WELDING THE FUTURE - TODAY!

Transcription

1 TODAY! THE

2 Technical Data MAX 403 MAX 403S multiprocess inverter, stick, tig lift, mig, pulse mig Main Voltage Phase Frequency Real Current (35%) Real Power (35%) Power Factor No Load Voltage Current Range Welding Current 45% (25 C) Welding Current 60% (25 C) Welding Current 100% (25 C) Welding Current 35% (40 C) Welding Current 60% (40 C) Welding Current 100% (40 C) 400 V 3 50/60 Hz 17 A 11,2 KVA 0,85 70 V A 400 A 370 A 320 A 400 A 350 A 300 A 200/575 V 3 50/60 Hz 16,5 (400V) 9,7 (400V) 0,98 70 V A 400 A 370 A 350 A 400 A 350 A 300 A Features MAX 403 Earth Clamp - Cable/E.Holder 70 mm² Degree of Protection IP 23 Insulation Class H Work Temperature 40 C Length/Width/Height (mm) 600x250x460 Weight 32 Kg The date is measured at an environment temperature of 40 C MAX 403S 70 mm² IP 23 H 40 C 600x250x Kg made in italy VRD system multifun. motogen. ce cert. normative pfc green wave vrd hot start arc force tig lift slope mig pulse ROD-Pulse CC/CV down

3 mma 3 Energies into 1 All electrode types including cellulosic. TIG LIFT Excellent Tig Welding with Lift Arc Ignition. CC/CV Possibility to connect Suit Case Wire Feeders. MIG standard Advanced Dynamic for a new generation of Inverter Mig and Pulse Mig. pulse mig Professionally designed for applications where quality welding is required.

4 Powerful Unit High duty 40% 60% *Data at 200/575 V 3Phase universal input voltage 230V 3 Phase 400V 3 Phase 460V 3 Phase 575V 3 Phase *Available only for MAX 403S.

5 575V 3F TM PFC Multi-link / multivoltage * For optimum flexibility STEL has developed a new and sophisticated PFC Multi-Link which perfects the automatic connection (without any manual operation) of the power source to any input plug in the World from 200V 3 phase to 575V 3 phase. This new technology requires a lower power consumption by the power source which will pull less Amps. * Available only for MAX 403S, Multi-Link 200V 3F

6 TM PFC Multi-link / energy saving * Power Factor Correction regulating wave form distortion from Input Voltage and Current supply, providing a constant Voltage to the Inverter. In respect of stringent EN Standards for Harmonic Distortion (EN ) and the energy efficiency ERP. Energy savings of 30% compared to a normal Inverter and up to 50% to an SCR. Control of PFC regulation through DSP technology. * Available only for MAX 403S. 30% PFC Energy Saving

7 infinite reach * The technology of Multi-Link provides suitability for use with extremely long input cables. Potential to access distant working places. At 400V at 1KM with input cable of 4mm. * Available only for MAX 403S. Infinite Reach UP TO 1KM

8 lightweight The low weight and reduced dimension allows the MAX 403 to arrive easily on any working place. Weight only 32Kg 250mm 460mm Lightweight 600mm

9 Unbeatable Technology DFB TEchnology Double Full-Bridge with the use of high performance components and possibility to work with a high frequency of 130KHz, results in a drastic reduction of the Power Source s weight. DSP DSP Digital Signal Processor to have a digital control of the arc to maximize welding performance in all processes. fly back Advance electronic system of auxiliary input voltage (not traditional transformer) which permits control from all power source voltages automatically. stel s igbt module Maximum Flexibility to use any type of component with the added advantage of technology updating.

10 TM ST Arc (with TOP 504 SM O XM) The MAX 403 with Wire Feeder sytems SM or XM generate greater performance in MIG and MIG pulse. In particular the feature ST Arc allows to automatically compensate any change in the welding conditions owing to workpiece position or operator s hand movements. ST Arc Unlimited Flexibility

11 ROD-Pulse TM The MAX 403 has the innovative process electrode pulse ROD-Pulse. Normally everybody knows the welding pulse for Tig and Mig, but not for the MMA. STEL has been the first one to develop and present to the market this process with the serie MAX dp C back in ESSEN 2005 Exhibition. Today this process has been studied in many European Universities with great appreciation. ROD-Pulse The advantages of exterior surface of the weld and arc control are incomparable particularly with cellulosic electrodes. The function ROD-Pulse is available with the remote control RCCS or Feeder TOP 504 SM and XM.

12 Fig.A Appearance of deposits made with titanic electrode Fig.B Appearance of deposits made with cellulosic electrode ROD-Pulse TM - Better stability of the electric arc (especially at low welding currents); - Possibility to use larger diameter electrodes when welding thin plates; - Reduce the burning through when welding thin plates (low current densities); - A better control of drop transfer through the arc; friendly with the welding operator; - Obtain exterior surfaces of weld with regular scales (finer or coarser depending on the pulse frequency) similar to TIG welding; especially in high frequency welding, 4-5 Hz. IDEAL FOR PIPE WELDING - Assures a better and more sure link in the case of gaps having variable or out of the ax openings (see the orbital welding of large diameter pipes); - Sure penetration and easier to make in the case of one side penetrated butt welding; - Adequate (ideal) in vertical down welding of pipes using cellulosic electrodes;

13 Power Source MAX 403 mma (electrode) / TIG LIFT - All electrode types including the most difficult cellulosic to weld. - Hot-Start adjustable - Arc Force adjustable - Digital Display Amp/Volt - Tig Lift with slope down adjustable (0-10 sec.) - VRD Safety System - ROD-Pulse (with remote RCCS or Feeders TOP 504 SM and XXM) Robust and reliable to work on the roughest conditions. Easy to carry with weight and dimension reduced

14 Wire Feeder TOP 504 SM mig standard (with TOP 504 SM) - Mig Standard with manual adjustment of Wire Speed and Voltage - Digital Display for Amp/Wire Speed and Voltage - 4 roll drive Feeder - Tig Lift with slope down adjustable from the Feeder - Polarity change - Welding job parameters saving - MMA pulse ROD-Pulse vast advantages for penetration guidance and welding bead appearance Fast and dynamic from a new generation of Mig Pulse Energy saving of 30% compared with a traditional MIG Ideal with the new trolley and AWC cooler incorporated

15 Wire Feeder TOP 504 XXM pulse mig (with TOP 504 XXM) - Synergic Mig and MIG Pulse - New Screen Interface for a more user-friendly parameter set-up - Synergic and Pulse programs - Double Pulse TM - i-cold Pulse (speed pulse) for 1.0 and 1.2 Carbon Steel wires - Welding job parameters saving and recall of the first 4 with the torch trigger. - Tig Lift with slope down adjustable from the Feeder - MMA pulse ROD-Pulse vast advantages for penetration control and welding bead appearance Highly professional for the best MIG-MIG pulse-stick and TIG welding. Ideal with the new trolley and AWC cooler incorporated * Available from June 2014.

16 Technical Data MAX 403 MAX 403S Technical Data MAX 403 MAX 403S Features MAX 403 MAX 403S Main Voltage Phase Frequency Real Current (35%) Real Power (35%) Power Factor No Load Voltage Current Range 400 V 3 50/60 Hz 17 A 11,2 KVA 0,85 70 V A V 3 50/60 Hz 16,5 (400V) 9,7 (400V) 0,98 70 V A Welding Current 45% (25 C) Welding Current 60% (25 C) Welding Current 100% (25 C) Welding Current 35% (40 C) Welding Current 60% (40 C) Welding Current 100% (40 C) 400 A 370 A 350 A 400 A 350 A 300 A 400 A 370 A 350 A 400 A 350 A 300 A Earth Clamp - Cable/E.Holder 70 mm² Degree of Protection IP 23 Insulation Class H Work Temperature 40 C Length/Width/Height (mm) 600x250x460 Weight 32 Kg The date is measured at an environment temperature of 40 C 70 mm² IP 23 H 40 C 600x250x Kg Main Accessories TROLLEY KIT MP Practical Trolley designed for easy movement of the Power Source and combinations in the workshop or on site. Cod L WATER COOLER MP Cooling System for TIG and MIG/MAG water cooled torches. (Only for New Trolley MP) Cod L WIRE FEEDER TOP 504 SM Precision 4 Roll Wire Feed System for professional welding. Cod L WIRE FEEDER TOP 504 XXM 4 Rolls Wire Feeder for a professional welding. Synergic and Pulse MIG/MAG Version with Screen Display. Cod L INTERCONNECTING CABLE - 5m Air Cod L - 10m Air Cod L - 5m H2O Cod L - 10m H2O Cod L CAD RCCS Remote control for MAX 403 MMA Version. Cod L Remote Cod L Cable 10m WHEELS KIT FOR WIRE FEEDER 4 Wheels for wire feeder TOP 504. Cod L TROLLEY KIT Practical Trolley designed for easy movement of the Power Source and combinations in the workshop or on site. Cod L EARTH CLAMP Earth Clamp 70mm 3m. Cod L TIG TORCH 26V Tig Torch with a professional and robust Gas Valve Regulation. - Tig Torch 26V 4m Air Cod L - Tig Torch 26V 8m Air Cod L MIG TORCH - Mig Torch 36 4m Air Cod Mig Torch 503 4m H20 Cod