Maximum accuracy, minimum maintenance. Brushless electric screwdrivers
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1 Maximum accuracy, minimum maintenance. Brushless electric screwdrivers CESL, ESL, ICESL Pistol grip models ESP Torque : from 0,02 up to 8 Nm Automatic current shutoff Batch counting
2 Brushless electric screwdrivers Be demanding Don t be satisfied with the maximum Perfection is in your hands Naturally innovative Maximum accuracy, minimum maintenance. Versatile and extremely comfortable, they are particularly suitable for specific assembly work even with small screws and nuts; they are used in different market fields and everywhere high accuracy is required also at low torque values. Available also with a practical and inexpensive Poka Yoke system (errorproofing), they are equipped with brushless motors that, thanks to the absence of carbon dust in the working area, guarantee long lifetime, no pollution in the working environment and higher tool productivity. Reliability Long lifetime thanks to careful design and productive process quality which results in less maintenance and repair costs Long lifetime, equal to four times that of a standard motor with brushes The control system with automatic power shut off, interacting with the controller, cuts off power supply to the tool upon reaching preset torque value CESL and ICESL models are ESD compliant (Electro Static Discharge): they protect against any electrostatic discharge electronic components assembled The batch counting unit allows saving time to check assembled products thus ensuring the good quality of the assembled product (Poka Yoke system) Productivity Considerable increase of the efficiency of the tightening cycle thanks to innovative systems Easy torque adjustment to increase or decrease the tightening torque through milled ring nut The driver unit supplies the right voltage to the screwdriver and guarantees excellent operation and fully exploits the capacities of the tool. It allows choosing between two operating speeds The ECT monitoring unit is able to adjust the slow start The reduced maintenance operations guarantee high productive continuity Ergonomics Optimization of the tool performances in regard to ergonomics and operator safety Maximum safety of use due to low voltage operation (20, and Volt) and perfect thermal insulation Very low noise level, minimum vibrations Designed to allow the use of suspension device to diminish operator effort Some models are equipped with auxiliary grips for transforming the straight grip into a pistol grip tool (for tightening operations on vertical surfaces) Straight screwdrivers feature versions with collar bracket to be used on arm stands Auxiliary grip in order to contrast any possible torque reaction on wrist Ecology Innovative systems designed paying even more attention to the environment and its safeguard Absence of carbon and copper dust for more healthier and breathable working environments Greater output of the motors guarantees reduced energy New ICESL models with builtin counter Batch count value can be set from 0 99 screws/batches. Screwdriver will count down by one each time a good fastener rundown is completed LED display shows current screw count value Prograing buttons are located on the driver directly below the LED display. Prograing mode can be locked to avoid accidental program changes The count can be ly reset to begin a new batch Min and max rundown time settings allow the user to establish a time window within the tightenings are considered OK (it discriminates screws already tightened/stripped) Optical and acoustic indicators signal the result of tightenings OK, NOK, sequence end The screwdrivers are equipped with an additional output signal cable for connection to PLC and the management of tightenings status 2 3
3 Straight models with collar bracket, 2, 3 with builtin counter Type of screwdriver Grip Torque Idle speed fast/slow or single Starting system Power Type Nm in lb rpm Type Type kg lb L x Ø Volt Drive CESL60ESD CESL6ESD CESL62ESD CESL623ESD CESL623FESD CESL623PESD 6880 CESL623PFESD 688 CESL624ESD CESL624PESD 6882 ESL ESL628F 6879 ESL628P ESL628PF ESL ESL629P ESL635M ESL635PM ESL645M ESL645PM ESL655M ESL655PM ESL665M ESL665PM ICESL623 ESD ICESL623P ESD ICESL623F ESD ICESL623PF ESD ICESL624 ESD 6883 ICESL624P ESD 688 ICESL628 ESD ICESL628P ESD ICESL628F ESD ICESL628PF ESD ICESL629 ESD ICESL629P ESD ,02 0,35 0,05 0,69 0,0 0,98 0,29,86 0,29,86,96 4,90,96 4, / / / / /750* /500* /750* /500* /750* /750* /750* 000/750* 800/600* 800/600* 550/40* 550/40* 350/260* 350/260* / / / /750 Reversibility Dimensions () 85x 85x 85x x x x x x x Pistol grip models Standard equipment (supplied with the tool) CESL...60/6/62... models: 3 bits Type of screwdriver Type Nm in lb rpm Type Type kg lb L x Ø x H Volt Drive ESP635 ESP645 ESP655 ESP665 ESP635 = Pistol electric screwdriver Reversibility: All models are suitable for tightening and untightening operation Push button Other models CESL...: Feed cable at 6 PIN Other technical features s available upon request ESL..., ESP... For models ESD device Grip ESL... models : Pistol auxiliary grip (lever models include starting button) Torque HI / LO Idle speed /750* /600* /40* /260* Accessory drive: female hexagonal drive. 6,35 (ISO 73) The code number must be used when ordering. Without ESD ESL...M models: Auxiliary grip Drive F/4" Starting system Reversibility ICESL... models: (2 mt.) clutch adjustment () Dimensions Power ESP... models: The torque values are purely indicative and may be influenced by the hardness of the type of joint, by the type and length of the screw. For all further details, please apply to the Fiam Technical Consultancy Service. Drive 3/8" * For these models, the slow speed can be obtained by using the BECT6HLE and BECT6SSOE units. Auxiliary grip Pistol models with air inlet from above CESL..., ESL..., ICESL... = straight brushless electric screwdriver F = one speed version (fast rpm) M = s with collar bracket P = Push to start ESD = models ESD (Electric Static Discharge) Reversibility: All models are suitable for tightening and untightening operation Lever start Push to start Accessory drive: female hexagonal drive. 6,35 (ISO 73) The code number must be used when ordering. The torque values are purely indicative and may be influenced by the hardness of the type of joint, by the type and length of the screw. For all further details, please apply to the Fiam Technical Consultancy Service., 2, 3 with collar bracket with builtin counter * For these models, the slow speed can be obtained by using the BECT6HLE and BECT6SSOE units. s with suffix F : CESL 623 FESD CESL 623 PFESD ESL 628 F ESL 628 PF are not suitable for selfthreaded screws. For information about the tool choice, please apply to the Fiam Technical Consultancy Service. CESL... CESL 60 / 6 / 62 ESD ESP... The models, in addition to connection to the driver and the monitoring unit, can be combined to a single unit that integrates driver and batch counter. For technical features and correct choice see next page. 4 5
4 Configurations The models, in addition to connection to the driver and the monitoring unit, can be combined to a single unit that integrates driver and batch counter. MODEL DRIVER MONITORING UNIT MODELS TO MATCH BATCH COUNTING UNIT BECT... driver Required to convert the local power feed into direct current. STRAIGHT MODELS STRAIGHT MODELS WITH COLLAR BRACKET STRAIGHT MODELS WITH BUILTIN COUNTER PISTOL GRIP MODEL, 2, 3 CESL60ESD CESL6ESD CESL62ESD CESL623ESD CESL623FESD CESL623PESD CESL623PFESD CESL624ESD CESL624PESD ESL628 ESL628F ESL628P ESL628PF ESL629 ESL629P ESL635M ESL635PM ESL645M ESL645PM ESL655M ESL655PM ESL665M ESL665PM ICESL623ESD ICESL623PESD ICESL623FESD ICELS623PFESD ICESL624ESD ICESL624PESD ICESL628ESD ICESL628PESD ICESL628FESD ICELS628PFESD ICESL629ESD ICESL629PESD ESP635 ESP645 ESP655 ESP665 / / / / ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOA ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB ECT6SSOB BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E / BECT626SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT6SS0E BECT620E and BECT6HLE models allow choosing between two tool speeds of rotation: the speed given by the screwdriver and a speed that is approx. 30% lower. E = power cord with European pin ECT... monitoring unit Monitoring unit of the tightening cycle to be connected to BECT driver. By means of I/O external connectors, input and 3 outputs (in cycle, end cycle, reversibility), it allows managing of the slow start (screw feeding speed) from 30% up to 00% of nominal speed. BECT BECT6E BECT6HLE ECT6SSOA ECT6SSOB Speed Fast For screwdrivers CESL ( V) Nr. of ESL / ESP ( V) connectable tools BECT6E Connector Driver to be connected BECT6E Tool feed tension /24 VDC VDC VDC / VDC Slow start time 0, 5 sec. 0, 5 sec. Feed input 002VAC 5060 Hz 6,3A 002VAC 5060 Hz 6,3A 002VAC 5060 Hz 6,3A 002VAC 5060 Hz 6,3A Slow start speed kg 0,25 0,45,8,8 3000% max speed 3000% max speed BECT6HLE 3 3 lb x60x Output mt 0,3 0,3 95x76x56 20x8x85 23x34x70 Cable length 58x95x35 58x95x35 With driver With driver/ batch counter BECT... batch counting unit With driver and monitoring unit + CESL... BECT6E + ECT6SSOB + ESL... BECT6E+ESL with pistol auxiliary grip + ECT6SSOA + CESL... BECT626SSOE... + CESL... They work at the same time as controller and batch counter and allow: Two speeds modalities: slow and fast (HI/LO) Management of the slow start (screw feeding speed) from 30% up to 00% of nominal speed Counting up to 99 screws Acoustic signal to be prograed Min/max tightening time to be prograed Display with OK/NOK/IN CYCLE LEDs with visualization of the screws number (7 segments) I/O external connectors: 2 inputs (reset, start) and 3 outputs (ok, nok, end cycle) BECT For screwdrivers BECT626SSOE CESL (V) BECT6SSOE All models Standard equipment Power cord with European pin (E) Connecting clamp Speed Feed input 002V AC 002V AC 5060 Hz 6.3A BECT6... Tool feed tension /20V DC, 60 VA //24 V DC, 200 WATT kg 0,9 2,5 lb x30x48 248x30x00 6 7
5 Pistol grip to convert CESL straight screwdrivers into pistol models 90 angle head to be connected directly to straight models with 4,9Nm max torque for tightenings in small spaces Tool holster to be fixed to the work bench in order to house pistol tools; avoids damage to the tools and guarantees longer lifetime Cable at, 3 or 6 mt long Bits, sockets, balancers: see the Fiam catalogue Bits for CESL60/6/62 Imprint Crossslotted PH. 00 PH. 0 PH. 0 PH. Slotted Torx T3 T4 T5 BT telescopic torque reaction arms in carbon fibre Telescopic arm Max torque Length L They reduce reaction on operator s wrist due to torque generated by the tool: they can stand 30% higher torque than coercially available arms. Resistant to any mechanical stress, they are equipped with 3 telescopic elements and double terminal coupling to guarantee high handiness and manoeuvrability. They can be easily installed on existing Nm in lb workplaces on ceiling or wall using a simple and compact plate. For further information see cat. 79. BT2 BT2 L BT Wide operating area Wide rotation of the tool around its axis Max work Min work ø max tool September Printed on recycled paper for the safeguard of the environment Copyright Fiam Spa. The unauthorised distribution and/or reproduction of all or part of this publication is strictly forbidden. Fiam Utensili Pneumatici Spa Viale Crispi Vicenza Italy Tel Fax customerservice@fiamairtools.com Fiam France s.a.s.u. ZI Champ Dolin, 3 allée du Lazio Bâtiment 3 3ème Etage Saint Priest France Tel Fax serviceclient@fiamfrance.fr Quality Management System Certificate Environmental Management System Certificate
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