Rolling Stock Cables Supplement to Prysmian Group General Catalogue (CEE Region)
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- Myles Banks
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1 Rolling Stock Cables Supplement to Prysmian Group General Catalogue (CEE Region)
2 Rolling Stock Cables Supplement to Prysmian Group General Catalogue (CEE Region)
3 Linking the Future As the worldwide leader in the cable industry, Prysmian Group believes in the effective, efficient and sustainable supply of energy and information as a primary driver in the development of counities. With this in mind, we provide major global organisations in many industries with best-in-class cable solutions, based on state-of-the-art technology. Through two renowned coercial brands - Prysmian and Draka - based in almost 50 countries, we re constantly close to our customers, enabling them to further develop the world s energy and telecoms infrastructures, and achieve sustainable, profitable growth. In our energy business, we design, produce, distribute and install cables and systems for the transmission and distribution of power at low, medium, high and extra-high voltage. In telecoms, the Group is a leading manufacturer of all types of copper and fibre cables, systems and accessories - covering voice, video and data transmission. Drawing on over 130 years experience and continuously investing in R&D, we apply excellence, understanding and integrity to everything we do, meeting and exceeding the precise needs of our customers across all continents, at the same time shaping the evolution of our industry. 2
4 What links global expertise to the wheels of industry? High-performing cable solutions to keep the wheels of industry turning On every continent, in applications that range from coercial vessels to passengers ships and mega-yachts, workboats, tugs, icebreakers, specialized vessels (e.g. pipelaying ships) and military vessels, Prysmian s specialist cable solutions sit at the heart of significant international projects; supporting the work of major customers, with high-performing, durable and safe technology. As the world leader in cabling, we draw on global expertise and local presence to work in close proximity with our customers, delivering products and service platforms built on easy contact, bespoke solutions and effective supply chain, meeting their specialised requirements, to help them drive the wheels of industry and achieve sustainable growth and profitability. 3
5 Rolling Stock Cables Introduction In the last few years, the development of rolling stock technology has been largely driven by the implementation of high speed train networks. This development covers rolling stock for underground, mass transit lines and tramlines as well as diesel and regional trains. The increasing need to reduce both volume and weight has lead to the development of miniaturised cables, as well as high temperature cables with enhanced performance. This leads to highly stressed materials being used in the harsh environment of rolling stock. Prysmian Group provides a full range of products from Medium Voltage to Instrumentation cables, and from High Temperature to Thin Wall designs. The materials used have been specially developed to improve mechanical and thermal properties, fire performance and extended life using advanced technologies, such as electron beam irradiation, silan, steam and salt bath cross linking - whatever is best matching to the application. 4
6 Application The railway industry is continuously evolving in terms of new market requirements: increasingly demanding customer expectations, fierce competition and rapid technological changes are the main drivers of the entire Rolling Stock supply chain. With the goal of maximizing passengers comfort, operational efficiency, safety and speed, the train manufacturing industry is looking for new solutions in terms of both product and system development. The ever-growing challenge for train manufacturers is to meet all of the above-mentioned market needs. Enhanced data and power transmission and advanced technology requirements, translate into an increased amount of cabling on the train. This has an impact on all types of rolling stock vehicles and carriages, especially on those for tramlines, underground and mass transit lines but also on diesel and regional trains. To meet these requirements Prysmian Group, as the world leader in the energy and telecom cables and systems industry, is called to promote and drive product development and innovation, by minimizing the size and weight of cables and reducing the wall thickness of its insulation and outer sheath, yet maintaining or even enhancing performances. 5
7 Cable families at a glance Rolling Stock Cables Control Cables SIENOPYR(120) /500 V EN TW kv (90 C/120 C; NF F /500V) Coaxial Cables Data Cables A Databus wide range of data Antenna cables for Rolling Stock SONO applications is currently MVB under development. WTB CANBUS RS485 Others 6
8 Pantograph 45 kv Power Cable Composite Cables Jumper Cables Power and Control High Temperature Cables SIENOPYR(180) /3 EN kv /6 kv (150 C/180 C; (120 C, C 1,8/3kV, or 1803,6/6kV) C) Power Cables SIENOPYR(120) /500 V - 0.6/1 kv - 1.8/3 kv - 3.6/6 kv EN x EN /500 V - 0.6/1 kv - 1.8/3 kv - 3.6/6 kv (90 C/120 C; 0,6/1 kv, 1,8/3 kv, 3,6/6 kv) (90 C or 120 C) MOVIS Reduced Wall Thickness Product Range Additional 300/500 V cable - 0.6/1 types kv can - 1.8/3 be found kv - 3.6/6 in the kv Prysmian Group Rolling Stock Cables - General Catalogue NF F NF F CAF Specification 7
9 Rolling Stock Cables 8 8
10 Index Medium Wall Single Core Cables based on EN50264 SIENOPYR(120) (N)HX4GAF (EN) V MT page 12 SIENOPYR(120) (N)HXSGAFHXOE EN V FM page 14 SIENOPYR(120) (N)HXSGAFCHXOE EN V FM S page 16 SIENOPYR(120) (N)HXSGAFHXOE EN V FM page 18 SIENOPYR(120) (N)HXSGAFCHXOE EN V FM S page 20 Medium Wall Multi Core Cables based on EN50264 SIENOPYR(120) HXSLHXOE EN V FM page 24 SIENOPYR(120) HXSLCHXOE EN V FM S page 26 SIENOPYR(120) HXELHXOE EN V FM page 28 SIENOPYR(120) HXELCHXOE EN V FM S page 30 Medium Wall Single Core High Temperature Cables based on EN50382 SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C page 34 SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S page 36 SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C page 38 SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S page 40 Medium Wall Single Core Cables for Pantograph Connection TENAX-TRAIN-Plus (N)TMCWOEU 26/45kV page 44 TENAX-TRAIN-Plus Jumper (N)TMCWOEU 26/45kV page 46 PROTOLON(HMK) (N)TMCGCHXOEUK 26/45kV page 48 Rolling Stock Data Cables page 52 Technical Annex General page 55 Electrical Parameters page 55 Mechanical Parameters page 56 Chemical Stability page 57 Reaction to fire page 57 Tables for Carrying Capacity Conversions page 58 9
11 Rolling Stock Cables 10
12 MEDIUM WALL SINGLE CORE CABLES BASED ON EN
13 SIENOPYR(120) (N)HX4GAF (EN) V MT SIENOPYR(120) (N)HX4GAF (EN) V MT Power Cables 0.6/1kV Power Cables 0.6/1kV Application Halogen-free single core cables, unsheathed,for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intented for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered. Typical uses are lighting circuits powered by accumulators, equipment control and monitoring circuits, auxiliary and electric heating circuits. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation (N)HX4GAF (EN) V MT Standard Based on DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 109 Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 0.6/1 kv (600/1000V) 0.7/1.2 kv 0.9/1.8 kv 3.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 12
14 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 0.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB Colours: codes to be added to part number: -1 BK black, -2 GNYE green/yellow, -3 BU blue, -4 GY gray, -5 WH white, -6 YE yellow, -7 RD red Others available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 13
15 SIENOPYR(120) (N)HXSGAFHXOE EN V FM SIENOPYR(120) (N)HXSGAFHXOE EN V FM Power Cables 1.8/3kV Power Cables 1.8/3kV Application Halogen-free single core cables, sheathed, for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation (N)HXSGAFHXOE EN V FM Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107 sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 1.8/3 kv 2.1/3.6 kv 2.7/5.4 kv 6.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 14
16 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 15
17 SIENOPYR(120) (N)HXSGAFCHXOE (EN) V FM S SIENOPYR(120) (N)HXSGAFCHXOE (EN) V FM S Screened Power Cables 1.8/3kV Screened Power Cables 1.8/3kV Application Halogen-free single core cables, screened and sheathed, for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage or frequency converter drives. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation (N)HXSGAFCHXOE (EN) V FM S Standard Based on DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107 Screen Braid of tinned copper wires sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 1.8/3 kv 2.1/3.6 kv 2.7/5.4 kv 6.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 16
18 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 17
19 SIENOPYR(120) SIENOPYR(120) (N)HXSGAFHXOE (N)HXSGAFHXOE EN EN V 3600V FM FM Power Cables 3.6/6kV Power Cables 3.6/6kV Application Halogen-free single core cables, sheathed, for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation (N)HXSGAFHXOE EN V FM Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107 sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 3.6/6 kv 4.2/7.2 kv 5.4/10.8 kv 11 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 18
20 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 19
21 SIENOPYR(120) SIENOPYR(120) (N)HXSGAFCHXOE (N)HXSGAFCHXOE (EN) (EN) V 3600V FM FM S S Screened Power Cables 3.6/6kV Screened Power Cables 3.6/6kV Application Halogen-free single core cables, screened and sheathed, for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage or frequency converter drives. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation (N)HXSGAFCHXOE (EN) V FM S Standard Based on DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107 Screen Braid of tinned copper wires sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 3.6/6 kv 4.2/7.2 kv 5.4/10.8 kv 11 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 20
22 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 21
23 Rolling Stock Cables 22
24 MEDIUM WALL MULTI CORE CABLES BASED ON EN
25 SIENOPYR(120) HXSLHXOE EN V FM SIENOPYR(120) HXSLHXOE EN V FM Control Cables 300/500V Control Cables 300/500V Application Halogen-free multicore control cables for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors. Typical uses are internal safe circuits, control and monitoring circuits. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation HXSLHXOE EN V FM Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107; color: natural bright with printed black numbers sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage 300/500V Max. permissible operating voltage AC 0.318/0.55 kv Max. permissible operating voltage DC 0.413/0.825 kv AC Test Voltage 2 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 24
26 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB Code to be added to part number for cables with green-yellow core (G): -1; without green-yellow core (X): -2; Other constructions available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 25
27 SIENOPYR(120) HXSLCHXOE EN V FM S SIENOPYR(120) HXSLCHXOE EN V FM S Screened Control Cables 300/500V Screened Control Cables 300/500V Application Halogen-free, screened multicore control cables for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors. Typical uses are internal safe circuits, control and monitoring circuits. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation HXSLCHXOE EN V FM S Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant, cross-linked elastomeric special compound, requirements based on type EI 107; color: natural bright with printed black numbers Screen Braid of tinned copper wires sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage 300/500V Max. permissible operating voltage AC 0.318/0.55 kv Max. permissible operating voltage DC 0.413/0.825 kv AC Test Voltage 2 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 26
28 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x0,75 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x1,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB x2,5 5DB Code to be added to part number for cables with green-yellow core (G): -1; without green-yellow core (X): -2; Other constructions available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 27
29 SIENOPYR(120) HXELHXOE EN V FM SIENOPYR(120) HXELHXOE EN V FM Power and Control Cables 0.6/1kV Power and Control Cables 0.6/1kV Application Halogen-free multicore power cables for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors. Typical uses are lighting circuits, auxiliary and electric heating circuits, control and monitoring circuits. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation HXELHXOE EN V FM Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat-resistant, cross-linked special elastomeric compound; requirements based on type EI 107; color: natural bright with printed black numbers sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 0.6/1 kv (600/1000V) 0.7/1.2 kv 0.9/1.8 kv 3.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 28
30 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2x1,5 5DB x2,5 5DB x1,5 5DB x2,5 5DB x4 5DB x6 5DB x10 5DB x1,5 5DB x2,5 5DB x4 5DB x6 5DB x10 5DB x16 5DB x1,5 5DB x2,5 5DB x4 5DB x6 5DB x1,5 5DB x2,5 5DB x1,5 5DB x2,5 5DB Code to be added to part number for cables with green-yellow core (G):-1; without green-yellow core (X):-2; Other constructions available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 29
31 SIENOPYR(120) HXELCHXOE EN V FM S SIENOPYR(120) HXELCHXOE EN V FM S Screened Power and Control Cables 0.6/1kV Screened Power and Control Cables 0.6/1kV Application Halogen-free, screened multicore power cables for railway rolling stock, having special fire performance, increased heat resistance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors. Typical uses are lighting circuits, auxiliary and electric heating circuits, control and monitoring circuits. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(120) Type designation HXELCHXOE EN V FM S Standard DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat-resistant, cross-linked special elastomeric compound; requirements based on type EI 107; color: natural bright with printed black numbers Screen Braid of tinned copper wires sheath Heat resistant, cross-linked elastomeric special compound, requirements based on type EM 104; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 0.6/1 kv (600/1000V) 0.7/1.2 kv 0.9/1.8 kv 3.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 120 C Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 30
32 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2x10 5DB x16 5DB x1,5 5DB x2,5 5DB x4 5DB x1,5 5DB x2,5 5DB x4 5DB x6 5DB x10 5DB x1,5 5DB x2,5 5DB x4 5DB x6 5DB x1,5 5DB x2,5 5DB x4 5DB x1,5 5DB x2,5 5DB Code to be added to part number for cables with green-yellow core (G):-1; without green-yellow core (X):-2; Other constructions available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 31
33 Rolling Stock Cables 32
34 MEDIUM WALL SINGLE CORE HIGH TEMPERATURE CABLES BASED ON EN
35 SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C High Temperature Power Cables 1.8/3kV High Temperature Power Cables 1.8/3kV Application Halogen-free single core high temperature cables, sheathed, for railway rolling stock, having special fire performance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(180) Type designation (N)HXSGAFHXOE EN V OM 150 C Standard Based on DIN EN 50382, dimensions acc. to DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant SIR special compound; requirements based on type EI 112 sheath Halogen-free, heat resistant SIR special compound, requirements based on type EM 107; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 1.8/3 kv 2.1/3.6 kv 2.7/5.4 kv 6.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 180 C Recoended operation temp. > h 150 C Max. short circuit temperature of the conductor 350 C (max. 5 s) Ambient temperature for fix installation min. -50 C Ambient temp. in fully flex. operation min. -50 C 34
36 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 150 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 35
37 SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S Screened High Temperature Power Cables 1.8/3kV Screened High Temperature Power Cables 1.8/3kV Application Halogen-free, screened single core high temperature cables, sheathed, for railway rolling stock, having special fire performance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage or frequency converter drives. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(180) Type designation (N)HXSGAFCHXOE EN V OM 150 C S Standard Based on DIN EN 50382, dimensions acc. to DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant SIR special compound; requirements based on type EI 112 Screen Braid of tinned copper wires sheath Halogen-free, heat resistant SIR special compound, requirements based on type EM 107; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 1.8/3 kv 2.1/3.6 kv 2.7/5.4 kv 6.5 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 180 C Recoended operation temp. > h 150 C Max. short circuit temperature of the conductor 350 C (max. 5 s) Ambient temperature for fix installation min. -50 C Ambient temp. in fully flex. operation min. -50 C 36
38 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 150 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 37
39 SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C SIENOPYR(180) (N)HXSGAFHXOE EN V OM 150 C High Temperature Power Cables 3.6/6kV High Temperature Power Cables 3.6/6kV Application Halogen-free single core high temperature cables, sheathed, for railway rolling stock, having special fire performance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(180) Type designation (N)HXSGAFHXOE EN V OM 150 C Standard Based on DIN EN 50382, dimensions acc. to DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant SIR special compound; requirements based on type EI 112 sheath Halogen-free, heat resistant SIR special compound, requirements based on type EM 107; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 3.6/6 kv 4.2/7.2 kv 5.4/10.8 kv 11 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 180 C Recoended operation temp. > h 150 C Max. short circuit temperature of the conductor 350 C (max. 5 s) Ambient temperature for fix installation min. -50 C Ambient temp. in fully flex. operation min. -50 C 38
40 Size MLFB Number conductor nom. min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 150 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 39
41 SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S SIENOPYR(180) (N)HXSGAFCHXOE EN V OM 150 C S Screened High Temperature Power Cables 3.6/6kV Screened High Temperature Power Cables 3.6/6kV Application Halogen-free, screened single core high temperature cables, sheathed, for railway rolling stock, having special fire performance and reduced dimensions Medium Wall These cables are intended for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered, they may be used both in- and outdoors, e.g. flexible between car floor and bogies. Typical uses are auxiliary circuits at line voltage, traction circuits, electric heating fed at line voltage or frequency converter drives. In other respects, DIN EN applies; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having the hazard level HL1, 2, 3 acc. to DIN EN :2013 Global data Brand SIENOPYR(180) Type designation (N)HXSGAFCHXOE EN V OM 150 C S Standard Based on DIN EN 50382, dimensions acc. to DIN EN Design features Conductor Copper, tinned, finely stranded class 5 according to DIN EN Insulation Halogen-free, heat resistant SIR special compound; requirements based on type EI 112 Screen Braid of tinned copper wires sheath Halogen-free, heat resistant SIR special compound, requirements based on type EM 107; color: black Electrical parameters Rated voltage Max. permissible operating voltage AC Max. permissible operating voltage DC AC Test Voltage 3.6/6 kv 4.2/7.2 kv 5.4/10.8 kv 11 kv (5 Min.) Thermal parameters Maximal operating temperature ( h) 180 C Recoended operation temp. > h 150 C Max. short circuit temperature of the conductor 350 C (max. 5 s) Ambient temperature for fix installation min. -50 C Ambient temp. in fully flex. operation min. -50 C 40
42 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 2.5 5DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB DB (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 150 C operation temperature, 45 C ambient temperature, free in air Short Circuit for 1s 41
43 Rolling Stock Cables 54 42
44 MEDIUM WALL SINGLE CORE CABLES FOR PANTOGRAPH CONNECTION 43
45 TENAX-TRAIN-Plus (N)TMCWOEU 26/45kV TENAX-TRAIN-Plus (N)TMCWOEU 26/45kV Pantograph Cables 26/45kV Pantograph Cables 26/45kV Application As a general rule, single-core cables are used in short lengths, e.g. for connection of switchgear cubicles and for connection of mobile transformer substations to the overhead line. Also usable for connection of pantographs in locomotives and trains. Suitable for occational movement during operation. When laying and during operation care should be taken to protect them against excessive mechanical stresses. In other respects, DIN VDE applies as well as DIN EN 50355; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having hazard level HL1, 2, 3 acc. to DIN EN (2013). Expected lifetime of the cable at an average utilisation is approximately 25 years. Global data Brand TENAX-TRAIN-Plus Type designation (N)TMCWOEU Standard based on IEC60840 Standard Based on DIN VDE Design features Conductor Copper, tinned, finely stranded class 5 according to DIN VDE 0295 / IEC Insulation Halogen-free, cross-linked special compound, basic material HEPR, requirements based on type EI110 (EN ) / HEPR (IEC 60840); colour: light-pink Electrical field control Inner and outer layer of semi-conductive rubber compound; colour: black. Core screen cold strippable Easy Strip Screen Stranded layer of tinned copper wires bedded between two separating layers sheath Halogen-free, cross-linked special compound, basic material EVA, requirements based on type EM104; colour: black or red (others possible) Electrical parameters Rated voltage 26/45 kv Max. permissible operating voltage AC 31/54 kv Max. permissible operating voltage DC 40.5/81 kv AC Test Voltage 87 kv (5 Min.) impuls voltage strength 250 kv max. partial discharge intensity 5 52 kv Suitability for railway networks Voltage pulses IEC Short time overvoltages DIN EN Long time overvoltages DIN EN Thermal parameters Max. permissible temperature at conductor 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 44
46 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1x50/16 5DK x70/16 5DK x95/16 5DK x95/25 5DK x120/16 5DK x120/25 5DK x150/25 5DK x185/25 5DK x240/25 5DK x300/35 5DK x400/35 5DK x500/35 5DK x630/35 5DK Remarks, colours: codes to be added to part number: -0 BK black, -1 RD red; others available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 30 C ambient temperature, free in air Short Circuit for 1s 45
47 TENAX-TRAIN-Plus Jumper (N)TMCWOEU 26/45kV TENAX-TRAIN-Plus Jumper (N)TMCWOEU 26/45kV Pantograph Cables 26/45kV Pantograph Cables 26/45kV Application As a general rule, single-core cables are used in short lengths, e.g. for connection of switchgear cubicles and for connection of mobile transformer substations to the overhead line. Also usable for connection of pantographs in locomotives and trains. Suitable for coach interconnections. When laying and during operation care should be taken to protect them against excessive mechanical stresses. In other respects, DIN VDE applies as well as DIN EN 50355; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles having hazard level HL1, 2, 3 acc. to DIN EN (2013). Expected lifetime of the cable at an average utilisation is approximately 25 years. Global data Brand TENAX-TRAIN-Plus Jumper Type designation (N)TMCWOEU Standard Based on DIN VDE Standard based on IEC60840 Design features Conductor Copper, tinned, finely stranded class 5 according to DIN VDE 0295 / IEC Insulation Halogen-free, cross-linked special compound, basic material HEPR, requirements based on type EI110 (EN ) / HEPR (IEC 60840); colour: light-pink Electrical field control Inner and outer layer of semi-conductive rubber compound; colour: black. Core screen cold strippable Easy Strip Screen Braid of tinned copper wires bedded between two separating layers sheath Halogen-free, cross-linked special compound, basic material EVA, requirements based on type EM104; colour: black or red (others possible) Electrical parameters Rated voltage 26/45 kv Max. permissible operating voltage AC 31/54 kv Max. permissible operating voltage DC 40.5/81 kv AC Test Voltage 87 kv (5 Min.) impuls voltage strength 250 kv max. partial discharge intensity 5 52 kv Suitability for railway networks Voltage pulses IEC Short time overvoltages DIN EN Long time overvoltages DIN EN Thermal parameters Max. permissible temperature at conductor 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -40 C Ambient temp. in fully flex. operation min. -40 C 46
48 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1x50/16 5DK x70/16 5DK x95/16 5DK x95/25 5DK x120/16 5DK x120/25 5DK x150/25 5DK x185/25 5DK x240/25 5DK x300/35 5DK x400/35 5DK x500/35 5DK x630/35 5DK Remarks, colours: codes to be added to part number: -0 BK black, -1 RD red; others available upon request (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 30 C ambient temperature, free in air Short Circuit for 1s 47
49 PROTOLON(HMK) (N)TMCGCHXOEUK 26/45kV PROTOLON(HMK) (N)TMCGCHXOEUK 26/45kV Pantograph Cables 26/45kV Pantograph Cables 26/45kV Application As a general rule, single-core cables are used in short lengths, e.g. for connection of switchgear cubicles and for connection of mobile transformer substations to the overhead line. Also usable for connection of pantographs in locomotives and trains. Suitable for occational movement during operation. When laying and during operation care should be taken to protect them against excessive mechanical stresses. In other respects, DIN VDE applies as well as DIN EN 50355; attention should be paid to the rules for installation of cabling (DIN EN 50343). Usable on railway vehicles where GOST certification is needed, tests according EN are conducted internally only. Expected lifetime of the cable at an average utilisation is approximately 25 years. Global data Brand PROTOLON(HMK) Type designation (N)TMCGCHXOEUK Standard Based on DIN VDE Design features Conductor Copper, tinned, finely stranded class 5 according to DIN VDE 0295 / IEC Insulation Halogen-free, cross-linked special compound, basic material HEPR; colour: light-pink Electrical field control Inner and outer layer of semi-conductive rubber compound; colour: black Core screen cold strippable Screen Stranded layer of tinned copper wires bedded between two separating layers sheath Halogen-free, cross-linked special polyolefin compound; colour: black Electrical parameters Rated voltage 26/45 kv Max. permissible operating voltage AC 31/54 kv Max. permissible operating voltage DC 40.5/81 kv AC Test Voltage 65 kv (5 Min.) impuls voltage strength 250 kv max. partial discharge intensity 5 52 kv Suitability for railway networks Voltage pulses IEC Short time overvoltages DIN EN Long time overvoltages DIN EN Thermal parameters Recoended operation temp. > h 90 C Max. short circuit temperature of the conductor 250 C (max. 5 s) Ambient temperature for fix installation min. -55 C Ambient temp. in fully flex. operation min. -55 C 48
50 Size MLFB Number conductor nom. Diameter over screen (nom.) min. max. Net weight approx. kg/km carrying capacity (1) A Short Circuit (conductor) ka 1x50/16 5DK x70/16 5DK x95/16 5DK x95/25 5DK x120/16 5DK x120/25 5DK x150/25 5DK x185/25 5DK x240/25 5DK x300/35 5DK x400/35 5DK x500/35 5DK x630/35 5DK (1) The values in the table are valid for one cable in permanent operation with DC or AC with 50 up to 60 Hz at 90 C operation temperature, 30 C ambient temperature, free in air Short Circuit for 1s 49
51 Rolling Stock Cables 64 50
52 DATA CABLES 51
53 Rolling Stock Cables Rolling Stock Data Cables A wide range of data cables for Rolling Stock applications is currently under development: Cat5e, Cat6, Cat7 100Ω cables Bus cables 120Ω, such as WTB and MVB Special Bus cable designs (e.g. 105Ω) Coaxial cables Combinations of different elements Basic Specification: Data transmission values according to relevant standards sheath classified as EM103 (J) or EM104 (M) - Temperature range -25 up to 90 C or -40 up to 90 C - Ozone resistant - UV resistant - Oil and fuel resistant - Acid & alkaline resistant - Resistant against a wide range of cleaning agents Fire protection according to EN :2013, R15/16, HL1, 2, 3 - Single cable burn test - Bunched cables burn test - Smoke density - Halogen free - Toxicity 52
54 53
55 Rolling Stock Cables 2 54
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