0 m F For technical details on this robot package see the relevant catalogue 71

72 Robot package Aristo W8 2 Integrated Operation of the robot cell and the welding equipment is done completely with the ABB FlexPendant controller. An exceptionally user-friendly controller with graphic Windows interface and touch screen. 72

73 Aristo W8 2 Integrated For ABB 1600ID, 1600 e 2400L robots with IRC5 controller Aristo Mig 3 Confi guration Aristo Mig 5000iw with IRB1600 Ordering information Ordering information 1 Power sources Aristo Mig 3001i, 400 V Aristo Mig 3001iw, 400 V Aristo Mig 5000i, 400 V Aristo Mig 5000iw, 400 V Aristo Mig 5000iw, 400 V, with water flow guard Aristo Mig 6502c, 400 V Aristo Mig 6502cw, 400 V Accessories for power sources Trolley for Aristo Mig 5000i/5000iw Water flow guard for Aristo Mig 3001iw Water flow guard for Aristo Mig 6502cw Aristo W8 2 Aristo W8 2 Integrated Control cable for Mig 5000i Control cable for Mig 3001i/6502c WeldPoint Connection cable Aristo W8 2 to robot Connection cable Devicenet 7,5 m ,5m extension cable* Wire feeder* Aristo RoboFeed 3004w ELP 12 p Incl. quick connector for MarathonPac wire conduit * *For technical details see the relevant catalogue 6 Assembly brackets wire feeder on robot IRB IRB 1600ID IRB 2400L Wire conduit for MarathonPac Length 1,8 m F Length 3,0 m F Length 3,8 m F Length 4,5 m F Length 6,0 m F Length 6,5 m F Length 8,0 m F Length 12,0 m F Accessories Spool holder with 4,5 m For technical details on this robot package see the relevant catalogue 4 Connection cables power source-wire feeder, water cooling Length 7,5 m Length 10 m ** Suspension bracket *** * Only for Aristo Mig 5000i/5000iw ** Incl. 3m protection sleeve and 4 spacers *** Requested for cable

74 Welding and cutting TIG manual welding Tungsten inert gas welding is one of the gas-shielded arc welding processes. The arc burns between a tungsten electrode that does not melt and the work piece. The electrodes, the arc and the weld pool are protected against the atmosphere by an inert gas. If a fi ller metal is required, it is fed in as cold wire and melted before the weld pool in the arc. It is possible to produce very clean and high-quality welded connections by using the TIG process. There is no spattering. Joining defects, undercutting and pores are easily avoided. The process can be used either manually or partially or fully automated. TIG welding is mostly used on aluminium and high-alloy steels because in such cases a weld quality is required that is barely possible to attain with other welding processes. The process is used for welded connections in areas that have especially high quality requirements, for example, nuclear facilities and the chemical, aerospace and food industries. 74

75 technology QWave TIG AC welding has been redefi ned by the unique QWave technology: an extremely stable arc with little noise - your advantage: precise completion of the process, top quality, better ergonomics. True AC Rating ESAB units with True AC Rating always show the actual welding current. That is not necessarily a matter of course. Induction in the welding circuit can lead to discrepancies between the set and the actual current strength. Conventional units only show the desired current strength. On the other hand, True AC Rating always shows the user the actual value. This is important for monitoring the amount of heat that is applied. 75

76 Caddy Tig 1500i 2200i TIG welding Mobile solutions for professional welding Developed for durability The Caddys are equipped with large OKC 50 welding current connections to withstand heavy loads. Due to the compact design with the polymer casing that is impervious to impacts, these devices are light and easy to transport. The large cooling unit and the carefully thought out design ensure a long working life and allow use even under rough working conditions. The new ArcPlus II controller further optimises the welding properties and ensures that there is less spattering and better restriking of the arc. It has been designed in such a way that all the main components in the machine are kept clean and free of dust. Caddy meets the requirements of insulation type IP 23 and is thus suitable for use outdoors. The long-lived construction and the excellent welding properties of the machines ensure reliable use, day in and day out. Power Factor Correction - PFC. Caddy Arc is equipped with automatic power factor correction (PFC), which minimizes disturbing feedback effects in the mains supply network. Furthermore, the devices are less sensitive to fl uctuations in the mains power supply and thus allow operation from generators. Professional TIG welding of alloyed, unalloyed and non-rusting steels Large radius of action due to the ability to use intermediate cables. Ø 2,5 mm2 up to 100 m in length without power losses and better compatibility with generators through PFC - Power Factor Correction High frequency and LiftArc striking 2 / 4 cycle torch controller Professional manual electric welding with ArcPlus II regulation and adjustable Hot Start and Arc Force Polymer-aluminium housing that is impervious to impacts Caddy Tig 2200i optionally gas- or water-cooled with CoolMini cooler Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Type of insulation IP 23 - for work outdoors Protection against overtemperatures For installation and production For repair and maintenance 2 different trolleys to choose from page 66 With the environment in mind Active power factor connection Efficient energy utilisation Harmonics EN RoHS 2002/95/E 76

77 Caddy Caddy Technical data Tig 1500i Tig 2200i Controller TA33 Selection of the TIG parameters by inputting the sheet thickness Current fall time can be set Gas post-fl ow can be set Digital display Mains supply, V / ph 230 / 1 Fuse, slow, A 16 Setting range, TIG (DC), A Setting range, MMA (DC), A Open circuit voltage, V Dimensions, LxWxH, mm 418 x 188 x 208 Weight, kg 9,2 9,4 Enclosure class IP 23 Application class S Cooling unit CoolMini for Caddy 2200i Weight, without/with cooling liquid, kg 4,5 / 6,7 Dimensions, LxWxH, mm 418 x 188 x 137 Maximum output at 40 C, TIG 25% duty cycle, A/V % duty cycle, A/V % duty cycle, A/V Maximum output at 40 C, MMA 25% duty cycle, A/V % duty cycle, A/V % duty cycle, A/V Controller TA34 Graphic illustration of the course of the process TIG pulse-welding Micro-pulses up to s Current rise / fall time can be set Gas pre-fl ow / post-fl ow time can be set Parameter storage (2x), can also be called up during welding via the torch button TIG torches with Up/Down remote controller Can be controlled remotely / digital display Accessories Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Carrying strap Pressure reducer with flux meter Cooling liquid (10 l) Electrode holder, 150 A, 3m cable Electrode holder, 200 A, 3m cable CoolMini cooling unit Cooling unit mounting kit for Tig 2200i Ordering information, complete packages Caddy Tig 1500i TA33, with 3m welding cables and torch TXH 150, 4 m Caddy Tig 2200i TA33, with 3m welding cables and torch TXH 150, 4 m Caddy Tig 1500i TA34, with 3m welding cables and torch TXH 150, 4 m Caddy Tig 2200i TA34, with 3m welding cables and torch TXH 200, 4 m Caddy Tig 2200iw TA33, with cooling unit, 3m welding cables and torch TXH 250w, 4 m Caddy Tig 2200iw TA34, with cooling unit, 3m welding cables and torch TXH 250w, 4 m Ordering information, machines Caddy Tig 1500i, TA Caddy Tig 2200i, TA Caddy Tig 1500i, TA Caddy Tig 2200i, TA Caddy Tig 2200iw, TA33 water cooling Caddy Tig 2200iw, TA34 water cooling Carrying strap Foot-operated remote controller T1 Foot CAN Delivery includes TIG welding torches at page 86 Remote controller at page 64 3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps. 77

78 Origo Tig 3001i With the Origo Tig 3001i you are equipped to the best possible extent in the TIG DC fi eld and for manual electrode welding. Unalloyed and low-alloy steels, stainless steels, copper alloys and nickel-based materials can be welded with Origo Tig 3001i with an extremely stable arc and excellent striking properties. For production, servicing and repair work Select what is the optimal unit for you: Origo TA23 includes the main functions for professional TIG and MMA welding Origo TA24 extends the TIG functions to include TIG pulse-welding for the optimal application of heat to sheet thicknesses above 0.5 mm. Two parameters settings can be called up from the torch button. Optionally, TIG torches are available with Up/Down remote control to set the welding current during welding, also with a fl exible torch head. Both controllers are characterized by easy operation and simple setting of the parameters. Housing made of galvanised steel - robust and able to withstand hard use Superlative welding properties - high utility and high quality Inverters based on IGBT technology - high performance and reliability Professional MMA welding with ArcPlus II regulation TIG torches with Up/Down remote control Type of insulation IP 23 - for work outdoors Can be controlled remotely, digital display Integrated handles Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required) Technical data Origo Tig 3001i Mains supply, V / ph 400 / 3 Fuse, slow, A 16 Setting range, TIG (DC), A Open circuit voltage, V 67 Open circuit power, W 30 Power factor (TIG) 0,9 Efficiency at max power (TIG), % 81 Dimensions, LxWxH, mm 652 x 249 x 423 Weight, kg 33,5 Enclosure class IP 23 Application class S Cooling unit CoolMidi 1000 Cooling power, W (l/min) 1100 (1,0) Coolant capacity, liter 5 Weight, without/with cooling liquid, kg 14 / 19 Dimensions, LxWxH, mm 690 x 245 x 300 Maximum output at 40 C, TIG 35% duty cycle, A/V 300 / 22 60% duty cycle, A/V 240 / 19,6 100% duty cycle, A/V 200 / 18 78

79 Ordering information Origo Tig 3001i, TA Origo Tig 3001iw, TA Origo Tig 3001i, TA Origo Tig 3001iw, TA Trolley Package Origo Tig 3001i TA23 + 3m MMA welding cables + torch TXH 250 4m + 4-wheel trolley + earth cable + gas hose Controller TA23 TIG and MMA welding High frequency and LiftArc striking 2 / 4 cycle torch controller Graphic parameter setting for the current rise time, welding current, current fall time and gas post-fl ow time Gas pre-fl ow time and minimum current in the TIG area, and in MMA fi eld Hot Start, Arc Force and drop welding Accessories Protection and transport frame Cooling unit CoolMidi Cooling unit mounting kit for Origo Tig 3001i over CoolMidi Water flow guard for CoolMidi Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flux meter Cooling liquid (10 l) Electrode holder with 5m cable Controller TA24 TIG and MMA welding TIG pulse-welding with DC Micro-pulses up to s High frequency and LiftArc striking 2 / 4 cycle torch controller Can be set in the MMA fi eld Hot Start, Arc Force and drop welding Storage of 2 parameters, called up from the torch button Graphic parameter setting for the current rise time, welding current, pulse time, base current, base current time, current fall time and gas post-fl ow time Foot-operated remote controller T1 Foot CAN TIG torches at page 86 Delivery includes 5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps. Remote controller at page 64 79

80 Aristo Tig 4000iw The Aristo Tig 4000iw is the ideal partner for MMA and TIG DC welding in your operation. Unalloyed and low-alloy steels, stainless steels, copper alloys and nickel-based materials can be welded with Aristo Tig 4000iw with an extremely stable arc and excellent striking properties. A powerful device for welding for production, repair or servicing work. Select what is the optimal unit for you: Aristo TA4 includes the main functions for professional TIG welding Aristo TA6 Extends the TIG functions to include TIG pulse-welding for the optimal application of heat to sheet thicknesses above 0.5 mm. Optionally, TIG torches with Up/Down remote controller to set the welding current during welding are available, also with fl exible torch head. Both controllers are characterized by simple parameter settings. Inverters based on IGBT technology - high performance and reliability Excellent welding properties - high utility and high quality Housing with frame made of Alutech extruded profi le, can be lifted by crane Dust fi lter included - reduces possible failures due to deposits of grinding dust, for example TIG torches are available with Up/Down remote control Energy-saving mode after 6.5 minutes ELP, ESAB LogicPump, starts the water pump automatically MMA electrodes up to 6.0 mm Carbon arc gouging up to 8.0 mm Can be controlled remotely, digital display IP 23 - allows use outdoors Aristo Tig Technical data 4000iw Mains supply, V / ph 400 / 3 Fuse, slow, A 20 Setting range, TIG (DC), A Open circuit voltage, V Open circuit power, W 60 Power factor (TIG) 0,9 Efficiency at max power (TIG), % 86 Dimensions, incl.cooling unit, LxWxH, mm 625 x 394 x 776 Weight, incl.cooling unit, kg 81,5 Enclosure class IP 23 Application class S Cooling power, W (l/min) 2000 (2,0) Coolant capacity, liter 5,5 Maximum output at 40 C, TIG 35% duty cycle, A % duty cycle, A % duty cycle, A

81 Ordering information Aristo Tig 4000iw, TA Aristo Tig 4000iw, TA Trolley Accessories Controller TA4 TIG and MMA welding, carbon arc gouging High frequency and LiftArc striking 2 / 4 cycle torch controller Simple parameter setting for the current rise time, welding current, current fall time and gas pre- and post-fl ow time MMA welding with Hot Start and Arc Force Cooling liquid (10 l) Water flow guard Multi-voltage unit ( V 50/60Hz) Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flux meter Electrode holder with 5m cable Delivery includes 5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps. TIG torches at page 86 Controller TA6 TIG and MMA welding, carbon arc gouging Multi-lingual menu guidance High frequency and LiftArc striking 2 / 4 cycle torch controller TIG pulse-welding with DC Micro-pulses up to s Gas fl ushing, gas pre- and post-fl ow Current rise time, welding current, current fall time 10 storage slots 3 storage slots for parameters that can be called up during welding from the torch button Minimum current setting for remote controller Limit value assignment and password protection MMA welding with Hot Start and Arc Force Gouging torches, see ESAB Accessories catalogue Foot-operated remote controller T1 Foot CAN Remote controller at page 64 81

82 Caddy TIG 2200i AC/DC TIG AC/DC welding For commerce and industry with tough demands for repair and servicing work Developed for durability The Caddys are equipped with large OKC 50 welding current connections to withstand heavy loads. Due to the compact design with the polymer casing that is impervious to impacts, these devices are light and easy to transport. The large cooling unit and the carefully thought out design ensure a long working life and allow use even under rough working conditions. Caddys have been designed in such a way that all the main components in the machine are kept clean and free of dust. Caddy meets the requirements of insulation type IP 23 and is thus suitable for unrestricted use outdoors. The long-lived construction and the excellent welding properties of the machines ensure reliable use, day in and day out. Power Factor Correction - PFC. Caddy Tig is equipped with automatic power factor correction (PFC), which minimizes disturbing feedback effects in the mains supply network. Furthermore, the devices are less sensitive to fl uctuations in the mains power supply and thus allow operation from generators. Professional TIG AC/DC welding QWave - quiet and highly dynamic AC arc True AC Rating - correct display of the actual welding current Large radius of action, over 100 m with mains cable crosssection 2.5 mm² and improved compatibility with generators through PFC - Power Factor Correction High frequency and LiftArc striking 2 / 4 cycle torch controller Professional MMA welding with DC and AC ArcPlus regulation with adjustable Hot Start, Arc Force and switchable polarity (DC) Type of insulation IP 23 - for work outdoors Polymer-aluminium housing that is impervious to impacts ELP, ESAB LogicPump, automatically switches the water cooling Protection against overtemperatures For installation and production For repair and maintenance TIG torches with Up/Down remote controller Caddy Tig 2200i AC/DC optionally gas- or water-cooled with CoolMini cooler 2 different trolleys to choose from, page 66 With the environment in mind Active power factor connection Efficient energy utilisation Harmonics EN RoHS 2002/95/E Trolley

83 Controller TA33 AC/DC Selection of the TIG parameters by inputting the sheet thickness Current rise / fall time can be set Gas pre-fl ow / post-fl ow time can be set Minimum current setting for remote controller Can be controlled remotely / digital display Technical data Caddy Tig 2200i AC/DC Mains supply, V / ph 230 / 1 Fuse, slow, A 16 Setting range, TIG (AC/DC), A Setting range, (MMA), A Open circuit voltage, V 70 Power factor (TIG) 0,99 Efficiency at max power (TIG), % 66 Dimensions, LxWxH, mm 418 x 188 x 345 Weight, kg 15 Enclosure class IP 23 Application class CoolMini cooling unit Weight, without/with cooling liquid, kg 4,5 / 6,7 Dimensions, LxWxH, mm 418 x 188 x 137 Maximum output at 40 C, TIG 20% duty cycle, A/V % duty cycle, A/V % duty cycle, A/V 140 S Maximum output at 40 C, MMA 25% duty cycle, A/V % duty cycle, A/V % duty cycle, A/V 110 Controller TA34 AC/DC Graphic illustration of the course of the process AC frequency and balance monitoring optimizes the weld pool TIG pulse-welding with DC DC micro-pulses up to s Electrode preheating for better striking and longer life of the electrodes in AC welding Current rise / fall time can be set Gas pre-fl ow / post-fl ow time can be set Parameter storage (2x), can also be called up during welding via the torch button Minimum current setting for remote controller Can be controlled remotely / digital display Accessories Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Carrying strap Pressure reducer with flux meter Cooling liquid (10 l) Electrode holder 200A with 3m cable Carrying strap TIG welding torches at page 86 Ordering information, complete packages Caddy Tig 2200i AC/DC, TA33 AC/DC, torch TXH 200 4m and kit MMA Caddy Tig 2200i AC/DC, TA34 AC/DC, torch TXH 200 4m and kit MMA Caddy Tig 2200i AC/DC, TA34 AC/DC, torch TXH 250w 4m, CoolMini, kit MMA and 2-wheels trolley Foot-operated remote controller T1 Foot CAN Remote controller at page 64 Ordering information, machines Caddy Tig 2200i AC/DC, TA34 AC/DC Caddy Tig 2200i AC/DC, TA33 AC/DC CoolMini cooling unit Delivery includes 3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps. 83

84 Origo Tig 3000i AC/DC iw AC/DC For demanding applications in TIG welding Professional TIG AC/DC welding QWave - quiet and highly dynamic AC arc True AC Rating - correct display of the actual welding current Professional MMA welding with Origo Tig 4300iw AC/DC ArcPlus regulation, Hot Start, Arc Force can be set and switchable polarity (DC) Type of insulation IP 23 - for work outdoors Energy-saving mode after welding is interrupted Digital display Protection against overtemperatures Origo Tig 4300iw AC/DC, can be lifted by crane Two different trolleys for Origo Tig 3000i AC/DC Origo Tig 3000i AC/DC optionally gas- or water-cooled with cooler CoolMidi 1800 ELP, ESAB LogicPump, automatically switches the water cooling TIG torches with Up/Down remote control Tig 3000i Tig 4300iw Technical data TA24 AC/DC TA24 AC/DC Mains supply, V / ph 400 / 3 Fuse, slow, A Setting range, TIG (AC/DC), A Setting range, (MMA), A Current slope-up, sec 0-10 Current slope-down, sec 0-10 Gas post-flow, sec 0-25 Pulse frequency DC, sec 0,01-2,5 Open circuit voltage, V Power factor (TIG) 0,65 0,89 Efficiency at max power (TIG), % Dimensions, LxWxH, mm 652 x 249 x x 349 x 776 Weight, kg 30 - Weight with cooling unit., kg - 95 Enclosure class IP 23 IP 23 Application class S Maximum output at 40 C, TIG 35% duty cycle, A % duty cycle, A % duty cycle, A CoolMidi 1800 cooling unit Cooling power, W (l/min) 1700 (4,0) 2000 (2,0) Cooloing liquid capacity, liter 4,2 5,5 Weight, without/with cooling liquid, kg 19 / 23 - Dimensions, LxWxH, mm - 84

85 Ordering information Origo Tig 3000i, TA24 Origo Tig 3000i, TA24 AC/DC CoolMidi 1800 cooling unit Two-wheels trolley Four-wheels trolley Origo Tig 4300i, TA24 water cooling Origo Tig 4300i, TA24 AC/DC Four-wheels trolley Package Controller TA24 AC/DC Graphic illustration of the course of the process High frequency and LiftArc striking 2 / 4 cycle torch controller AC frequency and balance monitoring optimizes the weld pool TIG pulse-welding with DC DC micro-pulses up to s Electrode preheating for better striking and longer life of the electrodes in AC welding Current rise / fall time can be set Gas pre-fl ow / post-fl ow time can be set Parameter storage (2x), can also be called up during welding via the torch button Minimum current setting for remote controller Can be controlled remotely / digital display Origo Tig 3000i AC/DC TA24 + MMA welding cables + CoolMidi torch TXH 250w + 4-wheels trolley Accessories Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flow meter Cooling liquid (10 l) Electrode holder with 3m cable TIG welding torches at page 86 Foot-operated remote controller T1 Foot CAN Remote controller at page 64 Delivery includes Origo Tig 3000i AC/DC, complete package m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps. 85

86 TIG TXH torches Torches and consumables TXH TIG torches for the demanding welder The main characteristic of the TXH torches is above all their quality. The torches and torch fi ttings offer a maximum amount of convenience, versatility and ergonomics. You can vary between gas- or water-cooled, with or without gas valve and with or without fl exible torch head. Special lengths as an option, fi tting all TIG units with an OKC 50 connection. Ordering information Water cooled torches TXH 250w, 4 m TXH 250w, 8 m TXH 400w, 4 m TXH 400w, 8 m TXH 400w HD, 4 m TXH 400w HD, 8 m With flexible head Ordering information Self-cooled torches TXH 120, 4 m TXH 120, 8 m TXH 150, 4 m TXH 150, 8 m TXH 200, 4 m TXH 200, 8 m With gas valve TXH 150V, 4 m TXH 150V, 8 m TXH 200V, 4 m TXH 200V, 8 m TXH 250wF, 4 m TXH 250wF, 8 m With current adjustment* TXH 250wr, 4 m TXH 250wr, 8 m TXH 400wr, 4 m TXH 400wr, 8 m TXH 400wr HD, 4 m TXH 400wr HD, 8 m With flexible head and current adjustment* TXH 250wFr, 4 m TXH 250wFr, 8 m With flexible head TXH 120F, 4 m TXH 120F, 8 m TXH 150F, 4 m TXH 150F, 8 m TXH 200F, 4 m TXH 200F, 8 m With current adjustment* TXH 120r, 4 m TXH 120r, 8 m TXH 150r, 4 m TXH 150r, 8 m TXH 200r, 4 m TXH 200r, 8 m With flexible head and current adjustment* TXH 120Fr, 4 m TXH 120Fr, 8 m TXH 150Fr, 4 m TXH 150Fr, 8 m TXH 200Fr, 4 m TXH 200Fr, 8 m Accessories * Adapter for remote-controller torches 12 poles poles for Origo Tig 3001i Adapter for old ESAB machines with central connector Cooling liquid (10 l) Spare parts kit for TXH Spare parts kit for TXH Spare parts kit for TXH Spot welding kit for TXH Protective sheath with zip, L = 3,6 m Protective sheath with zip, L = 7,2 m Extensions Special extensions, not for totches with current adjustment Length 8 m, 200 A, self-cooled Length 16 m, 200 A, self-cooled Length 8 m, 400 A, water-cooled Length 16 m, 400 A, water-cooled *with suited adapter 86

87 Technical data TXH 120 TXH 150 TXH 200 TXH 250w TXH 400w TXH 400w HD Maximum current 35% duty cycle, A % duty cycle, A % duty cycle, A Electrode diameter, Ø mm 1,0-3,2 1,0-3,2 1,0-4,0 1,0-3,2 1,0-4,8 1,0-4,8 Consumables Torches TXH 120*/250w** 150/ w/400wHD 1 - Back cap with o-ring O-ring Long Medium Short Gas nozzle, standard Ø 6, Ø 8, * Ø 9, ** Ø 11, Ø 12, Ø 15, Ø Collet, standard Ø 1, Ø 1, Ø 2, Ø 3, Ø 4, Ø 4, Collet body, standard Ø 1, Ø 1, Ø 2, Ø 3, Ø 4,0-4, Isolator Gas nozzle for gas lens Ø 6, Ø 8, Ø 9, Ø 11, Ø 12, Ø 17, Collet body with gas lens Ø 1, Ø 1, Ø 2, Ø 3, Ø 4, Ø 4, Isolator Gas nozzle for extra large gas lens Ø 9, Ø 12, Ø 15, Ø Ø Tungsten electrodes: see ESAB Accessories catalogue 8 Collet body with extra large gas lens Ø 2, Ø 3, Ø 4,0-4, Isolator In Italic: parts included in flexible head, short cap torches 87

88 Welding and cutting Plasma cutting Plasma cutting is an extremely versatile fusion cutting process to cut almost all metals. In plasma cutting the arc burns in a highly ionised plasma column between an electrode that does not melt and the work piece. It is restricted further by a nozzle, whereby the power density and the stability of the fl owing plasma are greatly increased. The plasma arc that is created in this way has a temperature of up to 25,000 C. The high energy density of the plasma stream rapidly melts the material and its kinetic energy drives the molten material out of the cutting groove. The high cutting speed ensures minimal distortion and cleanly cut edges. Compressed air is mainly used as the plasma gas in mobile units, which makes the process very easy to use. Using this procedure it is also possible cut packages of sheet metal, a process which cannot be done by oxy-fuel fl ame cutting. High-alloy steels, aluminium and copper can also be cut very economically with plasma cutting. Plasma gouging is also an option with the addition of a gouging nozzle, which has clear advantages over carbon arc gouging torches. It is faster, quieter, cleaner and more precise. 88

89 technology PowerCut TM Productivity needed? The units of the PowerCut family offer mobility and long working lives and thus the best possible productivity with an optimum price/performance ratio. Ideal for plasma cutting. The most important thing: the torch. In manual plasma cutting the design of the torch plays a crucial role for handling and servicing. The best system has a simple design and is made up of as few parts as possible. The advantage for the user: only a small number of parts need to be kept, it is easier to replace consumable parts and the servicing costs are kept low. Plasma gouging The best plasma units for gouging. Plasma gouging is the best genuine alternative to gouging using carbon electrodes. Less fumes, quieter, reduced post work cleaning. The initial voltage and power reserve together with the V/A curve are crucial factors for good working results. In addition, the unit must have high voltage reserves to keep the extremely long arc stable during the gouging operation. In the fi eld of mobile plasma units the PowerCut have proved to be superior in performance to many other units for plasma gouging. 89

90 - PowerCut Origo Cut 36i 650 Small, compact and portable plasma cutting units Powerful, contactless high-frequency starting Contact cutting capability Cuts through a paper template are possible Ideal for cuts on car bodywork A replaceable electrode set increases the service life of the torch PowerCut 650 with 2 / 4 cycle torch controller. In 4 cycle operation the torch button may not be held down during operation. Origo PowerCut PowerCut Technical data Cut 36i Mains supply, V / ph 230 / / 3 (230 / 1) 400 / 3 (230 / 1) Fuse, slow, A (35) 16 (50) Max output at 40 C, 60% duty cycle, A Setting range, A Dimensions, LxWxH, mm 375 x 145 x x 318 x x 312 x 361 Weight, with cable and torch, kg 9, Enclosure class IP 21S IP 23S IP 23S Compressed air, bar / l/min 5,2 / 118 5,5 / 118 5,5 / 165 Cutting capacity, quality/sever, mm Mild steel 10 / / / 32 Stainless steel 6 / 8 12 / 16 Aluminium 10 / / 19 Ordering information Origo Cut 36i Ordering information PowerCut 650, 400 V 3-phase PowerCut 650, 230 V single-phase Accessories Consumables set for PT-31XL torch 1 Ceramic nozzle, 3 Nozzles 40 A, 1 Gas diffusor, 2 Electrodes Accessories Wheels kit for PowerCut Torch wrap Consumables set for PT-31XLPC torch 1 Ceramic nozzle, 3 Nozzles 40 A, 1 Gas diffusor, 2 Electrodes XT, 1 Baffle tube with O-ring Origo Cut 36i is supplied with: Carrying strap, cutting torch PT-31 XL 5 m, mains cable with plug 2.5 m, consumables set PowerCut 650 is supplied with: Cutting torch PT-31 XLPC 7.6 m, ground cable, mains cable without plug, pressure regulator with filter, consumables set 90

91 PowerCut Blowback technology - without high frequencies, prevents interference to electronic components or computer systems in the vicinity Automatic switching between operating modes: Gouging grid cutting - normal cutting PowerCut supplies an extra high output voltage for excellent gouging Robust design - The housing of the PowerCut is designed for durability. It resists corrosion and weathering but is nonetheless light The electronic components are mounted in such a way that they are protected against impacts and vibration PowerCut / The switches are protected against corrosion and dust The cooling fan will switch on only when required, this saves energy and reduces the penetration of dust Built-in mains adaptation provides trouble-free operation even if the power supply is not optimal (generator operation) The digital display shows the exact air pressure or cutting current, plus a help code to deal with minor faults so as to reduce shutdown times Holder for torches and consumables 706 x 323 x IP 23S 6,2 / / 44 Ordering information With torch PT-38 and 7,6 m cable PowerCut V single-phase 230 V PowerCut V three-phase 400 V PowerCut V three-phase 400 V Without torch PowerCut V single-phase 230 V PowerCut V three-phase 400 V PowerCut V three-phase 400 V Accessories Trolley Plasma flow measuring kit Heavy Duty water separator Consumables set 60 Amp for torch - PowerCut Ceramic nozzle, 3 Nozzles 60 A, 1 Gas diffusor, 3 Electrodes, O-ring and various parts Consumables set 90 Amp for torch - PowerCut Ceramic nozzle, 4 Nozzles 90 A, 1 Gas diffusor A and 90 A, 3 Electrodes, O-ring and various parts PowerCut 900 and 1600 are supplied with : Ground cable, mains cable without plug, pressure regulator with filter, consumables set 91

92 Plasma torches Mechanization PT-37 Plug-and-Play accessories - transform the PowerCut 900 / 1600 into a powerful mechanized solution for your application. Mechanization CNC interface with 15,2 m cable Plug-and-play mechanization kit Remote controller PT-37 plasma torch PT-37, with rack, 7,6 m cable PT-37, without rack, 5,2 m cable Torch support PT-38 Ordering information PT-38 Plasma torch PT-38-7,6 m Plasma torch PT-38 15,2 m Without consumables Accessories Kit consumables 60 A Kit consumables 90 A Deluxe torch guide kit (for circles Ø mm) Basic torch guide kit (for circles Ø mm) m) Consumables for torch supplied with PowerCut 900 Heat shield Nozzle 60 A Nozzle 40 A Electrode Gas diffusor A Torch guide Heat shield for gouging* Gouging nozzle* *Only for gouging with PowerCut 900 Plasma cutting torch PT-38 Ergonomic handle for more comfortable operation Large switch for better handling when wearing protective gloves New blowback technology Simple replacement of consumables, fewer consumables Robust strain relief Torch change without tools Consumables for torch supplied with PowerCut 1600 Heat shield Nozzle 90 A Nozzle 70 A Nozzle 40 A Electrode Gas diffusor A Gas diffusor 90 A** Torch guide Heat shield for gouging ** Gouging nozzle ** ** Only for gouging with PowerCut

93 PT-31 PT-26 Ordering information PT-31 Accessories PT-31 Kit consumables 35 A Kit consumables 50 A Delux torch guide kit (for circles Ø mm) Basic torch guide kit (for circles Ø mm) Consumables PT-31 Insert Electrode holder Electrode Gas diffusor Baffle Ceramic nozzle Ordering Od information PT-26 Plasma torch PT-31 XL 4,5 m Plasma torch PT-26-7,6 m Plasma torch PT-31 XLPC - 7,6 m Plasma torch PT-26 15,2 m Plasma torch PT-26-7,6 m Plasma torch PT-26 15,2 m PT-26 straight torch for mechanization 7,6 m PT-26 straight torch for mechanization 15,2 m Accessories PT-26 Kit consumables 150 A Kit consumables 300 A for Deuce Pack Leather protection for torch hose 7,6 m Leather protection for torch hose 15,2 m Accessories PT-26 for gouging Gouging nozzle 200 A Gouging nozzle 300 A Heat shield for torch Leather protection, see above Basic circular guide set for PT-31 and PT-38 Consumables PT-26 Torch body upper O-ring Torch body lower O-ring Electrode holder, incl. O-ring Electrode holder upper O-ring Electrode holder lower O-ring Baffle tube Insulatior, incl O-ring Insulator O-ring Electrode, Air, N 2, N 2 /H Electrode, Ar/H Nozzle 50 A (with O-ring) Nozzle 150 A (with O-ring) Nozzle 250 A (with O-ring) Nozzle 300 A (with O-ring) Electrode upper O-ring Electrode lower O-ring Stand-off guide The deluxe torch kit for round cuts from 45 to 1060 mm Ø. The middle is fi xed with a pin, magnet or sucker pad. Also suitable for straight cuts. Consumables set PT-38 93

94 ESP 150 ESP 150 Deuce Pack High-performance units for manual plasma cutting or plasma gouging As individual unit or in parallel operation as Deuce Pack Mechanisation components optional, CNC interface included First class properties for gouging Water-cooled torch PT-26, optionally with 70 or 90 curved torch head or straight as machine torch Long working life of the consumables Cut with air, nitrogen, argon-hydrogen or nitrogen-hydrogen mixture Start by pilot arc, also cuts through painted or coated materials Torch with safety circuit, allows operation only if the correct consumables have been installed 94

95 ESP ESP 150 Technical data 150 Deuce Pack Mains supply, V / ph 400 / / 3 Max output at 40 C, 90% duty cycle, A Setting range, A Dimensions, LxWxH, mm 1016 x 552 x Weight, with cable and torch, kg Enclosure class IP 21S IP 21S Plasma gas, bar / l/min 6,9 / 113 5,6 / 112 Protection gas, bar / l/min 5,9 / 95 6,0 / 94 Cutting capacity, quality/sever, mm Mild steel 40 / / 100 Stainless steel 25 / / 75 Aluminium 40 / / 100 Ordering information ESP 150 ESP 150 with torch PT-26, 70, 7,6 m ESP 150 with torch PT-26, 70, 15,2 m ESP 150 with torch PT-26, 90, 7,6 m ESP 150 with torch PT-26, 90, 15,2 m ESP 150 with torch PT-26, straight, 7,6 m ESP 150 with torch PT-26, straight, 15,2 m Ordering information ESP 150 Deuce Pack DEUCE PACK 150, with PT-26, 15,2 m DEUCE PACK 150, with PT-26 straight 15,2 m For mechanization ESP 150 PowerCut 650 is supplied with : Cutting torch PT-26 with leather hose protection sleeve, consumables set, work piece cable 7.6 or 15.2 m, trolley TR-21 with holder for two gas bottles, pressure regulator, gas hoses and coolant. Accessories ESP 150 ESP 150 Deuce Pack Multigas regulator Trolley TR Coolant, 10 liter Plasma flow measuring kit This system measures the real value of the plasma flow at the torch Consumables PT-26 (150 A) 3 nozzles 50 A, 3 nozzles 150 A, 3 nozzles 200 A, 1 gouging nozzle 200 A, 3 electrodes Ar/H, 3 gouging nozzle, N2, N2/H, 1 standard heat shield, 1 torch guide spacer Consumables PT-26 (300 A) 3 nozzles 50 A, 3 nozzles 150 A, 3 nozzles 200 A, 3 nozzles 300 A, 1 gouging nozzle 200 A, 1 gouging nozzle 300 A, 3 electrodes Ar/H, 3 electrodes Air, N2, N2/H, 1 standard heat shield, 1 torch guide spacer ESP 150 Deuce Pack delivery includes Two ESP 150, cutting torch PT-26 with leather hose protection sleeve, consumables set, work piece cable 15.2 m, pressure regulator, gas & water hoses 95

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97 SG PL 1 10 Schutzgebühr 5,50 Gesamtauflage 2.150

98 Welding and cutting technology STRENGTH THROUGH COOPERATION ESAB Saldatura SpA Via Novara 57 / Bareggio MI Tel e.mail: COMEX - D - 1,5K