Product catalogue 3rd edition Standard Equipment and Welding Automation

Transcription

1 Product catalogue 3rd edition Standard Equipment and Welding Automation XA

2 Product catalogue Contents Weldingequipment MMA equipment 3 Engine driven welders 7 TIGequipment 9 MIG/MAG equipment 17 Ancillary equipment 45 Manualplasmacuttingequipment 50 Weldingautomation OrbitalTIGwelding 58 Universal mechanisation equipment 70 Tractor automats 72 Welding heads, power sources 78 Carriers and gantries 82 Wear parts 84 Components and modules 86 Flux equipment 88 Column and boom 90 Handling equipment, seamers 92 Engineering Arc Welding 95 Friction Stir Welding 96 Resistance Welding 97 Weldingsolutionsdelivered by Automation 98 Local deviations may occur.

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4 MMA equipment Inverters Origo Arc 150i/200i Sturdy design stable construction that can withstand rough handling IP23 fitforoutdooruse,whichmakesitsafeonallworksites Canbefittedwithextendedmainscables extendstheworking range Delivery includes 3mmainscable.Origo Arc150iwithmainsplugandOrigo Arc 200i without plug. Caddy Arc 150i Practicaldesign makesthepowersourceeasytocarry, therebyenablingittobeusedatalmostanyworksite Adjustable hot start easy to strike the electrode, thereby avoiding starting problems Adjustable arc force adaptation to electrode type giving improved weld quality IP23 fitforoutdooruse,whichmakesittheidealmachinefor onsite work ArcPlus better welding characteristics, simplifies your work and gives you better quality Delivery includes 3mmainscablewithplug. Origo Arc150iOrigo Arc200i Mains supply, V/Hz 230/ /1 50/60 Fuse,slow,A 16 Mainscable,Ømm Max output at 25% duty cycle, A Max output at 35% duty cycle, A Max output at 60% duty cycle, A Max output at 100% duty cycle, A Setting range, A Open circuit voltage, V Weight, kg Origo Arc 150i Origo Arc 200i Origo Arc 150i, package Origo Arc 200i, package Shoulderstrap MMA welding and return cable kit 150A(''crocodile'') MMA welding and return cable kit 150A("screw") MMA welding and return cable kit 200A("screw") Caddy Arc 150i Mains supply, V/Hz 230/5060 Fuse,slow,A 16 Mainscable,Ømm Maxoutputat35%dutycycle,A 140 Maxoutputat60%dutycycle,A 110 Maxoutputat100%dutycycle,A 90 Setting range, A 4150 Open circuit voltage, V 6075 Weight, kg 7.7 Caddy Arc 150i Caddy Arc 150i, package Shoulder strap Trolley MMA welding and return cable kit 150A(''crocodile'') MMA welding and return cable kit 150A(''screw'') RemotecontrolMMA1,10mcable TIGtorchTXH 120V,4m TIGtorchTXH 150V,4m Remote control AT Cable,5m Cable10m For TIG torches, see page 1315 For trolleys, see page 44 For remote controls, see page

5 MMA equipment Inverters 4 Caddy Professional 200/250 More than 20 years experience of inverter technology has resulted in this machine. A repair and maintenance tool that you can bring anywhere. The lightweight Caddy with its ergonomic design is the ideal partnerwhentheweldisindifficultplaces;awayfrommains,up masts, down holes Delivery includes 3mmainscableandcompleteweldingandreturncableswith OKC connections. LHN200 LHN250 Mains supply, V/Hz 400(380415)/ 400/ Fuse,slow,A Mainscable,Ømm 2 4x1.5 4x2.5 Max output at 35% duty cycle, A Max output at 60% duty cycle, A Max output at 100% duty cycle, A Setting range, A Open circuit voltage, V Weight, kg Caddy Professional 200, 3ph 400 V Caddy Professional 250, 3ph, 400 V TXH 120V, 4m TXH 150V,4m TXH 200V,4m RemotecontrolMMA1,10mcable Remote control AT Cable,5m Cable,10m For TIG torches, see page 1315 For remote controls, see page 4547 Aristo Arc 4000i/5000i, A4 Origo Arc 4000i/5000i, A2 Outstanding welding characteristics high efficiency and highquality welding. Efficient Man Machine Communication by the userfriendly control panels A2 for Origo or A4 for Aristo enables the choice of electrode types, rutile, basic and cellulose for optimal welding qualities and an easytoread digital display to indicate current/voltage. Adjustable arc force Adjustable hot start(a4) to optimise welding starts CarbonArcGouge(A4)withupto10mmgougingelectrodes Multivoltageunitasanaddonorseparateunitforawide range of mains power supplies EnclosureclassIP23 Dust filter to handle tough and dirty environments and avoid grinding dust and metal particles inside the chassis Delivery includes 5mmainscableincl.plug Arc 4000i Arc 5000i Mains supply, V/Hz 3x400/5060 3x400/5060 Fuse,slow,A Mainscable,Ømm 2 4x4 4x6 Maxoutputat35%dutycycle,A 400/36V Max output at 60% duty cycle, A 320/33 V 500/40 Max output at 100% duty cycle, A 250/30 V 400/36 Setting range, A Open circuit voltage, V Weight, kg Origo Arc 4000i A Aristo Arc 4000i A Origo Arc 5000i A Aristo Arc 5000i A For trolleys, see page 44 For remote controls, see page 4547 For multivoltage unit, see page 43

6 MMA equipment Rectifiers Origo Arc 250/300/400 Low investment cost per amperage No electronics an advantage for remote operations Multivoltage version available Approved according to European standards CE labelled Supplies direct current welds most materials Made to be used with Citoflex cellulosic electrodes Designedforuseindampandconfinedareas Smarked Delivery includes Wheels, handles anda3mmains cable. LHF 400/630/800 The LHF 400/630/800 rectifiers are designed to meet the highest expectations in terms of robustness and operational performance and reliability. Dynamic characteristics, current range, antistick function and power capacity make the LHF a tool for contractors and fabricators who require top performance. LHFs arealsogoodfortigscratchstartsorwithtigaddonunits. The630and800havebeenoptimizedforcarbonarcgouging. Delivery includes Two OKC welding cable connectors, wheels and assembly elements. Origo Arc 250 Origo Arc 300 Origo Arc 400 LHF400 LHF630 LHF800 Mains supply, V/Hz 400/ / /5060 Fuse,slow,A Setting range, A Open circuit voltage, V Weight, kg Origo Arc Origo Arc 250, 230/400/500/550 V, 50/60 Hz Origo Arc Origo Arc 300, 230/400/500/550 V, 50/60 Hz Origo Arc Origo Arc 400, 230/400/500/550 V 50/60 Hz Mains supply, V/Hz 400/415/ 400/415/ 400/415/ 500/50Hz, 500/50Hz, 500/50Hz, / / / 550/60Hz 550/60Hz 550/60Hz Fuse,slow,A Mainscable,Ømm 2 4x4 4x10 4x10 Max output at 35% duty cycle, A Max output at 60% duty cycle, A Max output at 100% duty cycle, A Setting range, A Open circuit voltage, V Weight, kg LHF 400* LHF 400 Stationary LHF 400 Offshore* LHF 630* LHF 630 Stationary LHF 630 Offshore* LHF 800 Offshore* LHF400wV/Ameterandtimecontrolfan LHF630wV/Ameterandtimecontrolfan *400/415/500V,50Hz,440/550V,60Hz For remote controls, see page

7 MMA equipment Rectifiers LHF 405/615 PIPEWELD LHF405PIPEWELDandLHF615PIPEWELDaresturdyand robust thyristorcontrolled units intended for manual heavyduty MMA welding with coated electrodes, TIG welding and arcair gouging. The welding properties of these units are configured to meet the requirements for welding with celluloid electrodes. The LHF 405/615 PIPEWELD units have a strong galvanised metalhousing.thelargewheelsmakethemeasytomove.thus this range of units is particularly recommended for the highest requirements and toughest areas of application. Wellproven technology provides high reliability and outstanding welding performance. Delivery includes Two OKC welding cable connectors, wheels and assembly elements. LHF405 PIPEWELD Mains supply, V/Hz 230/400/415/ 500/50Hz, 230/ /550/ 60Hz LHF 615 PIPEWELD 230/400/415/ 500/50Hz, 230/ /550/ 60Hz Fuse,slow,A Mainscable,Ømm 2 4x6 4x10 Maxoutputat35%dutycycle,A 400A 610A Maxoutputat60%dutycycle,A 310A 450A Maxoutputat100%dutycycle,A 240A 345A Open circuit voltage, V Weight, kg LHF 405 PIPEWELD LHF 615 PIPEWELD N02 Remote control unit wireless MMA1Remotecontrol,10m MMA2Remotecontrol,10m AT1 Remote control AT1 CoarseFine Remote control Connection cable 5 m analouge 12 pole Connection cable 10 m analouge 12 pole Connection cable 15 m analouge 12 pole Connection cable 25 m analouge 12 pole For remote controls, see page 4547

8 Engine driven welders Enginedrivenwelders KHM190HS petrol A combined enginedriven welding unit and 1ph 230V and 3ph 400V powergenerating unit. It allows you to work in environmentsinwhichitisdifficultorimpossibletoconnecttothe mains supply. Compactandportable,theESABKHM190HSgivesyoua combination of 190A strong, highquality DC welding and up to 6kVAofelectricpower.Allinthesameunit.Theperfectpartner for quick repair or assembly work. TheKHM190HShasaHondapetrolenginewithapullstart. Other features include: oil alert engine protection, thermal load and residual current device. Delivery includes Wraparound protection frame, singlephase 230 V and threephase400veecplugs,okc KHM190YS diesel ThisunithasthesameperformanceastheKHM190HS,butit has a diesel engine. Adieselengineissometimespreferredasithasamuchhigher flashpointthanpetrolandistherebymuchsaferintermsofcombustibility.dieselcanalsobestoredacoupleofyearsandstill be usable. Dieselenginesconsumelessfuel,atalowercostforthesame power. Diesel engines are also known to have a longer service life. One disadvantage is the higher weight! TheKHM190YShasaYanmardieselenginewithbatteryand electrical start. Other features include: battery charge indicator, oil alert engine protection, thermal load and residual current device. Delivery includes Wraparound protection frame, singlephase 230 V and threephase400veecplugs,okc KHM190HS Setting range, A 20100, Maxoutputat35%dutycycle,A 190 Maxoutputat60%dutycycle,A 160 Maxoutputat100%dutycycle,A 120 Open circuit voltage, V 98 Enginetype Petrol HondaGX340VXB Sound level, DbA/LWA 73/98 Power, hp/rpm 10/3000 Weight, kg 115 KHM190YS Setting range, A 20100, Maxoutputat35%dutycycle,A 190 Maxoutputat60%dutycycle,A 160 Maxoutputat100%dutycycle,A 120 Open circuit voltage, V 98 Engine type Diesel Yanmar L100AEDG Sound level, DbA/LWA 71/96 Power, hp/rpm 40,8/1500 Weight, kg 145 KHM190HS Trolley Earthing kit Welding cable Return cable KHM190YS Trolley Earthing kit Welding cable Return cable

9 Engine driven welders Enginedrivenwelders KHM350YS CC/CV The even wider working range together with the opportunity to use semiautomatic welding makes it possible to perform a wide variety of work in environments in which it is difficult or impossibletoconnecttothemainssupply. Compactandeasytotransport,theESABKHM350YSgives you a combination of 350A strong, highquality DC(MMA) or 270A100%(MIG/MAG)weldingandupto12kVAofelectrical power.allinthesameunit. TheKHM350YShasawatercooledYanmardieselenginewith battery and electrical start. Other features include: automatic idle when not in use, an hour meter, battery charge/low fuel/oil pressure indicators, thermal load, arc force, voltmeter, lifting eyelet and residual current device. Delivery includes Singlephase 230 V and threephase 400 V EEC plugs KHM595PS CC/CV Engine driven welding/ electric power units for the toughest, professional, heavyduty repair, maintenance and assembly work. For the toughest environments needing high capacity. The wide working range together with the possibility for carbon arc gougingmakesitpossibletoperformalargevarietyofworkin environments where it is difficult or impossible to connect to the mainssupply.khm595psisequippedwithapowerfulandefficient, watercooled Perkins diesel engine with battery and electricstart. KHM595isafullmultiprocessequipmentwhichcanbeusedin all processes; MMA, TIG and MIG/MAG. The equipment also have a possibility to give 30 hva electrical power. Delivery includes Singlephase 230V and threephase 400V EEC plugs, battery without acid and earthing kit KHM350YS CC/CV Setting range, A Maxoutputat35%dutycycle,A 350 Maxoutputat60%dutycycle,A 320 Maxoutputat100%dutycycle,A 270 Open circuit voltage, V 65 Engine type Yanmar 3/TNE 74 Sound level, DbA/LWA 73/98 Power, hp/rpm 22.3/3000 Weight, kg 475 KHM595PS CC/CV Setting range, A Maxoutputat60%dutycycle,A 550 Maxoutputat100%dutycycle,A 500 Open circuit voltage, V 60 Engine type Perkins 1103A 33G Sound level, DbA/LWA 7196 Power, hp/rpm 40,8/1500 Weight, kg 980 KHM350YS CC/CV Remote control wheelssitetow Earthing kit Welding cable kit V/Ameter kit WelderKHM595PS(50Hz) wheelsitetow PHG1, remote control 20m Earthing kit

10 TIGequipment DC Origo Tig 150i/200i Sturdy design stable construction that can withstand rough handling Easytouse control panel selfexplanatory control panel provides short setup times IP23 fitforoutdooruse,whichmakesitsafeonallworksites TIGweldingwithHFignitionandLIFTARC youcanchoose the most suitable arc striking method, always ensuring a safe start procedure Delivery includes 3mmainscablewithplug,gashose Caddy Tig 150i/200i Practicaldesign makesthepowersourceeasytocarry, whichenablesuseatalmostanyworksite. Adjustable slopedown and postgas provide a better result attheendoftheweld,whichmeansyoucanavoidcracksand oxidation. Two current levels changing between two levels provides a quick response to gap changes. TIGweldingwithHFignitionandLIFTARC youcanchoose the most suitable starts, always ensuring a safe start procedure. Delivery includes 3mmainscablewithplugandgashose Origo Tig150i Origo Tig200i Caddy Tig150iCaddy Tig200i Mains supply, V/Hz 230/ /1 50/60 Fuse,slow,A Mainscable,Ømm Maxoutputat25%dutycycle,A 200(150MMA) Maxoutputat35%dutycycle,A (140MMA) Maxoutputat60%dutycycle,A (110MMA) Max output at 100% duty cycle, A Current range TIG DC, A Current range MMA DC, A Open circuit voltage, V Weight, kg Origo Tig 150i Origo Tig 200i Origo Tig 150i, package(incl. torch) Origo Tig 200i, package(incl. torch) Shoulderstrap MMA welding and return cable kit 150A(''crocodile'') MMA welding and return cable kit 150A(''screw'') MMA welding and return cable kit 200A("screw") For TIG torches, see page 1315 For trolleys, see page 44 Mains supply, V/Hz 230/ /1 50/60 Fuse,slow,A Mainscable,Ømm Maxoutputat25%dutycycle,A 200(150MMA) Maxoutputat35%dutycycle,A (140MMA) Maxoutputat60%dutycycle,A (110MMA) Max output at 100% duty cycle, A Current range TIG DC, A Current range MMA DC, A Open circuit voltage, V Weight, kg Caddy Tig 150i Caddy Tig 150i package Caddy Tig 200i Caddy Tig 200i, package Shoulder strap Trolley small gas bottle Trolley large gas bottle MMA welding and return cable kit 150A( crocodile'') MMAweldingandreturncablekit150A(''screw'',3m) MMA welding and return cable kit 200A("screw") Adapter OKC ForTIGtorchesseepage1315 Fortrolleysseepage44 For remote controls see page

11 TIGequipment DC Origo Tig 3000i, TA23 The sturdy design makes the Origo Tig 3000i suitable for welding anywhere. It is easy to use and reliable in operation. Sturdyandrobustdesign themachinecanbebroughtanywhere where welding needs to be done. Easytouse.BasicfunctionalitywillproduceaTIGweldwith high productivity. MMAwelding.Handlesallelectrodesupto5mm. Delivery includes 5mofmainscable,2mofgashosewith2hoseclamps,return cable4.5m. Origo Tig3000i,TA23 Mains supply, V/Hz 400/5060 Fuse,slow,A 20 Mainscable,Ømm 2 4x1.5 Maxoutputat35%dutycycle,TIG,A 300 Maxoutputat60%dutycycle,TIG,A 240 Maxoutputat100%dutycycle,TIG,A 200 Slope down, s 010 Gas postflow, s 525 Open circuit voltage, V 5767 Current range TIG DC, A 4300 Current range MMA DC, A Weight, kg 30 Origo Tig 3000i, TA Cooling unit, CoolMidi ForTIGtorchesseepage1315 Fortrolleysseepage44 For remote controls see page 4547 Origo Tig3000i,TA24 ThisTIGmachinewillgiveasafestartandstablearc.Alltypes of stainless and mild steel and most other materials, from plate thicknessof0.5mmcanbeweldedwithhighquality. ESAB 2program function. Possibility to preprogram and change program during welding. DCpulsedTIGweldingprovideseasycontrolofheatinputand weld pool. Strong and reliable 300 A inverter powerblock one machine for all types of demanding jobs. Easy to use. All parameters presented in an easily comprehensible way. MMAwelding.Handlesallelectrodesupto5mm. Delivery includes 5mofmainscable,2mofgashosewith2hoseclamps,return cable4.5m. Origo Tig3000i,TA24 Mains supply, V/Hz 400/5060 Fuse,slow,A 20 Mainscable,Ømm 2 4x1.5 Maxoutputat35%dutycycle,TIG,A 300 Maxoutputat60%dutycycle,TIG,A 240 Maxoutputat100%dutycycle,TIG,A 200 Slope up, s 010 Slope down, s 010 Gas preflow, s 05 Gas postflow, s 025 Open circuit voltage, V 5767 Current range TIG DC, A 4300 Current range MMA DC, A Weight, kg 30 Origo Tig 3000i, TA Cooling unit, CoolMidi ForTIGtorchesseepage1315 Fortrolleysseepage44 For remote controls see page

12 TIG equipment DC AC/DC Aristo Tig4000i Outstanding welding characteristics high efficiency and highquality welding. Efficient Man Machine Communication by the userfriendly control panels Aristo TA4 and Aristo TA6. TA6enablesamemoryof10weldingparametersandthepossibility to weld with the pulse technique, which is especially suitable for thin materials. EnclosureclassIP23 Adjustable pregas, slopeup, postgas and slopedown to controlstartsandavoidcracksandoxidationattheend Dust filter to handle tough and dirty environments and avoid grindingdust and metal particles inside the chassis Delivery includes 5mmainscableincl.plugandreturncablewithclamp Aristo Tig 4000i Mains supply, V/Hz 3x400/5060 Fuse,slow,A 25 Mainscable,Ømm 2 4x4 Maxoutputat35%dutycycle,A 400/26V Maxoutputat60%dutycycle,A 320/23V Maxoutputat100%dutycycle,A 250/20V Slope up, s 05 Slope down, s 010 Gas preflow, s 05 Gas postflow, s 0200 Open circuit voltage, V 7890 Setting range, A 4400 Weight, kg 59 Aristo Tig 4000i TA Aristo Tig 4000i TA Aristo Tig 4000iw TA4 with watercooling unit Aristo Tig 4000iw TA6 with watercooling unit For trolleys, see page 44 For remote controls, see page 4547 For multivoltage unit, see page 43 Caddy Tig 2200i AC/DC TheCaddy isalreadyaclassicpowersourceinthemobile welding equipment field. With Caddy Tig 2200i AC/DC you will getamachinewithlowweightaswellasasmallfootprintand aneasytousecontrolpanel.itwillgiveanexcellentarcstrike and consistent, stable arc. All types of material and thickness up to5mmcanbeweldedwiththehighestquality. Delivery includes 3mofmainscable,2mofgashosewith2hoseclamps,return cable4,5m. Caddy Tig 2200i AC/DC, TA34 AC/DC Caddy Tig 2200i AC/DC, TA33 AC/DC Mains supply, V/Ph 230/1 50Hz 230/1 50Hz Setting range TIG AC/DC Setting range MMA Maxoutputat20%dutycycle, TIG,A/V 220/ /18. Maxoutputat60%dutycycle, 150/ /16.0 TIG,A/V Maxoutputat100%dutycycle, 140/ /15.6 TIG,A/V Weight, kg 5/7 5/7 External dimension, mm lxwxh 407x187x x187x137 Caddy Tig 2200i AC/DC, TA33 AC/DC TXH 200 4mMMAKit Caddy Tig 2200i AC/DC, TA34 AC/DC TXH 200 4mMMAKit Caddy Tig 2200i AC/DC, TA34 AC/DC TXH 250w 4m,watercoolerCoolMiniMMAkitTwowheeltrolley Caddy Tig 2200i AC/DC, TA34 AC/DC Caddy Tig 2200i AC/DC, TA33 AC/DC Cooling unit, CoolMini For TIG torches, see page 1315 For trolleys, see page 44 For remote controls, see page

13 TIG equipment AC/DC 12 Origo Tig3000iAC/DC, TA24 AC/DC InbothDCandACmodethisTIGweldingmachinewillgivean excellent start and stable arc. All type of material and thickness can be welded with the highest quality. Designed for quality TIGwelding in all types of material. QWave enablesacweldingwithhigharcstabilityandlow noise. AC frequency and balance control optimizes weld pool. DCpulsedTIGweldinggiveseasycontrolofheatinput. ESAB 2program function. Possibility to preprogram and change program during welding. Easy to use. All parameters presented in an easily comprehensibleway. MMA welding. Hot start, arc force and polarity switch. Delivery includes 5mofmainscable,2mofgashosewith2hoseclamps,return cable4.5m. Origo Tig3000iAC/DC, TA24 AC/DC Mains supply, V/Hz 400/5060 Fuse,slow,A 20 Mainscable,Ømm 2 4x2.5 Maxoutputat35%dutycycle,TIG,A 300 Maxoutputat60%dutycycle,TIG,A 240 Maxoutputat100%dutycycle,TIG,A 200 AC balance,% 5098 Slope up, s 010 Slope down, s 010 Gas postflow, s 025 Open circuit voltage, V 5464 Setting range TIG AC/DC, A/V 4300 Setting range, A Weight, kg 42 Origo Tig 3000i AC/DC, TA24 AC/DC Cooling unit, CoolMidi ForTIGtorchesseepage1315 Fortrolleysseepage44 For remote controls see page 4547 Origo Tig4300iwAC/DC, TA24 AC/DC Designed for quality TIGwelding in all types of material. QWave enablesacweldingwithhigharcstabilityandlow noise. AC Frequency and Balance control Optimises weld pool DCPulsedTIGweldingeasycontrolofheatinputandthe weld pool. ESABLogicPump ELP,automaticstartofthecoolingunitby connection of a liquidcooled torch Energysavemode fanandpumpondemand ESAB 2program functionpossibility to preprogram and change program during actual welding. EasytouseAllweldingparameterspresentedinaneasyto understand panel. MMAweldinginACandDCmode Hotstart,Arcforce,and polarity switch(dc). Deliveryincludes 5mmainscableinclplug,2mgashoseincl.2hoseclampsand returncable5minclearthclamp. Origo Tig4300iwAC/DC, TA24 AC/DC Mains supply, V/Ph 400/3 Setting range TIG AC/DC 4430 Setting range MMA Max output at 40% duty cycle, TIG, A/V 430/27.2 Max output at 60% duty cycle, TIG, A/V 400/26 Max output at 100% duty cycle, TIG, A/V 315/22.6 External dimensions mm, lxwxh 625x394x776 Weight, kg incl. cooling unit 95 Origo Tig 4300iw AC/DC, TA24 AC/DC ForTIGtorchesseepage1315 Fortrolleysseepage44 For remote controls see page 4547 For multivoltage unit, see page 43

14 TIG equipment Torchesandcomponents Tigaid315AC/DC TheTigaid315AC/DCisausefultoolforconvertingMMA machines, transformers and rectifiers for TIG applications. Tigaid controls the supply of current, HF ignition and gas flow. When steplessly and electronicallycontrolled MMA power sources are used, it is possible to obtain current setting and slope functions. TXH 120, 120V, 120F The major characteristic for the TXH torch program is its quality. The torches and torch outfits are designed to provide the utmost in convenience, versatility and ergonomics. Theyareaircooled,withorwithoutgasvalveandwithorwithoutaflexibleneck.Italldependsonthejob. 120Atorchwithstartswitch smallsizeandperfectaccessin confined areas. Builtingasvalveformanualcontroloftheshieldinggasbyhand (modelv). Flexible heads offer unlimited versatility for reaching hardtogetat applications(model with F). Tigaid315 Mains supply, V/Hz 230/5060 Fuse,slow,A 10 Mainscable,Ømm 2 3x1.5 Maxoutputat35%dutycycle,A 315 Slope up, s Slope down, s Gas preflow, s Gas postflow, s Weight, kg 15 Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, OKCconnection Connection kit for selfcooled torch and power source with remote control socket type Burndy Connection kit for watercooled torch and power source with Burndy socket Connection kit for aircooled torch and welding transformer TXH 120,OKC4m TXH 120,OKC8m TXH 120V,OKC254m TXH 120V,OKC258m TXH 120F,OKC4m TXH 120F,OKC8m TXH 120,OKC254m* TXH 120,OKC258m* TXH 120,OKC25C4m** TXH 120,OKC25C8m** *OnlyOrigo Tig150i **OnlyCaddy Tig150i 13

15 TIGequipment Torchesandcomponents TXH 150, 150V, 150F The major characteristic for the TXH torch program is its quality. The torches and torch outfits are designed to provide the utmost in convenience, versatility and ergonomics. Theyareaircooled,withorwithoutgasvalveandwithorwithoutaflexibleneck.Italldependsonthejob. Effective cooling small size and perfect access in confined areas. Rugged construction troublefree operation with low maintenance. Builtingasvalveformanualcontroloftheshieldinggasbyhand (modelv). Flexible heads offer unlimited versatility for reaching hardtogetat applications(model with F). Ergonomic handle. TXH 200, 200V, 200F The major characteristic for the TXH torch program is its quality. The torches and torch outfits are designed to provide the utmost in convenience, versatility and ergonomics. Theyareaircooledwithorwithoutgasvalveandwithorwithout aflexibleneck.italldependsonthejob. Effective cooling small size and perfect access in confined areas. Rugged construction troublefree operation with low maintenance. Builtingasvalveformanualcontroloftheshieldinggasbyhand (modelv). Flexible heads offer unlimited versatility for reaching hardtogetat applications(model F). Ergonomic handle. TXH 150,OKC4m TXH 150,OKC8m TXH 150V,OKC4m TXH 150V,OKC8m TXH 150F,OKC4m TXH 150F,OKC8m TXH 150,OKC254m* TXH 150,OKC258m* TXH 150,OKC25C4m** TXH 150,OKC25C8m** *OnlyOrigo Tig150i **OnlyCaddy Tig150i TXH 200,OKC4m TXH 200,OKC8m TXH 200V,OKC4m TXH 200V,OKC8m TXH 200F,OKC4m TXH 200F,OKC8m

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17 TIG equipment Torchesandcomponents General example TXH 120/250w TXH 150/200 TXH 400w/ 400w HD 1. Long Medium Short Tungstenelectrodes WL=150 WL= mm mm mm mm mm mm mm Dimension(mm) Eco WT20L=150 WT20L= mm mm mm mm mm mm mm WC20L=150 WC20L= mm mm mm mm mm mm mm GoldPlusL=150 GoldPlusL= mm mm mm mm mm mm mm Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø

18 MIG/MAG equipment Compacts Origo Mag C140/C150/C170/ C200/C250 Power Smoothing Device excellent welding performance for single phase machines. Easychangeofpolarity canbeusedwithbothconventional solid wire and selfshielding cored wire. Easy setting of welding parameters welding machines for everyone. MXL Torches designedtoprovidetheutmostinconvenience and versatility. Delivery includes Origo Mag C140/C150: Welding torch MXL 150V 2.5 m(contact tip 0.8) assembled feed roller Origo Mag C170/C200: MXL2003m(contacttip0.8)assembledfeedroller OrigoMagC250:MXL2703m(contacttip1.0)assembledfeed roller allunits:3mmainscablewithplug,3mreturn cablewithclamp,gashose1.5m,shelfforgascylinder(except for Origo Mag C140) and attachment chain for gas cylinder. Origo Mig C170 3ph/C200 3ph/ C250 3ph The Origo Mig C170 3ph/C200 3ph/C250 3ph are threephase step regulated welding power sources for MIG/MAG welding.abuiltinwirefeederandthelowweightoftheunits make them perfect, practical solutions for farmers, repair shops and light production users. Delivery includes Origo MigC170/C2003ph:MXL 2003m(contacttip0.8) assembled feed roller Origo Mig C250 3ph: MXL m(contact tip 1.0) assembled feed roller Allunits:3mmainscablewithplug,3mreturncablewithclamp, gashose1.5m,shelfforgascylinderandattachmentchainfor gas cylinder. C140 C150 C170 C200 C250 C1703ph C2003ph C2503ph Mains supply, V/Hz 230 1ph 230 1ph 230 1ph 50/60 50/60 50/ ph 50/ ph 50/60 Maxoutputat20% duty cycle, A Maxoutputat30% duty cycle, A Maxoutputat60% duty cycle, A Maxoutputat100% duty cycle, A Wire feed, m/min Open circuit voltage, V Weight, kg Origo MagC140(230V1ph50/60Hz) Origo MagC150(230V1ph50/60Hz) Origo MagC170(230V1ph50/60Hz) Origo MagC200(230V1ph50/60Hz) Origo MagC250(230V1ph50/60Hz) Digital instrument(origo Mag C170, C200, C250) TransformerforCO 2 heater Wheel KIT(Origo Mag C140) Mains supply, V/Hz / ph 50/60 3ph 50/60 3ph 50/60 Maxoutputat35%duty cycle, A Maxoutputat60%duty cycle, A Maxoutputat100%duty cycle, A Wire feed, m/min Interval/spot welding Open circuit voltage, V Weight, kg Origo Mig C170 3ph(400415V 3ph 50/60 Hz) Origo Mig C200 3ph(400415V 3ph 50/60 Hz) Origo Mig C250 3ph(400415V 3ph 50/60 Hz) Origo MigC2503ph(230/400415V3ph50/60Hz) Digital instrument TransformerforCO 2 heater(42v50/60hz) Polarity change KIT(Origo Mig C170)

19 MIG/MAG equipment Compacts 18 Origo MigC240PRO/ C240s PRO Outstanding welding characteristics high efficiency and highquality welding. Sturdygalvanisedmetalcasingwithanairfilterasanoption made to withstand tough corrosive and dirty environments. Wide current and voltage range multipurpose applications Two inductance outlets easy to optimise settings for different applications. Delivery includes WeldingtorchPSF 2503m,5mmainscablewithplug,3.5m returncablewithclamp,gashose1.5m,shelfforgascylinder, attachment chain for gas cylinder, assembled feed rollers forFe,Ssandcoredwire. C240PRO C240sPRO Mains supply, V/Hz , 50/60 230/ , 50/60 230/5060 Max output at 30% duty cycle, A Max output at 60% duty cycle, A Max output at 100% duty cycle, A Wire feed, m/min Interval/spot welding Open circuit voltage, V Weight, kg Origo MigC240PRO(400415V,50/60Hz) Origo MigC240PRO(230V,50/60Hz) Origo Mig C240s PRO( V, 50/60)* Origo MigC240sPRO(230V,50/60)* Air filter Digital instrument TransformerforCO 2 heater Cable holder * digital instrument included as standard Origo MigC280PRO/C340PRO The Origo Mig C280 PRO/C340 PRO are stepregulated compact power sources for MIG/MAG welding. They are designed for light to mediumduty applications. TheOrigo MigC280PROisa10voltagestepunit.Theoperator can adjust wirefeed speed, burnback time and spotwelding time. TheOrigo MigC340PROisa40voltagestepunit.Theoperator can adjust wirefeed speed and select 2 or 4stroke control and creep start. Delivery includes WeldingtorchPSF2503m(forC280PRO),PSF2504.5m(for C280PRO4WD),PSF3053m(forC340PRO),PSF3054.5m (for C340 PRO 4WD), 5 m mains cable, wheels, 3.5 m return cable(5mfor4wd)withclampandshelfforgascylinder. C280 PRO C340 PRO Mains supply, V/Hz /60* /60* Max output at 30% duty cycle, A Max output at 60% duty cycle, A Max output at 100% duty cycle, A Wire feed, m/min Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Interval/spot welding Open circuit voltage, V Weight, kg Origo MigC280PRO(400415V,50/60Hz) Origo Mig C280 PRO* Origo MigC280PRO4WD(400415V,50/60Hz) Origo MigC280PRO4WD* Origo MigC340PRO(400415V,50/60Hz) Origo Mig C340 PRO* Origo MigC340PRO4WD(400415V,50/60Hz) Origo MigC340PRO4WD* Air filter Digital instrument TransformerforCO 2 heater Cable holder *230/400415/500 V, 50 Hz; 230/ V, 60 Hz

20 MIG/MAG equipment Compacts Origo Mig C420 PRO The Origo Mig C420 PRO is a stepregulated compact power source for MIG/MAG welding. It is designed for heavyduty applications. TheOrigo MigC420PROisa35voltagestepunit.Theoperator can adjust wirefeed speed, burnback time and select 2 or 4stroke control. Delivery includes Welding torch PSF 405/PSF 410w 4.5 m,5 m mains cable withplug,5mreturncablewithclamp,gashose1.5m,shelffor gas cylinder and attachment chain for gas cylinder. C420 PRO Mains supply, V/Hz /50/60 Maxoutputat50%dutycycle,A 420 Maxoutputat60%dutycycle,A 400 Maxoutputat100%dutycycle,A 315 Wire feed, m/min Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Interval/spot welding Open circuit voltage, V 1447 Weight, kg 215 Origo MigC420wPRO(400415V,50/60Hz) Origo MigC420PRO(400415V,50/60Hz) Air filter Digital instrument TransformerforCO 2 heater Water flow guard Cable holder

21 MIG/MAG equipment Semiautomats Origo Mig L305/L405 The Origo Mig L305/L405 welding package is ideal for welding applications within auto repair workshop, general steel fabrication, the vehicle industry and household and furniture manufacturers. The package consists of the Origo Mig L305/L405 power source,origo FeedL302orL304wirefeedunits,aconnectionsetandthePSF weldingtorch. 40 voltage steps optimum settings for each application.(l405) Two inductance outlets easy to optimise settings for different applications. IP23 fitforsafeoutofdoorsapplications. Easytouse panel for quick set up. Delivery includes 5mmainscable,wheels,returncablewithclamp,gasbottle platformandaguidepinforthewirefeeder. Origo MigL305 Origo MigL405 Mains supply, V/Hz 400/415, 3~ /415, 3~ 50, 230/400415/500, 3~ 50; 230/400460, 3~60 Fuse,slow,A Mainscable,Ømm 2 4x2.5 4x2.5 Maxoutputat25%duty 300/29 cycle, A/V Maxoutputat50%duty 400/34 cycle, A/V Maxoutputat60%duty 190/24 365/32 cycle, A/V Maxoutputat100%duty 150/22 280/28 cycle, A/V Open circuit voltage, V Weight, kg Origo Mig L305(400415V 50Hz) Origo Mig L405(400415V 50Hz) Origo Mig L405(230/400415&500V 50Hz; 230/ V 60Hz) Origo Mig L405w(400415V 50Hz) Origo Mig L405w(230/400415/500V 50Hz; 230/ V 60Hz) Connectioncable1.7m,50mm 2 * Connectioncable5.0m,50mm Connectioncable5.0m,50mm 2,watercooled Connectioncable10.0m,50mm Connectioncables10.0m,50mm 2,watercooled PSF 3053m PSF m PSF 4053m PSF m PSF 410w3m PSF 410w4.5m Accessories Digital instrument(for Origo Mig L305) Digital instrument(for Origo Mig L405) TransformerforCO 2 heater Stabilizer(for Origo Mig L305) Stabilizer(for Origo Mig L405) Reinforcer kit for counterbalance *Connectioncable1.7mitemno combinedwithFeed L304w provides a complete watercooled solution. For wire feeders, see page 2631 For interconnection cables, see page 33 20

22 MIG/MAG equipment Semiautomats Origo Mig 320 TheOrigo Mig320isastepregulatedpowersourceforMIG/ MAG welding. It is designed for mediumduty applications. It is a 40 voltagestep unit and it has two inductance outlets. Strong, galvanised metal casing makes this unit the perfect solution for harsh environments. Wide voltage and current range optimise settings for various applications. As an option, the unit can be equipped with digital instruments. The large wheels, sturdy lifting eyelets and an under carriage designed for transportation with forklifts make the unit easy to move. The Origo Mig 320 operates with the separate wire feeders Origo FeedAirmatic, Origo Feed 302 M11, 304 M12 and 484 M12 and Origo YardFeed 200(without V/A meter). Deliveryincludes 5mmainscable,wheels,5mreturncablewithclamp,shelffor gascylinderandaguidepinforthewirefeeder. Origo Mig320 Mains supply, V/Hz , 3~50/60 Fuse, slow, A 2016 Mainscable,Ømm 2 4x2.5 Maxoutputat30%dutycycle,A 320 Maxoutputat60%dutycycle,A 250 Maxoutputat100%dutycycle,A 195 Setting range, A Open circuit voltage, V 1640 Weight, kg 111 Origo Mig320(400415V,50/60Hz) Origo Mig 320( V, 50/60 Hz) with digital instrument Origo Mig 320* Air filter Cable holder Digital instrument TransformerforCO 2 heater Stabilizer *230/400415/500 V, 50 Hz; 230/ V, 60 Hz Multivoltage version available on request For wire feeders, see page 2631 Origo Mig 410/510 The Origo Mig 410 and 510 are stepregulated power sources for MIG/MAG welding designed for heavyduty applications. They are 40 voltagestep units available as water or aircooled versions. The Origo Mig 410 has two inductance outlets, while the Origo Mig 510 has three inductance outlets. Origo Mig 410/510 operates with the separate wire feeders Origo Feed Airmatic,Origo Feed302M11,304M12and484M12and Origo YardFeed 200(without V/A meter). Deliveryincludes 5mmainscable,wheels,5mcablewithclamp,shelfforgas cylinderandaguidepinforwirefeeder. Origo Mig410 Origo Mig510 Mains supply, V/Hz , 3~50/ , 3~50/60 Fuse, slow, A Mainscable,Ømm 2 4x2.5 4x6 Maxoutputat50%dutycycle,A 400 Max output at 60% duty cycle, A Max output at 100% duty cycle, A Open circuit voltage, V Weight, kg Origo Mig410(400415V,50/60Hz) Origo Mig 410* Origo Mig 410w( V, 50/60 Hz) Origo Mig 410w* Origo Mig 410( V, 50/60 Hz) with digital instrument Origo Mig 410w( V, 50/60 Hz) with digital instrument Origo Mig510(400415V,50/60Hz) Origo Mig 510* Origo Mig 510w( V, 50/60 Hz) Origo Mig 510w* Origo Mig 510( V, 50/60 Hz) with digital instrument Origo Mig 510w( V, 50/60 Hz) with digital instrument Air filter Cable holder Digital instrument(for Origo Mig 410) Digital instrument(for Origo Mig 510) Water flow guard TransformerforCO 2 heater Stabilizer Reinforcer kit for counterbalance *230/400415/500 V, 50 Hz; 230/ V, 60 Hz Multivoltage version available on request. For wire feeders, see page

23 MIG/MAG equipment Semiautomats 22 Origo Mig 400t/500t TheOrigo Mig400tand500tarethyristorpowersourcesfor MIG/MAG welding. They are designed for heavyduty applications. The units are available as water or aircooled versions. Wide voltage and current range and three inductance outlets make it easy to optimise settings for various applications. Strong, galvanised metal casing makes these units the perfect solution for harsh environments. The Origo Mig 400t/500t operates with the separate wire feeders Origo FeedAirmatic, Origo Feed 304/484 M13 and Origo YardFeed 200. Delivery includes 5mmainscable,wheels,returncablewithclamp,shelfforgas cylinderandaguidepinforthewirefeeder. Origo Mig400tOrigo Mig500t Mains supply, V/Hz /50, 230/ /500, 50Hz; 230/ , 60Hz /50, 230/ /500, 50Hz; 230/ , 60Hz Fuse,slow,A Mainscable,Ømm 2 4x4 4x6 Maxoutputat45%dutycycle,A 400 Max output at 60% duty cycle, A Max output at 100% duty cycle, A Setting range, A Open circuit voltage, V Weight, kg Origo Mig400t(400415V50Hz) Origo Mig 400t* Origo Mig400tw(400415V50Hz) Origo Mig 400tw* Origo Mig500t(400415V50Hz) Origo Mig 500t* Origo Mig500tw(400415V50Hz) Origo Mig 500tw* Digital instrument TransformerforCO 2 heater Air filter Water flow guard Cable holder *230/400415/500 V 50 Hz; 230/ V 60 Hz Multivoltage version available on request For wire feeders, see page 2631 Origo Mig 630t MAGMA ApowersourceforMIG/MAG,MMAweldingandairarcgouging a costeffective combination. Sturdygalvanisedmetalcasingwithanairfilterasanoption made to withstand tough corrosive and dirty environments. Mains voltage compensation stable welding controls. Stepless voltage control exact settings and remotecontrol facilities Builtin water cooler ELP, ESAB LogicPump automatically starts the water pump when a watercooled torch is connected TheOrigo Mig630tMAGMAoperateswiththeseparatewire feeders Origo FeedAirmatic and Origo Feed 304/484 M13 and Origo YardFeed 200(with or without V/A meter) Deliveryincludes 5mmainscable,wheels,returncablewithclamp,gasbottle platformandaguidepinforthewirefeeder. Origo Mig630tMAGMA Mains supply, V/Hz 230/400/415/50050, 230/440/ 550/60 Fuse,slow,A 50 Mainscable,Ømm 2 4X10 Maxoutputat60%dutycycle,A 630 Maxoutputat100%dutycycle,A 500 Setting range, A Open circuit voltage, V 1855 Weight, kg 254 Origo Mig 630tw MAGMA Origo Mig 630t MAGMA(without water cooler) TransformerforCO 2 heater Air filter Water flow guard Cable holder Digital instrument Start booster For wire feeders, see page 2631

24 MIG/MAG equipment Origo MigC3000i/L3000i Origo MigC3000iandL3000iaretheidealsystemsforprofessional users for general applications up to 300A. The power sources are optimised to operate together with the Origo Feed L3004 wire feed system. The compact version has the feeder integrated in the power source. For separate versions, connectioncablesofupto15minlengthprovideawideworking radius and, together with all the standard accessories such as the wheel kit and lifting eye, provide full flexibility. QSet is an integrated function in the MA23A panel which provides a unique way of setting welding parameters in short arc. QSet is smart giveitafewsecondsoftestweldingandwatchhowthe short arc stabilizes before your very eyes. Not only does QSet giveyouastable,shortarcinnotime,italsomaintainsoptimised welding parameters. Delivery includes 5mmainscablewithplugandreturncablewithclamp. Origo Mig C3000i Origo Mig L3000i Aristo Mig C3000i/L3000i The ideal systems for professional users working with advanced applications up to 300A. Aristo Mig C3000i and L3000i are ideal partners when it comes to efficient production, or prefabrication,ofhighalloyedmaterialsupto5mmthickwithavery high demand on welding performance. The power sources are optimised to operate together with the Aristo Feed L3004 and the Aristo YardFeed 2000 wire feed systems. The compact version has the feeder integrated in the power source. For separateversions,connectioncablesofupto15minlengthprovide a wide working radius and, together with all the standard accessories such as the wheel kit and lifting eye, provide full flexibility. Delivery includes 5mmainscablewithplugandreturncablewithclamp. Aristo Mig C3000i Aristo Mig L3000i Mains supply, V/Hz 3~400, 50/60 400, 3~50/60 Maxoutputat35%dutycycle,A 300/29V 300/29V Maxoutputat60%dutycycle,A 240/26V 240/26V Maxoutputat100%dutycycle,A 200/24V 200/24V Wire feed, m/min Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Open circuit voltage, V Weight, kg Origo Mig L3000i and Origo Feed, L3004 MA23 Encl.inclPSF3053mandconnectionset1.7m Origo Mig L3000i and Origo Feed, L3004 MA23A Encl,inclPSF3053mandconnectionset1.7m Mig L3000i Origo MigC3000i,MA23,inclPSF3054.5m Origo MigC3000i,MA23A,inclPSF3054.5m CoolMidi Forwirefeeders,seepage2631.Fortrolleys,seepage44 For remote controls, see page 4547 For interconnection cables, see page 33 Mains supply, V/Hz 400, 3~50/60 400, 3~ 50/60 Wire feed, m/min Maxoutputat35%dutycycle,A 300/29V 300/29V Maxoutputat60%dutycycle,A 240/26V 240/26V Maxoutputat100%dutycycle,A 200/24V 200/24V Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Open circuit voltage, V Weight, kg Mig L3000i Aristo Mig C3000i, MA CoolMidi For wire feeders, see page 2631 For trolleys, see page 44 For remote control, see page 4547 For interconnection cables, see page 33 23

25 MIG/MAG equipment Semiautomats 24 Aristo Mig 4500i Multiprocess power source combining MIG/MAG, pulse MIG, MMA and carbon arc gouging. Reliable, smooth starts and ends supported by efficient hotstart and craterfill functions. Effective manmachine communication via a number of userfriendly control panels MA4, MA6 or Aristo U8. Awiderangeofpredefinedsynergiclines.TheAristo U8 offers a facility for creating and storing tailormade synergic lines for any material or shielding gas combination. Memory for up to 255 welding parameters. The TrueArcVoltage System measures the correct arc voltage value independent of the length of the connection cable, return cable or PSF welding torch. The Aristo Mig 4500i operates with the separate wire feeders Aristo Feed 3004/4804 MA4 and MA6, Aristo Feed 3004/4804 M0(Aristo U8), Aristo RoboFeed 3004w and Aristo YardFeed Delivery includes 5mmainscable(withplugfor400V),returnleadwithclamp, guidepinforthewirefeederandgasbottleshelf. Aristo Mig 4500i Mains supply, V/Hz /5060 Fuse,slow,A 20 Mainscable,Ømm 2 4x4 Maxoutputat45%dutycycle,A 450 Maxoutputat60%dutycycle,A 425 Maxoutputat100%dutycycle,A 360 Current range MIG, A Current range MMA DC, A Open circuit voltage, V 6580 Weight, kg 110 Aristo Mig 4500i(3x V, 50/60 Hz) Aristo Mig 4500iw(3x V, 50/60 Hz) Aristo Mig 4500i(3x230/400415/500 V, 50 Hz; 230/ V,60Hz) Aristo Mig 4500iw(3x230/400415/500 V, 50 Hz; 230/440460V,60Hz) For wire feeders, see page 2631 Aristo Mig 4000i/5000i Multiprocess power source combining MIG/MAG, pulse MIG, MMA and carbon arc gouging. Reliable, smooth starts and ends, supported by efficient hotstart and craterfill functions. Efficient manmachine communication by the userfriendly controlpanelsma4,ma6oraristo U8. Wide range of preprogrammed synergic lines. Aristo U8 provides the facility to define and store customised synergic lines for any material or gas combinations. Memory for 10(MA6) or 255(Aristo U8) welding parameters. ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a watercooled welding torch. TrueArcVoltage system, measures the correct arc voltage value, independent of the length of the connection cable, return cable or PSF welding torch. Dust filter to handle tough, dirty environments and avoid grindingdust and metal particles inside the chassis. Operates with the separate wire feeders Aristo Feed 3004/ 4804 MA4 and MA6, Aristo Feed 3004/4804 M0(Aristo U8), Aristo RoboFeed 3004w and Aristo YardFeed Delivery includes 5mmainscableincl.plugandreturncablewithclamp. Aristo Mig 4000i Aristo Mig 5000i Mains supply, V/Hz 3x400/5060 3x400/5060 Fuse,slow,A Mainscable,Ømm 2 4x4 4x6 Maxoutputat35%dutycycle,A 400 Max output at 60% duty cycle, A Max output at 100% duty cycle, A Current range MIG, A Current range MMA DC, A Open circuit voltage, V Weight, kg Aristo Mig 4000i(3x400 V, 50/60 Hz) Aristo Mig 4000iw(3x400 V, 50/60 Hz) Aristo Mig 5000i(3x400 V, 50/60 Hz) Aristo Mig 5000iw(3x400 V, 50/60 Hz) Forwirefeeders,seepage2631.Fortrolleys,seepage44 For multivoltage unit, see page 43

26 MIG/MAG equipment Semiautomats Aristo Mig U4000i/U5000i Multiprocess power source combining MIG/MAG, pulse MIG, MMA, TIG, pulse TIG and carbon arc gouging. Reliable, smooth starts and ends, supported by efficient hotstart and craterfill functions Efficient manmachine communication by the userfriendly controlpanelu6oraristo U8 Wide range of preprogrammed synergic lines. Aristo U8 provides the facility to define and store customised synergic lines for any material or gas combinations Memoryfor10(U6)or255(Aristo U8)weldingparameters ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a watercooled welding torch to the wire feeder or a watercooled TIG torch TrueArcVoltage System, measures the correct arc voltage value, independent of the length of the connection cable, return cable or PSF welding torch Dust filter to handle tough and dirty environments and avoid grindingdust and metal particles inside the chassis The Aristo Mig U4000i/U5000i operate with the separate wire feeders Aristo Feed 3004/4804 U6 and M0(Aristo U8) Delivery includes 5mmainscableincl.plugandreturncablewithclamp Aristo Mig U4000i Aristo Mig U5000i Mains supply, V/Hz 3x400/5060 3x400/5060 Fuse,slow,A Mainscable,Ømm 2 4x4 4x6 Maxoutputat35%dutycycle,A 400 Max output at 60% duty cycle, A Max output at 100% duty cycle, A Current range MIG, A Current range MMA DC, A Current range TIG DC, A Open circuit voltage, V Weight, kg Aristo Mig U4000i(3x400 V, 50/60 Hz) Aristo Mig U4000iw(3x400 V, 50/60 Hz) Aristo Mig U5000i(3x400 V, 50/60 Hz) Aristo Mig U5000iw(3x400 V, 50/60 Hz) For wire feeders, see page 2631 For trolleys, see page 44 For multivoltage units, see page 43 25

27 MIG/MAG equipment Wire feeders 26 Origo FeedAirmatic,M10 SuitableforOrigo Mig320,410,510,400t,500tand630t. The pushpull system ensures smooth, problemfree wire feed which is especially important when welding soft aluminium or other thin wires. Permitsweldinghosepackagesofupto16m Extendedworkingradiuswithconnectioncablesofupto35m Digital V/A meters(option) TrueArcVoltage System, measures the correct arc voltage value independent of the length of the connection cable, return cable or welding hose package Extra versatility can be achieved by attaching a counterbalance device, wheel kit and hanging bracket. Enclosedwirespoolkeepsthewireclean Allenkey,hoseclampandfiveinletnozzlesforPKB. Origo FeedAirmatic Mains supply, V/Hz 42, 50/60 Wire feed, m/min max 15 Max spool dimension/weight, Ø mm/kg 300(440)/18(30) Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Weight, kg 15 Origo FeedAirmatic, M10, enclosed Counter balance device compl. 300 mm bobbin Counter balance device compl. 440 mm bobbin Wheel kit Spool cover, steel Strain relief for welding torch Strain relief for interconnection cables Lifting eye Quick connector MARATHON PAC F Adapterfor5kgspool Adapter for spool diametre 440 mm Remote control MIG 2(only voltage adjustment) Remote control M1(only voltage adjustment) Remote interconnection cable M1, 5m Digital V/A meter for Origo Mig 400t/500t For interconnection cables and assembly components, see page 3233 For torches, see page 3541 Origo FeedL302/L304 Suitable for Origo Mig L305/L405 2/4 stroke, simplifies welding. Adjustable burnback timer gives correct stickout. Creep start,(l304) gradual wire feed for ultimate starts. Spot welding(l304) for easy operation with presetting of the timer and equal lengths for the spots. GasPurgeandInching(L304)nowireorgaswastagewhen initially setting up the equipment for welding or changing the wire spool. Origo Feed L302 Origo Feed L304 Mains supply, V/Hz 42, 50/60 42, 50/60 Wire feed, m/min Max spool dimension/ 300/18 300/18 weight, Ø mm/kg Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Weight, kg Origo Feed L302, open Origo Feed L304, open Origo Feed L304w, open PSF 4053m PSF m PSF 410w,3m PSF 410w,4.5m Bobbin cover, plastic Wheel kit Strain relief for welding torch Strain relief for connection cables Quick connector MARATHON PAC F Lifting eye Adapterfor5kgspool Counter balance device *Connectioncable1.7mitemno combinedwithFeed L304w provides a complete watercooled solution. For interconnection cables and assembly components, see page 3233 For torches, see page 3541

28 MIG/MAG equipment Wire feeders Origo Feed 302/304/484, M11/M12 SuitableforOrigo Mig320,410and510 2/4 stroke, simplifies welding. Adjustable burnback time produces correct stickout. Creep start, gradual wire feed for ultimate starts. Quick connectors shortest possible setup times. ESAB LogicPump ELP, automatically starts the water pump when a watercooled welding torch is connected. TrueArcVoltage System. Origo Feed 304/484, M13 SuitableforOrigo Mig400t,500tand630tMAGMA Additional functions to M11 and M12: Crater filling. Digital V/A meters. Origo Feed 302 Origo Feed 304 Origo Feed 484 Origo Feed 304 Origo Feed 484 Mains supply, V/Hz 42, 50/60 42, 50/60 42, 50/60 Wire feed, m/min Max spool dimension/ 300/18 300/18 300/18 weight, Ø mm/kg Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Weight, kg Mains supply, V/Hz 42, 50/60 42, 50/60 Wire feed, m/min /25.0 Max spool dimension/weight, Ø mm/kg 300/18 300/18 Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Weight, kg Origo Feed 302, M11, enclosed Origo Feed 302w, M11, enclosed Origo Feed 304, M12, enclosed Origo Feed 304w, M12, enclosed Origo Feed 484, M12, enclosed Origo Feed 484w, M12, enclosed For interconnection cables and assembly components see page 3233 For torches, see page 3541 Origo Feed 304, M13, enclosed Origo Feed 304w, M13, enclosed Origo Feed 304, M13 incl. V/A meters, enclosed Origo Feed 304w, M13 incl. V/A meters, enclosed Origo Feed 484, M13, enclosed Origo Feed 484w, M13, enclosed Origo Feed 484, M13 incl. V/A meters, enclosed Origo Feed 484w, M13 incl. V/A meters, enclosed For interconnection cables and assembly components, see page 3233 For torches, see page

29 MIG/MAG equipment Wire feeders 28 Origo Feed L3004, MA23/ MA23A Suitable for Origo Mig L3000i. Wirefeederoptimiseforwiredimensionupto1.2mm 2 wires. 2/4 stroke, simplifies welding. Adjustable burnback time produces correct stickout. Creep start, gradual wire feed for ultimate starts. Quick connectors shortest possible setup times. ESAB LogicPump ELP, automatically starts the water pump when a watercooled welding torch is connected. Digital V/A meters. Memory,abletostorethreesetsofweldingdata(wirespeed and voltage). Digital V/A meters. QSet abuiltinfunctionforstableshortarcinnotime. Origo FeedL3004, MA23, MA23A Mains supply, V/Hz 42, 50/60 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 300(440**)/18(30**) Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Weight, kg 15 Origo Feed L3004, MA23 Encl Origo Feed L3004, MA23A Encl Origo Feed L3004w, MA23 Encl Origo Feed L3004w, MA23A Encl Accessories: Wheel kit Strain relief for welding gun Strain relief for connection cables Lifting eye Quick connector MARATHON PAC F Adapterfor5kgspool Adapter for spool 440 mm ** Spool cover, steel Remote adapter kit MXH PP(Feed L3004) For interconnection cables and assembly componets, see page 3233 For torches, see page 3541 Aristo FeedL3004MA6andM0 (Aristo U8) Suitable for Mig L3000i. Wirefeederoptimisedforwiredimensionsupto1.2mm 2 wires. Creepstart,gaspreflowandhotstartprovideasoft,more direct start with less spatter. Crater filling, adjustable burnback time and postgas provides asmoothfinish,extendtheservicelifeofthecontacttipand guarantee no cracks at the end. Preprogrammed synergic lines, to ensure optimal settings with a wide choice of materials, wire dimensions and gas combinations. Possibility to create customer specific synergic lines(aristo U8) Memoryfor10setsofparameters(MA6)or255setof parameters(aristo U8). Quick connectors shortest possible setup times. ESAB LogicPump ELP ensures the automatic start of the water pump when connecting a watercooled welding torch. TrueArcVoltage system for measuring the correct arc voltage value, regardless of the length of the connection cable, return cable or PSF welding torch. Short pulse welding. Aristo Feed L3004 MA6 Mains supply, V/Hz 42/5060 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 300/18 Wire Ø, GMAW unalloyed WireØ,GMAWSS Wire Ø, GMAW Al WireØ,FCAW Weight, kg 15 Aristo Feed L3004 MA6, encl Aristo Feed L3004w MA6, encl Aristo Feed L3004 M0, encl Aristo U Wheel kit Strain relief for welding torch Strain relief for connections cables For interconnection cables and assembly components, see page For torches, see page For remote controls, see page 4547

30 MIG/MAG equipment Wire feeders Aristo Feed 3004/4804, MA4/MA6 Suitable for Aristo Mig U4000i/U5000i(U6) Suitable for Aristo Mig 4000i/5000i/4500i(U8) 2/4 stroke, simplifies handling of the welding torch. Creepstart,gaspreflowandhotstartprovideasoft,more direct start with less spatter. Crater filling, adjustable burnback time and postgas provides asmoothfinish,extendtheservicelifeofthecontacttipand guarantee no cracks at the end. Preprogrammed synergic lines, to ensure optimal settings with a wide choice of materials, wire dimensions and gas combinations(ma6). Memoryfor10parameterset(MA6). Quick connectors shortest possible setup times. ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a watercooled welding torch. TrueArcVoltage system, measures the correct arc voltage value, independent of the length of the connection cable, return cable or PSF welding torch. Aristo Feed 3004 Aristo Feed 4804 Mains supply, V/Hz 42/ /5060 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 300/18 300/18 Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Weight, kg Aristo Feed 3004, MA4, enclosed Aristo Feed 3004w, MA4, enclosed Aristo Feed 3004, MA6, enclosed Aristo Feed 3004w, MA6, enclosed Aristo Feed 4804, MA4, enclosed Aristo Feed 4804w, MA4, enclosed Aristo Feed 4804, MA6, enclosed Aristo Feed 4804w, MA6, enclosed For interconnectioncables and assembly components, see page 3233 For torches, see page For remote controls, see page 4547 Aristo Feed 3004/4804, U6/M0 Suitable for Aristo Mig U4000i/U5000i(U6) and 4000i/5000i/ U4000i/U5000i/4500i(U8) 2/4 stroke, simplifies handling of the welding torch. Creepstart,gaspreflowandhotstartprovideasoft,more direct start with less spatter. Crater filling, adjustable burnback time and post gas provides asmoothfinish,extendtheservicelifeofthecontacttipand guarantee no cracks at the end. Preprogrammed synergic lines, to ensure optimal settings with a wide choice of materials, wire dimensions and gas combinations. Possibility to create synergic lines(aristo U8). Memoryfor10or255parametersets. Quick connectors shortest possible setup times. ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a watercooled welding torch. TrueArcVoltage System, measures the correct arc voltage value, independent of the length of the connection cable, return cable or PSF welding torch. Aristo Feed 3004 Aristo Feed 4804 Mains supply, V/Hz 42/ /5060 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 300/18 300/18 Wire Ø, unall. solid WireØ,SS Wire Ø, Al WireØ,CW Weight, kg Aristo Feed 3004, M0, enclosed Aristo Feed 3004w, M0, enclosed Aristo Feed 3004, U6, enclosed Aristo Feed 3004w, U6, enclosed Aristo Feed 4804, M0, enclosed Aristo Feed 4804w, M0, enclosed Aristo Feed 4804, U6, enclosed Aristo Feed 4804w, U6, enclosed For interconnection cables and assembly components, see page 3233 For torches, see page 3541 For remote controls, see page

31 MIG/MAG equipment Wire feeders Aristo RoboFeed 3004w Aristo RoboFeed 3004w is a complete feeding unit that includes a drive control system and the operational functions gaspurgeandwireinchingforwardandreverse.theunitis equipped with mounting bolts with rubber absorbers to protect components in the event of high acceleration and retardation power from the robot. Suitable for Aristo Mig 4500i/4000i/ 5000i. Aristo RoboFeed 3004w Mains supply, V/Hz 42, 50/60 Wire feed, m/min Wire Ø, unall. solid Wire Ø, SS Wire Ø, Al Wire Ø, CW Weight, kg 7.3 Aristo RoboFeed 3004w 23p Burndy Aristo RoboFeed 3004w 12p Burndy Interconnection cable 5.0 m aircooled Interconnection cable 10.0 m aircooled Interconnection cable 15.0 m aircooled Interconnection cable 25.0 m aircooled Interconnection cable 35.0 m aircooled Interconnection cable 5.0 m watercooled Interconnection cable 10.0 m watercooled Interconnection cable 15.0 m watercooled Interconnection cable 25.0 m watercooled Interconnection cable 35.0 m watercooled Side panel with window On request Assembly bracket universal Quick connector MARATHON PAC F Wireconduit1.8m F Wireconduit3.0m F Wireconduit4.5m F Wireconduit8.0m F Wire conduit 12.0 m F Origo YardFeed 200, M13y Suitable for Origo Mig 320/410/510/630t(without V/A meter), 400t/500t(with V/A meter). 2/4 stroke, simplifies handling of the welding torch. Safety switch with optional heating element. Gaspurgeandwireinching. Manualgasflowvalveinsidethecabinet. Gas flow manometer incl. manual valve(option). Highstrengthsteeltomakethefeederlightandrobustespecially resistant against rough handling. Integrated handle in a protective frame simplifies the handling through manholes and other difficulttoaccess areas. Equipped with military standard control cable connector. Adjustable burnback timer provides a smooth finish, extends thelifetimeofthecontacttipandguaranteenocracksatthe end. Quick connectors shortest possible setup times. ESAB LogicPump ELP, secures automatic start of water pump by connection of a water cooled welding torch. TrueArcVoltage System, measures the correct arc voltage value independent of the length of the connection cable, return cable or welding torch. Origo YardFeed200 Mains supply, V/Hz 42, 50/60 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 200/5 Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Weight, kg 11.3 Origo YardFeed Origo YardFeed 200w Origo YardFeed 200 incl.v/a meter Origo YardFeed 200w incl.v/a meter Strain relief for welding torch Gas flow manometer kit Heating element kit MMC protection For interconnection cables and assembly components, see page

32 MIG/MAG equipment Wire feeders Aristo YardFeed 2000, MA6 Suitable with Aristo Mig 4000i//5000i/U4000i and U5000i and Aristo Mig L3000i 2/4 stroke, simplifies handling of the welding torch. Safety switch with optional heating element Gaspurgeandwireinching Manualgasflowvalveinsidethecabinet Gas flow manometer incl. manual valve(option) Equipped with military standard control cable connector Creepstart,gaspreflowandhotstartprovideasoftandmore direct start with less spatter. Crater filling, adjustable burnback time and post gas provides asmoothfinish,extendthelifetimeofthecontacttipandguaranteesnocracksattheend. Preprogrammed synergic lines, to ensure optimum settings with a wide choice of materials, wire dimensions and gas combinations. Memoryfor10parametersets High strength steel, integrated handle, quick connectors, ESAB LogicPump ELP, TrueArcVoltage System, as for Origo YardFeed 200. Aristo YardFeed 2000 FeedSelector FeedSelector is a switch unit for connecting two wire feeders to one welding rectifier. Can be used when welding with two different electrode wires and one or two shielding gases is required. The FeedSelector switches the welding current and the required control circuits between the wire feeders. FeedSelector is an excellent partner for Origo Mig 400t/400w/500t/500w/630w/ 410/410w/510/510w machines. Delivery includes FeedSelector, assembly elements, instruction manual. FeedSelector Mains supply, V/Hz 42, 50/60 Wire feed, m/min Max spool dimension/weight, Ø mm/kg 200/5 Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Weight, kg 11.3 Aristo YardFeed Aristo YardFeed 2000w Strain relief for welding torch Gas flow manometer kit Heating element kit Remote interconncetion cable 5 m MMC protection OKC angel connection for MMA For interconnectioncables and assembly components, see page 3233 For remote controls, see page 4547 Mains supply, V/Hz 42, 50/60 Maxoutputat35%dutycycle,A 630 Maxoutputat60%dutycycle,A 500 Maxoutputat100%dutycycle,A 400 Weight, kg 34 FeedSelector

33 MIG/MAG equipment Assembly possibilities for wire feeders Counterbalance device/mast Thefeederunitisassembledwitha spring unit which lifts the welding torch and hose with adjustable force. The lifting forceisindependentoftheweightofthe wire spool. The device can be rotated through360. Counterbalance device for Aristo Feed and Origo Feed Turningpiece Thefeederunitcanberotatedonthe power source through 360. Turning piece for Aristo Feed and Origo Feed MPac versions Wheelkit Increases the working radius from the powersource.thewheelkithasfour wheelsandcanalsobeplacedtopivoton the power source. WheelkitforAristo Feedand Origo Feed Liftingeye Usingthisdevice,thefeederunitcanbe suspended in a swinging arm. Lifting eye for Aristo Feed and Origo Feed Strain relief for weldingtorch Recommended in combination with wheel kit. Strain relief for Aristo Feed/ Origo Feed and Aristo YardFeed 2000/Origo YardFeed

34 MIG/MAG equipment Assembly possibilities for wire feeders Interconnection cables Aristo Mig Aristo Feed Aristo /Origo Mig L3000i Aristo /Origo Feed L3004 Air cooled Watercooled Aircooled Watercooled Typeof Length(m) 50mm 2 50mm 2 95mm 2 95mm 2 connector 1.7m Burndy12 5m Burndy12 10m Burndy12 15m Burndy12 25m Burndy12 35m Burndy12 Origo Mig Origo Feed Air cooled Aircooled Watercooled Aircooled Watercooled Typeof Length(m) 50mm 2 70mm 2 70mm 2 95mm 2 95mm 2 connector 1.7 m Burndy 23 5m Burndy23 10 m Burndy m Burndy m Burndy m Burndy 23 Origo Mig Origo FeedAirmatic Length(m) Air cooled 70mm 2 Typeof connector 1.7m Burndy23 5m Burndy23 10m Burndy23 15m Burndy23 Origo Mig Origo YardFeed200 Length Air cooled Watercooled Typeof (m) 50mm 2 50mm 2 connector 10m Burndy23Amphenol19 15m Burndy23Amphenol19 25m Burndy23Amphenol19 35m Burndy23Amphenol19 50m Burndy23Amphenol19 Aristo Mig MigL3000i Aristo YardFeed2000 Length Air cooled Watercooled Typeof (m) 50mm 2 50mm 2 connector 10m Burndy12Amphenol10 15m Burndy12Amphenol10 25m Burndy12Amphenol10 35m Burndy12Amphenol10 50m Burndy12Amphenol10 Origo Mig L305/L405/L405w Origo Feed L302/L304/L304w Length Air cooled Watercooled Typeof (m) 50mm 2 50mm 2 connector 1.7m * Matenlok15 5m Matenlok15 10m Matenlok15 * Suits Origo Feed L304w Other equipment for MIG/MAGwelding 1. Quick connector for MARATHON PAC F Spool cover plastic Aristo Feed/Origo Feed Spool cover steel Aristo Feed/Origo Feed GuidepinforAristo Mig

35 MIG/MAG equipment Wear parts for wire feeders Origo FeedL302 WireØmm Wiretype Feedroller Pressure roller 0.6/0.8 Fe,Ss,C V 0.8/1.0 Fe,Ss,C V 1.0/1.2 Fe,Ss,C V 1.0/1.2 Al U C=cored wire Bold = standard deliveries Origo FeedL304 WireØmm Wiretype Feedroller Pressure roller C=cored wire Bold = standard deliveries C=cored wire K=knurled groove Bold = standard deliveries * L3004/C3000i Aristo Feed 4804 and Origo Feed 484 Wire Ø mm Wire type Feed roller Bogie Outlet nozzle C=cored wire K=knurled groove Bold = standard deliveries Origo Feed302 Wire Ø mm Wire type Feed roller Pressure roller C=cored wire K=knurled groove Bold = standard deliveries Inletnozzle Inserttube Outlet nozzle Inletnozzle Intermediate nozzle Outlet nozzle Groovetype Groovetype 0.6/0.8 Fe,Ss,C V 0.8/1.0 Fe,Ss,C V 1.0/1.2 Fe,Ss,C V 1.4/1.6 Fe,C V 0.8/0.9 Al U 1.0/1.2 Al U Aristo Feed 3004 and Origo Feed 304, Aristo Feed L3004 and Origo Feed L3004, Aristo YardFeed 2000 and Origo YardFeed 200 WireØmm Wiretype Feedroller Inletnozzle Intermediate Outlet Groovetype!Marking nozzle nozzle 0.6/0.8 Fe,Ss,C V 0.6S2&0.8S2 0.8/ Fe,Ss,C V 0.8S2&1.0S2* /1.2 Fe,Ss,C V 1.0S2&1.2S2 1.4/1.6 Fe,Ss,C V 1.4S2&1.6S /1.2 C VK 1.0R2&1.2R2 1.2/1.4 C VK 1.2R2&1.4R2 1.6 C VK 1.6R2 0.8/ Al U 0.8A2&1.0A2 1.2/1.6 Al U 1.2A2&1.6A2 Intermediate nozzle Groove type = Marking Fe,Ss,C V Fe,Ss,C V Fe,Ss,C V Fe,Ss,C V Fe,Ss,C V C VK C VK C VK notused notused Al U U Al U U Inletnozzle Inserttube Outlet nozzle Groovetype 0.6/0.8 Fe,Ss,C V 0.8/1.0 Fe,Ss,C V 1.0/1.2 Fe,Ss,C V / C VK 0.8/0.9 Al U 1.0/1.2 Al U 34

36 MIG/MAG equipment Torchesandcomponents PSF watercooled The watercooled PSF torches are probably the coolest welding torches on the market. The excellent cooling allows for a smaller swan neck with no reduction in current capacity, plus reduced wear part consumption. The ergonomic handle is equipped with an integrated hanger that is folded away for increased accessibility. A swivel at the back of the handle reduces strain on the welder's wrist. Together with the opportunity to use different angled swan necks, this provides easy access to all welding positions and a comfortable working position. Both torches are available with a builtin, threestep, remotecontrol switch. PSF selfcooled There are four different sizes of selfcooled PSF welding torches and they can be ordered with two different hose lengths. The handles are ergonomically curved. A range of different angled swan necks provides easy access to all the different welding positions and a comfortable working position. PSF 405 is available with a builtin, threestep, remotecontrol switch. PSF 410w/ 410wRS3 PSF 510w/ 510w RS3 PSF PSF PSF 405/ RS3 PSF 505 Wire Ø, unall. solid Wire Ø, SS Wire Ø, Al Wire Ø, CW Maxloadat60% duty cycle, A Wire Ø, unall. solid WireØ,SS WireØ,Al WireØ,CW PSF 410w,3m/4.5m /883 PSF 510w,3m/4.5m /885 PSF 410wRS3,3m/4.5m /899 PSF 510wRS3,3m/4.5m /901 w = water connection RS3 = remote control 3steps PSF 250,3m/4.5m /883 PSF 305,3m/4.5m /881 PSF 405,3m/4.5m /883 PSF 505,3m/4.5m /885 PSF 405RS3,4.5m RS3 = remote control 3steps 35

37 MIG/MAG equipment Torchesandcomponents PSF Centrovac selfcooled The Centrovac welding torches have integrated smoke extraction, providing a smokefree working environment for the welder. The handles are ergonomically designed and incorporate a reduction valve for suction adjustment. The PSF 250C and 315CLDhaveasmallhandle,providingeasyaccesstoallthe different welding positions. PSF 405C has a swivel at the back ofthehandletoreducethestrainonthewelder'swrist. PSF Centrovac watercooled The watercooled Centrovac welding torch is probably the coolest welding torch on the market. The integrated smoke extraction provides a smokefree working environment for the welder. Ergonomicallydesigned handle incorporating a reduction valve for suction adjustment. The watercooled Centrovac torchhaveaswivelatthebackofthehandletoreducethestrain onthewelder'swrist.psf 410CwRS3areavailablewitha builtin, threestep, remotecontrol switch. PSF 250C PSF 315CLD PSF 405C PSF 410Cw/ 410Cw RS3 Max load at 60% duty cycle, A Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Wire Ø, unall. solid Wire Ø, SS Wire Ø, Al Wire Ø, CW PSF 250C,3m/4.5m /883 PSF 315CLD,3m/4.5m /886 PSF 405C,3m/4.5m /883 C = smoke extraction PSF 410Cw, 3 m/4.5 m /881 PSF 410CwRS3,3m/4.5m /885 C = smoke extraction w = water connection RS3 = remote control 3steps 36

38 MIG/MAG equipment Torchesandcomponents PSF 315M Welding torch for MIG/MAG welding in mechanised applications. Precisionbentswanneck easytochangetorchwithout recalibrating. LinerswithcontrolledflexibilityinbothsteelandPTFE for stable wire feeding. Connection for pneumatic spatter cleaning. Contact tip protrudes 3 mm to increase accessibility. Spatter protection high temperature resistance and prevents welding spatter from penetrating the swan neck. PSF 315M Maxoutputat60%dutycycle,A 315(CO 2 ) Maxoutputat60%dutycycle,A 285(MIX) Maxoutputat100%dutycycle,A 200(CO 2 ) Maxoutputat100%dutycycle,A 170(MIX) Wire Ø, unall. solid Wire Ø, SS Wire Ø, Al Wire Ø, CW PSF 315M1.5mstandard25euro PSF 315M1.5mstraighteuro PSF 315M2.2mstandard25euro PSF 315M2.2mstraighteuro PSF 315M3.0mstandard25euro PSF 315M3.0mstraighteuro PSF 315M1.5m25Ext100euro

39 MIG/MAG equipment Torchesandcomponents PKB 250/400 The pheumatic A9A is a pushpull system consisting of PKB 250 and 400, Origo FeedAirmatic wire feeder and welding hoses of different lengths and dimensions. The torch is powered byairandthefeedspeedissetsteplesslybyaknobonthe torch. The trigger permits creep starts and speed reductions during welding. The hose connection supplies current, wire, shielding gas and air in the same connection. MXL Torches 4 gascooled welding torches. Ergonomic handles. Optimum cooling of torches, extended service life for swan necks and wearing parts. Springloaded contact pins in the central connector. Hoselength3and4m. Gas nozzles in 3 different versions, standard, straight and conical, provide maximum. flexibility and an optimum service life. PKB PKB MXL 150v MXL MXL MXL Pressure, bar 5 5 Wire Ø, unall. solid WireØ,SS Wire Ø, Al Wire Ø, CW Wire feed, m/min Weight, kg Wire Ø, unall. solid WireØ,SS WireØ,Al Wire Ø, CW Weight, kg(3.0/4.0 m) 1.1(2.5 m) 1.6/ / /3.7 PKB 250 welding torch mhoseforPKB mhoseforPKB mhoseforPKB PKB 400 welding torch mhoseforPKB mhoseforPKB mhoseforPKB MXL 150v,hoselength2.5m MXL 200,hoselength3.0m MXL 200,hoselength4.0m MXL 270,hoselength3.0m MXL 270,hoselength4.0m MXL 340,hoselength3.0m MXL 340,hoselength4.0m

40 MIG/MAG equipment Torchesandcomponents MXH 300/400w PP MXH 300/400w PP are electric pushpull welding torches. Air and watercooled pistol grip torches with straight and curved 45 degree swan necks. Allows360degreerotationofthecurvedswannecktosuitvarious welding positions Couples with ESAB feeding mechanisms to produce a high performance pushpull feeding system. Ideal for feeding aluminium and other small diameter wires long distances. Wire feed speed controlled by potentiometer located in the torch handle. MXH 300PP MXH 400w PP Wire Ø, unall. solid Wire Ø, SS Wire Ø, Al Wire Ø, CW Weight,kg:6m/10m 6.6/ /7.8 MXH 300PP6.0m MXH 300PP10.0m MXH 400wPP6.0m MXH 400wPP10.0m MXH 400wPP m Swan neck 45 water cooled Swanneck45aircooled Connection kit Aristo Feed, Origo Feed L Connection and wire feed control kit Aristo Feed, Origo Feed L Connection and wire feed control kit Mig C3000i Connection kit Origo Mig C340 PRO Connection kit Origo Mig C420 PRO

41 MIG/MAG equipment Torchesandcomponents Wear parts Swan neck selfcooled PSF Swan neck watercooled PSF 410w510w Swan neck selfcooled Centrovac Swan neck watercooled Centrovac Gasnozzle self/watercooled Threaded Spatter protection Typeofweldingtorch Acc. 0 Std. 45 Acc. 60 Acc. 0 Std. 45 Acc. 60 PSF 250 PSF 250C PSF 315 CLD PSF 305 PSF 410w PSF 410Cw PSF 405 PSF 510w PSF 405C *Articlesmarkedwith*availablein100pack.Onlychangepositionseveninthearticlenumber.Ex become Std Std Tapered Std. Straight self/watercooled gas nozzle PSF Spotwelding acc. self and watercooled Tip adaptor selfcooled Contact tip CO 2 Mix/Ar CO 2 Mix/Ar M6 M8 HELIX M7 HELIX M8 Contact tip Please see main brochure or HELIX and Nib. manual Liner Steel liner for nonalloyed and cored wires Liner PTFElinerforFe,Ss,Al When welding aluminium the wear insert should be changed to a carbonteflone type. Please see manual. PTFElinerbeige Full length without wear insert / * * * * * * * (305) (410w) M6x27CuCrZr * * *(305) * M8x37CuCrZr * * * *(410w/CW) * * * * * * * *(405/405C) * (510w) (510w) (510w) * * * * m/4.5m 3m/4.5m 3m/4.5m 3m/4.5m 3m/4.5m / / / / / / / / / / / / / / / / / / / / / / / / / / / /887(405/405C) / / / /891(510w) / (4.5m 510w) (4.5m) (4.5m 510w) / / / / / /893(510w) / / / / / / /

42 MIG/MAG equipment MXLTorches MXL 150v MXL MXL MXL MXL 150v MXL 200 MXL 270 MXL 340 Gas nozzle standard Ø12 mm Gas nozzle standard Ø15 mm Gas nozzle standard Ø16 mm GasnozzlestraightØ16mm Gas nozzle straight Ø18 mm Gas nozzle straight Ø19 mm GasnozzleconicalØ9.5mm Gas nozzle conical Ø11.5 mm Gas nozzle conical Ø12 mm ContacttipCuW0.6M ContacttipCuW0.8M ContacttipCuW0.9M ContacttipCuW1.0M ContacttipCuW0.8M ContacttipCuW0.9M ContacttipCuW1.0M ContacttipCuW1.2M Nozzle spring Nozzle spring TipadaptorM6MXL 150v TipadaptorM6MXL TipadaptorM6MXL Tip adaptor M6Alu MXL TipadaptorM6,shortMXL TipadaptorM6,longMXL Gas diffusor SteellinerW0.6W0.82.5m SteellinerW0.6W0.83.0m SteellinerW0.6W0.84.0m SteellinerW0.9W1.23.0m SteellinerW0.9W1.24.0m PTFElinerW0.6W0.83.0m PTFElinerW0.6W0.84.0m PTFElinerW0.9W1.23.0m PTFElinerW0.9W1.24.0m

43 Control panels M11/M12 Adjustable burnback timer Creep start 2/4stroke Wirefeedspeed m/min(m11) m/min(M12) MA23 CC/CV Digital meter 3memories 24stoke Inductance setting Manualgaspurgeandwire feeding Remote control M13 Additional functions to M12 Crater filling M13 V/A Additional functions to M13 * Digital V/A meter MA23A Additional functions to MA23 QSet Spot welding TA23 Slopeup Welding current Slopedown Gaspostflowtime A2 Current Arcforce TA24 Slopeup Welding current Pulsetime Background current Backgroundtime Slopedown Gaspostflowtime A4 Additional functions to A2: Hotstart Display measurement V/A Electrode type 42 TA24 AC/DC Slopeup Welding current Pulsetime Background current Backgroundtime Slopedown Gaspostflowtime ACbalance AC Frequency Electrode preheating TA4 TIG/MMA MMAarcforce,hotstart Gaspre/postflow Slope up/down HF/Lift Arc 2/4stroke Display measurement V/A

44 Control panels TA6 Additional functions to TA4: MMA: electrode type Gaspurge 10memory program PulsingDC U6 U6 contains all features from MA6andTA6 MA4 MIG/MAG Voltage Wirefeedspeed Burnbacktimer 2/4stroke MMAarcforce,hotstart Inductance, stepless Gaspre/postflow Crater filling Creep start Display measurement V/A Aristo U8 Aristo U8 is a complete, fully equipped programming unitaswellasauserfriendly control pendant used with the panel M0. MA6 Additional functions to MA4: Synergy MIG/MAG Synergy pulse MIG/MAG MMA: electrode type 10 memory positions HotstartMIG Gaspurge Wire inching Multi language TA33 AC/DC Display Welding method MMA/TIG* Welding process AC/DC, DC, ACMMA HF/Liftarc start 24stroke Panel/remote Plate thickness Slopedown Postgas Reversedoutputbyknobin MMA MultiVoltageunits TA34 AC/DC Slopeup Welding current Pulsetime Background current Backgroundtime Slopedown Gaspostflowtime ACbalance AC Frequency Electrode preheating MultiVoltageunitTUA1,Aristo andorigo Arc Handle incl. mounting screws for separate installation (Completeset=2) MultiVoltageunitTUA2,Aristo MigandAristo Tig Handle incl. mounting screws for separate installation (Completeset=2)

45 Trolleys ESABhasawiderangeofdifferent trolleys to facilitate the welding and to increase the working radius. Caddy Arc Caddy Tig Origo Tig Origo Arc Mech Mech Tig Tig 4000iwC2002i Aristo Mig 4500i Aristo Arc Origo Arc 4000i/5000i Aristo Aristo Mig 4000i/ Tig 4000i 5000i Origo Tig 4300iw AC/DC Origo Mig C3000i/ L3000i Aristo Mig C3000i/ L3000i Origo Tig 3000i Origo Tig 3000i AC/DC Caddy Tig2200i AC/DC 44

46 Ancillary equipment Remote controls Recommendation table combinations of remote controls and power sources and feeders. Process Description MTA1 CAN M110P CAN AT1 CAN AT1CF CAN M1 AT1 AT1 CF RA12 RA23 FS002 CAN FS002 T1 Foot CAN MMA LHF MMA Caddy Professional MMA Caddy Arc MMA Origo Arc A2 MMA Aristo Arc A4 TIG/MMA Caddy Tig150i/200i TIG/MMA Aristo Tig TA4 TIG/MMA Aristo Tig TA6 TIG/MMA Caddy Tig2200i TIG/MMA Origo Tig TA24 TIG/MMA Origo Tig TA24 AC/DC TIG/MMA Origo Tig TA23 MIG/MAG Origo Feed M12 MIG/MAG Origo Feed M13 MMA/MIG/MAG Aristo Feed MA4 MMA/MIG/MAG Aristo Feed MA6 TIG/MMA/MIG/MAG Aristo FeedU6 TIG/MMA/MIG/MAG Aristo Feed M0/ U8 MMA/MIG/MAG Aristo YardFeed 2000 CAN based: Analogue: Cable,5mCAN+Amphenol10p Cable,5m,analogue,Burndy Cable,5mCAN+Burndy Cable,5m,analogue,Burndy Cable,10 m CAN + Burndy Cable, 10m, analogue, Burndy Cable,15 m CAN + Burndy Cable, 15m, analogue, Burndy Cable,25mCAN+Burndy Cable,25m,analogue,Burndy Cable,0.25mCAN+Burndy Cable,5mCAN+Amphenol (HDversion) Cable,5mCAN+Burndy (HDversion) AT1 CAN CAN based standard remote control for MMA and TIG. Suitable for control panel A2,A4,TA4,TA6,TA23andTA24 MMA/TIG: Current control. MIG 2 MMA 1 MMA 2 AT1 CAN AT1 CoarseFine CAN CAN based standard remote control for MMA and TIG. Suitable for control panel A2,A4,TA4,TA6,TA23andTA24 MMA/TIG: Current control, coarse/fine. AT1 CoarseFine CAN MTA1 CAN CAN based multi function remote control forthecontrolpanelsa2,a4.ta4.ta6, MA4,MA6,MA23,MA23A,U6and Aristo U8. MMA:Knob1,CurrentcontrolKnob2, Arc force TIG:Knob1,PulsecurrentKnob2Background current MTA1 CAN

47 Ancillary equipment Remote controls M1 10Prog CAN CAN based standard remote control Synergic MIG. Suitable for control panel MA6,U6andAristo U8. MIG/MAG: Memory 110 and voltage trim+/. M1 10Prog CAN FS002CAN Foot pedal for starting and stopping as well as for stepless current setting. Max. currentcanalsobesetusingapotentiometer. Used mostly for TIG welding. FS002CANwith5mofcable for Aristo Tig and Aristo Mig Universal FS002 Foot pedal for starting and stopping as well as for stepless current setting. Max. currentcanalsobesetusingapotentiometer. Used mostly for TIG welding. FS002with5mofcable T1FootCAN Foot pedal for starting and stopping as well as for stepless current setting. Max. currentissetusingapanelandmin. currentissetasaprocentageofthemax. current. Used mostly for TIG welding. T1FootCAN AT1 Analogue standard remote control for MMA and TIG. Suitable for power sources with remote outlet. MMA/TIG: Current control. AT AT1 CoarseFine Analogue standard remote control for MMA and TIG. Suitable for power sources with remote outlet. MMA/TIG: Current control, coarse/fine. AT1 CoarseFine

48 Ancillary equipment Remote controls M1 Analogue standard remote control. Suitable for MIG for control panel M10,M12andM13. MIG/MAG: Wire feed and voltage control M Remote control MMA1 The remotecontrol MMA 1 is equipped withoneknob,givingthewelderthe opportunity steplessly to adjust the current. It comes with a 10metre rubber cable with a 12pole Burndy connector andametalhookforeasyhandlingwhen not welding. Remote control MMA Remote control MMA2 The remotecontrol MMA 2 is equipped with two knobs, giving the welder the opportunity to make both rough and fine current settings. It comes with a 10metre rubber cable with a 12pole Burndy connectorandametalhookforeasy handling when not welding. Remote control MMA Remote control MIG 2 The remotecontrol MIG 2 is equipped with a 23pole connector and is suitable for MIG/MAG machines. With this remote, itispossibletosetbothcurrentandvoltage. It comes with a fivemetre rubber cableandametalhookforeasyhandling when not welding. Remote control MIG Remote Adapter 12 Remote adapter for CAN based systems. ForanalogueMMAandTIGremotecontrols. RA12forMMAandTIGincl. holder Remote Adapter 23 Remote adapter for CAN based systems. For analogue MIG/MAG remote controls and 3step program switch RS3. RA23forMIG/MAGandRS3 incl. holder

49 Ancillary equipment Cooling units CoolMini Cooling unit suitable for TIG torches. Working together with Tig2200i. CoolMidi 1800 Cooling unit suitable for MIG and TIG torches. Working together withtig3000i,tig3000iac/dc,mig3000iandmigc3000i. CoolMini Cooling water, l/min 2 Max water pressure, bar 2.3 External dimensions, LxWxH, mm 407x187x137 Weight, kg 5/7 CoolMidi 1800 Mains supply, V/Hz 400, 3~50/60 Cooling water, l/min 4 Max water pressure, bar 3/3.8 External dimensions, LxWxH, mm 710x385x208 Weight, kg 19/23 Cooling unit, CoolMini ESABcoolant10l CoolMidi ESABcoolant10l

50 Ancillary equipment Cooling units OCE2 H The OCE2 H watercooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic plants.thewatertankandpumparemadeofstainlesscorrosionresistant material. OCE2H Mains supply, V/Hz 230/5060 Cooling water, l/min 6.0 Max water pressure, bar 2.8 External dimensions, LxWxH, mm 320x270x360 Weight, kg 15 OCE2 H FlowguardtoOCE2H ESABcoolant10l

51 Manualplasmacuttingequipment Plasmacuttingpackages OrigoCut35i OrigoCutisasmallandportable,singlephase230V,plasma cutting package. Perfect for repair and maintenance. Cuts all metals, including copper and aluminium. Mild steels up to 12 mmcanbeseparated.fewsettingsmakesiteasytouse.just add electricity and compressed air. The powerful HF start goes straightthroughadrawing,placedorgluedontopoftheplate cutstheexactpartyouneed. Delivery includes OrigoCut,4.5mPT31XLtorch,5mreturnlead,2.5mmains cable with Schuko plug, carrying strap and wear part kit. POWERCUT 650 POWERCUT 650 is a very powerful plasma cutting package in a tough casing, making it suitable for most plasma cutting applications.itcutsmildsteelwithqualityfromthinplateupto16mm (severs 19mm). It also cuts aluminium and stainless steel. Delivery includes ThePOWERCUT 650comesoutoftheboxreadytouse.The torch PT31XLPC is attached with parts in place, primary cord is attached and the filter regulator is installed. Just hook up the air, plugitinandcut.startupwearpartskitincluded. OrigoCut 35i Mains supply, V/Hz 230/50 Fuse,slow,A 16 Mainscable,Ømm 2 3x1.5 Maxoutputat35%dutycycle,A 35 Maxoutputat60%dutycycle,A 27 Maxoutputat100%dutycycle,A 21 Setting range, A 1535 Open circuit voltage, V 270 Air, l/min 120 Pressure, bar 5.5 Cutting capacity, Fe mm 10/12 Cutting capacity, SS mm 6/8 Cutting capacity, Al mm 10/12 Weight, kg 9 OrigoCut35i,CE,4.5mtorch,1ph230V POWERCUT 650 Mains supply, V/Hz 230(1/3ph) and 400 (3ph)/50 Fuse,slow,A 16 Maxoutputat40%dutycycle,A 40 Setting range, A 1040 Open circuit voltage, V 290 Air, l/min 165 Pressure, bar 5.5 Cutting capacity, Fe mm 16/19 Cutting capacity, SS mm 12/16 Cutting capacity, Al mm 16/20 Weight, kg 25 POWERCUT V 1/3ph with 7.6m PT31XLPC POWERCUT V 3ph with 7.6m PT31XLPC Optional accessories& wear parts Wheel kit Torch wrap Torch PT31XLPC, 7.6m Wear part kit PT31XLPC Deluxe torch guide kit Basic guide kit Plasma flow measuring kit

52 Manualplasmacuttingequipment Plasmacuttingpackages POWERCUT 875 POWERCUT 875 is a very powerful plasma cutting package in a tough casing, making it suitable for most plasma cutting applications.itcutsmildsteelfromthinplateupto32mm,andalso cuts aluminium and stainless steel. Delivery includes ThePOWERCUT 875comesoutoftheboxreadytouse.The torch PT32EH is attached with parts in place, primary cord is attached and the filter regulator is installed. Just hook up the air, plugitinandcut.startupwearpartskitincluded. POWERCUT 1500 A powerful and robust plasma cutting package for high production cutting rates. Fitted with the ergonomic PT 32EH torch with verylongwearpartlife.cutsupto38mmmildsteelandsever 45 mm. For highspeed production cutting, we recommend approx. 18 mm. Trigger lock function for long cuts. Delivery includes PT 32EH torch, return lead with clamp, mains cable, wear part kit and regulator with filter. POWERCUT 875 Mains supply, V/Hz 230(3ph) and 400 (3ph)/50 Fuse,slow,A 20 Maxoutputat60%dutycycle,A 60 Setting range, A 2060 Open circuit voltage, V 275 Air, l/min 165 Pressure, bar 5.5 Cutting capacity, Fe mm 22/32 Cutting capacity, SS mm 15/22 Cutting capacity, Al mm 22/32 Weight, kg 40 POWERCUT 1500 Mains supply, V/Hz 400/50 Fuse,slow,A 25 Mainscable,Ømm 2 4x6 Maxoutputat60%dutycycle,A 90 Setting range, A 2090 Open circuit voltage, V 289 Air, l/min 165 Pressure, bar 5 Cutting capacity, Fe mm 38/40 Cutting capacity, SS mm 20/29 Cutting capacity, Al mm 38/45 Weight, kg 43 POWERCUT VCEwith7.6mPT32EH POWERCUT VCEwith15.2mPT32EH POWERCUT VCEwith7.6mPT32EH POWERCUT VCEwith15.2mPT32EH Optional accessories Wheel kit Torch wrap Torch PT32EH(ergonomic handle), 7.6m Torch PT32EH(ergonomic handle), 15.2 m Wear part kit PT32EH Deluxe torch guide kit Basic guide kit Plasma flow measuring kit POWERCUT 1500,CE,7.5mtorch,400V POWERCUT 1500,CE,15mtorch,400V POWERCUT 1500,CE,7.5mtorch,400V, delivered with torch wrap and wheel kit Optional accessories PT32EHtorch,15m Torch wrap kit Wheel kit

53 Manualplasmacuttingequipment Plasmacuttingpackages ESP 150 This heavyduty, watercooled plasma cutting and gouging system provides the perfect solution for production cutting and plasma gouging. TheESP150cancutupto51mmmanuallyandcansever63 mm, using either an Ar/H2 mixture or compressed air. Gas options for higher quality cuts, especially on aluminium and "stainless", resulting in lower total operating costs the PT 26 torch cuts with nitrogen or argonhydrogen mixtures; choice of carbon dioxide, air, nitrogen or oxygen for torch cooling. Delivery includes TheESP150packageincludesa7.6mleatherprotectedPT26 torch,torchwearpartkit,7.6mworkcable,dualcylinderrack/ wheel kit, regulators/filters, torch hooks, torch coolant and gas hose. ESP 150 Mains supply, V/Hz 400/50 Fuse,slow,A 70 Mains cable, Ø mm2 4x25 Maxloadat100%dutycycle,A 140 Setting range, A Open circuit voltage, V 370 Air, l/min 113/95/95 Pressure, bar 7/7/7 Cutting capacity, Fe mm 40/50 Cutting capacity, SS mm 25/38 Cutting capacity, Al mm 40/50 Weight, kg 308 ESP150,CE,7.5mtorch,400V Optional accessories TorchPT26,70,15m TorchPT26,INLINE,mech,7.6m TorchPT26,INLINE,mech,15m Remote hand switch Leather protection for torch hose 7.6 m Leather protection for torch hose 15 m

54 Manualplasmacuttingequipment Plasmacuttingpackages LPH35handycut Designed for repair work and small workshops. Ideal when a small, effective and easytotransport plasma cutting unit is needed. 2 step control for easier setting thinner or thicker materials. Builtin manometer makes air pressure control fast and easy. Delivery includes Torch PT 30 KK, return cable with clamp, standoff guide * sever capacity LPH50powercut A plasma cutting unit designed for small workshops and industrialusers.7.6mlongtorch,wheelsandhandlemakesiteasyto reachtheworkathand.twostepcontrolforeasiersetting thinner or thicker materials. Cuts gratings without any additional accessory. Delivery includes PT 27 torch, return cable with clamp, standoff guide * sever capacity LPH35 LPH35 LPH50 LPH50 Mains supply, V/Hz 3x230, 50/60 3x400415, 50/60 Fuse,slow,A Mainscable,Ømm 2 4x2.5 4x1.5 Maxoutputat35%dutycycle,A Maxoutputat100%dutycycle,A Setting range, A Open circuit voltage, V Air, l/min Pressure, bar Cutting capacity, Fe mm 6/12* 6/12* Cutting capacity, SS mm 6/10* 6/10* Cutting capacity, Al mm 6/12* 6/12* Weight, kg Mains supply, V/Hz 3x400/415, 3x230/400415/ 50/ Fuse, slow, A 24 42/24/22 Mainscable,Ømm 2 4x2.5 4x6 Maxoutputat60%dutycycle,A Maxoutputat100%dutycycle,A Setting range, A Open circuit voltage, V Air, l/min Pressure, bar Cutting capacity, Fe mm 12/15* 12/15* Cutting capacity, SS mm 8/12* 8/12* Cutting capacity, Al mm 8/15* 8/15* Weight, kg * sever capacity LPH 35, 3x400415V, 50/60Hz LPH 35, 3x230V, 50/60Hz LPH 50, 3x400415V, 50/60Hz LPH 50, 3x230V/400415V/440V, 5060Hz

55 Manualplasmacuttingequipment Plasmacuttingpackages LPH80powercut Designed for industrial users who require good plasma cutting performanceatanattractiveprice.easytomovethankstoa wellpositioned handle and 4 wheels. 3 step control for easier setting thinner medium or thicker material. Can cut gratings without any additional accessory. Delivery includes 7.6mPT27torch,returncablewithclamp,standoffguide,filter/regulator and wheels LPH120powercut Designed for industrial users who require heavyduty plasma cutting performance at an attractive price. Easy to move, thanks to wellpositioned handle, 4 wheels and lifting eyelets. 3 Step control for easier setting thin, medium or thick materials. Cuts gratings without any additional accessory. Also superb for gouging applications. Delivery includes 7.6mPT25torch,returncablewithclamp,standoffguide,regulator/filter and wheels * sever capacity LPH80 Mains supply, V/Hz 3x400415, 50/60 Fuse,slow,A 29 Mainscable,Ømm 2 4x4 Maxoutputat60%dutycycle,A 80 Max output at 100% duty cycle, A 60/40 Setting range, A 4080 Open circuit voltage, V 310 Air, l/min 118 Pressure, bar 4.57 Cutting capacity, Fe mm 25/35* Cutting capacity, SS mm 20/25* Cutting capacity, Al mm 22/30* Weight, kg 131 LPH 80, 3x400415V, 50/60Hz * sever capacity LPH120 LPH120 Mains supply, V/Hz 3x400415, 50/60 3x230/ /440, 50/ 60 Fuse, slow, A 45 78/45/41 Mainscable,Ømm 2 4x6 4x16 Max output at 60% duty cycle, A Max output at 100% duty cycle, A 90/60 90/60 Setting range, A Open circuit voltage, V Air, l/min 186/ /236 Pressure, bar Cutting capacity, Fe mm 35/40* 35/40* Cutting capacity, SS mm 25/25* 25/25* Cutting capacity, Al mm 28/30* 28/30* Weight, kg LPH 120, 3x400415V, 50/60Hz LPH 120, 3x230V/400415V/440V, 50/60Hz

56 Manualplasmacuttingequipment Plasmatorches Plasmagouging Plasma gouging is an effective way of removing material, when preparing for the nextlayertobeweldedorforremoving faults. Generally speaking, the advantages of using plasma instead of carbon rodsare50%lessnoise,50%fewerparticlesintheair,50%lessenergyconsumed, no carbon deposits in the material andthefactthatgougingcanbeperformed on all materials(even highalloyed and aluminium). Wear part kits These wear part kits organize your plasma cutting wear parts for more efficient handling. Includes: electrodes, swirl baffle, nozzles, heat shield etc. Onlytwopartsneedtobechanged(no toolsneeded)togougeinsteadofcut the nozzle and an additional metal gouging heat shield. Gouging nozzle, PT Gouging shield, PT Gouging nozzle, PT Gouging shield, PT Gougingnozzle,PT32EH Gougingshield,PT32EH Wearpartskit,PT Wearpartskit,PT Wearpartskit,PT27,60A Wearpartskit,PT27,70A Wearpartskit,PT27,80A Wearpartskit,PT30KK Wearpartskit,PT31XL,35A Wearpartskit,PT31XL,50A Wearpartskit,PT32EH,90A Torchguidekits Thedeluxeguidekitcanbeusedfor straightline,circular(45to1050mm)or bevel plate edge preparations. Position usingpinonrivotmark,magnetorsuctioncup.thesamekitcanbeusedfor torchespt17,23,25,27,31xl,32eh and34.abasickitforplasmacutting torchespt17,23,25,27,31xl,32eh and34withcircularguide(45to750mm) usingpinonrivotmarkisalsoavailable. PT25 Plasma cutting torch PT 25 is designed for heavyduty cutting and gouging operations.canusecompressedairortwodifferent gases simultaneously; one as the cuttinggas,theotherasthecoolinggas. Rated at 150 A in continuous operation. ThistorchisusedonLPH120andESP 100i. PT26 This versatile, easytouse, 300 Amp, watercooled plasma cutting torch provides superior performance for a full range of manual and mechanised cutting. Availableinamanualversionanda mechanised version(inline). Used on ESP 150. Separate two wheel guide kits are availableforpt31xlandpt27. Deluxe cutting guide kit, PT 17,23,25,27,31XL,32EH and Basiccircleguidekit,PT23, 27, 31XL, 32EH wheel guide PT 31XL wheel guide PT PT25,7.6mtorch PT25,15mtorch Heat shield Nozzle, 100(120) A Swirl baffle, ESP 100i Electrode,compr.airorN Electrode,ArH Electrode holder Oring Gouging nozzle Gouging shield Swirl baffle, LPH PT26,70,7.6m PT26,70,15m PT26,INLINE,7.6m PT26,INLINE,15m Electrode, air N, N/H Electrode Ar/H(H35) Nozzle,150A,withOring Nozzle, gouging, with Oring Heat shield Standoff guide Remote hand switch Baffle tube with Oring Insulator with Oring TorchheadwithOringPT

57 Manualplasmacuttingequipment Plasmatorches PT27 TheplasmacuttingtorchPT27isarugged, compact, smallsize, highcapacity torch.madetobeusedwithupto80ain continuous operation. Produces clean, exceptionally fine cuts. Normally used with pilot arc. PT27isusedonLPH50,LPH80, HandyPlasma 70, PCM 875 and PCM 1000i. PT30KK ThePT30KKisacompactplasmatorch where the pilot arc is generated without HF.Ratedat30Aat60%and50Aat 35%dutycycle.Thistorchisusedon LPH 35. PT 31XL ThePT31XListhesmallest50Aplasma cuttingtorchonthemarket.designedfor superior operator comfort. Rated at 50 A in continuous operation. Speciallydesignedtomakeiteasytoaccess places that are difficult to reach. For drag cutting with HF starts. This torch is used on OrigoCut, Handy Plasma50andPCM500i. PT 32EH This ergonomical, heavyduty plasma cutting torch simplifies cutting. The two switches gives the operator the opportunity to choose the preferred position. Exceptionally long service life for wear parts increases productivity rates. This torchisusedonpowercut PT27,7.6mtorch PT27,15mtorch Heat shield Nozzle, 5070 A Nozzle,80A Swirl baffle Electrode Seat and valve assembly TorchbodywithOringandseat Oring Gouging nozzle Gouging shield PT30KK,4mtorch Standoff guide, metal wire Cap(heat shield) Spring Nozzle Insulating sleeve Electrode Torch body Safety clamp Multiple wrench Electrode wrench Standoff guide, solid metal (optional) PT31XL,7.6mtorch Heat shield Nozzle, 35/40 A Swirl baffle Electrode Plunger Replaceable seat Torch body Nozzle,50A PT31XL,4.5mtorch PT31XLPC 7.6 m PT32EH,7.6m PT32EH,15m Nozzle,90A Nozzle,40A Electrode Heat shield, long Valve pin Stand off guide Nozzle gouging Heat shield, drag Heat shield gouging Torch head with Oring Heat shield, drag, heavyduty

58 ESAB Welding Automation for quality, productivity, working environment 57

59 OrbitalTIGwelding Welding heads orbital TIG A21 PRB ThePRBweldingheadiscompactandeasytouseasaresult of its unique pincer action which reduces settingup times to a minimum. The welding head is positioned and secured around the tube with great accuracy in seconds. The PRB welding heads are available in three sizes for tubes with outer diameters of17to170mm. Use these welding heads together with the Aristo MechTig power sources. Delivery includes 7 m of connection cable(current, gas, water). PRB 1749 PRB 3390 PRB IntroductionorbitalTIG New and improved metal qualities, rising material and labour costs, but also more sensitive materials, and continuously increasing demands on quality and productivity are factors which youhavetodealwithdaily. ESAB helps you to get ahead and stay ahead. Our metallurgists, chemists, engineers, technicians and skilled welders have one dedication: to find better materials and develop better equipment for your welding. The ESAB welding program for mechanised tube welding is based on the TIG welding method with a nonconsumable tungsten electrode. To further improve weld quality and decrease costs, ESAB have developed microprocessor controlled power sources for orbital TIG welding, the Aristo MechTig C2002i and the Aristo MechTig 4000iw with control boxes Aristo MechControl 2 and4. A21 is ESAB's welding head for tubetotube welding, A22 is a welding head for tubetotube sheet welding and A25 is a modular component system for orbital TIG welding. Orbital speed, rpm Tube diameters OD, mm Max welding current, water, A Max welding current, air, A Electrode diameter, mm 1.6, , , 1.6 Weight, less cables, kg PRB 1749, watercooled PRB 1749, aircooled PRB 3390, watercooled PRB 3390, aircooled PRB 60170, watercooled PRB 60170, aircooled Accessories for PRB: Rebuilding kit for PRB/PRC 1749 for welding tubes with outside diameters from 817 mm Rebuilding kit PRB/PRC 3390 for welding tubes with outside diameters from 2033 mm Rebuilding kit PRB/PRC for welding tubes with outside diameters from 4460 mm Wire holder complete with gas lense diameter 24 mm with adjustable wire nozzle for PRB/PRC

60 OrbitalTIGwelding Welding heads orbital TIG A21PRC ThePRCweldingheadisafurtherdevelopmentofourPRB welding head. The PRC features a zigzag weaving movement and arc voltage control, which produces higher productivity and better welding quality, particularly when welding thickwalled tubes. These welding heads are used together with the Aristo MechTig power sources. Delivery includes 7 m of connection cable(current, gas, water). A21PRD100 The PRD 100 welding head is designed for precision, quality andtechnologyofthehighestclass.itisatigweldingheadfor tubeswithanouterdiameterof100mmandupwards.theprd 100isverycompactindesignand,asaresultofitslowprofile, requires only 73 mm of clearance around the tube. The welding headiswatercooledanddesignedforamperageofupto400a. The mechanical settings are easy, all the welding parameters are incorporated in the procedure program which are controlled by a microprocessor system. Use this welding head together with the Aristo MechTig power sources. Delivery includes 8 m of connection cable(current, gas, water) and motor cable. PRC1749 PRC3390PRC60170 Orbital speed, rpm Tube diameters OD, mm Max welding current, A Weaving range, mm Weaving reach, mm Weaving speed, mm/s Dwell time, s Arc setting speed, mm/s Weight with AVC and weave unit(less cables), kg PRC1749withAVC PRC1749withAVCandweaving PRC3390withAVC PRC3390withAVCandweaving PRC with AVC PRC with AVC and weaving PRD 100 Orbital speed, cm/min 240 Tube diameters OD, mm 100 to flat Electrode diameter, mm Max welding current, A 400(pulsed DC) Weaving range, mm +/15 Weaving speed, mm/s 110 Dwell time, s Arc voltage control amplitude, mm 25 Arc setting speed, mm/s 2.0 Weight, kg 8 PRD 100 welding head Racks and accessories, see page 63 59

61 OrbitalTIGwelding Welding heads orbital TIG A21PRD160 The PRD 160 is a watercooled flexible pipewelding head, for pipeswithanouterdiameterof160mmandupwards. The PRD consists of an articulated carriage that travels around thepipeonarackthatisadaptedtomatchthediameterofthe pipe. To ensure maximum flexibility, the welding head is built in modules. The basic unit, for thinwalled pipes, includes only one motor, for travel. Depending on the application, it is possible to add wirefeed, arc voltage control and weavingmodules for the thicker wall applications. PRD160canbeusedtogetherwiththeAristo MechTigpower sources. Delivery includes 8 m of connection cable(current, gas, water) and motor cable. A21 PRH ESAB's PRH tubewelding tool is designed for welding thinwalled, stainless steel tubes in order to provide maximum gas shielding around the tube. The tool has been designed according to the chamber principle to produce this shield. This means that the rotating part and the Tungsten electrodes are enclosed inagaschamberformedbytheoutercasing,whichalsoconstitutes the clamping arrangement for the tube to be welded. The tubewelding tool is watercooled and forms a complete unit which also incorporates the return conductor. It is available in threesizes,prh312,prh338andprh676,makingitpossibletoweldtubesofbetween3mmand76.2mm. All three heads are equipped with encoder motors for precise positioning of each sector when welding with different sets of parameters. Delivery includes 8 m of connection cable(current, gas, water and return). PRD 160 PRH312 PRH338 PRH Orbital speed, cm/min 240 Tube diameters OD, mm Electrode diameter, mm Max welding current, A 400(pulsed DC) Weaving range, mm +/15 Weaving speed, mm/s 212 Dwell time, s Arc voltage control speed, mm/s 2.0 Weight, less cables and rack, kg 8 Basic unit intended only for fusion welding with a floating head Basic unit with wire feeder unit complete Basic unit with AVC(Arc Voltage Control) BasicunitwithAVCpluswirefeederunitcomplete Basic unit with AVC plus wire feeder unit complete and weave unit Wire feeder unit complete AVC(Arc Voltage Control) complete Weave unit complete Racks and accessories, see page 63. Maxoutputat100%duty cycle, A Orbital speed, rpm Tube diameters OD, mm Max welding current, water, A (pulsed) (pulsed) (pulsed) Electrode diameter, mm / /2.4 Weight, with cables, kg Welding head PRH Welding head PRH Welding head PRH Cartridges and collets are available for all diameters within the working rangeforeachtool.standardsizes,seepage64

62 OrbitalTIGwelding Welding heads orbital TIG A22POC ThePOC1260isaweldingheadfortubetotubesheetTIG welding. It is a precisionbuilt, robust and versatile welding head which can be used for all types of tubetotubesheet welding. ThePOChasaworkingrangeof12to60(93)mmoutertube diameter.thecenteringaccuracyofthepocisveryhighand centering mandrels are available for inner tube diameters from 10.0 mm. POC can be used together with the Aristo MechTig power sources. Delivery includes 8 m of connection cable(current, gas, water). POC Orbital speed, rpm Working range, electrode parallel to tube axis, mm 1260 Working range, electrode at 30 from tube axis, mm 1236(93) Filler wire diameter, mm Filler wire speed, mm/s Max spool dimension/weight, Ø mm/kg 100/0.5 Weight, less cables, kg 4.8 POC 1260 welding head

63 OrbitalTIGwelding A25 modular components A25 A25isamodularcomponentsystem thekeytotigwelding mechanisation. The modular components can easily be put together to create a system to suit your requirements. The TIGnarrowgapmethodcanalsobeusedtogetherwiththeA25system. Narrow gap with an extremely small joint angle and subsequent low joint volume. The A25 modular system is used together with the Aristo MechTig power sources. A25 AVC slide amplitude, mm 76 AVC slide speed, mm/s 2.81 Weaving slide amplitude, mm 76 Weaving slide speed, mm/s 19 Manual slide amplitude, mm 93 Floating slide amplitude, mm 76 Wire diameter, mm Wire feed, m/min Motor VEC with encoder, speed, rpm 1000 Motor VEC with encoder, ratio 672:1 A25 welding automat with AVC and weaving slides, wirefeedunit,vecmotorwithturntableandbte 250Mtorchmountedonastand A25 welding automat with AVC and weaving slides, wirefeedunit,vecmotorwithturntableandbte 500Mtorchmountedonastand A25weldingautomatwithAVCandBTE250Mtorch A25weldingautomatwithAVCandBTE500Mtorch A25 welding automat with AVC and weaving slides, BTE 250M torch A25 welding automat with AVC and weaving slides, BTE 500M torch A25 welding automat with AVC and manual horizontal slide, BTE 250M torch A25 welding automat with AVC and manual horizontal slide, BTE 500M torch A25 welding automat with manual vertical and horizontal slide, BTE 250M torch A25 welding automat with manual vertical and horizontal slide, BTE 500 M torch A25 welding automat with slides for floating head, BTE 250M torch A25 welding automat with slides for floating head, BTE 500M torch Railboundcarriagewitha2mtrackforfittingA25 welding heads PAL 3 connection box for external motor regulator A25 welding heads Arc voltage control Weaving Manual cross slide Manual vertical slide Floating slide Circular slide Wire feeder BTE 250 torch STA 250 STA 500 STA 250 STA 500 STA 250 STA 500 STA 250 STA 500 STB 250 STB Wire capacity as standard STA/STB mm, STA/STB , mm Accessories see page 65.

64 OrbitalTIGwelding Accessories Standard racks for PRD 100 Aspecificsizeofrackisusedforeachpipediameter.Thestandard racks are listed under ordering information. Individual requirements relating to racks for other diameters can be suppliedtoorderwithintheworkingrangeoftheprdwelding head. Outer diameter of the pipe: mm4inch mm5inch mm6inch mm8inch mm10inch mm12inch mm14inch mm16inch mm18inch mm20inch mm22inch mm24inch mm26inch mm28inch mm30inch mm32inch mm34inch mm36inch Straightrackwithsuctionfeet,2m Straightrackwithsuctionfeet,4m Suction pump for rack Locking screw for standard racks together with feet Locking screw for standard racks together with feet Locking screw for standard racks together with feet Feet for standard racks with tube diameters minus... 4mm mm mm mm mm mm mm mm mm mm Standard racks for PRD 160 Outer diameter of the pipe: mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Other diameters are available upon request. 63

65 OrbitalTIGwelding Accessories Collets and cartridges PRH 312 Cartridges Cartridge C Cartridge MF 6.0 mm Cartridge MF 6.35 mm Cartridge MF 8.0 mm Cartridge MF 9.53 mm Cartridge MF 10.0 mm Cartridge MF 12.0 mm Cartridge MF mm Collets for Cartridge C, one set, four halves Collets C blanks ColletsC6.0mm ColletsC6.35mm ColletsC8.0mm ColletsC9.53mm ColletsC10.0mm ColletsC12.0mm ColletsC12.70mm PRH 338 Collets, one set, four halves Collets PRH 338, blanks ColletsPRH3386.0mm ColletsPRH mm ColletsPRH3388.0mm ColletsPRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm PRH 676 Collets,oneset,fourhalves Collets PRH 676 blanks ColletsPRH6766.0mm ColletsPRH mm ColletsPRH6768.0mm ColletsPRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm Collets PRH mm Collets PRH mm ColletsPRH mm ColletsPRH mm ColletsPRH mm ColletsPRH mm ColletsPRH mm ColletsPRH mm Collets PRH mm ColletsPRH mm Collets PRH mm Collets PRH mm

66 OrbitalTIGwelding Accessories A25 components and accessories Bracket Wire feed unit, incl feed roller, mm Feedroller1.01.2mm Feedroller1.21.6mm Outletpipe0.81.2mm Outletpipe1.6mm Connection cable, feed unit 10 m Wirehose,permetre(std400mm) Wire nozzle, BTE 250M Wire nozzle, BTE 500M TIGtorchBTE250M TIGtorchBTE500M Holder BTE 250M Holder BTE 500M Slide AVC Circular slide Slide manual Slide weaving Slide floating Single guide wheel unit, BTE 250M Single guide wheel unit, BTE 500M Bracket Brake hub Bobbin protection MotorVECwithtacho,speed1000rpm,ratio672: Control unit to VEC Turntable with return cable connection for VEC motor NarrowGapkitforBTE500M MotorcontrolunitPAL POC shafts and centering mandrels ShafttypeA CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm ShafttypeB CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm ShafttypeC CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm ShafttypeD CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm CenteringmandrelØ mm POC 1260 accessories Counterbalancing block Threepoint support complete with electrode holder. To beusedforfilletwelduptoø36mm Threepoint support complete with electrode holder. To beusedforfilletweldfromø36mmtoø93mm Front casting, titanium Internal bore welding torch Internal bore welding torch Internal bore welding torch

67 OrbitalTIGwelding Accessories Angularsupport Theangularsupportisusedtoadjusttheelectrodeangleinthejoint.Thesupportis available for PRB/PRC 1749, 3390 and Angular support NarrowGapheadforPRD ESAB have developed equipment for Narrow Gap welding together with the PRD weldinghead.thetignarrowgaporbitalweldinghasanextremelynarrowgroovewitha subsequent small joint volume. Welding in all positions is possible. Stainless and carbonsteelcanbewelded. NarrowGaphead50mm,PRD NarrowGaphead80mm,PRD NarrowGaphead50mm,PRD Wire straightener Ø 0.8 mm Wire straightener Ø 1.0 mm Wire straightener Ø 1.2 mm Balancing block The balancing block is capable of carrying welding heads, drilling and grinding machinesweighing5.59kg.thewirecanbeextendedtoamaximumlengthof2.7 metre. The spring force is constant, i.e. the wire has the same lifting capacity irrespectiveofthelengthtowhichithasbeenextended. Balancing block Remote control MechT 1 CAN MechT1CANisasmallremotecontrolthatiseasytouseandcancontrolmostofthe parameters on Aristo MechControl 2 and 4 and Aristo MechTig C2002i. The cable between the control unit and remote control is available in different lengths. Remote control MechT 1 CAN Cable,length5m Cable,length10m Cable,length15m Cable,length25m Cable, length 0.25 m

68 OrbitalTIGwelding Ancillary equipment MEI21wirefeedunit TheMEI21isawirefeedunitwithfourwheeldrivefororbital TIGwelding.Aseparatewirefeedunitisagreatadvantage sinceiteliminatestheneedforawirefeedunitandwirespool mountedontheweldinghead.5kgwirespoolscanbeused. TheMEI21canbeusedforwiredimensionsfrom0.6mmto 0.8mmandcanbeusedtogetherwiththeAristo MechTig power sources. Delivery includes TheMEI21wirefeedunitisdeliveredwithawirehose. MEI10wirefeedunit TheMEI10isawirefeedunitdevelopedformountingonPRB 17170tools(PRC1749onlywithAVC).MEI10andthePRB/ PRC tools can be used together with the Aristo MechTig power sources. Thecompactdesignofthewirefeedunitkeepstheincreasein thesizeofthetoolwhentheunitismountedtoaminimum. Thankstotheveryshortdistancethewireneedstobefed,from thereeltothemoltenpool,themei10isidealforaluminium welding. It is naturally also possible to use the wirefeed unit for mild and stainless steel welding. TheMEI10weighsonly0.5kg(withoutreelandcable)andit canbeusedforwiredimensionsof0.8mmto1.0mmforaluminiumand0.8mmforsteel.ageareddcmotordrivesthe feedrollerviagearwheels.themotorisequippedwithapulse generator which enables the precise adjustment of the wire feed speed. MEI21 Wire diameter, mm Wire feed, m/min Max spool dimension/weight, Ø mm/kg 200/5 Hub width, mm 60 Hub hole diameter, mm 51.5 Wire guide length, m 4.2 Weight, kg 4 MEI10 Wire diameter, mm 0.8(steel) Wire feed, m/min Max spool dimension/weight, Ø mm/kg 60/0.26 Hub width, mm Hub hole diameter, mm Wire guide length, m 0.1 Weight, excl bobbin, kg 0.5 MEI MEI10forPRB1749&PRC1749withAVC MEI10forPRB3390,PRC3390withAVC&PRC with AVC and weaving MEI10forPRB60170,PRC60170withAVC&PRC with AVC and weaving Bobbin(empty)

69 OrbitalTIGwelding Power sources Aristo MechTig C2002i Aristo MechTig C2002i is a small and compact orbital welding power source with integrated water cooler which together with the excellent tube welding heads provides high quality and productivity. The machine is equipped with a 10 inch colour monitor andtheinterfaceiswindowslike.forcontroloftheweldingsettingsyoucaneitheruseagraphicalinterfacetocontrolallnecessaryparametersoraspreadsheetwhereyoucanseeall parameters. The Aristo MechTig C2002i is delivered with a readylibrarywhereyoucanfindanumberofpredefinedprogramsthatyoucanuseforfastandeasysetup.thereisalsoa function for auto generation of programs. This function creates a startprogram,youonlyneedtokeyinsomebasicparameters as material, outer diameter and the thickness of the pipe. The welding program can then be stored in the program library. Aristo MechTig C2002i can be used together with the welding headsprb,prd160withwirefeedunit,prh,poc,wirefeed unitsmei10,mei21anda25componentsystemwithmanual floating slides. Aristo MechTig C2002i Mains supply, V/Hz 230/1 50/60 Setting range TIG, A 4200 Open circuit voltage, V 7178 Fuse(slow), A 20 Maxoutputat35%dutycycle,A/V 180/17 Maxoutputat60%dutycycle,A/V 140/15.5 Maxoutputat100%dutycycle,A/V 110/14.5 External dimensions, LxWxH 470x479x472 Weight, kg 30 Aristo MechTig C2002i Accessories: MechT1CAN Trolley, see page

70 OrbitalTIGwelding Power sources orbital TIG Aristo MechControl2and4 Aristo MechControl 2 and 4 are small and compact orbital welding control boxes that together with a MechTig power source will provide high quality and productivity together with the excellent tube welding heads. Themachineisequippedwitha10inchcolourmonitorandthe interface is windows like. For control of the welding settings you can either use a graphical interface to control all necessary parametersoraspreadsheetwhereyoucanseeallparameters.thearisto MechControl2and4aredeliveredwitha readylibrarywhereyoucanfindanumberofpredefinedprogramsthatyoucanuseforfastandeasysetup.thereisalsoa function for auto generation of programs. This function creates a startprogram,youonlyneedtokeyinsomebasicparameters as material, outer diameter and the thickness of the pipe. The welding program can then be stored in the program library. Aristo MechControl 2 can use the same tools as Aristo MechTig C2002i, i.e. welding heads PRB, PRD 160 with wire feedunit,prh,poc,wirefeedunitsmei10,mei21anda25 component system with manual/floating slides. Aristo MechControl4canuseallthetoolsinourprogram. Aristo MechControl 2 and 4 Mains supply, V/Hz 230/1, 50/60 External dimensions, LxWxH 471x403x364 Weight, kg 17.4(MechControl 2) Weight, kg 18.4(MechControl 4) Aristo MechControl Aristo MechControl Connection cable 1.7 m Connection cable 8.0 m Remote control MechT 1 CAN CablebetweenMechControl2or4andMechT1CAN: Length5m Length10m Length15m Length25m Length 0.25 m Aristo MechTig 4000iw The Aristo MechTig 4000iw is designed to work together with thearisto MechControl2and4.Thepowersourceiscompact and sturdy and based on inverter technology that provides reliable equipment with outstanding welding characteristics. Connectioncablesupto8metersprovidesaworkingrangeof upto16meterstosuitallyourindividualweldingneeds. Aristo MechTig 4000iw Mains supply, V/Hz 3x400, 50/60 Setting range TIG DC, A 4400 Open circuit voltage, V 7890 Fuse(slow), A 16 Maxoutputat35%dutycycle,A/V 400/26 Maxoutputat60%dutycycle,A/V 320/23 Maxoutputat100%dutycycle,A/V 250/20 Power factor at maximum current 0.75 Efficiency at maximum current,% 97.1 External dimensions(with cooling unit), LxWxH 625x394x776 Weight, kg 81 Aristo MechTig 4000iw Multi voltage unit, wide body Handles incl mounting screws for Multi voltageunit(complset=2) Trolley, see page Guide pin(if no trolley) Connection cable, 1.7 m Connection cable, 8.0 m

71 Weldingautomation Universal mechanisation equipment Railtrac 1000 Railtrac 1000 is a series of programmable and portable equipment for mechanising welding and cutting. Different solutions often provide the answer to monotonous, gruelling work and produce higher productivity and more consistent quality at the same time. Railtrac is specially designed for MIG/MAG and TIG welding and thermal cutting. Railtracismadeupofrobustcomponentsandisavailableinthe following four basic models. All the models have five different programs, including interval welding. The rail can be fixed in place using suction cups of the ejector type, screw attachments or permanent magnets. Railtrac F1000, Flexi, the least complex equipment for welding or cutting along a combirail, either flexible or stiffened. Railtrac FW1000, Flexi Weaver, the Flexi system plus a remotecontrol unit and a weaving device which makes it possible to weave the arc according to different patterns. Railtrac FR1000, Flexi Return, has the combirail. It also has movable start and stop indicators for automatic operation. Railtrac FWR1000, Flexi Weaver Return, also has the flexible combirail, a remotecontrol unit, a weaving device and start and stop indicators for automatic operation. Using the remote control, it is possible to select: Startandstop Travel or welding direction/cutting direction Travel or welding speed/cutting speed Weaving width Zeroline displacement Rapid speed on/off Backfill function Potentiometer control of welding parameters Railtrac 1000 Rail length, m 2.5 Rail bending radius, min, mm 1000/3000 Welding speed, m/min Weaving range, mm 130 Weaving speed, mm/s 660 Dwell time, s

72 Weldingautomation Universal mechanisation equipment Railtrac F1000 Railtrac F1000, Flexi, for welding and thermal cutting. Welds and cuts in all positions on magnetic and nonmagnetic materials Quick assembly and easy operation Programmable with five programs Calibratedsettingvaluesincm,mmandsec Programmable''backfill'' for crater filling Selfinstructive programming manual Stiff or flexible, robust rail made of standard aluminium profiles without racks Trackwhichcanbeextendedorcuttorequiredlength Angled attachment for quick adjustment of pistol angle(option) ''Floating'' head for mechanical height maintenance(option) Railtrac FR1000 Railtrac FR1000, Flexi Return, for welding and cutting with automatic return. Welds and cuts in all positions on magnetic and nonmagnetic materials Quick setup and easy operation Programmable with five programs Calibratedsettingvaluesinmm,cmandsec Programmable''backfill'' for crater filling Selfinstructive programming manual Stiff or flexible rail made of standard aluminium profiles without racks Railwhichcanbeextendedbentorcut Angle bracket for quick adjustment of torch angle(option) Floating head for mechanical height maintenance(option) Railtrac FWR1000 Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return. Welds in all positions on magnetic and nonmagnetic materials Quick setup and easy operation Programmable with five programs Calibratedsettingvaluesinmm,cmandsec Programmable''backfill'' for crater filling Selfinstructive programming manual Flexible rail made of standard aluminium profiles without racks Railwhichcanbeextendedorcuttorequiredlength Angle bracket for quick adjustment of torch angle(option) Tiltable weaving unit for fillet welds(option) Turnable weaving unit for horizontal weaving in sloping joints(option) Floating head for mechanical height maintenance(option) Potentiometers in the remote control for parameter adjustments Railtrac FW1000/FW1000 L Railtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be deliveredina FW1000L versioniftheweldingprocessneedtobedonewithalower welding speed than with FW1000. Welds and cuts in all positions on magnetic and nonmagnetic materials Quick setup and easy operation Programmable with five programs Calibratedsettingvaluesincm,mmandsec Selfinstructive programming manual Resilient remote control with profiled membrane buttons Stiff or flexible rail made of standard aluminium profiles without racks Railwhichcanbeextendedorcuttorequiredlength Angle bracket for quick adjustment of torch angle(option) Tiltable weaving unit for fillet welds(option) Turnable weaving unit for horizontal weaving in sloping joints(option) Floating head for mechanical height maintenance(option) Potentiometers in the remote control for parameter adjustments 71

73 Weldingautomation Tractor automats Railtrac BV1000/BVR1000 Railtrac BV1000 and BVR1000 are two automatic units for mechanising the repair and hardfacing of rail profiles smoothly and efficiently. The equipment can be assembled, programmed and controlled quickly and easily by one person. Learning to use itiseasyandhandlingisextremelyfast. The system comprises two rail fasteners, a stable aluminium profile, a carriage with a weaving unit, control electronics and remote control. The weaving unit and control electronics are fully synchronised to enable a number of weaving patterns to be preprogrammed. The weaving movements start from a laterally adjustable zero line,eithertheoutersideortheinnersideoftherail.thiszero line can also be moved laterally during welding. Different speeds canbeusedineachprogramtoproducethemostconsistent weld metal thickness possible. Theremotecontrolunitenablestheweldertohavefullcontrolof all the movements of the machine without lifting his/her welding visor. Railtrac BV1000, with a weaving device and four different programs. Railtrac BVR1000, with a weaving device, start and stop indicators, return function for automatic operation and six different programs. Tramtrac II Tramtrac II is a light weight tractor for repairing worn city tram rails.ithasawirefeedunitandcontrolsfortravelspeed,wire feed speed, inching and start/stop of the welding process. ThebestwaytogetmostoutofyourTramtrac IIistouseit together with either OK Tubrodur or OK Tubrodur Both are self shielded wires needing no shielding gas and the bestpowersourcetouseistheorigo Mig410. Railtrac BV/BVR Rail length, m 2 Welding speed, m/min Weaving range, mm 180 Weaving speed, mm/s 750 Max power consumption, W 80 Control voltage, V, AC 3646 Crater fill duration, s 09.9 Zerolineshift,mm 25(±12.5) Programmable edge length, cm 699 Weight, kg 7 Tramtrac II Welding speed, m/min Control voltage, V, AC 3646 Power, W 90 External dimensions, LxWxH 600x300x150 Weight, without consumables, kg 12 Tramtrac II Connection cable 10 m Accessories: Magnetic earth clamp

74 Weldingautomation Tractor automats Frametrac The Frametrac is a superb alternative when you wish to automateyourframewelding.itisbuiltforusetogetherwithesab's semiautomatic power sources and feed units. The Frametrac is a compact, motor powered tractor that travelsonthedoorframetobewelded.thefourdrivingwheels guarantee an even, stable movement on the frame. AstandardESABtorchcanbemountedinthetorchattachment andcanbeadjustedtofityourframeandtypeofwelding. Fromthecontrolboxandfromtheremotecontrolyoucancontrol travel direction and speed, weaving speed and width. To secure best possible arc stability, Frametrac is equipped with an automatic current control, ACC, that holds the arc length stable. Frame 1 Onthistypeofframe,the Frametrac can be used directly. Frametrac Welding speed, m/min Control voltage, V, AC 3646 Power, W 80 External dimensions, LxWxH 280x430x508 Weight, without consumables, kg 30 Frametrac with ACC Spring arms for frames 5075 mm Connection cable(2 pcs needed) Frame 2 Onthistypeofframe,atemplate is needed. 73

75 Weldingautomation Tractor automats Miggytrac 1001 The Miggytrac 1001 is a small and compact, motorpowered tractor to which a standard ESAB welding torch can be quickly attached. The four driving wheels, together with the magnet which is fitted on the tractor, guarantee even, stable movement. The magnet holds the tractor in the correct position on the workpiece, even if it is bent or angled. The tractor functions as a straightforward remotecontrolforthefeedunit;youdecideonthetraveldirectionandthenstartandstopweldingfromthepanel.thepanel features additional functions such as travel speed settings, wire feed, voltage and welding on/off. The tractor follows the joint using guide wheels. Miggytrac 2000 The Miggytrac 2000 is a small, compact, motoroperated trolley that is designed for the mechanisation of GMAW, gas metal arc welding,inparticular.justfixthetorchintheholderandmiggytrac 2000 will take over the welding procedure. The permanent builtin magnet, which can be switched on/off, holds the tractor in the correct position on the workpiece. The lightweight trolley has fourwheel drive to ensure smooth and steady welding travel. The Miggytrac 2000 has a digital display to permit simple programming.itisveryeasytomovethetrolleyfromonewelding tasktothenext. Miggytrac 1001 Welding speed, m/min Control voltage, V, AC 3646 Power, W 20 Weight, kg 7 External dimensions, LxWxH, mm 266x257x267 Miggytrac 2000 Travel speed, m/min 2.5 Welding speed, m/min Control voltage, V, AC 3642 Max power consumption, W 25 Intermittent welding range, cm 199 Crater fill duration, s 09.9 Weight, kg 8.5 External dimensions, LxWxH, mm 400x340x370 Miggytrac Connection cable to wire feed unit Welding screen Universal connectors: Transformers 230/36 V Universal connection cable for other brands Miggytrac Connection cable to wire feed unit Welding screen Universal connectors: Transformers 230/36 V Universal connection cable for other brands

76 Weldingautomation Tractor automats Miggytrac 3000 The Miggytrac 3000 is designed to be used together with ESAB's semiautomatic power sources. The Miggytrac 3000 is a small, compact, motorpowered tractor with integrated wire feed and watercooled welding torch, designed for horizontal MIG/MAG welding of plates and beams. Miggytrac 3000 is provided with fourwheel drive. The carriage followstheweldjointbymeansofonefrontandonerearguide wheel.thewheelsareadjustedsoastomakethecarriage travel diagonallly towards the flange or stiffener to be welded. A2 Tripletrac The A2 Tripletrac is superb for internal circumferential welding of large cylindrical objects due to its clever design with a steering wheel. The tractor can be equipped with ESAB's A2A6 Process Controller PEH or A2 Welding Controller PEI. The A2 Tripletrac's threewheeled tractor carriage steers with the front wheel. This, combined with the fact that the steering wheel also controls the horizontal slide, ensures easy control of the wire position. This makes the A2 Tripletrac ideal for internal circumferential welding of large cylindrical objects that are rotating on a roller bed, for example pressure vessels and wind towers. Thecompact,efficientdesignmakesiteasytomovetheA2Tripletrac from one place to another, such as between different welding workpieces. The carriage is equipped with a handle to disengagethegear,sothea2tripletraccaneasilybepushedto another place. Miggytrac 3000 Travel speed, m/min 2.5 Welding speed, m/min Control voltage, V, AC 3646 Max power consumption, W 80 Intermittent welding range, cm 199 Crater fill duration, s 09.9 Weight, kg 17 External dimensions, LxWxH, mm 370x400530x520 Single SAW Maxloadat100%dutycycle,A 800 Wire feed max, m/min Travel speed, m/min External dimensions, LxWxH, mm 594x686x956 Weight, excl wire and flux, kg 47 Miggytrac 3000, with straight watercooled swan neck Contacttip1.0CO Contacttip1.2CO Contacttip1.4CO A2 Tripletrac with process controller PEH A2 Tripletrac with process controller PEI

77 Weldingautomation Tractor automats A2 Multitrac with A2/A6 process controller PEH The A2 Multitrac with the A2/A6 process controller PEH is availableforboththesawandthegmawmethod. IftheSAWversionischosen,theA2Multitraciscapableof working equally well with either single or twin wire. The feed unit secures an even and stable wirefeed speed. Accurate travel speed is ensured by means of fourwheel drive. Exact presetting and control of the welding parameters is done on the instrument panel, which is equipped with a digital display. TheMultitracisfullymobileandcaneasilybemovedfromone welding station to another. It can also be quickly setup for different workpieces. A2 Multitrac with A2 process controller PEI The A2 Multitrac with the process controller PEI is available for boththesawandthegmawmethod. IftheSAWversionischosen,theA2Multitraciscapableof working equally well with either single or twin wire. The feed unit secures an even and stable wirefeed speed. Accurate travel speed is ensured by means of fourwheel drive. Thecontrolequipmentisveryeasytousewithaminimumof training. The welding parameters are adjusted by turning knobs and the actual parameters are shown on the digital displays. TheMultitracisfullymobileandcaneasilybemovedfromone welding station to another. It can also be quickly setup for different workpieces. Single SAW Twin SAW Single GMAW Single GMAW with MTW 600 Single SAW Twin SAW GMAW Wire Ø, unall. solid x Wire Ø, SS x Wire Ø, Al Wire Ø, CW Wire feed, m/min Travel speed, m/min External dimensions, LxWxH, mm 870x x x x400 x830 x830 x830 x830 Weight, kg A2 Multitrac with A2/A6 process controller PEH SAW/ single A2 Multitrac with A2/A6 process controller PEH SAW/ twin A2 Multitrac with A2/A6 process controller PEH GMAW A2 Multitrac with A2/A6 process controller PEH GMAW with MTW 600 welding torch Wear parts, see page 8485 Max load at 100% duty cycle, A Wire Ø, unall. solid x WireØ,SS x Wire Ø, Al Wire Ø, CW Wire feed, m/min Travel speed, m/min External dimensions, LxWxH, mm 870x x x400 x860 x860 x860 Weight, kg A2 Multitrac with A2 process controller PEI SAW A2 Multitrac with A2 process controller PEI SAW Twin A2 Multitrac with A2 process controller PEI GMAW Wear parts, see page

78 Weldingautomation Tractor automats A6 Mastertrac The A6 Mastertrac is a heavilydimensioned selfpropelled, fourwheel drive, automatic welding machine. The advanced electronic control equipment provides high precision and the digital display enables all the welding parameters to be preset accurately either beforehand or during welding. The A6 Mastertrac iseasytouseandonceitisrunning,itrequiresonlythesupervisionoftheoperator.theautomatcanbesuppliedforsawin single, twin or tandem version. Also available for GMAW. A6DK TheA6DKweldingmachinehastwoweldingheads.Itisbuilt up of components from the wellknown A6 system. A6DK is designed for simultaneously welding horizontalvertical fillets on bothsidesofaweborthroughpanels. A6DKstraddlesworkpiecesupto800mmhighandwitha symmetrical profile of 400 mm. A6DK travels directly on the workpieceandisguidedalongthejointwiththeaidofaguide unit attached to the contact unit. The travel speed is steplessly adjustable from 0.15 to 2.0 m/min. Single SAW Single GMAW TwinSAW Tandem A6DK SAW Maxloadat100% x1500 duty cycle, A Wire diameter, mm x x Wire feed, m/min Travel speed, m/min External dimensions, 1410x x x x990 LxWxH, mm x850 x850 x850 x850 Weight, kg Maxloadat100%dutycycle,A 1500 Wire diameter, mm Wire feed, m/min Travel speed, m/min External dimensions, LxWxH, mm 870x400x830 Vertical space limitation, mm 800 Longitudinal symmetrical extension, mm 400 Weight, kg 150 A6 Single Mastertrac, standard A6 Twin Mastertrac, standard A6 Single Mastertrac, high speed A6 Twin Mastertrac, high speed A6 Tandem Mastertrac, complete Wear parts, see page 8485 A6DK SAW single wire excl. wire reel, feed rollers and contact jaws* Wirereelplastic30kg Wirereelsteel30kg *When contact equipment is excluded feed rollers and contact jaws have to be ordered separately. 77

79 Weldingautomation Welding heads A2SMiniMaster The A2 S Mini Master represents an automatic welding system designed with the emphasis on low weight, compactness and flexible use. The system is built around basic units. The degree of automation and process orientation of the basic unit you choose can be expanded or modified as required, depending on the application. Appropriate welding heads can be combined with suitable manipulators, which results in a total solution to a specific welding problem. A2SGMAWMiniMaster TheA2SGMAWMiniMasterisacompactMIG/MAGversionof thea2ssawminimasterweldinghead.thegmawwelding headisequippedwithanmtw600weldingtorch,whichisspecially designed for use where an automatic MIG/MAG welding torch is required for heavyduty use. The very effective"whirlcool liquid cooling system" is integrated inboththecontacttubeandtheouterjacketofthetorchfor maximum cooling effect. All connections are positioned in the upperendofthetorchtofacilitatethemountingofthenecessary supply and to protect the connection from welding arc radiation. Single SAW Twin SAW Single GMAW Single GMAW Maxloadat100%dutycycle,A Wire diameter, mm x Wire feed, m/min Maxloadat100%dutycycle,AMix/Ar 600 Maxloadat100%dutycycle,ACO Wire diameter, mm Wire feed, m/min For ordering information please contact your nearest ESAB representative Wear parts, see page 8485 For ordering information, please contact your nearest ESAB representative Wear parts, see page

80 Weldingautomation Welding heads A6SArcMaster TheA6SArcMasteristhecompletesystemforheavyproduction welding offering flexibility, operational reliability and durability. It constitutes the base of ESAB's automatic welding program with an extensive modular and component system. It is available inanumberofstandardmodelsandcanbeadaptedtosuitthe customer's specific demands. Fromanexistingmodel,theA6Scanberebuiltandextendedto the required automation level, by means of positioning, joint tracking, flux handling and so on, as the requirements change. A6STandemMaster TheA6STandemMasterisahighlyversatileweldingautomat equippedwithtwoa6heads foreitherdc/dcordc/acwelding. Direct current provides good penetration, whereas alternating currentsecuresahighdepositionrate.thea6standemmasterisavailableinanumberofmodelstomatchthecustomer's safety, quality and productivity requirements. The picture shows A6S Arc Master including options. Single SAW Twin SAW Single SAW Twin SAW GMAW Single A6STandemMaster Maxloadat % duty cycle, A Gear ratio 156:1 156:1 74:1 74:1 74:1 Wire diameter, x x mm Wire feed,m/min Maxloadat100%dutycycle,A 2x1500 Wire diameter, mm 2x Wire feed, m/min For ordering information, please contact your nearest ESAB representative Wear parts, see page 8485 A6 DS Tandem Master(gear ratio 156:1) A6 DS Tandem Master(gear ratio 74:1) A6 S Tandem Master(gear ratio 156:1) A6STandemMaster(gearratio74:1)

81 Weldingautomation Welding heads/power sources A6SCompact The A6 S Compact 300/500/700 are three reliable members of the A6 family for the efficient, highproductivity SAW method. These welding heads make it possible to build highlyefficient stations for the internal longitudinal welding of butt joints inside tubesindifferentversionsfortubesdowntodia300mm.tvmonitoring equipment can be integrated into the system, thereby enabling the operator to supervise and adjust the head position from the outside via the TVscreen. TAFACpowersource TAF welding power sources use a thyristor rectifier bridge to convert sinusoidal secondary voltage into a square wave output that has excellent arc ignition characteristics and good welding properties. The excellent welding characteristics of the TAF series make these power sources ideal for submerged arc welding. A6SCompact Maxloadat100%dutycycle,A 800 Wire diameter, mm 2.5, 3.0, 4.0 Wire feed speed standard, m/min Wire feed speed high, m/min TAF 800 TAF 1250 Max output at 100% duty cycle, A Setting range, A/V 300/28800/44 400/281250/44 Open circuit voltage, V Efficiency at max current Power factor at max current Voltage, 1 ph 50 Hz, V 400/415/ /415/500 Voltage, 1 ph 60 Hz, V 400/440/ /440/550 Enclosure class, protection IP 23 IP 23 External dimensions, LxWxH, mm 774x598x x598x1228 Weight, kg A6 S Compact 300 welding head, standard A6SCompact500weldinghead,highspeed Option 40 flux valve control kit Inductive sensor TV monitoring equipment Laser pointer TAF TAF Fore more information please contact your nearest sales representative 80

82 Weldingautomation Power sources LAFDCpowersource LAF welding power sources have excellent welding characteristics throughout the entire current and voltage range. The starting and reignition characteristics are particularly good. These power sources demonstrate good arc stability at both high and low arc voltages. The continuously variable voltage control permits very precise adjustments of welding parameters. LAFpowersourcesproduceastablearcatverylowcurrents and voltages. This means that they are ideal for submerged arc welding and metal arc welding. LAF635 LAF1000 LAF1000M LAF1250 LAF1250M LAF1600 LAF1600M Mains supply, V/Hz 400/ / / / / / /5060 Max output at 60% duty cycle, A 800/ / /44 Max output at 100% duty cycle, A 630/44 800/44 800/ / / / /44 Setting range, A/V, MIG/MAG 50/17630/44 50/171000/45 50/171000/45 60/171250/44 60/171250/44 Setting range, A/V, SAW 30/21800/44 40/221000/45 40/221000/45 40/221250/44 40/221250/44 40/221600/46 40/221600/46 Open circuit voltage, V No load power, W Efficiency at max current Power factor at max current Voltage, 3 ph 50 Hz, V 400/ /415/ /400/415/ 400/415/ /400/415/ 400/415/ /400/415/ Voltage, 3 ph 60 Hz, V /440/ /400/440/ 400/440/ /400/440/ 400/440/ /400/440/ Enclosureclass,protection IP23 IP23 IP23 IP23 IP23 IP23 IP23 External dimensions, LxWxH, mm 670x490x x552x x552x x598x x598x x598x x598x1428 Weight, kg LAF LAF LAF 1000M LAF LAF 1250M LAF LAF 1600M For more information please contact your nearest sales representative 81

83 Weldingautomation Carriers and gantries A2/A6 Beamtravelling carriage For many applications, a beammounted carriage, fitted with an A2orA6weldinghead,istheidealsolutionforsubmergedarc and gas metal arc welding. The beambound carriage has a robust, castmetal chassis with thepossibilitytomountastandarda2sora6sweldinghead. MechTrac 1730, 2100, 2500 and 3000 MechTracmightverywellbethemostflexibleandfastestwayto increase your productivity. The MechTrac is built as a gantry and canbeequippedwithana2weldingequipmentforsawor MIG/MAG to create a complete welding station. If the workpiece rotates,otherweldingmethodssuchastigandplasmacanbe used, depending on the application and handling equipment. The MechTrac unit is suitable for different types of workpieces thatcanbecoveredbyagantry.thegantryoffersthepossibility toweldprofilessuchasi,t,orlbeams,columnsortapered beams. The MechTrac is available in five versions, depending on thesizeoftheworkpiece.thedifferenceisthewidthofthe gantry 1730mm,2100mm,2500mmor3000mmbetween the legs and number of driving motors. Thelengthofthelegsisthesameforalltypes,1500mmfrom thetopoftherailtotheinsideoftheoverheadbeam. Thegantrycansupportamaximumweightof220kg,correspondingtoamaximumoftwoA2weldingheads(singleortwin wire) complete with automatic joint tracking GMD and an OPC fluxrecoveryunit. A2/A6 Beamtravelling carriage Travel speed, m/min Weight, kg 60 MechTrac 1730, 2100, 2500 and 3000 Travel speed, m/min Rail length, m 3 Max load, kg 220 For ordering information, please contact your nearest ESAB representative. MechTrac 1730, single drive MechTrac 1730, dual drive MechTrac 2100, dual drive Mech Trac 2500, dual drive MechTrac 3000, dual drive Travelling rail, 3 m Rail,3mtoextendthetravellingrail

84 Weldingautomation Carriers and gantries Walltrac This column and boom welding station is designed for the production of various beam structures, such as I/H and box beams of tapered and nonsymmetrical designs, stiffener sections and the joining of plates and sections. The flexible solution also permits quite a number of other applications to improve productivity and weld quality. The wallsupported manipulator travelling on a single rail is designed for rackandpinion drive from the floormounted rail. An idler wheel support mounted on the column allows the manipulator to travel on a rail support. To ensure a uniform, stable welding speed, the bogie carriage is equipped with two parallelconnected DC motors. The fixed boom,whichhasrailsandarack,isequippedwithtwomotorised siderunning welding carriages, each carrying a twinwire subarcwelding head. Each welding head is fitted to a servocontrolled slide which is crossmounted on the carriage via a manuallyadjusted vertical boom. Transverse welding with the speed generated from the siderunning carriage is possible, using the outer welding head. The wellproven A6 welding heads incorporating the userfriendly, microprocessor based PEH are a combination which safely secures the welding process. Automatic joint tracking GMD controls the vertical and horizontal axes, i.e. the slides and the carriages, to safeguard the superior weld quality. Advantages: Minimal floor working area thanks to the single rail/wall support. Longitudinal and transverse welding procedurescanbeused.alargenumberofpositioningaxespermit flexible welding production. Gantrac This gantry has rigid legs supported by tachocontrolled bogie carriages with cable chains to ensure a uniform, stable welding speed.thetwolegssupportthegantrybeam,whichis equipped with guides and a rack for the two motorised welding carriages. The operator can easily control the welding procedure from the platform mounted on one of the bogie carriages. All in all, this is a very sturdy and reliable manipulator solution. The wellproven A6 welding heads are mounted on rackandpinion slides with comprehensive working strokes to obtain good access to the workpieces. Incorporating the userfriendly, microprocessorbased PEH, the welding process is safely secured. Automatic joint tracking GMD controls the vertical and horizontal axes, i.e. the slides and the carriages, to safeguard the superior weld quality. Submerged arc welding is the superior method for the applications intended for this station. The fluxhandling equipment can be operated conveniently, without timewasting interruptions. At the same time as flux consumption is reduced, the workplace is kept clean and free from flux spillage. Advantages: Highly stabilised manipulation of welding torches with optimised welding results. A large number of positioning axes permit flexible beam production. For ordering information please contact your nearest ESAB representative. For ordering information please contact your nearest ESAB representative. 83

85 Weldingautomation Wear parts *TandemheadseesingleheadSAW tw=twinwire,s=singlewire,g=gmaw Contact nozzles wire size M60.8mm M61.0mm M61.2mm M61.6mm M62.0mm M62.4mm M100.8mm M101.0mm M101.2mm M101.6mm M102.0mm M102.4mm M103.2mm M121.6mm M122.0mm M mm M123.0mm M124.0mm A2 A6* A2 A6* A6 Multitrac Mastertrac Mini Master Arc Master Compact SAW G SAW G SAW G SAW G SAW s tw s tw s tw s tw single Adapter M6/M10 Adapter M6/M Contact jaws D35 2.0mmL=65mm mmL=65mm mmL=58mm mmL=58mm mmL=58mm mmL=58mm mmL=75mm Contact jaws heavy twin 2x1.6mm x2.0mm x2.53.0mm Feedrollersinglewiresize 0.8mm mm mm mm mm mm mm mm mm mm mm Knurled Vgroove Pressure roller, single wire Pressure roller, single wire

86 Weldingautomation Wear parts *TandemheadseesingleheadSAW tw=twinwire,s=singlewire,g=gmaw Feed roller grooved Tubular wire mm Tubular wire mm A2 A6* A2 A6* A6 Multitrac Mastertrac Mini Master Arc Master Compact SAW G SAW G SAW G SAW G SAW s tw s tw s tw s tw single Pressure roller wire size mm mm Shaft stud for above pressure roller Feedrollertwinwiresize 2x1.2mm x1.6mm x2.0mm x2.42.5mm x3.0mm x2.03.2mmKnurledUgroove Pressure roller, twin wire Pressure roller, twin wire MTW600MIGTorch Contact nozzle M8 1.0mmFe,Ss,Cw/Al mmFe,Ss,Cw mmAl mmFe,Ss,Cw mmFe,Ss,Cw/Al mmAl mmFe,Ss,Cw/Al A24WDWirefeeder Feedrollersinglesolidwire mmFe,Ss mm Al mmFe,Ss mmFe,Ss mm Al mmFe,Ss mmFe,Ss mmAl mmAl x1.2mmFe,Ss Pressure roller(flat) Knurledfeedrollersinglewire / mm Cw / mm Cw Pressure roller(knurled)

87 Weldingautomation Components and modules OCE2Hcoolingunit The OCE2 H watercooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic plants. The water tank and pump is made of corrosionresistant material. OCE2H Mains supply, V/Hz 230/5060 Cooling water, l/min 6 Max water pressure, bar 2.8 External dimensions, LxWxH, mm 320x270x360 Weight, kg 15 Cooling unit OCE2 H Flowguard A6 synergic cold wire TheESABA6 SCWSAWprocess The ESAB A6SCW kit offers a unique opportunity to increase the productivity by boostingthedepositionrate.thecoldwireisfedinsynergywiththearcwireintoa weldpoolwhereitmelts.thismeansthatthearcandcoldwireratioalwaysremains constant after a suitable wire diameter is selected. The chemistry of the weld and the depositionrateiscontrolledandpreselected.itiseasyfortheoperatortouseasno additional control unit or separate feed device is needed. TheSCWprocesscanbeusedinanendlessvarietyofcombinationswithsolidand/or cored wires, single, twin, tandem, and multiple wire applications and so on. It can also be used in surfacing applications with cored/solid wires such as concast rollers or builtup, largediameter engine pistons. The cold wire has no arc and therefore carries no restrictions when it comes to incorporating hardtoweld alloys in cored wires. ThecoldwirekitissuitableforallESAB'snewandexistingA6systemsandcanbe installed in a few minutes. Slides For the accurate and comfortable positioning of the welding head in the joint, the robust A2andA6slidesareavailableinaseriesofstandardlengthsforanymounting position. TheA2linearslideshaveacompactboxprofileandadjustableguides,whichforma lightandplainslide.thea6linearslideisaflexiblecomponentand,withitshighloadingcapacity,itcanbefreelymountedforpositioningthea6weldinghead.thea6linear slide can also be supplied with an extended runner which increases loading capacity by 25%. The A6 servo slide is primarily intended for use in connection with positioning and joint tracking. It can be operated jointly with other A6 components, such as rotary slides for the rotation of the welding head in the joint. These servo slides are normal supplementary units for our standard joint tracking systems, like the A6 GMD. TheORB40isarotaryslidefortheA2weldinghead.Ithasalockablerotaryslideand compactdesignwithadividedclamp.thea6rotaryslidewithwormgearisusedwhen the electrode angle requires frequent adjustment in relation to the joint. These adjustments can be made continuously from 0360 using the handwheel. The A6 rotary ball bearing slide is another type designed for heavier loads. The rotary ball bearing disc canberotated360 andlockedbyalever. 86

88 Weldingautomation Components and modules Wirefeedunits TheESABA2/A6systemcomprisesdifferentwirefeedunits;A2SAW,A2GMAW,A6 SAWandA6GMAW. TheA2wirefeedunitisdesignedforsmallwiresubmergedarcwelding(SAW)orgas metal arc welding(gmaw) while operating in confined spaces. TheA2SAWwirefeedunitcanbeusedforsingleortwinwirewelding.TheA6SAW wire feed unit is designed for heavyduty welding. The wire feed unit is the standard baseinmostsawautomaticsintheheavyproductionindustry.youcanusesingleor twin wire, strip cladding or arcair gouging. The A6 GMAW wire feed unit is specially designed for the mechanisation of MIG/MAG welding in steel and aluminium. The GMAW version is robust equipment for heavyproduction welding. It has a watercooled torch mounted directly on the feed unit. A2/A6 process controller PEH TheA2/A6processcontrollerPEHisacontrolboxwhichcanbeusedforSAWor GMAW welding together with A2/A6 automatic welding machines. The control box is adapted to ESAB's LAF and TAF welding power sources. Extensive integration of the control system with the power source guarantees very high reliability in the welding process. The set parameters are monitored and error messages are transmitted when the tolerances are exceeded. All the controls required to control the welding motions and the entire welding process are located on the control panel. A2/A6 process controller PEH Enclosure class, protection IP 23 External dimensions, LxWxH, mm 355x210x164 Mains supply, V/Hz 42(AC)/5060 Weight, kg 5.5 Max power consumption, VA 900 A2/A6 process controller PEH A2 process controller PEI TheA2processcontrollerPEIisacontrolsystemforESABA2tractorsandA2welding heads.thecontrollerisconnectedtothepowersourcebyacontrolcableandcanbe connectedtotheesablaf635andlaf1000. The A2 process controller PEI is suitable for both submerged arc welding and gas metalarcwelding.thecontrolsystemisveryeasytousewithaminimumoftraining. A2 process controller PEI Enclosure class, protection IP 23 External dimensions, LxWxH, mm 197x227x220 Mains supply, V/Hz 42(AC)/5060 Weight, kg 6.2 Max power consumption, VA 700 A2 process controller PEI Positioningandjointtrackingsystem The highprecision, heavyduty A6 servo slide forms an important part of ESAB's automatic welding program. The slide is primarily intended for use in connection with positioning and joint tracking. Depending on the desired function and the work to be performed, the slide can be combined with two different control systems: PAK or GMD. The PAK is a manual, servoassisted, joystickcontrolled positioning and jointtracking system for one or two slides. The GMD automatic jointtracking system covers a wide range of applications and provides convenient handling. The basic function of the GMD is to correct irregularities in weld joints and to track simple workpiece geometries. You can also use sensor fingers with the GMD system to eliminate parallax faults. 87

89 Weldingautomation Fluxequipment OPCBasic&Super ESAB has a number of different flux equipment/systems to combine with our automatic submerged arc welding equipment. TheOPCfluxrecoveryunitshavearobust,compactdesign easytofitandeasytouse.theycanbefittedequallywelltoa2 and A6 equipment, both stationary or travelling. The OPC Basic recovery unit works on the ejector principle using compressed air. LiketheOPCBasic,theOPCSuperrecoveryunithasbeen developed for use in a demanding working environment and on heavyduty jobs. The OPC Super, with its stronger ejector and cyclone, produces higher suction height than the Basic. The OPCSupercanalsobeusedwithpreheatedflux,asitisheat enforced. Therearethreefiltertypesforcleaningusedair.Afilterbagis used for A2 tractors and lightduty welding applications. A cyclonefilterwithafilterbagisasolutionformosta2/a6subarc welding. The Tedak filter is for heavyduty and continuous welding applications. To upgrade this system to a system for heavy continuous welding,addtheffsfluxfeedsystem,andcreatetheffrsbasic& Super Flux system. For more information, see the leaflet entitled "FFRS Basic&Super". Technical data OPC recovery unit Basic Airflow capacity at working pressure 0.6 MPa: 250 lit/min Maxsuctionheightatworkingpressure0.6MPa:0.8m OPCrecoveryunitSuper Airflow capacity at working pressure 0.6 MPa: 300 lit/min Maxsuctionheightatworkingpressure0.6MPa:1.4m OPC Basic Air pressure hose 3/8", max 50 meters OPC Basic with cyclone filter OPC Basic with Tedak filter OPC Super with cyclone filter OPC Super with Tedak filter Air pressure hose 1/2", max 50 meters Filtertubediam.63mm,max12meters FFRSBasic&Super The FFRS system is designed for continuous, highcapacity welding operations. It is ideal for long runs and mass production. Thesystemisbuiltontwodifferentmodules:theOPCBasicand Super, which are based on the ejector principle. The Basic type is for normal welding operation. The Super is used with increased flux bead and heat conditions. FFRS Basic&Super These are recirculated systems for continuous Submerged Arc Welding. FFRS Basic/Super are complete equipment combining the effective recovery of flux with OPC Basic/Super systems andfluxfeedtothefluxhopperwiththewellknownfluxtank TPC75.Addedtoorderingdataisinletpipetype,straightor bent, for easy connection to standard delivered aluminium hopper. ThesystemFFRSBasicandSuperarebuiltupfromvariantsof OPCBasic/SuperandFluxfeedsystemFFS.TheFFScom prisesofafluxtanktpcwithdifferentinletsforthe6and10 litre flux hopper. ThesystemofFFSconsistsof: AirfluxfeedtankTPC75 Plastichose1"forflux,30meter Inlet to flux hopper Includedinthepackageisaninstructionofhowtoinstallinletin hopper with drilling data. FFS(straight inlet) FFS(bent inlet)

90 Weldingautomation Fluxequipment FFRS1200&3000 The FFRS system is designed for continuous, highcapacity submerged arc welding operations. It is ideal for long runs and massproduction.theffrs1200&3000arebasedonanelectric suction unit creating a vacuum, which is the alternative when extra high recovery force is required. In confined areas, they are the ideal fluxhandling equipment. On the FFRS 1200 and 3000, there is an electricallypowered recovery unit. The recovered fluxiscleanedfromdustandslaginthepreseparatorand passedbacktothepressuretankforreuse.ontheffrs1200, thepoweris1200wand,ontheffrs3000,itis3,000w.the FFRS1200/3000isafluxfeedandrecoverysystemforheavy production SAW stations or submerged arc welding in confined spaces. Technical data FFRS 1200 External dimensions, LxWxH, mm: 1053x450x2210 Weight, kg, without flux: 230 FFRS 3000 External dimensions, LxWxH, mm: 750x450x2210 Weight, kg, without flux: 400 FFRS 1200 suction unit P160 External dimensions, LxWxH, mm: 480x400x1160 Fuse,slow,A:10 Mains supply, V/Hz: /5060(others on request) Weight, kg: 19 FFRS3000suctionunitforEPAK150 External dimensions, LxWxH, mm: 1200x690x2000 Fuse,slow,A:16 Mains supply, V/Hz: 400/3phase, 50 Hz(others on request) Weight, kg: 194 CRE 30/60 airdrying units Reduces the risk of hydrogen cracking Builtin monitor warns if the preset humidity is exceeded Reduces condensation less corrosion and malfunction TheA6CRE30/60airdryingunitsaredesignedforusewiththe ESAB flux handling system. The airdrying units work on the adsorption principle and is reactivated cold. Most industries use compressed air as an energy source for manyprocesses.formostofthem,humidityisofnoimportance. The welding industry uses compressed air to transport flux for submerged arc welding. The necessity to keep these consumablesdryiswellknown.theneedtokeepthehumidity intheairatalowlevelisofthesameimportanceasalltheother precautionsthataretakeninaweldshoptolimittheriskof hydrogen cracking. TheCRE30/60areairdryersforcompressedair.Itconnectsto the normal air distribution system at a plant. The capacity is sufficient to handle a delivery/recovery system for SAW. Thirty normalcubicmetresperhouristhecapacityatratedinputforcre 30.ForCRE60thecapacityissixtynormalcubicmetresper hour. The CRE 30/60 reduces the condensation of water in pneumatic systems and thereby reduces corrosion and malfunction. Another advantage is the builtin monitor that emits a warning if the preset dewpoint of the air is exceeded. FFRS FFRS Airpressurehose1/2",max50m*) Suction hose D47/38, max 12 m*) Accessories FFRS: Bentinlettofluxhopper Straight inlet to flux hopper Extra hopper with inlet, see leaflet FFRS XA *) length according to customer requirements CRE 30 airdrying unit CRE 60 airdrying unit Desiccant type 512, 10 kg Oil filter Dust filter

91 Weldingautomation Column and boom CaB 300/460 S CaB300S TheCaB300S(standard)columnandboomcanreachoverdistancesof3to5mbothverticallyandhorizontally.The180 column rotation facility provides a total action radius. The 4x4 size is capableof150kgloadattheendoftheboom.thea2anda6 welding systems are easily combined with the CaB 300 S. CaB460S TheCaB460S(standard)columnandboomcanreachoverdistancesof5to7mbothverticallyandhorizontally.The180 column rotation facility provides a total action radius. The 6x4 size is capableof350kgloadattheendoftherackandpiniondriven boom.thea2anda6systemsareeasilycombinedwiththecab 460S. Station solution 1(standard CaB 300/460 M Amodularrangeofcolumnandbooms,availableinthreeload sizes. The modular system gives possibilities to configure a range of different welding station solutions that can fulfill most common welding applications. Due to modularity and the fixed configuration possibilities the leadtimesfordeliverycanbekeptataminimum. solutionforcab300/460sand M) is a conventional column and boomwithamovableboomand the welding head mounted at the endoftheboom. Station solution 1 Station solution 1(standard solutionforcab300/460sand M) is a conventional column and boomwithamovableboomand the welding head mounted at the endoftheboom. Station solution 1 90

92 Weldingautomation Column and boom CaB 300/460/600 C A customized range of welding column and booms are available for different customer requirements and applications, with loading capacities and working strokes for utmost accessibility to the welding joints. BasedonthemodularCaBrange,solutionstomeetthemost demanding request can be achieved. Welding methods as TIG, plasmaweldingandsawcladdingaswellasnarrowgapcan be chosen on customized stations. We can offer four basic stations with numerous alternatives. Station solution 1 is a conventionalcolumnandboomwitha movable boom and the welding headmountedattheendofthe boom. Station solution 2 is a conventionalcolumnandboom,witha movable boom and one welding headmountedattheend,combined with a boomcarriagemounted welding head.(not CaB 300). Station solution 3 sideboom manipulator with one or two welding heads. This welding station with 5axes movement is the basic unit for welding girders and profiles and for joining plates and sections. Station solution 4 isasideboom manipulator with a double track boom. The welding heads areplacedoneachsideofthe boom.theboomcarriagescan be individually controlled by the joint tracking systems, on separate tracks. Positioning from the rail carriage helps to create a highlyefficient welding station for the transversal, double fillet welding of stiffeners, for example. Station solution 1 Station solution 2 Station solution 3 Station solution 4 A2/A6 Circotech A2/A6 Circotech is a motorised, fullyautomatic welding machine designed for horizontal welds on tank walls, silos, blast furnaces, chimneys, cowpers, large pennstocks and so on. The A2/A6 Circotech is available in either a single or a doublesided version. The machine is equipped for submerged arc welding. The A2/A6 Circotech is also designed for double wall tanks whereonesideisslimmedtopassbetweenthewalls. Themachineisveryeasytosetupandprepareforweldingand isalsoeasytotransportasaresultofitscompactframeand overall design. For ordering information, please contact your nearest ESAB representative 91

93 Weldingautomation Handling equipment Roller beds ESAB offers a wide range of roller beds conventional roller beds with mechanical adjustment for circular workpieces and selfaligning roller beds which automatically adapt to the workpiece diameter. These roller beds are designed to operate in combination with A2/A6 automatic welding equipment and ESAB's column and booms. ESAB's roller beds are designed and built for tough working environments. All models meet or exceed the EN occupational safety requirements. Versatile accessories A wide range of accessories are available for ESAB's roller beds, which additionally improve workpiece handling during welding. For ordering information, please contact your nearest ESAB representative. ESAB's TNA conventional roller beds are a basic solution for the handling of a variety of workpieces. They occupy little space and feature quick and easy manual diameter adjustment bymeansofascrew.rotationisevenandcertainsinceboth axes of the power section are motorised. ESAB'sTA10 500Selfaligningrollerbedsareidealfordifficult and demanding workpieces. They provide even weight distribution and rotation plus adaptability to a wide range of diameters without separate adjustment. Allfouraxlesofthepowersectionaremotorisedtoensure smooth rotation even in difficult conditions. For windtowers and other conical workpieces, specially designedrollerbedstype25,40and70taw,areavailable. ESAB's TXA 3 5 roller beds are the solution for applications, in which the centre height needs to be constant, despite diameter changes. The TXAroller beds can also be used together with a positioner when welding long tubular workpieces. They are available as motorised or freely rotating idling units andallmodelscanbesuppliedwithrailbogies. ESAB's Sseries pipe roller benches are specially designed for the demanding job of rolling cylindrical objects, like pipes, during welding. Their extensive diameter range, powerful rolling properties together with their compact design, make them the most ergonomically sound and versatile work benches available. 92

94 Weldingautomation Handling equipment Positioners ESAB has a comprehensive range of positioners for automatic welding, comprising seven standard versions with capacities ranging from 250 to 100,000 kg(larger units available on request). These very versatile handling tools enable welding to becarriedoutintheoptimumpositionstobenefitthequalityof the work and are easily integrated with A2/A6 automatic welding equipment. ESAB welding positioners are designed and built for tough engineering workshop conditions and come with a low voltage(24 V) remote control unit for all functions. For daily work, these new positioners offer perfect solutions with optimised components and design. ESAB AHMA positioners: For lifting, rotating and tilting demanding work pieces. Height, angle and speed are steplessly adjustable, thus guaranteeing the ideal ergonomic working position. They have 3 axis: height, tilting angle and rotation. Thus 3axis operation is guaranteeing the ideal ergonomic working position. ESAB FA positioners: For handling big and heavy objects. They have good loading characteristics in both rotation and tilting and their robust frame ensures safety at all times. They have 2 axis: angle and rotation speeds are steplessly adjustable. Thus 2axis operation is guaranteeing the ideal ergonomic working position of big and heavy objects. ESAB 150 SKA positioner: For ergonomic handling of difficult workpieces. Adjustable rotation speeds and large tilting angle produce excellent welding results. For daily work, this positioner offers perfect solutions with optimised components and design. SKA 150 positioner has 3axis: manual height adjustment, manual tilting angle adjustment and motorised rotation. The wide adjustments of the 150 SKA positioner guarantee the ideal ergonomic working position. ESAB SHA positioners: For highly demanding tasks with heavy workpieces. Workpieces can be placed in all positions on the SHApositioner, most often around their centre of gravity. This ensures that the working position of the welder is always effective and ergonomically sound. For daily work, these new positioners offer perfect solutions with optimised components and design. They have 3axis: height, tilting angle and rotation. Thus 3axis operation is guaranteeing the ideal ergonomic working position. ESAB head and tailstocks: For handling long objects. These positioners are efficient and productive for circumferential welding and for assembly of difficult workpieces. The head& tailstocks are versatile: you can use only headstock with or without tailstock. In addition the head and tailstock can be equipped with stepless height adjustment and tailstock with motorised railbogie for variable lengths of workpieces(when tailstock is used with railbogie, headstock requires height extension module). ESAB CRA positioners: For highly demanding tasks with really heavy workpieces. Workpieces can be placed in all positions, most often around their centre of gravity. This ensures that the working position of the welder is always effective and ergonomically sound. They have 2axis: rotation and tilting. Thus 2axis operation is guaranteeing the ideal ergonomic working position or the best position to mechanised welding with column and boom. ESAB VA horizontal positioners with fixed height enable the automated circumferential welding of heavy and large workpieces. Special large table plates or fixing crosses are available on request. They have motorised rotation of the table plate, thus offering economical solution for circumferential welding. Speed control, drives and hydraulics: On the positioners AHMA,FAandVAtherotationspeedandonSHAandCRAthe rotationandtiltingspeedisadjustablebymeansofanew inverter. The new technique of vector inverter improves accuracy and offers better rotation torque at very low rotation speeds. For these positioners(ahma above 2500N capacity) all drives are equipped with ACmotors, which requires less maintenance, no carbonbrush to change. The hydraulics is equipped with builtin safety valves against hose damages. Versatile accessories: A wide range of accessories is available for ESAB's positioners, which additionally improves the workpiece handling during welding. For ordering information, please contact your nearest ESAB representative 93

95 Weldingautomation Seamers Seamers for external welding For external longitudinal welds of plates and cylindrical workpieces Heavyduty backing with watercooling ESAB ED15H10 Nominal length: 1500 mm Welding length: 1750 mm Minimum diameter: 180 mm Maximum diameter: 1000 mm ESAB ED20H10 Nominal length: 2000 mm Welding length: 2250 mm Minimum diameter: 180 mm Maximum diameter: 1000 mm ESAB ED30H10 Nominal length: 3000 mm Welding length: 3250 mm Minimum diameter: 250 mm Maximum diameter: 1,000 mm Seamers for internal welding For internal longitudinal welds of plates and cylindrical workpieces Heavyduty backing with watercooling ESAB ID40H10 Nominal length: 4000 mm Welding length: 4250 mm ESAB ID60H10 Nominal length: 6000 mm Welding length: 6250 mm MinimumworkpieceØ1500mm Platethickness18mm Withtackweldsupto10mmplatethickness Welding methods: SAW, GMAW, GTAW or plasma ESAB ED40H10 Nominal length: 4000 mm Welding length: 4250 mm Minimum diameter: 350 mm Maximum diameter: 1000 mm ESAB ED60H10 Nominal length: 6000 mm Welding length: 6250 mm Minimum diameter: 600 mm Maximum diameter: 1000 mm Platethickness18mm Withtackweldsupto10mmplatethickness Extension blocks available for larger diameters Welding methods: SAW, GMAW, GTAW or plasma 94

96 Weldingautomation Engineering, Arc Welding Beamwelding ESABhasmorethan30years'experienceinthefieldofbeam and profile welding. ESAB's beam and profile machines are equipped with the wellknown and wellproven ESAB A6 system welding equipment. ESAB offers you a complete and effective way of welding beams andprofiles.whetheryouweldi,torlbeams,wideflange beams, columns, tapered beams or nonsymmetrical beams, ESAB has the knowhow and the welding equipment to match your efficiency, quality, precision, versatility, productivity and overall welding economy requirements. The machines are of two types: ITmachines, where the beams areweldedwiththewebunitintheverticalposition,andimachines, where the beams are produced in the horizontal position. The main advantage of both machine types, apart from their high production capacity, is that the welding operation takes placewhentheflangeandthewebarepressedtogetherunder pressure in order completely to eliminate the gap between the surfaces. This ensures perfect weld quality. The ITmachines have a builtin straightening device which compensates for the pullback of the flanges(see picture). ESAB's beamwelding machine program gives you the opportunity to choose the right type of equipment for your particular type of production. Totalrangeofbeamsizesthatcanbewelded: Height 2003,200 mm Width 1001,600 mm Straightening principle For more information please contact your nearest ESAB representative Examplesofbeamsthatcanbewelded 95

97 Weldingautomation Engineering,FrictionStirWelding FrictionStirWelding ESAB has extended its product programme to include machines for the Friction Stir Welding method(fsw). This method has beendevelopedandpatentedbytwiintheuk. TheFSWmethodisbasedontheprincipleofobtainingsufficiently high temperatures to forge two aluminium components, using a rotating tool that moves along the joint. Using the FSW method, aluminium components are joined together without increasing the temperature above melting point. The Friction Stir Welding of aluminium has been shown to produce joints with highstrength values and without inclusions and impurities. Bending tests and tensile tests have been conducted with superb results. The fatigue properties are outstanding compared with other welding methods. Furthermore,thejointisalmostfreefromstressandhasaperfectrootsurfacewhenweldedfromoneside.Thisresultsina minimum of supplementary work. Friction Stir Welding is ideal for joining straight profiles and flat plates with a thickness of mm. When welding materials withathicknessofmorethan15mm,theweldingisdonefrom bothsides.themaximumthicknessisaround60mmat100% penetration. Suitable application areas: Shipbuilding Offshore platforms Aerospace industry Railway wagons, trams, underground train carriages Automotive industry Production of electric motors Defence industry Cooling elements Basically all aluminium, copper and magnesium alloys can be friction stir welded with high quality and speed. LEGIO The ESAB LEGIO concept combines the latest technology with proven quality. The modular system makes it possible to assemble welding stations to suit the most varied friction stir welding applications. TheLEGIO systemconsistsoffivebasicdesignsinaseries ofsevensizes,coveringaweldingdepthof1.2mmto60mm. These basic types can be supplemented with different types of equipment to suit the most varied production needs and give maximum flexibility to any production line. TheSandtheUmodelsaredesignedtobeeasilyintegrated with larger fixtures, rotary units and exchangeable clamping systems. For the production of smaller workpieces, the UT and the STmodel are the most suitable. They have tables prepared with a hole pattern, where fixtures can be attached. SuperStir The ESAB SuperStir programme includes a variety of machines developed from a standardized ESAB SuperStir baseunitandwithworkingrangesof0.5x1.5mupto10x20m within the same concept. The programme also includes customized models of different designs to meet our customers specifications in their different production areas. These different designs are today used worldwide in R&D centers, in joining of extrusions to panels, in production of pressure vessels as well as small parts for the automotive and electronic industries etc. The picture shows an installation of a SuperStir at DanStir ApS, Copenhagen, Denmark. 96

98 WeldingAutomation Engineering, Resistance Welding Flash butt welding ESAB manufacture a complete series of flash butt welding machines for different welding objects with a welding area of 500mm 2 upto30,000mm 2. The flash butt welding technique is especially convenient and profitable for precision and mass production work as it permits a high level of mechanization and automation of the manufacturing process. Our engineers have designed and constructed plants and turnkey projects all over the world. ESAB'sresistanceweldingprogram Chainmaking installations, type Carousel Size5Ø1847mm Size6Ø2563mm Size7Ø3081mm Size8Ø60107mm Size9Ø80127mm Size10Ø90173mm Fully automated chainmaking plant type ZAC ZAC554Ø1834mm ZAC42MØ1842mm Chainwelding installation, type Rocat WT1826Ø1826mm WT2236Ø2236mm Fullyautomaticlinkbendingplant,typeYLNB YLNB451Ø1426mm YLNB552Ø2236mm Flashbuttweldingmachines,typeSVUK 5883KWeldingareas1,400mm KWeldingareas2,000mm KWeldingareas5,000mm KWeldingareas8,000mm KWeldingareas10,000mm 2 Thefiguresarebasedonanupsettingforceof5kp/mm 2 Resistance heaters, type ZSM ZSM055360Ø1426mm ZSM155800Ø1836mm ZSM155640Ø1634mm ZSM255640Ø1747mm ZSM Ø3081mm ZSM Ø60107mm ZSM Ø80140mm ZSM Ø90173mm Chainbending machines, type ZKBH ZKBH25Ø1756mm ZKBH45Ø3096mm ZKBH55Ø60128mm ZKBH65Ø80152mm ZKBH75Ø90173mm Railwelding machine, type ZFR ZFSC10Weldingareas12,000mm 2 ZFR10BWeldingareas10,000mm 2 ZFR11GCWeldingareas12,000mm 2 Flashbuttweldingmachinefortubes,typeSVU SVU7884HWeldingareas2,300mm 2 SVU8884HWeldingareas3,600mm 2 Flashbuttweldingmachinesforrepairanodestudsinthe aluminiumindustry SVU9883SØ140mm ZF12AAØ160mm 97

99 Weldingautomation WeldingsolutionsdeliveredbyAutomation Column and boom station for welding wind turbine tower sections Wind turbine tower sections are bolted together using hot rolled steel flanges, which are weldedtotheendofeachtowersection.thisinstallationconsistsofacolumnand boom equipped with an A6 submerged arc welding head for high productive welding of endflanges.thetowersectionisplacedonarollerbedandisrotating,creatingthe actual welding speed.(the welding head will be kept in same position during the whole welding operation). The complete sections produced in this specific installation can have a length up to 40 meters,adiameterupto5metersandhaveatotalweightofmorethan50tonnes. Column and boom station for welding dish ends for chemical and petrochemical reactors Theweldobject,whichisclampedtoapositionertable,istiltedduringtheweldoperation. Thanks to integrated motions between the positioner and a boomtravelling welding head, the welding speed can be kept constant. Dimensions of the weld objects: Dish end diameter: 3,0008,000 mm. Wall thickness: 3080 mm. Thestationcomprisesthefollowing:CaB600,10x6columnandboomwithanA6welding head. Positioner with a capacity of 50 tonnes. Numerical control system. Automated welding systems for internal and external longitudinal, spiral and circumferential pipe welding These systems include ESAB's A6 subarc and GMAW(MIG) welding heads, Automatic Joint Tracking System, Slag Crusher(subarc), LAF/TAF power sources and Weldoc weld supervision and documentation system. Pipe turning and conveying lines are also available. For example, circumferential(subarc): diameter range 600 3,000 mm. Wall thickness max.120mm.subassembly:length4x1,5004x4,000,1x14,000mm. For example, longitudinal(subarc): diameter range 600 3,000 mm. Wall thickness max. 120 mm. Subassembly length 1,50014,000 mm + tabs. Multiheadgantrystationsfortheenergyandprocesssegments Welding heavy winch drums intended for the ship and offshore industry. The circumferential procedure is submerged arc welding with twinflux cored wires. The shell of the drumisjoinedtovariouslengthsusingbuttjoints.theworkcanbeperformedwithtwo welding heads simultaneously in operation. The station can also handle the longitudinal welding of shell sections. Dimension of object: Shell diameter max. 3,500 mm. Length of drum max. 9,300 mm. Wall thickness max. 80 mm. The station comprises the following: stationary gantry with two motorised carriages each equipped with slide assemblies and a special A6 type of welding head. TV monitoring system for remote control from the floor level. Roller beds for support and weld rotation. 98 For more information please contact ESAB AB, Welding Equipment, faxno

100 Weldingautomation WeldingsolutionsdeliveredbyAutomation Electroslagweldingmachine Machine for longitudinal welding of cylinders for the pulp industry. The picture shows a machine with the welded cylinder in the vertical position. The assembly is equipped with an insidecooling support column for applying a cooling shoe to the closed joint of the upright cylinder. Themachinepermitstheweldingofplateswithathicknessof40mmto450mm,while using one to three electrode wires. Stable gantry station with a width of 7,000 mm for welding stainless steel railway wagon roofs The joints are of the overlap type without prior tack welding. A pneumatic clamping device ensures that the plates are tightened to each other during the MIGwelding procedure. An Aristo power source for pulsed welding sequences provides superior weld quality. An A2 welding head equipped with a durable and efficientlycooled torch to withstand the very gruelling working conditions. Noninterrupted welding length of up to 30 metresatarapidweldingspeed.thereversespeedis10m/minusingefficientacsynchronic motors. Columnandboomstationforweldingturbinesforhydropowerinthe energy segment CNCcontrolled welding manipulator with six programmable axes(teach in). Butt joining of the blades to the shaft of the turbine rotor. The complex approximately 4 m longitudinal preparation is curved in three dimensions. The process is twinarc submerged arc welding.theworkingrangeofthemanipulatoris2x4.3x2m(verticalxlongitudinalx transversal). The three remaining axes are integrated in the customised welding head. For more information please contact ESAB AB, Welding Equipment, faxno

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102 101 A A24WDWirefeeder,feedrollersinglesolidwire...85 A2MultitracwithA2processcontrollerPEI...76 A2MultitracwithA2/A6processcontrollerPEH...76 A2SGMAWMiniMaster...78 A2SMiniMaster...78 A2Tripletrac...75 A2/A6Beamtravellingcarriage...82 A2/A6Circotech...91 A2processcontrollerPEI...87 A2/A6processcontrollerPEH...87 A21PRB...58 A21PRC...59 A21PRD A21PRD A21PRH...60 A22POC...61 A A25componentsandaccessories...65 A6Mastertrac...77 A6SArcMaster...79 A6SCompact...80 A6STandemMaster...79 A6synergiccoldwire...86 A6DK...77 AdapterM6/M Angularsupport...66 Aristo Arc4000i/5000i,A4...4 Aristo Feed3004/4804,MA4/MA Aristo Feed3004/4804,U6/M Aristo FeedL3004MA6andM0(Aristo U8)...28 Aristo MechControl2and Aristo MechTig4000iw...69 Aristo MechTigC2002i...68 Aristo Mig4000i/5000i...24 Aristo Mig4500i...24 Aristo MigC3000i/L3000i...23 Aristo MigU4000i/U5000i...25 Aristo RoboFeed3004w...30 Aristo Tig4000i...11 Aristo YardFeed2000,MA AT AT1CAN...45 AT1CoarseFine...46 AT1CoarseFineCAN...45 B Balancingblock...66 Beamwelding...95 C CaB300/460M...90 CaB300/460S...90 CaB300/460/600C...91 Caddy Arc150i...3 Caddy Professional200/ Caddy Tig150i/200i...9 Caddy Tig2200iAC/DC...11 Colletsandcartridges...64 ContactjawsD Contactjawsheavytwin...84 Contactnozzleswiresize...84 CoolMidi CoolMini...48 Counterbalancedevice/mast...32 CRE30/60airdryingunits...89 E ESP F Feedrollergrooved...85 Feedrollersinglewiresize...84 Feedrollertwinwiresize...85 FeedSelector...31 FFRS1200&3000fluxequipment...89 FFRSBasic&Superfluxequipment...88 Flashbuttwelding...97 Frametrac...73 FrictionStirWelding...96 FS FS002CAN...46 G Gantrac...83 I Interconnectioncables...33 IntroductionorbitalTIG...58 K KHM190HS petrol...7 KHM190YS diesel...7 KHM350YSCC/CV...8 KHM595PS CC/CV...8 Knurledfeedrollersinglewire...85 L LAFDCpowersource...81 LEGIO...96 LHF400/630/ LHF405/615PIPEWELD...6 Liftingeye...32 LPH120powercut...54 LPH35handycut...53 LPH50powercut...53 LPH80powercut...54 Index

103 102 M M M110ProgCAN...46 MechTrac1730,2100,2500and MEI10wirefeedunit...67 MEI21wirefeedunit...67 Miggytrac Miggytrac Miggytrac MTA1CAN...45 MTW600MIGTorch,ContactnozzleM MXH 300/400wPP...39 MXL Torches...38 N NarrowgapheadforPRD...66 O OCE2H...49 OCE2Hcoolingunit...86 OPCBasic&Superfluxequipment...88 Origo Arc150i/200i...3 Origo Arc250/300/ Origo Arc4000i/5000i,A2...4 Origo Feed302/304/484,M11/M Origo Feed304/484,M Origo FeedL3004,MA23/MA23A...28 Origo FeedL302/L Origo FeedAirmatic,M Origo MagC140/C150/C170/C200/C Origo Mig Origo Mig400t/500t...22 Origo Mig410/ Origo Mig630tMAGMA...22 Origo MigC1703ph/C2003ph/C2503ph...17 Origo MigC240PRO/C240sPRO...18 Origo MigC280PRO/C340PRO...18 Origo MigC3000i/L3000i...23 Origo MigC420PRO...19 Origo MigL305/L Origo Tig150i/200i...9 Origo Tig3000iAC/DC,TA24AC/DC...12 Origo Tig3000i,TA Origo Tig3000i,TA Origo Tig4300iwAC/DC...12 Origo YardFeed200,M13y...30 OrigoCut35i...50 OtherequipmentforMIG/MAGwelding...33 P PKB 250/ Plasmagouging...55 POC1260accessories...65 POCshaftsandcenteringmandrels...65 Positioners...93 Positioningandjointtrackingsystem...87 POWERCUT POWERCUT POWERCUT Pressurerollerwiresize...85 Pressureroller,singlewire...84 Pressureroller,twinwire...85 PSF 315M...37 PSF Centrovacselfcooled...36 PSF Centrovacwatercooled...36 PSF selfcooled...35 PSF watercooled...35 PT PT PT PT30KK...56 PT31XL...56 PT32EH...56 R Railtrac RailtracBV1000/BVR RailtracF RailtracFR RailtracFW1000/FW1000L...71 RailtracFWR RemoteAdapter RemoteAdapter RemotecontrolMechT1CAN...66 RemotecontrolMIG RemotecontrolMMA RemotecontrolMMA Rollerbeds...92 S Seamersforexternalwelding...94 Seamersforinternalwelding...94 Slides...86 StandardracksforPRD StandardracksforPRD Strainreliefforweldingtorch...32 SuperStir...96 T T1FootCAN...46 TAFACpowersource...80 Tigaid315AC/DC...13 Torchguidekits...55 TIGtorchesandcomponents...16 Tramtrac II...72 Turningpiece...32 TXH 120,120V,120F...13 TXH 150,150V,150F...14 TXH 200,200V,200F...14 TXH 250w,250wF,400w,400wHD...15 TXH remotetorches...15

104 W Walltrac...83 Wearpartkits...55 WearpartsA2/A6...84,85 Wearpartsforwirefeeders...34 WeldingsolutionsdeliveredbyAutomation...98 Wheelkit...32 Wirefeedunits

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