Maximum accuracy, minimum maintenance. Brushless electric screwdrivers

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Rolf Mark Johns
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1 Maximum accuracy, minimum maintenance. Brushless electric screwdrivers Straight models CESL, ICESL Pistol grip models CESP Torque range: from 0,02 up to 18 Nm Automatic current shutoff Batch counting

Brushless electric screwdrivers Be demanding Maximum accuracy, minimum maintenance.

with small screws and nuts; they are used in different market fields and everywhere high accuracy is

Available also with a practical and inexpensive Poka Yoke system (errorproofing), they are equipped

lifetime, no pollution in the working environment and higher tool productivity.

maintenance and repair costs Long lifetime, equal to four times that of a standard motor with brushes

supply to the tool upon reaching preset torque value Models are ESD compliant (Electro Static

2 Brushless electric screwdrivers Be demanding Maximum accuracy, minimum maintenance. Versatile and extremely comfortable, they are particularly suitable for specific assembly work even with small screws and nuts; they are used in different market fields and everywhere high accuracy is required also at low torque values. Available also with a practical and inexpensive Poka Yoke system (errorproofing), they are equipped with brushless motors that, thanks to the absence of carbon dust in the working area, guarantee long lifetime, no pollution in the working environment and higher tool productivity. Reliability Long lifetime thanks to careful design and productive process quality which results in less maintenance and repair costs Long lifetime, equal to four times that of a standard motor with brushes The control system with automatic power shut off, interacting with the controller, cuts off power supply to the tool upon reaching preset torque value Models are ESD compliant (Electro Static Discharge): they protect against any electrostatic discharge electronic components assembled The batch counting unit allows saving time to check assembled products thus ensuring the good quality of the assembled product (Poka Yoke system) 2

Don t be satisfied with the maximum Perfection is in your hands Naturally innovative Productivity Ergonomics Ecology Considerable increase of the efficiency of the tightening cycle thanks to

torque adjustment to increase or decrease the tightening torque through milled ring nut The driver unit supplies the right voltage to the screwdriver and guarantees excellent operation and fully

It allows choosing between two operating speeds The ECT monitoring unit is able to adjust the slow start and the monitoring of the tightening cycle (in cycle, end cycle, reversibility) in addition to

perfect thermal insulation Very low noise level, minimum vibrations Designed to allow the use of suspension device to diminish operator effort Some models are equipped with auxiliary grips for

3 Don t be satisfied with the maximum Perfection is in your hands Naturally innovative Productivity Ergonomics Ecology Considerable increase of the efficiency of the tightening cycle thanks to innovative systems Optimization of the tool performances in regard to ergonomics and operator safety Innovative systems designed paying even more attention to the environment and its safeguard Easy torque adjustment to increase or decrease the tightening torque through milled ring nut The driver unit supplies the right voltage to the screwdriver and guarantees excellent operation and fully exploits the capacities of the tool. It allows choosing between two operating speeds The ECT monitoring unit is able to adjust the slow start and the monitoring of the tightening cycle (in cycle, end cycle, reversibility) in addition to the type of starting system and of the tool disabling The reduced maintenance operations guarantee high productive continuity Maximum safety of use due to low voltage operation (20, and Volt) and perfect thermal insulation Very low noise level, minimum vibrations Designed to allow the use of suspension device to diminish operator effort Some models are equipped with auxiliary grips for transforming the straight grip into a pistol grip tool (for tightening operations on vertical surfaces) Straight screwdrivers feature versions with collar bracket to be used on arm stands Auxiliary grip in order to contrast any possible torque reaction on wrist Absence of carbon and copper dust for more healthier and breathable working environments Greater output of the motors guarantees reduced energy consumption New ICESL models with builtin counter Batch count value can be set from 0 99 screws/batches. Screwdriver will count down by one each time a good fastener rundown is completed LED display shows current screw count value Programming buttons are located on the driver directly below the LED display. Programming mode can be locked to avoid accidental program changes The count can be ly reset to begin a new batch Min and max rundown time settings allow the user to establish a time window within the tightenings are considered OK (it discriminates screws already tightened/stripped) Optical and acoustic indicators signal the result of tightenings OK, NOK, sequence end The screwdrivers are equipped with an additional output signal cable for connection to PLC and the management of tightenings status 3

4 Straight models Straight models Type of screwdriver Grip min. Torque range max. min. max. Idle speed fast/slow or single Starting system Power consumption Accessories Model Type Nm in lb rpm Type Type kg lb L x Ø Volt Drive CESL810ESD ,02 0, /700 0, x CESL810SESD 0,02 0, /350 0, x CESL811ESD ,05 0, /700 0, x CESL812ESD ,10 0, /700 0, x CESL823ESD ,15 1, /650 0, x36 CESL823FESD ,15 1, , x36 CESL823PESD ,15 1, /650 0, x36 CESL823PFESD ,15 1, , x36 CESL824ESD ,29 1, /650 0, x36 CESL824PESD ,29 1, /650 0, x36 CESL827ESD 0,98 2, /900 0, x39,5 CESL827PESS 0,98 2, /900 0, x39,5 CESL ,98 2, /750* 0, x39,5 CESL828F ,98 2, /1500* 0, x39,5 CESL828P ,98 2, /750* 0, x39,5 CESL828PF ,98 2, /1500* 0, x39,5 CESL ,96 4, /750* 0, x39,5 CESL829P ,96 4, /750* 0, x39,5 Reversibility Weight Dimensions CESL835M /750* CESL835PM /750* CESL845M /600* CESL845PM /600* CESL855M /410* Straight models with collar bracket CESL855PM CESL865M CESL865PM /410* 350/260* 350/260* ICESL623 ESD /700 1, 2, 3 ICESL623P ESD /700 ICESL623F ESD ICESL623PF ESD ICESL624 ESD /700 ICESL624P ESD /700 ICESL628 ESD / x Straight models with builtin counter ICESL628P ESD ICESL628F ESD ICESL628PF ESD / x 294x 294x ICESL629 ESD / x ICESL629P ESD / x Legend CESL..., ICESL... = straight brushless electric screwdriver F = one speed version (fast 2000 rpm) M = Models with collar bracket P = Push to start ESD = models ESD (Electric Static Discharge) Legend Reversibility: All models are suitable for tightening and untightening operation Lever start Push to start Accessory drive: female hexagonal drive 1/4. 6,35 mm (ISO 1173) The code number must be used when ordering. The torque values are purely indicative and may be influenced by the hardness of the type of joint, by the type and length of the screw. For all further details, please apply to the Fiam Technical Consultancy Service. 1, 2, 3 Straight models with collar bracket Straight models with builtin counter * For these models, the slow speed can be obtained by using the BECT6HLE and BECT8SSOE units. Models with suffix F : CESL 823 FESD CESL 823 PFESD CESL 828 F CESL 828 PF are not suitable for selfthreaded screws. For information about the tool choice, please apply to the Fiam Technical Consultancy Service. 4

5 Pistol grip models Type of screwdriver Grip max. min. Torque range min. max. HI / LO Idle speed Starting system Reversibility Weight Dimensions Power consumption Accessories Model Type Nm in lb rpm Type Type kg lb L x Ø x H Volt Drive CESP /750* x48x169 1/4 CESP /600* x48x169 1/4 CESP /410* x48x169 1/4 CESP /260* x48x169 1/4 Legend CESP835 = Pistol electric screwdriver Legend Reversibility: All models are suitable for tightening and untightening operation Push button Accessory drive: female hexagonal drive 1/4. 6,35 mm (ISO 1173) The code number must be used when ordering. * For these models, the slow speed can be obtained by using the BECT6HLE and BECT8SSOE units. The torque values are purely indicative and may be influenced by the hardness of the type of joint, by the type and length of the screw. For all further details, please apply to the Fiam Technical Consultancy Service. Other technical features Standard equipment (supplied with the tool) Other models CESL 810, 811, 812, 823, 824, 827: Protective cover for clutch adjustment Models CESL 828, 829: Protective cover for clutch adjustment CESL...M models: Hanging ring Auxiliary grip ICESL... models: Protective cover for clutch adjustment CESP... models: Protective cover for clutch adjustment Hanging ring Pistol auxiliary grip (lever models include starting button) Hanging ring Hanging ring Auxiliary grip Models available upon request For models ESD device Senza ESD Drive H4 Drive 3/8 Pistol models with air inlet from above CESL..., CESP... CESL..., ESD CESL 810 / 811 / 812 ESD* CESP... * Models CESL 810, 811, 812 are available, upon request, with accessories drive H4 mm (CESL810ESD H4 cod ; CESL811ESD H4 cod ; CESL812ESD H4 cod ). The models, in addition to connection to the driver and the monitoring unit, can be combined to a single unit that integrates driver and batch counter. For technical features and correct choice see next page. 5

Configurations The models, in addition to connection to the driver and the monitoring unit, can be combined to a single unit that integrates driver and batch counter.

CESL823PESD CESL823PFESD CESL824ESD CESL824PESD CESL827ESD CESL827PESD CESL828 CESL828F CESL828P CESL828PF CESL829 CESL829P CESL835M CESL835PM CESL845M CESL845PM CESL855M CESL855PM CESL865M CESL865PM

BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT620CE / BECT620CE / BECT620CE / BECT620CE / BECT6HLE BECT6HLE

ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC

/ BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD

6 Configurations The models, in addition to connection to the driver and the monitoring unit, can be combined to a single unit that integrates driver and batch counter. STRAIGHT MODELS STRAIGHT MODELS WITH COLLAR BRACKET STRAIGHT MODELS WITH BUILTIN COUNTER PISTOL GRIP MODEL 1, 2, 3 MODEL CESL810ESD CESL810SESD CESL811ESD CESL812ESD CESL823ESD CESL823FESD CESL823PESD CESL823PFESD CESL824ESD CESL824PESD CESL827ESD CESL827PESD CESL828 CESL828F CESL828P CESL828PF CESL829 CESL829P CESL835M CESL835PM CESL845M CESL845PM CESL855M CESL855PM CESL865M CESL865PM ICESL623ESD ICESL623PESD ICESL623FESD ICELS623PFESD ICESL624ESD ICESL624PESD ICESL628ESD ICESL628PESD ICESL628FESD ICELS628PFESD ICESL629ESD ICESL629PESD CESP835 CESP845 CESP855 CESP865 DRIVER BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE BECT620CE / BECT620CE / BECT620CE / BECT620CE / BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT6HLE BECT9HLE BECT9HLE BECT9HLE BECT9HLE MONITORING UNIT ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOA / BASIC ECT8SSOC ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD ECT8SSOB / BASIC ECT8SSOD MODELS TO MATCH BATCH COUNTING UNIT BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E / BECT8SS0E BECT8SS0E BECT8SS0E BECT8SS0E BECT8SS0E BECT8SS0E BECT8SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E BECT9SS0E With driver With driver/ batch counter With driver and monitoring unit BECT620CE + CESL... BECT6E+CESL with pistol auxiliary grip BECT...SSOE... + CESL... BECT6E + ECT8SSOD + CESL... BECT620CE + ECT8SSOC + CESL... 6

Accessories BECT... driver Required to convert the local power feed into direct current.

of connectable tools Connector BECT6HLE Tool feed tension Feed input Weight L x Width x H E = power cord with European pin BECT620CE BECT6HLE BECT9HLE 676000094 676000095 676000102 676000112 1 1 1 1

96 mm 145x60x35 195x76x56 220x134x85 220x134x85 ECT8.

They allow managing od the slow start (screw feeding speed) from 30% up to 100% of nominal speed. ECT8.

All monitoring units can be connected to the driver BECT.

7 Accessories BECT... driver Required to convert the local power feed into direct current. All models allow choosing between two tool speeds of rotation: the speed given by the screwdriver and a speed that is approx. 30% lower. Model BECT Speed Nr. of connectable tools Connector BECT6HLE Tool feed tension Feed input Weight L x Width x H E = power cord with European pin BECT620CE BECT6HLE BECT9HLE pin 6 pin 6 pin 6 pin /24 VDC VDC / VDC /30 VDC 1002VAC 5060 Hz 6,3A 1002VAC 5060 Hz 6,3A 1002VAC 5060 Hz 6,3A 1002VAC 5060 Hz 6,3A kg 0,25 0,45 1,8 1,8 lb mm 145x60x35 195x76x56 220x134x85 220x134x85 ECT8... monitoring unit BASIC models: they permit the monitoring of the tightening cycle by means of I/O external connectors and 3 outputs (in cycle, end cycle, reversibiliy). They allow managing od the slow start (screw feeding speed) from 30% up to 100% of nominal speed. ECT8...models: in addition to the features of the BASIC versions, they offer, through 3 input signals, the right, left start and the tool disabling option. All monitoring units can be connected to the driver BECT... Model BASIC ECT 8SSOC BASIC ECT 8SSOD ECT 8SSOA ECT 8SSOB For screwdrivers CESL ( V) CESL/CESP( V) CESL ( V) CESL/CESP( V) Driver to be connected BECT620CE BECT620ICE BECT6E BECT6HLE BECT620CE BECT620ICE BECT6E BECT6HLE time Slow start 0,1 5 sec. 0,1 5 sec. 0,1 9,9 sec. 0,1 9,9 sec. Slow start speed max sped OutPut 30100% % % % 3 mt 0,3Cable length mm L x Larg x H 58x95x35 0,3 58x95x35 0,3 58x95x35 0,3 58x95x35 BECT... batch counting unit They work at the same time as controller and batch counter and allow: Two speeds modalities: slow and fast (HI/LO) Management of the slow start (screw feeding speed) from 30% up to 100% of nominal speed Counting up to 99 screws Acoustic signal to be programmed Min/max tightening time to be programmed Display with OK/NOK/IN CYCLE LEDs with visualization of the screws number (7 segments) I/O external connectors: 2 inputs (reset, start) and 3 outputs (ok, nok, end cycle) Model BECT8SSOE BECT8SSOE BECT9SSOE on demand BECT... For screwdrivers CESL (V) CESL CESL until and CESP Standard equipment Power cord with European pin (E) Connecting clamp Speed Feed input Tool feed tension 1002V AC 1002V AC 5060 Hz 6.3A /20V DC, 60 VA //24 V DC, 200 WATT 1002V AC //24 V DC, 5060 Hz 6.3A 200 WATT kg 0,9Weight 2,5 2,5 lb L x Width x H mm 150x130x48 248x130x x130x100 7

Pistol grip to convert CESL straight screwdrivers into pistol models 90 angle head to be connected directly to straight models with 4,9Nm max torque range for tightenings in small spaces Tool holster

Accessories catalogue Bits for CESL810/811/812 H4 BT telescopic reaction arms in carbon fiber Model BT10 1000 BT10 1500 BT15 1000 BT15 1500 BT15 2000 BT 1000 BT 1500 BT 2000 BT 2500 BT80

8 Pistol grip to convert CESL straight screwdrivers into pistol models 90 angle head to be connected directly to straight models with 4,9Nm max torque range for tightenings in small spaces Tool holster to be fixed to the work bench in order to house pistol tools; avoids damage to the tools and guarantees longer lifetime Cable at 6 pin, 3 or 6 mt long Bits, sockets, balancers: see the Fiam Accessories catalogue Bits for CESL810/811/812 H4 BT telescopic reaction arms in carbon fiber Model BT BT BT BT BT BT 1000 BT 1500 BT 2000 BT 2500 BT /2000/2500 BT /2000/2500 BT /2000/2500 Max torque (Nm) upon request 80 upon request 150 upon request 220 Imprint Crossslotted PH. 00 PH. 0 PH. 0 PH. 1 Slotted Torx T3 T4 T5 This solution for ergonomic workplace eliminate torque reaction on operator s wrist. They guarantee reliability and long life span thanks to accurate manufacturing process and innovative, high quality materials used. Each arm has 3 telescopic elements for maximum handiness and reduced worker effort Double final junction allows maximum freedom of action, great handiness, even when tightening with the tool bent To be used with any type of tools Max work range from 1595 up to 2595 from 1560 up to 2560 from 1575 up to 2575 mm Min work range from 685 up to 1025 from 650 up to 990 from 665 up to 1005 Ø max tool Length L Laboratory tests have demonstrated that Fiam BT arms bear 30% higher torque generated by the tool in respect to competitors arms They can be easily installed on existing workplaces on ceiling or wall using a simple plate with reduced dimensions. April Printed on recycled paper for the safeguard of the environment Copyright Fiam Spa. The unauthorised distribution and/or reproduction of all or part of this publication is strictly forbidden. info@fiamgroup.com Fiam Utensili Pneumatici Spa Viale Crispi Vicenza Italy Tel Fax Fiam France Succursale 73, cours Albert Thomas Lyon France Tel Fiam España Sucursal Travessera de Gràcia, 11, 5ª planta Barcelona, España Tel Quality Management System Certificate Environmental Management System Certificate

Maximum accuracy, minimum maintenance. Brushless electric screwdrivers

Maximum accuracy, minimum maintenance. Brushless electric screwdrivers CESL, ESL, ICESL Pistol grip models ESP Torque : from 0,02 up to 8 Nm Automatic current shutoff Batch counting Brushless electric