Nexans Cable Forum. Tehran February 27, 2018 Parsian Azadi Hotel

Transcription

1 Neans Cable Forum Tehran February 27, 2018 Parsian Azadi Hotel

2 Customized cable solutions for reliable and efficient mining operations

3 Speakers Introduction Issar Akbari, Senior Sales and Marketing Epert, Persian Meraat Sebastian Kolmans, Service Manager, Becker & Hueser Michael Ludwig, Product Manager Mining & Tunneling, Neans Moderator and Speaker Aleandre Lhuillier, Segment Manager Mining & Tunneling, Neans 3 I

4 Agenda o Market perspectives and challenges o Complete solutions and services Full cable solutions for underground and open cast mining Solutions for trailing, reeling and shaft gallery Solutions for bulk handling Solutions for Tunnel Boring Machines (TBM) Maintenance and repair services New developments and services bringing higher value o References and success stories o Neans brings energy to life through Mining projects 4 I

5 Market perspectives & challenges Aleandre Lhuillier Neans

6 6 I

7 Iran Mineral Endowment 7 I

8 Iran Mining situation and challenges Mines are 90% state-owned but strongly relying on foreign investment Great contributor to the economic revenue (17% of Iran non-oil and gas eports) And Domestic employment (75% of all mining sector employees work in mines that produce minerals other than O&G). In the period , almost $50bn foreign investment spent in Minerals eploration (iron ore, coal, bauite, rare earth elements, gold, and copper ) +2% vs. the year before. Restaure the sector competitiveness & attractiveness benefiting from low labour costs and old equipement and machinery that needs to be revamped or changed. The output and performance rate for mines in Iran are lower than international standard, and Iran needs to deploy new technology and advanced equipment through renovation process for whole mines Iran major import and eport mineral & mining partners: China (33%), UAE (20%) and India (14%) - Eport: Iraq (18%), China (15%) and Republic of Korea (14%). 8 I

9 Opportunities & Challenges for Neans How to attract foreign investments despite the remaining high risk perception? Applicable standards for mining cables Close interaction between our Engineers and the Iranian Engineering community to increase technical empowerment. Competitiveness vs. local manufacturers Import taes Training is a must to bring the latest technologies to Iran Local support is a must 9 I

10 Mining Industry - Operational Contet and challenges INCREASING GEOPOLITICAL UNPREDICTABILITY UNCERTAINTY AROUND ECONOMIC OUTLOOK & METAL PRICES CHALLENGING NATURAL ENVIRONMENT SUCH AS MINES IN DESERTS CHALLENGING POLITICAL ENVIRONMENT SUCH AS NEW GOVERNMENTAL REGULATIONS The mining industry serves the global market and is linked to the global demand Mining operators have more pressure to optimize their capital and operating costs to reach sustainable ROI.

11 Complete solutions and services

12 Full cable solutions for underground and open cast mining Aleandre Lhuillier Neans

13 POWERMINE cable solutions and services 13 I

14 Solutions for underground and open pit mines

15 Solutions for shaft, gallery, trailing and reeling Michael Ludwig Neans

16 Mining shaft, gallery, trailing and reeling cable 1. Underground cable solution 1.1 Power supplier cable for: shaft cable gallery cable 1.2 LV cable solutions for fied and mobile equipment 1.3 Cable for downstream 2. Cable for surface mining 2.1 mine power feeder cable 2.2 trailing cable 2.3 reeling cable 16 I

17 Mining shaft, gallery, trailing and reeling cable Cable for downstream Cable for power supplier Cable for fied and mobile equipment 17 I

18 Mining shaft, gallery, trailing and reeling cable Cable for power supplier shaft and gallery cable 18 I

19 Mining shaft, gallery, trailing and reeling cable 1.1. shaft cable N2XCEYRRGY N2XCEHRRGH N2XCEYFFGY N2XCEHFFGH (N)3GSEYRRGY (N)3GSEHRRGH (N)3GSEYFFGY (N)3GSEHFFGH up to 35 kv 19 I

20 Mining shaft, gallery, trailing and reeling cable 1.2 gallery cable up to 35 kv (N)3GHSSHCH DM2N 20 I

21 Mining shaft, gallery, trailing and reeling cable cable solutions for fied and mobile equipment Cable for fied and mobile equipment 21 I

22 Mining shaft, gallery, trailing and reeling cable 1.3 LV cable solutions for fied and mobile equipment EPR Insulation Rubber sheath (N)SHOEU (N)SSHOEU POWERMINE XP XLPE Insulation PUR sheath 22 I

23 Mining shaft, gallery, trailing and reeling cable 1.3 LV cable solutions for fied and mobile equipment (N)TSKCGECWOEUSS BUFLEX-M NSSHCGEOEU-Z (N)SHT 23 I

24 Mining shaft, gallery, trailing and reeling cable 1.3 Cable for downstream 24 I

25 Global range according international standards 1.3 Cable for downstream Medium Voltage Low Voltage Instrumentation Compensation Neans Specialty : Lead free HYPRON technology MV power cables accessories 25 I

26 Global range according international standards 1.3 Cable for downstream MEDIUM VOLTAGE 3.6/6kV 6/10kV 12/20kV 18/30kV IEC BS 6622 / EEMUA MESC Design: - Conductor: Aluminium or Copper - Single or multi conductors (1 and 3) - Insulation: EPR, HEPR, XLPE (90 C operating T C) - Screen: Copper tapes (CTS) or Copper wires (CWS) - Lead Sheath / Hypron for aromatic resistance - Armouring - ATA or GSTA - AWA or GSWA (or Flat wires) - Wire Braiding (GSWB) - Sheathing: PE, PVC, HFFR Product main features : - Low Halogen Content / Halogen Free / Oil Resistant - Flame Retardant, acc. to IEC Fire Retardant, acc. to IEC (A) or -24 (C) - Fire resistant, acc. to IEC I

27 Global range according international standards 1.3 Cable for downstream LOW VOLTAGE Power and Control 0.6/1kV, IEC BS 6346 BS 5467 / EEMUA MESC Design: - Conductor: Copper or tinned copper - Class of conductor: 1, 2 or 5, acc. to IEC Insulation: - PVC, PE (70 C operating temperature) - EPR, HEPR, XLPE (90 C operating temperature) - MGT/XLPE (Fire resistance) - Silicone (high temperature / Fire resistance) - Lead Sheath / Hypron for aromatic resistance - Armouring - GSTA - GSWA - Wire Braiding - Sheathing: PE, PVC, HFFR (thermoplastic or thermoset) 27 I Product main features : - Low Halogen Content (PVC LSLH) / Halogen Free (LSZH) - Oil Resistant, acc. to temperature / duration conditions - Flame Retardant, acc. to IEC Fire Retardant, acc. to IEC (A) or -24 (C) - Fire resistant IEC or BS 6387 (CWZ)

28 Global range according international standards 1.3 Cable for downstream Design: A large choice of fiber optic and twisted pairs compositions with additional Oil & Gas protections Product main features: - Low Halogen Content (PVC LSLH) / Halogen Free (LSZH) - Oil Resistant, acc. to temperature / duration conditions - Flame Retardant, acc. to IEC Fire Retardant, acc. to IEC (A) or -24 (C) - Fire resistant IEC I

29 Global range according international standards 1.3 Cable for downstream HYPRON lead free solution HYPRON Technology As a innovative lead free alternative to lead sheath, Neans has developed a new barrier for petrochemical environment, protecting against chemical products (aliphatic & aromatic hydrocarbons resistance) Bare copper conductor 2 Insulation 3 Bedding (optional) 4 AluPE tape 5 HDPE inner sheath 6 Polyamide inner sheath 7 Steel Wire Armor 8 Outer jacket HYPRON technology is designed by three construction elements: - AluPE: Aluminium coated tape sealed barrier applied longitudinally (watertight) - HDPE sheath: High Density Polyethylene Sheath (watertight and resistance to inorganic substances) - PA sheath: Polyamide Sheath (resistance to organic substances) Co-etrusion process allowing a powerful adhesion of these 3 layers. 29 I

30 Global range according international standards 1.3 Cable for downstream HYPRON Aliphatic & aromatic hydrocarbons resistant Technology is available for - Instrumentation cables - LV cables - MV cables - Armored & non armored cables - Specific fire performance Further advantages to be considered - Easier installation - Longer length per drum - Less splicing vs cable length - Manpower cost reduction - Lower transportation cost Fire resistant (IEC 60331) Fire retardant (IEC (A)) Low Smoke (IEC ) Halogen free (IEC ) Low toicity Aliphatics and aromatics Hydrocarbon resistant -20 C / +60 C 30 I

31 Mining open pit 2. Cable for surface mining Semi-Static cables EHD = Etra Heavy Duty rubber sheathed mobile cables EHD = Etra Heavy Duty TPU sheathed mobile cables 31 I Mobile (Dynamic) cables

32 Mining open pit 2.1. mine power feeder cable (MPF) (N)TSCGEWOEU 32 I

33 Mining open pit 2.2. trailing cable (N)TMCGEW3S 33 I (N)TSCGEWOEUS

34 Mining open pit 2.3. reeling cable R-(N)TSCGEWTOEUS OFE R-(N)TSCGEWTOEUS 34 I

35 Solutions for bulk handing

36 FLEXIBLE POWER SUPPLY CABLES for MATERIAL HANDLING SYSTEMS 1. Equipment and Machines 2. Standards and approvals 3. Cable types 36 I

37 Equipment and Machines Coaling installation in a power station Stacker / reclaimer combination with bucket wheel boom North/South America: ICEA S CSA C22.2 No Australia: AS/NSZ 2802 Europa: VDE /813/814 International: IEC /2 NEXANS specification Ship unloader in a power station 37 I

38 FLEXIBLE POWER SUPPLY CABLES for MATERIAL HANDLING SYSTEMS Challenge for cable producer Old reeling systems Given outer-ø Old system: power separate from control New system: all-in-one 38 I

39 Reeling systems Motor Driven Reels Heavy Load Motor Driven Reels High Dynamics Motor Driven Reels - Long Range 39 I

40 Cable types RHEYFIRM(RTS) R-(N)TSCGEWTOEUS up to 30 kv e.g /3 Hybrid cable 40 I

41 99 % tailored types 100 % will be realized due to customer requests all-in-one solutions up to 180 m/min travel speed 41 I Reeling cable acc. DIN VDE 0250 part 813 RHEYFIRM(RTS) R-(N)TSKCGEWTOEUS 12/20 kv 395/50 + 2(22.5)C + (82.5)C + OFE12E9/ OF F RHEYFIRM(RTS) R-(N)TSKCGEWTOEUS 8.7/15 kv 395/ GC + (71.5)C + OFE12G62.5/125 Benefits / advantages VDE standard high fleibility tensile load on customer request optimized wall thicknesses / outer-ø Technical properties

42 Reeling cable acc. DIN VDE 0250 part 813 RHEYFIRM(FLAT) (N)TSFLCGCWOEUS up to 8.7/15 kv 6 kv: 35 and 50 mm² 10 and 15 kv: 35 mm² 42 I

43 43 I (62.5)C+OFE12E9/125 1 kv Outer-ø: mm weight appro.: 4160 kg/km Reeling cable acc. DIN VDE 0250 part 813 RHEYCORD(RTS) (N)SHKTOEU-J

44 Reeling cable acc. Australian standard 2802 e.g.: Voltage designation 22/22 kv 3 35 mm² with OFE 44 I

45 45 I Cable chains and festoon systems

46 festoon cable types RHEYFESTOON (N)3GRD5G up to 1 kv (N)3GRD5G-O (N)3GRD5G-J 46 I

47 festoon cable types RHEYFESTOON-C (N)3GRD5G up to 1 kv RHEYFESTOON-C (N)3GRD5G-O RHEYFESTOON-C (N)3GRD5G-J 47 I

48 chain system cable MOTIONLINE up to 1 kv Control cable SINGLE CORE POWER CABLES - SHIELDED 48 I

49 49 I Credentials

50 Solutions for Tunnel Boring Machines (TBM)

51 Solutions for Tunnel Boring Machines (TBM) 1. Introduction 2. TBM and D&B 3. Utility Tunneling and Traffic Tunneling 4. Machines and OEMs 5. Cables 51 I

52 Drilling and blasting Rock anchor ventilation Stope ecavation Roof support Calotte ecavation Concrete Mier Dumper Shovel loader Drill rig Concrete spraying Tunneling jumbo 52 I

53 Drilling and blasting Fan medium voltage cable 20kV transformer low voltage cable apro. up to 200 m 1kV Bufle M for: bolder 350 or 395 mm² concrete sprayer 350 mm² drilling jumbos 395 mm² or 3 120mm² 53 I

54 TBM (Tunnel boring machine) control cabin crane Epansion jig Concrete sprayer conveyor belt Gripper drilling head 54 I

55 Phase 1: New gallery cable installed Gallery cable Reeling cable Phase 2: reeling cable temporary installed in the tunnel Gallery cable Reeling cable Phase 3: reeling cable rolled out new gallery cable needs to be installed Gallery cable Reeling cable 55 I

56 Utility Tunneling / Traffic Tunneling Utility Tunneling 4,2 m* Traffic Tunneling 56 I

57 Utility Tunneling / Traffic Tunneling Utility Tunneling water, waste water, electricity hydropower Pipeline (Oil & Gas) 57 I

58 Utility Tunneling / Traffic Tunneling Traffic Tunneling Street Railroad Metro 58 I

59 Machines and OEMs CREG / Wirth China Herrenknecht Germany NFM France 59 I IHI / Mitsubishi Japan Robins USA Hitachi Zosen Japan World largest machine 17,4 m

60 Cables up to 35 kv Fied Installation (N)3GHSSYCY (N)3GHSSHCH PVC sheath HFFR sheath 60 I /3E+32,5+UEL /3E+32,5+UEL /3E+32,5+UEL D&B TBM TBM

61 Cables up to 35 kv Reeling application R-(N)TSCGECWOEUS /3E+32,5+UEL TBM 61 I

62 Cables Utility Tunneling machine POWERMINE TM (N)TSCGECWOEU 6/10 kv /3E+32,5ST+UEL 62 I

63 Cables up to 1 kv Reeling application Bufle-M 350+3G10+21,5 Drilling Jumbo PUR/TPU 63 I

64 Cables up to 1 kv Semi fied Installation (N)SSHOEU-J/O N. (N)SHOEU light equipment RUBBER 64 I

65 Cables up to 1 kv Semi fied Installation POWERMINE XP light equipment PUR/TPU 65 I

66 Maintenance and repair services Sebastian Kolmans Becker & Hüser, Germany

67 Becker & Hüser GmbH Introduction The Becker & Hüser company located in Germany is a medium sized company founded about 40 years ago. We have 25 employees, 20 of them are technicians specialized in cable repair and preparing customized cable terminations up to 54 kv We are the authorized service partner of Neans We provide our services world-wide We constanly work on new developments in our workshop this also together with our partners 67 I We have a huge area for repairing,, handling and storing customer cables

68 Becker & Hüser GmbH Main activity copper cables Outer sheath repair will be provided with original material - the customer can use the cable as a new cable Splice connections - with or without fibre optics equal to the outer sheath no change in physical properties of the cable Press connections a faster solution for cable connections in case of urgency equal to the outer sheath Any kind of cable termination up to 54 kv 68 I

69 Becker & Hüser GmbH Impressions Splice connection A splice connection is not only a connection with heath shrinking material as customers normally believe For cables with high requirements regarding mechanical load capacity and high fleibility Each wire is spliced fleibility is preserved 69 I

70 Becker & Hüser GmbH Impressions Splice connection The cable is rebuilt completely from the inside to the outside We can repair hybrid cables with or without fibre optics 70 I

71 Becker & Hüser GmbH Impressions Splice connection Each wire is spliced individually. The whole repair is handmade! 71 I

72 Becker & Hüser GmbH Impressions Press connection Press connections can also be done equal to the outer sheath according to our customers requirements For cables with lower requirements regarding mechanical load capacity and limited fleibility It s a faster method to connect a damaged cable 72 I

73 Becker & Hüser GmbH Impressions other connections Sleeves in heat-shrinking, slip-on-shrinking and cold shrinking technology for low requirements regarding mechanical load capacity and fleibility Sleeves in casting technology for low requirements regarding mechanical load capacity and fleibility, best suitable for fied laying 73 I

74 Becker & Hüser GmbH Impressions cable terminations A small eerpt from our range of cable terminations Pressure resistant applications for slip rings (e.g. port technology) for outdoor use Plugs from 5 to 36kV These cable terminations can be done in: heat shrinking-, cold shrinking-, sliding-, vulcanizing-, wrapping- or cast resin technology 74 I

75 Becker & Hüser GmbH Main activity fibre optic cables Preparing cable terminations (hybrid cable) according to our customer s demand Any kind of fibre optic plugs for eample ST, SC, LC, E2000, F3000, Assembling 0 plugs, splicing 8 APC plugs Fault localization OTDR measurements 75 I

76 Becker & Hüser GmbH special solutions The first high voltage plug with connecting fibre optics in one plug also available for 8 APC plugs single- or multimode A development in cooperation with one of our partners, the company Krott Electronic 76 I

77 Becker & Hüser GmbH special solutions A plug for fibre optic cables for heavy industrial application above ground or underground developed for 6 or 12 fibre optics E / E APC singleor multimode 77 I

78 Becker & Hüser GmbH special solutions A special solution to connect a flat cable with a round diameter This is acc. to customer s specification and request. Diameter and length are customized. 78 I

79 Becker & Hüser GmbH Other services Voltage tests up to 120kV DC, 60kV AC Isolation tests Loop resistance tests db tests fibre optics - OTDR test fibre optics - fault localization Our services are eecuted only by a qualified team of Becker & Hüser technicians. We provide special equipment in our service cars or by airplane. 79 I

80 Becker & Hüser GmbH good reasons for cable repairs Resource savings A cable repair is often quicker and more competitive than purchasing a new cable lower shutdown times You can deliver the damaged cable to Becker & Hüser for repair and storage we can deliver it to site when necessary fast availability lower costs lower shutdown times In most cases the costs for a repair (e.g. a splice connection) will be a third of the cost of a new cable 80 I

81 Becker & Hüser GmbH Impressions 81 I

82 Becker & Hüser GmbH Impressions 82 I

83 83 I Credentials

84 84 I Becker & Hüser GmbH

85 New developments and services bringing higher value Michael Ludwig Neans

86 1. Reflecting cable 2. Fluorescent cable 3. Smart cable (Operam) 4. Smart inventory 5. Smart drum 86 I

87 New developments for mining cables 1. Reflecting cable Rubber sheath cable with reflecting stripe on the surface Reflective stripe over stranding with transparent TPU (PUR) sheath 87 I

88 New developments for mining cables 1. Reflecting cable Cable damage during night operation Production Loss Consequential Risks for people and electrical systems 88 I

89 New developments for mining cables 2. Fluorescent cable Being able to see the cable during night operation Safer operations Minimize all kind of production and profit loss 89 I

90 New developments for mining cables 2. Fluorescent cable Allows to capture energy from sunlight, releasing it during the night. Also designed with a reflective tape to use energy from artificial lights Ecellent way to improve mining Operation!! 90 I

91 New developments for mining cables 3. Smart cable 91 I

92 New developments for mining cables 4. Smart inventory 1 NEXANS Plant AS SOON AS THE TRUCK ARRIVES 2 The drums will be unloadet and stored in the magazine 3 During transport into storage, RFID chip is passing the sensor 4 NEXANS SMART INVENTORY The database is updated in real time and the information is accessible via a separate secure web platform. Automatic deliveries are ensured by Neans so that stocks stay within an agreed level. The stock data are immediately increased by the stored quantity. The reverse process takes place when coils are removed from the warehouse. This departure is also booked immediately. 92 I

93 New developments for mining cables 5. Smart drum The solution is based on 3 pillars SIGFOX Network Cloud based solution (Microsoft Azure) Motion sensor Battery SIGFOX Communications module 93 I Geolocalisation Hardware Built-in devices in cable drum SOFTWARE Management solution and APP INFRASTRUCTURE Transmission of data Mobile and fied management interface

94 New developments for mining cables 5. Smart drum 94 I

95 Meeting Mining challenges with our customer Aleandre Lhuillier Neans

96 A technical reference for selected mining projects Location: Germany Application: Bucket wheel ecavator in a open-cast lignite mine Cable: Reeling cables up to 30 kv Location: Morocco Application: Stacker Reclaimer in a phosphate open cast mine Conveyor system in an open pit mine Cable: Trailing cables up to 30 kv Location: Australia Application: Dragline in a black coal open cut mine Cable: 26kV Tinned annealed copper fleible conductor with 3 power cores laid up around a semiconductive PCP cradle separator - incorporating an EPR etensible pilot in the cradle

97 Cables classification: regulations and current mining standards USA El Dorado AR CSA Colombia : Bucaramanga France : Mehun Germany : Monchengladbach Hannover VDE GOST MA China Shanghai Yanggu MSHA ICEA RETIE Peru Lima Chile Santiago UNE SABS Greece : Lamia WW : IEC AS/NZS Australia Tottenham Lilydale

98 Neans brings energy to life through Mining projects

99 Conclusions : Why choose Neans? High End Quality and Life Time performance Reliable &customized cable solutions to increase financial efficiency Built in safety to handle fire, abrasion, impact crunch/breakages Designs for long free hanging installations and tough conditions High fleibility for mobile mining equipment & its working environment Technical Support, reliable delivery & problem solving After sales service through Persian Meraat Pre-terminated Jumpers Kits On site Repair Services with B&H Advance testing facilities to ensure durability and worldwide certification

100 A technical reference for selected mining accounts

101 Your contacts Persian Meraat Neans authorized representative in Iran Parham Jafari Office : P.Jafari@peme.ir Neans Isil Bagcioglu Office: Mobile: Isil.Bagcioglu@neans.com