MAX 503/ 503 IP54/ 503 IP54- ATX

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1 igh performances and Safety The many Multi-Process combinations from this robust globetrotter offer safe solutions to wide range of welding applications. Underground or Cross-country, Off-shore, Petro-che, arid or cold environments, marine, military, training schools. Optional add-ons by means of simple external connections include MIG, MIG PULSE and TIG DC with F ignition. Power Source Features - Large bright digital display - V.R.D. - Stainless Steel Chassis (Not MAX 503) - Auto sensitive weld mode selection MIG, MIG PULSE, TIG DC - IP 54 and 90% Umidity (not MAX 503) - Variable Arc Force regulation from 0 500% - Variable Inductance MIG/Flux Core - FAN on Demand - ARC PULSING - Elastoplastic Varnish PCB - Motorgenerator Friendly V.R.D. Reduction of unloaded OCV to a safety level across the output terminals when the welder ceases to weld. Curtailing risk of electrical shock. The open circuit voltage across the positive and negative terminals is 20volts 2 seconds after welding ceases. When the VRD is activated the green light arc-on indicator is continuously flashing.

2 IP 54 MACINE WIT PROTECTION IP 54 and 90% Umidity Dialectric Strenght TEST (not MAX 503) Significance of 5 Protect controls from direct contact from external wires: ( No penetration of filter bore with wire above 1mm ) Protection against dust: (The penetration of dust can not be totally excluded. owever, the quantity of dust penetrating does not interfere with the functions or prejudice the safety of the machine Significance of 4 Protection against water spray: (Water sprayed at the machine from all directions proved undamaging to the machine, functions and security. ARC PULSING Innovating System for Stick welding. With adjustable: -Frequency from 0.4 to 5 z -Duty Cycle from 10-90% of the current -Base Current from 10-90%. Ideal for VERTICAL UP pipe welding which require high Arc stability and thin material thickness.

3 Energy Savings Comparison of Energy Consumption TYSISTOR 3f - MAX 503. Welding Current 300A in MIG/MAG mode General Data 1 year of working (hr) % arc-on time (hr) % arc-off time (hr) 1288 Cost per KW/hr ( ) 0,15 Cost per KVA/hr ( ) 0,08 CURRENT = 300A Machine Type Machine Type TYRISTOR MAX 503 P10 (KW) 0,7 0,14 P1(200A) (KW) 11,6 11 S10 (KVAr) 2,38 0,27 S1(200A) (KVAr) 14 5,9 Consumption per year - arc-on (KW year) 6403, Consumption per year - arc-on (KVAr year) ,8 Cost per year - arc-on ( ) 1578,7 1171,3 Consumption per year - arc-off (KW year) 901,6 180,32 Consumption per year - arc-off (KVAr year) 3065,44 347,76 Cost per year- arc-off ( ) 380,5 54,9 Total cost of energy consumed per year ( ) 1959,2 1226,2 SAVING PER YEAR WIT MAX 503 = 733,00

4 Possible Configurations Stick (SMAW) / Carbon Arc MMA version ideal for: - Construction site building - Metal fabrications - Building - Pipelines - Shipyards - Professional maitenance - Petrochemical pants TIG (GTAW) / Stick (SMAW) TIG version ideal for: - Construction site building - Special fabrications - Automatic aplications - Pipelines - Special maitenance - Petrochemical pants - Nuclear - Chemical and Food - Aereospace - ydraulic systems MIG (GMAW) / MIG Pulse (GMAW-P) / MIG Flux Cored (FCAW) MIG version ideal for: - Construction site building - Special fabrications - Building - Pipelines - Special maitenance - Petrochemical pants - eavy Industry - Chemical and Food - Aereospace - Metal fabrication - Transport industry

5 Electric Data DATA Max 503 Max 503-IP54 Max 503 IP54-ATX Input Voltage Phase Frequency Rated Current ED 100% Effective Current Rated Power ED 100% Effective Power Power Factor No Load Voltage Arc Voltage Current Range WeldingCurrent 35% WeldingCurrent 40% WeldingCurrent 100% Protective Fuses ot Start Arc Force 380/415/500* V 3 50/60 z 27,5A (400V) 24,5A (400V) 17,8KVA (400V) 16KVA (400V) 0, V 20,16-40 V A A 400 A 32 A (400V) 35% 500 % 380/415/500* V 3 50/60 z 25A (400V) 23A (400V) 15,7KVA (400V) 15KVA (400V) 0, V 20,16-40 V A 500 A A 32 A (400V) 35% 500 % 380/415/500* V 3 50/60 z 25A (400V) 23A (400V) 15,7KVA (400V) 15KVA (400V) 0, V 20,16-40 V A 500 A A 32 A (400V) 35% 500 % * The 500V need to be changed inside of the Generator Mechanical Data DATA Earth Cable IP 54 Degree of Protection Insulation Class Cooling Working Temperature Length width eight Weight Max 503 IP 23 Max 503-IP54 IP 54S Max 503 IP54-ATX IP 54S Static Curves Static characteristic Max 503/503 IP54/503 IP54-ATX 90 MAX 503 ip54 Ioutmax500A MAX 503 ip54 Ioutmin4A Voltage (V) Current (A)

6 Main accessories TROLLEY MIG/TIG Code L ROLL BAR Code L The ROLL BAR gives maximum protection to the generator. The practical Trolley MIG/TIG allows to move the Power Source easily and safe in every ground condition. TROLLEY MMA Code L The Trolley MMA for MAX 503 is made for wheeling the machine in everywhere with the maximum stability and safety. CAD RC Code L Independent Cooling unit for Water Torch. OLDER TOP Code L OLDER TIG Code L Remote Control with following cable possibility: - 10m Code m Code m Code TOP 504-SM Cod L. A.W.C T-S Cod L 4 rools drive Feeder TOP 504-SM transforms the MAX in a inverter MIG/MAG machine The older for TOP or TIG BOX allow to create a very compact and portable MIG or TIG configuration with the TROLLEY MMA code L TOP 504-XM Cod L 4 rools drive Feeder TOP 504-XM transforms the MAX in a inverter PULSED and DOUBLE PULSED MIG/MAG machine

7 OLDER MIG/TIG Code L TIG BOX T.R.U. 500 Code L The TIG BOX T.R.U. 500 transforms the MAX in a inverter TIG DC with F inigtion (avaiable also in IP 54 with limitation at 320A). The older MIG/TIG allows to to have TOP 504-SM or XM and TIG BOX toghether for a complete multiprocess machine INTERCONNECTING CABLE WELDING CABLE Interconnecting cable For TOP 504 or TIG BOX: - 5m air - 10m air - 5m 2O - 10m 2O Interconnecting welding cable for TIG BOX: A.W.C. PLUG Code L plug to connect the water cooler A.W.C. T-S to the generator ELECTRODE OLDER Code m air m air EART CABLE Code L Earth Cable 70mm 3m lenght Earth Cable 70mm 3m lenght. MIG TORCES Strong e professional Electrode older MIG torches air or water cooled 3-4 mt. TIG TORCES ROLLS for Feeder Rolls for Feeder: - 0,8-1,0 Steel ,0-1,2 Steel ,2-1,6 Steel ,0-1,2 Alu ,6-2,4 Alu ,0-1,6 Flux ,6-2,4 Flux TIG torches air or water cooled