Atlas Copco Screwdrivers. Securing productivity from Nm

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Reynold Goodwin
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1 Atlas Copco Screwdrivers Securing productivity from Nm

2 0.005 Nm 0.1 Nm Nm 0.5 Nm 1 Nm 5 Nm 12 Nm 2 AT L A S C O P C O S C R E W D R I V E R S

Contents Introducing five levels of functionality 4 5 Level 1. Torque control LUM pneumatic screwdriver EBL Standard electric brushless screwdriver BCP Battery clutch screwdriver 6 9 Level 2.

3 Contents Introducing five levels of functionality 4 5 Level 1. Torque control LUM pneumatic screwdriver EBL Standard electric brushless screwdriver BCP Battery clutch screwdriver 6 9 Level 2. Batch count + Torque control EBL Advanced electric brushless screwdriver Level 3. Joint control + Batch count + Torque control Tensor DL electric screwdriver MicroTorque TM electric screwdriver Level 4. Critical fastening + Joint control + Batch count + Torque control Tensor SL electric screwdriver MicroTorque TM electric screwdriver Level 5. Zero fault fastening ToolsNet PF ToolsTalk MT Net Technical data, ordering numbers and accessories Screwdriver bits Vibration and noise emission values 43 AT L A S C O P C O S C R E W D R I V E R S 3

Five levels of functionality For every low-torque assembly need, the Atlas Copco screwdriver range range has a solution from ultra-low torque

The range features inno vative technology and advanced control capabilities, combined with unrivalled ergonomics.

Level 4: Critical fastening You need critical fastening plus level 3 functionality.

4 Five levels of functionality For every low-torque assembly need, the Atlas Copco screwdriver range range has a solution from ultra-low torque timepiece assembly to industrial scale electronics production. The range features inno vative technology and advanced control capabilities, combined with unrivalled ergonomics. Level 5: Zero fault fastening You need zero fault fastening plus level 4 functionality. Level 4: Critical fastening You need critical fastening plus level 3 functionality. Level 3: Joint control You need fastening that ensures joint integrity, plus level 2 functionality. Levels Level 2: Batch count You need to know that every screw has been fastened, plus level 1 functionality. Level 1: Torque control You need precision fastening, cycle after cycle. Torque must be accurate and consistent. LEVEL 1 4 AT L A S C O P C O S C R E W D R I V E R S

5 LEVEL 5 LEVEL 4 LEVEL 3 LEVEL 2 Functionality AT L A S C O P C O S C R E W D R I V E R S 5

6 The EBL electric screwdriver is in line with Atlas Copco s reputation. With this tool I get a significant process improvement, thanks to the improved quality of the fastening. This is a result of the better torque accuracy and consistency. The EBL will also increase productivity because it is light, very easy to handle and more comfortable to use. Mr Jesus Reyes, Project Engineer, Valeo Mexico. 6 AT L A S C O P C O S C R E W D R I V E R S

Functionality level 1 g Torque control LEVEL 1 TORQUE control For industrial assembly operations, accurate fastening and productivity go hand-in-hand.

Accurate and consistent torque control reduces customer warranty claims and production costs, improves productivity and minimizes production line downtime.

7 Functionality level 1 g Torque control LEVEL 1 TORQUE control For industrial assembly operations, accurate fastening and productivity go hand-in-hand. The application of accurate and consistent torque on high-volume production applications is crucial to efficient assembly. Accurate and consistent torque control reduces customer warranty claims and production costs, improves productivity and minimizes production line downtime. Problem: Repetitive stress injuries and fatigue. Solution: Screwdrivers with fast clutch release, ergonomic design and soft, warm grips for optimum operator comfort. Problem: High noise levels in the working environment. Solution: EBL screwdriver quiet operation thanks to brushless motor. Problem: Damage to plastic threads and delicate components. Solution: The Atlas Copco soft-stop feature reduces the shock levels transmitted to delicate joints during the tightening cycle. Problem: High running costs for tools. Solution: Tools designed to last for many years with low service and maintenance costs. AT L A S C O P C O S C R E W D R I V E R S 7

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. Atlas Copco screwdriver solutions: LUM, LTV, EBL and BCP.

5 Nm Rapid shut-off Low reaction impulse Low noise level Operator comfort Lubrication-free Soft stop options Vacuum pick up accessories for LUM 02 ESD approved For technical data, see pages 24 27 EBL

8 Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. Atlas Copco screwdriver solutions: LUM, LTV, EBL and BCP. LUM/LTV pneumatic screwdrivers From to 15.5 Nm Rapid shut-off Low reaction impulse Low noise level Operator comfort Lubrication-free Soft stop options Vacuum pick up accessories for LUM 02 ESD approved For technical data, see pages EBL standard electric brushless screwdrivers From 0.05 to 4.5 Nm Rapid shut-off Brushless motor longer lifespan Low noise level Unique non-tamper torque setting Lever start or push start Vacuum pick-up accessories Soft stop versions ESD and UL approved For technical data, see pages BCP battery clutch screwdrivers From 0.8 to 12 Nm Ergonomic pistol-grip design 7 brushless models offering variable speed with a speed setting unit Choice of two 18 V Li-Ion batteries: 1.3 Ah Flat Pack or 2.6 Ah Big Pack Light in front to illuminate work piece Torque OK/NOK light with optional buzzer Battery can be mounted in two directions Low noise level For technical data, see pages 30 ESD certification guarantees against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds. 8 AT L A S C O P C O S C R E W D R I V E R S

9 LEVEL 1 TORQUE control AT L A S C O P C O S C R E W D R I V E R S 9

10 EBL screwdrivers had the functionality we needed when we built our new LCD assembly lines. Durability, quiet operation and batch count capabilities in combination with line control made the screwdriver the ideal choice, making sure we never miss a screw. Mr Marek Blaha, LCD Production Division General Manager, Sony Slovakia. 1 0 AT L A S C O P C O S C R E W D R I V E R S

Functionality level 2 LEVEL 2 BATCH count g Batch count + Torque control Eliminate the problem of missing screws with batch count functionality.

Get it right the first time round with batch count and line control functionality. Problem: On fast moving assembly lines, operators can miss screws.

11 Functionality level 2 LEVEL 2 BATCH count g Batch count + Torque control Eliminate the problem of missing screws with batch count functionality. Complex fastening regimes with multiple screws and high-speed production can lead to missed screws and compromised quality. Get it right the first time round with batch count and line control functionality. Problem: On fast moving assembly lines, operators can miss screws. Solution: Screw counting capability with operator feedback signal. counting? Eliminate the problem straight out of the box with the Atlas Copco EBL advanced electric brushless screwdriver. Problem: Operator needs to paint every screw in order to check each one is fastened. Solution: Screw counting function and line control capability. When all the screws are in place, the screwdriver sends a signal to the line and next batch arrives. Does your production process require screw Batch OK Screw counting AT L A S C O P C O S C R E W D R I V E R S 11

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. You also need batch count functionality.

12 Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. You also need batch count functionality. Atlas Copco screwdriver solution: EBL advanced electric brushless screwdriver. EBL advanced electric brushless screwdriver From 0.05 to 4.5 Nm Rapid shut-off Brushless motor longer lifespan Low noise levels Unique non-tamper torque setting Lever start or push start Vacuum pick-up accessories Soft stop versions Reporting models ESD and UL approved RE Drive Batch count functionality Tightening cycle time prograing I/O digital signals for line control For technical data, see pages ESD certification guarantees against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds. 1 2 AT L A S C O P C O S C R E W D R I V E R S

13 LEVEL 2 BATCH count AT L A S C O P C O S C R E W D R I V E R S 13

14 We need to identify that operators correctly install the screws in one of our critical products. The Micro- Torque s angle control functionality is amazingly precise and has helped us to reduce scrapped parts. Additionally, the robust design of the screwdriver makes it the most durable we have ever had. Mr Sam Zhao Equipment Maintenance Manager Schneider Electric, China. 1 4 AT L A S C O P C O S C R E W D R I V E R S

Functionality level 3 LEVEL 3 JOINT CONTROL g Joint control + Batch count + Torque control Complex assembly, requiring multiple torque settings within the same cycle sequence, can

Do it automatically with level 3 functionality torque settings change sequentially, eliminating operator errors while process control detects cross-threaded joints and angle control

Solution: Detection of cross-threading by controlling the torque level during the rundown stage of the tightening cycle. Problem: Stripped screw in sensitive plastics.

15 Functionality level 3 LEVEL 3 JOINT CONTROL g Joint control + Batch count + Torque control Complex assembly, requiring multiple torque settings within the same cycle sequence, can be time consuming to execute correctly. Do it automatically with level 3 functionality torque settings change sequentially, eliminating operator errors while process control detects cross-threaded joints and angle control eliminates assembly errors. Problem: Cross-threading of joints. Solution: Detection of cross-threading by controlling the torque level during the rundown stage of the tightening cycle. Problem: Stripped screw in sensitive plastics. Solution: Prograable speed in the second stage of the tightening. Problem: Wrong screw in the wrong place. Solution: By prograing the angle according to the screw length the system detects if the screw is installed in the right place, and gives opera tor feedback. Problem: Several tools required for different types of joint. Solution: Use one tool that can be prograed to handle different torque settings. AT L A S C O P C O S C R E W D R I V E R S 15

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent, batch count and securing the joint are also essential.

16 Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent, batch count and securing the joint are also essential. Atlas Copco screwdriver solutions: Tensor DL and MicroTorque TM. Tensor DL electric screwdriver From 0.3 to 12 Nm Lever start or push start Ergonomics design Signal lights Front lights ESD approved Tensor DL advanced controller Up to 10 parameter sets Tool service indicator LED display Line control Autoset MicroTorque ETD M-ABL Ergo electric screwdrivers From 0.1 to 0.8 Nm Lever start or push start Prepared for vacuum pick-up Angle encoder For technical data, see pages MicroTorque ETD M 27 ABL electric screwdrivers From to 0.27 Nm Prepared for vacuum pick-up Angle encoder MicroTorque controller One to eight tightening steps Up to 32 parameter sets Line control LED display Configurable display Compact controller Up to 10 tightening sequences For technical data, see page 32 For technical data, see pages ESD certification guarantees against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds. 1 6 AT L A S C O P C O S C R E W D R I V E R S

17 LEVEL 3 JOINT CONTROL AT L A S C O P C O S C R E W D R I V E R S 17

18 In order to maintain our competitiveness and achieve better assembly quality, we installed four fixtured Micro Torque screwdrivers. Working as multiple spindles within one automated assembly station, we significantly increased productivity and by detecting coon assembly problems, we now have documentable process control. Mr Luis Marques, Manufacturing Engineer, Visteon Portugal. 1 8 AT L A S C O P C O S C R E W D R I V E R S

Functionality level 4 g Critical fastening + Joint control + Batch count + Torque control LEVEL 4 CRITICAL FASTENING For the most demanding fastening scenarios, the Atlas Copco screwdriver range

Capable of handling multiple parameter sets sequentially, producing detailed information for tightening analysis and allowing full traceability, these transducerized tools represent state-of-the-art

19 Functionality level 4 g Critical fastening + Joint control + Batch count + Torque control LEVEL 4 CRITICAL FASTENING For the most demanding fastening scenarios, the Atlas Copco screwdriver range offers tools for performing safety and mission-critical assembly. Capable of handling multiple parameter sets sequentially, producing detailed information for tightening analysis and allowing full traceability, these transducerized tools represent state-of-the-art control and precision. Problem: Operator has to use a click wrench after tightening to check fastening is correct. Solution: Using a high-accuracy screwdriver eliminates the need to use a click wrench. Problem: The assembly of safety-critical components needs to be operator independant. Solution: Transducerized screwdrivers deliver the highest level of accuracy and allow comprehensive data collection. Problem: Assembling safety-critical or delicate plastic components requires the highest level of tightening accuracy. Solution: Choose an Atlas Copco transducerized screwdriver the only type of screwdriver that can perform repeated fastening with industryleading accuracy. Problem: Need to increase cycle rate automation. Solution: Use fixtured tools, controllers equipped with I/O bus and network integration. AT L A S C O P C O S C R E W D R I V E R S 19

20 Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent, batch count and securing the joint are also essential. In addition you need to ensure critical fastening. Atlas Copco screwdriver solutions: Tensor SL and MicroTorque TM ETF MT. Tensor SL electric screwdriver From 0.3 to 12 Nm Lever start or push start Ergonomic design Signal lights and buzzer Front lights ESD approved Tensor SL controller Up to 250 parameter sets Tightening status storage: 5000 Up to 99 jobs Cell prograing Logic configurator Graph model with color display MicroTorque ETF MT electric screwdriver From to 5 Nm Fixtured screwdriver Built-in angle encoder Longer durability MicroTorque controller One to eight tightening steps Up to 16 parameter sets Line control LED display Configurable display Compact controller Up to 10 tightening sequences For technical data, see page For technical data, see page ESD certification guarantees against damage of electronic components by an uncontrolled electrostatic discharge (ESD) from the tools. In practice it certifies that at no point will the material of the equipment hold an electrostatic potential above 100 V for more than 2 seconds. 2 0 AT L A S C O P C O S C R E W D R I V E R S

21 LEVEL 4 CRITICAL FASTENING AT L A S C O P C O S C R E W D R I V E R S 2 1

Visualization of the assembly sequence makes work much easier, prevents production errors and improves product quality. We like using Atlas Copco electric screwdrivers.

22 Visualization of the assembly sequence makes work much easier, prevents production errors and improves product quality. We like using Atlas Copco electric screwdrivers. With Tensor tools we are always in full control of the tightening processes. Mr Gerhard Visser, Manager, Pilot Production, Lenze Drive Systems GmbH, Aerzen, Germany 2 2 AT L A S C O P C O S C R E W D R I V E R S

Functionality level 5 g Zero fault fastening LEVEL 5 ZERO FAULT FASTENING Zero fault fastening is now easily achievable thanks to Atlas Copco s ToolsNet software.

Real-time data collection and analysis allows adjustments to be made directly to the production process.

23 Functionality level 5 g Zero fault fastening LEVEL 5 ZERO FAULT FASTENING Zero fault fastening is now easily achievable thanks to Atlas Copco s ToolsNet software. Centralized trend monitoring of production line data allows problem areas to be identified and processes to be streamlined. Real-time data collection and analysis allows adjustments to be made directly to the production process. The system allows full traceability and auditing, allowing compliance with the most challenging quality control prograes. Take full control with ToolsNet Collect data for process improvement Access historical data and statistics Historical and real-time data presentation Full process traceability Traceability minimizes recall costs Data can be presented historically or in real-time and shift reports are easily generated to satisfy production managers. ToolsTalk MT Net Data collection software for the MT screwdriver range. In the event of warranty recalls, the result database provides access to critical information which can easily minimize the extent of any recall leading to an overnight payback on your investment. ToolsNet PF W10 Data collection software for the Tensor SL screwdriver. AT L A S C O P C O S C R E W D R I V E R S 2 3

LUM Pneumatic Screwdrivers Pistol grip shut-off models Pistol grip Balanced pistol grip Multiple air inlet Air Torque range Soft joint Free speed consumption at free speed Weight Nm in lb r/min l/s

24 LUM Pneumatic Screwdrivers Pistol grip shut-off models Pistol grip Balanced pistol grip Multiple air inlet Air Torque range Soft joint Free speed consumption at free speed Weight Nm in lb r/min l/s cfm kg Ib Air inlet thread in Distance centre to side Pistol grip models with trigger start LUM22 HR / LUM22 HR3-RE / LUM22 HR / LUM22 HR4-RE / LUM22 HR / LUM22 HR6-RE / Pistol grip models with trigger and push start LUM22 HR3-P / LUM22 HR4-P / LUM22 HR6-P / LUM22 HR10-P / Balanced pistol grip models with trigger start LUM12 HRX / LUM12 HRX1-RE / LUM12 HRX / LUM12 HRX2-RE / LUM12 HRX / LUM12 HRX3-RE / LUM12 HRX / LUM12 HRX5-RE / LUM12 HRX / LUM12 HRX / LUM12 HRX5-350-RE / LUM12 HRX / LUM12 HRX8-RE / LUM12 HRX / LUM12 HRX / LUM22 HRX a / LUM22 HRX a , / LUM22 HRX a / LUM22 HRX3-RE a / LUM22 HRX a / LUM22 HRX a / LUM22 HRX6-RE a / Balanced grip models with trigger start and soft stop function LUM10 HRX1-SS / LUM12 HRX1-SS / Multiple air inlet models and air-on-top models with trigger start LUM12 HRF / LUM12 HRF / LUM12 HRF / LUM12 HRF / a Nm with spring, Recoended hose size : LUM10/12/21 = 6, LUM22/25 = 8, LUM22 HR/HRX10 = 10 All models: Are reversible and have quick change chuck. All data at an air pressure of 6.3 bar. For operator comfort support handle recoended for high torque, see Optional Accessories. 2 4 AT L A S C O P C O S C R E W D R I V E R S

25 TECHNICAL DATA / ACCESSORIES LUM Pneumatic Screwdrivers Straight shut-off models Straight models with push start Straight models with lever start Air Torque range Soft joint Free speed consumption at free speed Weight Nm in lb r/min l/s cfm kg Ib Air inlet thread in Distance centre to side Drive type Straight models with push start and button reverse LUM 02 PR * 10 4 HM LUM 02 PR * 10 4 HM LUM 02 PR * 10 4 HM LUM 02 PR * 10 4 HM LUM 02 PR Q * 10 3 Hex LUM 02 PR Q * 10 3 Hex LUM 02 PR Q * 10 3 Hex LUM 02 PR Q * 10 3 Hex LUM10 PR /8 15 1/4 Hex LUM10 PR /8 15 1/4 Hex LUM10 PR /8 15 1/4 Hex LUM10 PR /8 15 1/4 Hex LUM12 PR /8 15 1/4 Hex LUM12 PR /8 15 1/4 Hex LUM12 PR /8 15 1/4 Hex LUM12 PR /8 15 1/4 Hex LUM12 PR /8 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex LUM22 PR /4 15 1/4 Hex Straight models with push start, button reverse and soft stop function LUM10 PR1-SS /8 15 1/4 Hex LUM12 PR1-SS /8 15 1/4 Hex Straight models with lever start and without push start LUM12 SR /8 15 1/4 Hex LUM12 SR /8 15 1/4 Hex LUM12 SR /8 15 1/4 Hex LUM12 SR /8 15 1/4 Hex LUM22 SR /4 16 1/4 Hex LUM22 SR /4 16 1/4 Hex LUM22 SR /4 16 1/4 Hex LUM22 SR /4 16 1/4 Hex a Front end 12.5 ( ) included. b Optional front end 21 ( ). Recoended hose size : LUM10/12/21 = 6, LUM22 = 8, LUM37 = 10 ESD approved: LUM 10/21/12/22 SR/PR All models are reversible and have quick change chuck. SR-models have ring reverse control. PR-models have push button reverse. b Air inlet thread M5. Nipple and coupling included accessory for all LUM 02 models, hose size diameter 6. AT L A S C O P C O S C R E W D R I V E R S 2 5

26 LTV Pneumatic Screwdrivers Angle head models Angle head Air Torque range Soft joint Free speed consumption at free speed Weight Nm in lb r/min l/s cfm kg Ib Air inlet thread in Angle head centre to side Angle head height Shut-off angle models LTV009 R025-Q / LTV009 R / LTV009 R / LTV009 R / LTV009 R035-Q / LTV009 R / LTV009 R / LTV009 R05-Q / LTV009 R / LTV009 R / LTV009 R07-Q / LTV009 R / LTV009 R / LTV009 R / LTV009 R09-Q / LTV009 R / LTV009 R / LTV009 R09-42M / LTV009 R / LTV009 R11-Q / LTV009 R / LTV009 R / LTV009 R / ESD approved: LTV 009. Recoended hose size : LTV009 = 6 All LTV 009 models are ESD approved All models: Are reversible = 1/4 female hexagon drive for bits = 3/8 square drive. - 6 = 1/4 square drive for sockets. - Q = 1/4 quick change chuck. 2 6 AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES Accessories LUM/LTV Designation Exhaust hose Support handle ESD hose Torque arms adapters Installation proposal ESD approved pistol handle LUM12 HRX/HRF 4210 2052 00 4110

4210 4337 04 LUM22 HRX 3, 4, 6 4210 2052 00 4110 1355 92 8202 0501 10 8202 1180 77 4210 3616 04 LUM12 SR 4210 2052 00 8202 0501 06 4390 1735 52 8202 1180 67 LUM12 PR 4210 2052 00 8202 0501 06 4390

Accessories included Clutch adjustment key Included with all shut-off and slip clutch tools. Quick change chuck Included with all straight and pistol grip tools.

Suspension yoke Quick change chuck kit Angle-head for LTV009 Vacuum screw pick-up Optional accessories Threaded clutch houses LUM12 PR/SR 1, 2, 3, 4 4210 4386 04 LUM12 HRX/HRF 1, 3, 5, 8 4210 4386 04

27 TECHNICAL DATA / ACCESSORIES Accessories LUM/LTV Designation Exhaust hose Support handle ESD hose Torque arms adapters Installation proposal ESD approved pistol handle LUM12 HRX/HRF LUM22 HR 3, 4, LUM22 HR 10, LUM22 HRX 3, 4, LUM12 SR LUM12 PR LUM22 SR LUM22 PR LTV Accessories included Clutch adjustment key Included with all shut-off and slip clutch tools. Quick change chuck Included with all straight and pistol grip tools. Exhaust hose Included with straight and air-on-top models. Hose nipple Included with all tools. Suspension yoke Quick change chuck kit Angle-head for LTV009 Vacuum screw pick-up Optional accessories Threaded clutch houses LUM12 PR/SR 1, 2, 3, LUM12 HRX/HRF 1, 3, 5, LUM22 HRX/HR 2, 3, 4, LUM22 HRX/HR 10, LUM22 SR/PR 3, 4, 5, LUM22 SR/PR 10, Vacuum screw pick up LUM Angle head covers LTV009 R025-R LTV009 R08-R Protective covers LUM22 HR LUM22 HRX LUM12 HRX Suspension yoke for LTV Quick change chuck kit, extra wide diameter for easy handling Angle-head for LTV009, 90 hex drive magnetic bit holder* * Substitute for XX angle heads. RE-Conversion kits for LUM/LTV models LUM12 HRF LUM12 SR LUM22 SR LTV Service kits LUM12 HRX, HRF LUM22 HR/HRX 3, 4, 6, LUM22 HR/HRX LUM12 SR LUM12 PR LUM22 PR/SR 3, 4, 6, LUM22 PR/SR LUM10 PR LTV AT L A S C O P C O S C R E W D R I V E R S 2 7

28 EBL Screwdrivers EBL screwdriver Type STANDARD SOFT STOP REPORTING SOFT STOP REPORTING SOFT START Torque Weight Ncm In Ib Speed r/min kg Ib Bit drive Drive to be used EBL Wing type EBL03-Q /4" Hex EBL /4" Hex EBL /4" Hex EBL /4" Hex EBL /4" Hex EBL /4" Hex EBL /4" Hex EBL a /4" Hex EBL45 a /4" Hex EBL03-SS Wing type EBL12-SS /4" Hex EBL20-SS /4" Hex EBL25-SS /4" Hex EBL35-SS /4" Hex EBL03-RE Wing type EBL03-Q-RE /4" Hex EBL12-RE /4" Hex EBL RE /4" Hex EBL20-RE /4" Hex EBL RE /4" Hex EBL25-RE /4" Hex EBL35-RE /4" Hex EBL03-SS-RE Wing type EBL12-SS-RE /4" Hex EBL20-SS-RE /4" Hex EBL25-SS-RE /4" Hex EBL35-SS-RE /4" Hex EBL12 ST /4" Hex EBL25 ST /4" Hex EBL35 ST /4" Hex EBL Drive EBL Drive Plus EBL RE Drive ST controller + EBL Drive a EBL 45 and EBL to be used with EBL Drive Plus. - All tool models, drives and cables are ESD and UL certified. - Tool box include cable for drive connection (standard models with 5 pins cable and reporting models with 6 pins cable). 2 8 AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES Accessories EBL Screw pick-up system Picking and positioning of screws are many times crucial for productivity in small screw

The system consists of a vacuum pump, adapters for the screwdriver a shaker tray and grids for different screw dimensions.

Vacuum pick up adapters Screwdrivers can be equipped with vacuum pick up adapters ready to connect to a vacuum pump.

3 m (6 pin) 4220 0349 00 Heavy duty, cable 2.0 m (5 pin) 4216 0132 00 Heavy duty, cable 2.0 m (6 pin) 4216 0133 00 Cable (ESD approved) Extension cable b 3.

With our components and an ordinary two core cable, min 1.5 2, you can quickly arrange the electric supply for a series of screwdrivers.

For wall mounting (not ESD approved) 4220 0096 00 Angle head Vacuum pump Nozzle blank Vaccum pick-up adapter Vacuum pump 220V 4220 0062 00 Vacuum pump 115V

adapter EBL screwdriver models EBL 25 and 35 can be equipped with a 90 angle head for access in cramped quarters.

29 TECHNICAL DATA / ACCESSORIES Accessories EBL Screw pick-up system Picking and positioning of screws are many times crucial for productivity in small screw assembly. The optional equipment offers a vacuum pick-up system to simplify pre-tightening preparations. The system consists of a vacuum pump, adapters for the screwdriver a shaker tray and grids for different screw dimensions. Nozzle blanks They must be machined to fit the specific screw to be picked up. Vacuum pick up adapters Screwdrivers can be equipped with vacuum pick up adapters ready to connect to a vacuum pump. The adapters are delivered without nozzles. Cable options Cable (not ESD approved) Spiral cable, 1.3 m (5 pin) Spiral cable, 1.3 m (6 pin) Heavy duty, cable 2.0 m (5 pin) Heavy duty, cable 2.0 m (6 pin) Cable (ESD approved) Extension cable b 3.0 m (5 pin) Extension cable b 3.0 m (6 pin) b Maximum total length 8 m. ISO standard connectors To build your own 22 V AC network. With our components and an ordinary two core cable, min 1.5 2, you can quickly arrange the electric supply for a series of screwdrivers. Male plug way female socket. For wall mounting (not ESD approved) Angle head Vacuum pump Nozzle blank Vaccum pick-up adapter Vacuum pump 220V Vacuum pump 115V Vacuum pick-up adapter for EBL Vacuum pick-up adapter for EBL 12/ Vacuum pick-up adapter for EBL 21/25/ Nozzle blank Ø 7.5 for EBL Nozzle blank Ø 8 for EBL 12/20/21/25/ Nozzle blank Ø 14 for EBL 12/20/21/25/ Shaker tray Angle head adapter EBL screwdriver models EBL 25 and 35 can be equipped with a 90 angle head for access in cramped quarters. EBL screwdriver Square drive 1/4 (06) Hex bit drive 1/4 (42) Hex quick change 1/4 (Q) Adapter a (ESD approved) a Need to be ordered separately. Consists of a rubber box. A variety of interchangeable rubber grid plates should be ordered separately. (see table below) Shaker tray Grid plate For screw size, 1.2/ Pistol grip handle (ESD approved) EBL 21, 25, EBL 12, Pistol grip handle Service kits EBL AT L A S C O P C O S C R E W D R I V E R S 2 9

BCP Battery Clutch Screwdrivers Square drive Torque range Torque ft Ib Speed Weight (excl.

8 2.5 0.6 1.8 500-1550 0.86 1.89 200/188 8431 1273 00 BCP BL6-I06 1/4 2.0 6.0 1.5 4.4 300-1000 0.86 1.89 200/188 8431 1273 10 BCP BL8-I06 1/4 3.

0 12.0 2.2 8.8 150-440 0.86 1.89 200/188 8431 1273 40 BCP BL-2L-I06 1/4 0.8 2.5 0.6 1.8 150-440 0.86 1.89 200/188 8431 1273 50 BCP BL-6L-I06 1/4 1.

Accessories BCP Battery Clutch Screwdrivers Battery charger 18 V.

Battery 18 V, 2.6 Ah. Battery cover 18 V, 2.6 Ah. Battery 18 V, 1.3 Ah.

Speed setting unit Suspension yoke Tool cover protection 4211 5415 00 Battery cover protection flat pack 4211 5601

ring orange 4211 5461 03 Colour ring green 4211 5461 04 Colour ring blue 4211 5461 05 Colour ring white 4211 5461 06

Charge time min Li-Ion flat pack 18 1.3 0.37 0.81 35 4211 5426 82 Li-Ion big pack 18 2.6 0.63 1.

30 BCP Battery Clutch Screwdrivers Square drive Torque range Torque ft Ib Speed Weight (excl. battery) /Height in Nm ft lb Min Max r/min kg Ib BCP shut-off brushless tools with variable speed BCP BL2-I06 1/ / BCP BL6-I06 1/ / BCP BL8-I06 1/ / BCP BL12-I06 1/ / BCP BL-12L-I06 1/ / BCP BL-2L-I06 1/ / BCP BL-6L-I06 1/ / The tools are set at maximum speed at delivery. Accessories BCP Battery Clutch Screwdrivers Battery charger 18 V. Support handle Tool cover Colour rings Miscellaneous Speed setting unit Support handle Battery 18 V, 2.6 Ah. Battery cover 18 V, 2.6 Ah. Battery 18 V, 1.3 Ah. Battery cover 18 V, 1.3 Ah. Speed setting unit Suspension yoke Tool cover protection Battery cover protection flat pack Battery cover protection big pack Suspension bail Colour ring red Colour ring orange Colour ring green Colour ring blue Colour ring white Colour ring purple Colour ring grey Weight Battery Current V Electric charge Ah kg Ib Charge time min Li-Ion flat pack Li-Ion big pack Weight Charger Input V / Hz Output V / A kg Ib EU-contact 230V / 50Hz 18V / 1.8A UK-contact 230V / 50Hz 18V / 1.8A US-contact 120V / 60Hz 18V / 1.8A AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES Tensor DL Screwdrivers Straight tool Angle head tool Pistol grip tool Torque range Weight Nm in Ib Speed r/min kg Ib CS distance Straight tools with lever start ETD

3-1.2 2.6-10 2 200 0.6 1.3 243 18 / 19.5 8433 4010 89 ETD DL21-04-I06-PS 1-4 8.8-35.4 1 600 0.6 1.3 242 18 / 19.5 8433 4014 91 ETD DL21-07-I06-PS 2.2-7.5 19.5-66 970 0.6 1.3 242 18 / 19.5 8433 4017 69 ETD DL21-10-I06-PS 3-10 26.

31 TECHNICAL DATA / ACCESSORIES Tensor DL Screwdrivers Straight tool Angle head tool Pistol grip tool Torque range Weight Nm in Ib Speed r/min kg Ib CS distance Straight tools with lever start ETD DL21-04-I / ETD DL21-07-I / ETD DL21-10-I / Push-to-start and front lights ETD DL21-01-I06-PS / ETD DL21-04-I06-PS / ETD DL21-07-I06-PS / ETD DL21-10-I06-PS / Angle head tools with lever ETV DL21-04-I ETV DL21-04-I06-QC ETV DL ETV DL21-07-I ETV DL21-07-I06-QC ETV DL ETV DL ,85 1, ETV DL21-20-B ,85 1, ETV DL21-10-I ETV DL21-10-I06-QC ETV DL Pistol grip tools with lever start ETP DL21-04-I ETP DL21-07-I ETP DL21-10-I Pistol grip (push-to-start and frontlights) ETP DL21-01-I06-PS-H ETP DL21-04-I ETP DL21-07-I ETP DL21-10-I ETV = CS distance over angle head. Tensor DL Drive the brain of the system The DL Drive powers the screwdriver, controls the tightening process, monitors the assembly process and guides the operator to ensure the task is performed right first time. The DL Drive counicates easily with external sensors and PLCs for line control functionality, and is designed to interface with accessories such as bit selectors and audible and visible alarms. DL Drive DL Drive D303-DL Basic D313-DL Advanced AT L A S C O P C O S C R E W D R I V E R S 3 1

Accessories Tensor DL Bit selectors, 4 positions Tensor DL pistol grip DL Cable DL spiral cable DL

4220 2604 15 Heavy duty cable 3 m 4220 3265 03 5 m 4220 3265 05 10 m 4220 3265 10 15 m 4220 3265 15

Spiral cable straight 5 m 4220 3240 05 Spiral cable with 90 connector 5 m 4220 3706 05 Extension

Integrated Fastening accessories Bit selector 8433 0612 08 Bit selector pad double a 4222 0933 92

4222 0917 05 I/O bus cable 10 m 4222 0917 10 I/O bus cable 15 m 4222 0917 15 I/O Termination plug

Software ToolsTalk DS/DL Swedish 8092 1138 60 English 8092 1138 62 German 8092 1138 64 French 8092

32 Accessories Tensor DL Bit selectors, 4 positions Tensor DL pistol grip DL Cable DL spiral cable DL cable with 90 connector Tensor Tool cable 3 m m m m Heavy duty cable 3 m m m m Cables with 90 connector 3 m m m m Spiral cable straight 5 m Spiral cable with 90 connector 5 m Extension cable 3 m m m RE-alarm I/O expansion box Quality Integrated Fastening accessories Bit selector Bit selector pad double a RE-Alarm I/O expansion box a Only compatible with Bit selector. Accessory cables I/O bus cable 0.5 m I/O bus cable 1 m I/O bus cable 3 m I/O bus cable 5 m I/O bus cable 10 m I/O bus cable 15 m I/O Termination plug Pistol grip handdle Pistol grip Tensor DL ToolsTalk DS/DL software Software ToolsTalk DS/DL Swedish English German French Spanish Italian Carbon fibre torque arm Max torque Pole height SM C10-2 Wall mount SM C10-2 Wall mount AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES Tensor SL Screwdrivers Straight tool Angle head tool Pistol grip tool Torque range Weight Nm in Ib Speed r/min kg Ib CS distance a Straight tool push-to-start and front

33 TECHNICAL DATA / ACCESSORIES Tensor SL Screwdrivers Straight tool Angle head tool Pistol grip tool Torque range Weight Nm in Ib Speed r/min kg Ib CS distance a Straight tool push-to-start and front lights ETD SL21-01-I06-PS / ETD SL21-04-I06-PS / ETD SL21-07-I06-PS / ETD SL21-10-I06-PS / Angle head lever start ETV SL21-04-I ETV SL21-04-I06-QC ETV SL ETV SL21-07-I ETV SL21-07-I06-QC ETV SL ETV SL21-12-I ETV SL21-12-I06-QC ETV SL Pistol grip push-to-start ETP SL21-01-I06-PS ETP SL21-04-PS ETP SL21-07-PS ETP SL21-10-PS a) ETD = CS distance without / with handle. All models have quick change chuck and 1/4 female hex drive for bits. ETV = CS distance over angle head. RBU hardware key Power Focus 4002 drive Bronze Stand alone functionality: 64 parameter sets Autoset Batch count Gold All the functionality of the silver plus: Advanced line control (Cell Job) Synchronisation in a cell PF 4002 G-HW PF 4002 C-HW PF 4002 G-DN-HW PF 4002 C-DN-HW PF 4002 G-PB-HW PF 4002 C-PB-HW PF 4002 G-IB-HW PF 4002 C-IB-HW PF 4002 G-MB-HW PF 4002 C-MB-HW PF 4002 G-EIP-HW PF 4002 C-EIP-HW PF 4002 G-PN-HW PF 4002 C-PN-HW Silver All the functionality of the bronze plus: 250 parameter sets Integrated Ethernet Job functionality Multistage functionality Cell functionality SPC Fieldbus options RBU-Bronze RBU-Silver RBU-Gold AT L A S C O P C O S C R E W D R I V E R S 3 3

Accessories Tensor SL SL Cable SL Cable with 90 connector SL Spiral cable MaxiDisplay Stacklight Cables Tool Cable 3 m 4220 3319 03 5 m

15 m 4220 3378 15 20 m 4220 3378 20 Cable with 90 connector 3 m 4220 3607 03 5 m 4220 3607 05 10 m 4220 3607 10 15 m 4220 3607 15 20 m

4220 2795 05 10 m 4220 2795 10 Quality Integrated fastening accessories MaxiDisplay 19 including Operator Guidance Software 1 user

0917 10 I/O bus cable 15 m 4222 0917 15 I/O Termination plug 4222 0443 00 Software ToolsTalk PF W10 1-user license 8092 1190 01 5-user

Spindle License 8092 1410 10 25 Spindle License 8092 1410 25 Plant License 8092 1410 00 ToolsNet 4000 Alert 05 Spindle License 8092 1411

34 Accessories Tensor SL SL Cable SL Cable with 90 connector SL Spiral cable MaxiDisplay Stacklight Cables Tool Cable 3 m m m m m Heavy duty cables 3 m m m m m Cable with 90 connector 3 m m m m m Spiral cable straight 5 m Spiral cable with 90 connector 5 m Extension cable 3 m m m Quality Integrated fastening accessories MaxiDisplay 19 including Operator Guidance Software 1 user License* Operator Guidance Software 1 user License* Stacklight ESL-04 standard Accessory cables I/O bus cable 0.5 m I/O bus cable 1 m I/O bus cable 3 m I/O bus cable 5 m I/O bus cable 10 m I/O bus cable 15 m I/O Termination plug Software ToolsTalk PF W10 1-user license user license user license Plant license ToolsNet 4000 Reports 05 Spindle License Spindle License Spindle License Plant License ToolsNet 4000 Alert 05 Spindle License Spindle License Spindle License Plant License ToolsNet 4000 History 05 Spindle License Spindle License Spindle License Plant License AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES MicroTorque MicroTorque TM controller ETD M 80L ETD M 27 ABL ETD M 50 ABL ETF MT 100 Torque range Overall Weight Ncm In lb Speed r/min width kg lb Bit drive Fixtured

44-4.4 1000 255 30 0.76 1.67 HM 4 8432 0800 13 ETF MT 80 8-80 0.71-7.1 1200 274 30 1.18 2.60 HM 4 8432 0800 14 ETF MT 100 10-100 0.88-8.8 1000 274 30 1.18 2.60 1/4 HEX 8432 0800 15 ETF MT 200 20-200 1.

35 TECHNICAL DATA / ACCESSORIES MicroTorque MicroTorque TM controller ETD M 80L ETD M 27 ABL ETD M 50 ABL ETF MT 100 Torque range Overall Weight Ncm In lb Speed r/min width kg lb Bit drive Fixtured transducerized ETF MT HM ETF MT HM ETF MT HM ETF MT HM ETF MT HM ETF MT /4 HEX ETF MT /4 HEX ETF MT /4 HEX Hand-held Digitork, without push-to-start ETD M 03 A Ø ETD M 05 A Ø ETD M 10 A Ø ETD M 20 AVB HM ETD M 20 ACBS HM ETD M 25 AVB HM Hand-held Ergo Digitork, push-to-start configurable ETD M 27 ABL HM ETD M 40 ABL HM ETD M 50 ABL HM ETD M 80 ABL HM Hand-held Digitork, push-start configurable ETD M 40 L HM ETD M 50 L HM ETD M 80 L HM ETD M 100 L /4 HEX ETD M 200 L /4 HEX ETD M 250 L /4 HEX Fixtured Digitork ETF M HM ETF M HM ETF M HM ETF M HM ETF M HM ETF M /4 HEX ETF M /4 HEX ETF M /4 HEX ETF M /4 HEX ETD M AXXX line: C - tool cable, V - integrated vacuum hose, B - reverse button, S - short lever, L - long lever. NOTE: Complete system (single ordering number) includes: Controller, screwdriver, tool cable, Tools Talk MT, USB counication cable and power supply. Tool cable M - (AB)L tool - 2 m MT/M/M-AXXX Tool - 2 m M - (AB)L tool m MT/M/M-AXXX Tool m Software Tools Talk MT Analysis (for graph analysis) Tools Talk MT Analysis/Net (for graph analysis and data collection) AT L A S C O P C O S C R E W D R I V E R S 3 5

Accessories MicroTorque Controller accessories Combi (Remote control + program selector) 8432 0830 88 Remote control 8432 0830 08 Digital program selector 8432 0830 34 Vacuum pump, VPX 3 8432 0830 05

Stacklight table stand 8432 0830 97 MT Stacklight wall mount 8432 0830 99 Y cable for I/O connector* 8432 0831 99 * cable suitable when two I/O accessories are required.

5 8432 0830 13 SGQ 40 4 8432 0830 14 SGQ 45 4.5 8432 0830 15 SGQ 50 5 8432 0830 16 SGQ 55 5.5 8432 0830 17 SGQ 60 6 8432 0830 18 MSG Small b (70x70x15 ) MSG 05 0.5 8432 0830 19 MSG 06 0.

4 8432 0830 28 MSG 15 1.5 8432 0830 29 MT Stacklight table version GHP Small GHP Mini a SGQ type (big version): For screws up to 30 lenght. From Ø 1.5 up to Ø 6.

Remote control Torque arm Vacuum adapter GHP Mini 8432 0830 02 GHP Small 8432 0830 03 GHP Large 8432 0830 04 Torque arm handles Digital Program Selector Handle between GHP Mini and ETF 05, 10, 20

70 Adapter between GHP Mini and ETD M 3-10 8432 0831 81 Adapter between GHP Mini and ETD M 20-25 AVB 8432 0830 83 Adapter between GHP Small and ETF 50-200 8432 0830 72 Adapter between GHP Small and

the torque arm package, need to be ordered separately.

Ø 6 ) 8432 0770 10 ETD 40-80 L (44 bit / nozzle Ø 6 ) 8432 0770 13 ETD 40-80 L (64 bit /nozzle Ø 6 ) 8432 0770 15 ETD 40-80 L (44 bit /nozzle Ø 8 ) 8432 0770 17 ETD 40-80 L (64 bit /nozzle Ø 8 ) 8432

36 Accessories MicroTorque Controller accessories Combi (Remote control + program selector) Remote control Digital program selector Vacuum pump, VPX Vacuum pump, VPX Controller fixture table Controller fixture wall Footswitch Desktop socket (with screwdriver presence sensor) MT Stacklight table stand MT Stacklight wall mount Y cable for I/O connector* * cable suitable when two I/O accessories are required. MT Stacklight for wall mounting Shaker tray Slot SGQ Large a (110x110x35 ) SGQ SGQ SGQ SGQ SGQ SGQ SGQ SGQ SGQ SGQ MSG Small b (70x70x15 ) MSG MSG MSG MSG MSG MSG MSG MSG MSG MSG MSG MT Stacklight table version GHP Small GHP Mini a SGQ type (big version): For screws up to 30 lenght. From Ø 1.5 up to Ø 6. b MSG type (small version): For screws up to 10 lenght. From Ø 1.5 up to Ø 6. Remote control Torque arm Vacuum adapter GHP Mini GHP Small GHP Large Torque arm handles Digital Program Selector Handle between GHP Mini and ETF 05, 10, Handle between GHP Small and ETF 50, 100, Handle between GHP Large and ETF 400, 500, Torque arm adapters Adapter between GHP Mini and ETF Adapter between GHP Mini and ETD M Adapter between GHP Mini and ETD M AVB Adapter between GHP Small and ETF Adapter between GHP Small and ETD M-L Adapter between GHP Large and ETF Universal adapter for GHP Small (LUM, EBL, DL, SL) NOTE: The adapters and the handles are not included with the torque arm package, need to be ordered separately. Blank nozzles Vacuum pump Shaker tray Vacuum adapters and nozzles ETD xvx ( bit /nozzle Ø 6 ) ETD ACBx (44 bit /nozzle Ø 6 ) ETD ACBx (64 bit /nozzle Ø 6 ) ETD L (44 bit / nozzle Ø 6 ) ETD L (64 bit /nozzle Ø 6 ) ETD L (44 bit /nozzle Ø 8 ) ETD L (64 bit /nozzle Ø 8 ) ETD L (50 bit /nozzle Ø 6 ) ETD L (70 bit /nozzle Ø 6 ) ETD L (50 bit /nozzle Ø 8 ) ETD L (70 bit /nozzle Ø 8 ) ETD L (90 bit /nozzle Ø 8 ) ETF 5-80 (44 bit /nozzle Ø 6 ) ETF 5-80 (64 bit /nozzle Ø 6 ) ETF 5-80 (44 bit /nozzle Ø 8 ) ETF 5-80 (64 bit /nozzle Ø 8 ) ETF (70 bit /nozzle Ø 8 ) ETF (70 bit /nozzle Ø 10 ) Blank nozzle Ø Blank nozzle Ø Blank nozzle Ø AT L A S C O P C O S C R E W D R I V E R S

TECHNICAL DATA / ACCESSORIES MicroTorque Transducer Ncm Capacity In Ib Overall length Drive Manual screwdriver torque transducer MT TH 1 1.0 0.09 115 Ø 3 8432 0820 10 MT TH 2 2.0 0.18 115 Ø 3 8432 0820 11 MT TH 5 5.

37 TECHNICAL DATA / ACCESSORIES MicroTorque Transducer Ncm Capacity In Ib Overall length Drive Manual screwdriver torque transducer MT TH Ø MT TH Ø MT TH Ø MT TH Ø MT TH /4" MT TH /4" MT TH /4" MT TH /4" Static reaction torque transducer MT TS Ø MT TS Ø MT TS Ø MT TS Ø MT TS Ø MT TS /4" MT TS /4" MT TS /4" MT TS /4" In-line rotary torque transducer MT TR Ø MT TR Ø MT TR Ø MT TR Ø MT TR / MT TR / MT TR /4" MT TR /4" In-line rotary torque and angle transducer MT TRA Ø MT TRA Ø MT TRA Ø MT TRA Ø MT TRA / MT TRA / MT TRA /4" MT TRA /4" Torque analyzer ACTA MT 4 (programable over keypad) ToolsTalk MT Analysis (trace analysis) Transducer cable RS232 cable ACTA MT Fastener Joint kit Fasteners for joint kits Lens head screw Bit Drive DIN7985 PH0 M1.6x4 V2A PH ISO14583 TX6 M2.0x10 V2A TX ISO14583 TX8 M2.5x10 V2A TX ISO14583 TX10 M3.0x10 V2A TX ISO14583 TX20 M4.0x12 V2A TX ISO14583 TX25 M5.0x12 V2A TX ISO14583 TX30 M6.0x12 V2A TX ACTA MT 4 Stationary transducer. Accessories, stationary torque transducers Joint Kit M1.6 for MT TS - 3H7 adapter (up to 20 Ncm) M2 for MT TS - 1/4" adapter (up to 50 Ncm) M2.5 for MT TS - 1/4" adapter (up to 100 Ncm) M3.0 for MT TS - 1/4" adapter (up to 200 Ncm) M4.0 for MT TS - 1/4" adapter (up to 300 Ncm) M5.0 for MT TS - 1/4" adapter (up to 600 Ncm) M6.0 for MT TS - 1/4" adapter (up to 800 Ncm) AT L A S C O P C O S C R E W D R I V E R S 3 7

BATTERY ASSEMBLY TOOLS

BATTERY ASSEMBLY TOOLS Introduction Battery Assembly Tools True cordless freedom Atlas Copco s range of industrial battery assembly tools includes both shut-off and transducerized nutrunners and screwdrivers.