Atlas Copco Tensor DS. Intelligence in a box

Transcription

1 Atlas Copco Tensor DS Intelligence in a box

2 Choose your own level of functionality The tool does the work, but the box provides the intelligence Ethernet Multiple Setting BoX BASIC Bar Code Reader Display Display Keyboard Simple, smart and effective If you are unsure of tightening quality with your existing air tools, then Tensor DS Box is a cost effective first step into the world of controlled tightening. DS Box lets you control speed and tightening strategy to ensure that the tool does the job right independently of operator influence. The angle monitoring and bolt counting capabilities further help you to immediately detect common assembly errors and your operators are advised if any problem occur. Using the Box is quick and easy too. If the tool lights indicate OK, then the tightening has been checked and the next operation can be performed. There s no need to refer to any additional readouts or data. Extra security with the information you need The Tensor DS Basic drive offers extra security by enabling the operator to see the precise torque value displayed on the controller instead of just the light on the tool. This feature can help you to be sure that the right tightening program has been used and that the joint is tightened according to specification. The keypad and display easily allow for new input of tightening parameters if the application or production demands change. Programming can also quickly be accomplished by through connecting a laptop computer using the ToolsTalk software. 8

3 ADVAnCeD Ethernet Display Bar Display Code Reader Every Fastener Ethernet Bar Code Reader Keyboard Ethernet Optimal quality control with multiple options With the Advanced solution Tensor DS demonstrates Display Keyboard Bar Code Reader its full range of capabilities. In addition to controlled tightening you can add error proofing modules such as stack lights or alarms for increased audio visual feedback to the operator. Unlike the single program Box or Basic solutions, Tensor DS Advanced allows up to 10 different programs for a single tool. This means a potential that up to 10 conventional Display Keyboard air tools can be replaced with a single Tensor DS unit. These capabilities, in combination with easy to add accessories, means a top of the line quality control workstation can be easily created in a cost effictive way. PoWer FoCUS Right Display Angle Right Angle Every Fastener Ethernet Bar Code Right Display Angle Reader Display Every Fastener Every Fastener Multiple Multiple Setting Setting Ethernet Keyboard Ethernet Ethernet Bar Bar Code Code Reader Reader Ethernet Keyboard Ethernet Multiple Setting Multiple Setting Multiple Setting Multiple Multiple Setting Setting Multiple Setting Bar Code Bar Reader Code Reader A common on solution for any level of complexity By adding the specific software key, Multiple Tensor DS is Setting ready to go with functionality normally seen only in more expensive systems, thus providing a common platform for use throughout 0 1any assembly Display Bar Code Keyboard plant. The ability to receive and transmit Display Reader signals Keyboard and sequentially link programs can further reduce cost and complexity by eliminating the need for additional PLC s which was common in the past. Power Focus also offers the capacity to select spec i fic programs based on bar code scanning and to store tightening status of each and every fastener. Display Keyboard Combined with a user friendly colour screen and easy to access USB connection, these capabilities make Power Focus the outstanding solution to ensure versatility, quality and process security for the integrated workstation. 9

4 Choose the right accessories Atlas Copco offers a wide range of accessories for your Tensor DS system. The right accessories help you improve safety and ergonomics for your operators as well as offer you better feedback and errorproofing capabilities for your production. Safety and Ergonomics Suspension yoke Cover for standard socket Safety lever Supported extensions Tool extension Reaction bars 10

5 Error proofing I/O Expansion box Stacklight Panel Socket selectors RE alarm 11

6 Introduction Tensor the operators' choice The Tensor range of electric assembly tools covers all station and assembly line requirements for safety critical and quality critical fastening applications. At Atlas Copco we have a proud legacy of putting the operator first and we continuously improve the ergonomic features on each new generation of Tensor tools. Tensor is also one of the most advanced tool ranges on the market in terms of high power-to-weight ratios and operator guidance in the form of clear result feedback via LED s or audio signals. Productivity gains Atlas Copco s unique Tensor motors give the Tensor range outstanding spindle speeds and, thus, help you achieve lower cycle times in your operation. Exceptional ergonomics in terms of balance, grip and low weight make the tools a favorite of the operators and increase individual productivity. feedback All Tensor tools are equipped with LED s that will indicate the tightening result, green light for tightening OK and red light for NOK. Tensor ST and STR have configurable LED s and an integrated speaker for indicating results via audio signals. Tensor S: safety critical Tensor S is the well proven range for safety critical applications where traceability and error proofing capability is required. Tensor ST: safety critical, configurable tool functions The second generation of Tensor tools was developed with low weight and productivity in mind. Tensor ST has an internal bus connection for intelligent accessories such as a barcode reader and torque selector switch. Tensor STR: safety critical, configurable tool functions The latest generation of Tensor tools where ergonomics and productivity are taken to a new level. Lowest cost of operation At Atlas Copco we believe that quality is the road to lowest cost of operation over time. A maintained Tensor tool produces the same performance year after year at minimum and predictable costs while ensuring highest possible uptime. Tensor DL: quality critical The Tensor DL range is used for quality critical screws. Optimized for small screw assembly, the DL is the electric choice in the low torque segment. Tensor SL: low torque safety critical, configurable tool functions The Tensor SL range is optimized for safety critical small screw assembly. It offers compact screwdriver ergonomics, combined with traceability and error proofing capabilities. Tensor DS: quality critical Tensor DS is used for quality critical applications not requiring traceable measured torque value. DS offers major productivity and quality gains compared with conventional tooling. 100 Electric Assembly Tools and Systems

7 Tensor Overview The Tensor family uses a modular concept based on standard hardware and software. ETD DL DL Tool cable ETD DL PS ETV DL ETF DL ETP DL 3, 5, 10, m DL Drive ETV DS ETD DS ETP DS DS Tool / Whip Cable DS Extension Cable 2, 5, 7, 10, 15 m 5, 10, 15 m DS Drive Box DS32 ELECTRIC ETV S ETD S ETP S ETD ST ETV ST ETP ST S/DS Tool / Whip cable 2, 5, 7, 10, 15 m ST/S/DS Extension cable 5, 10, 15 m PF4000 Drive Compact Basic DS302/ Advanced DS312 RBU DS ETP ST REVO Bronze ST Tool cable ETD STR 21 ETV STR 21 ETP STR 61 2, 3, 5, 7, 10, 15 m Graph Silver BATTERY ETV STB ETP STB SL Tool cable PF4102 Drive Graph Compact Gold ELECTRIC ETD SL ETV SL ETF SL ETP SL 3, 5, 10, m Electric Assembly Tools and Systems 101

8 Angle Models Tensor DS ETV DS Tensor DS non-transducerized angle tool is equipped with spiral gears in the angle heads with improved contact ratio: This allows for smoother tightening and improved accuracy throughout the service life of the tool. The new molded ergonomic motor sleeve improves grip and comfort for the operator. Angle tools are ideal for hand-held operations. range from 2 to 4000 Nm. Flush Socket and Hold & Drive tools. Ball retainer models for easy socket changes. Square drive Length CS distance Model in Nm ft lb r/min kg lb mm mm Ordering No. ETV DS42 ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS42 Ball retainer ETV DS42-10-B10 3/ ETV DS42-20-B10 3/ ETV DS72 ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS72 Flush Socket ETV DS72-30-FS ETV DS72-50-FS ETV DS72-70-FS ETV DS FS ETV DS FS ETV DS72 Hold & Drive ETV DS72-50-HAD ETV DS72-70-HAD ETV DS HAD ETV DS HAD ETV DS HAD ETV DS72 Ball retainer ETV DS72-15-B10 3/ ETV DS72-30-B10 3/ ETV DS72-40-B10 3/ ETV DS72-50-B10 3/ ETV DS72-70-B13 1/ ETV DS B13 1/ ETV DS B13 1/ ETV DS B13 1/ ETV DS92 ETV DS / ETV DS / ETV DS / ETV DS / ETV DS / ETV DS ETV DS TM 3/ ETV DS TM 1 1/ ETV DS TM 1 1/ ETV DS TM 1 1/ ETV DS92 Flush Socket ETV DS FS ETV DS FS ETV DS92 Hold & Drive ETV DS HAD Electric Assembly Tools and Systems

9 Tensor DS Straight Models ETD DS ETD DS inline non-transducerized tools. The low torque series is ideal for hand-held bench assembly. The high torque tools are well suited for fi xtured applications. range from 1 to 4000 Nm. Telescopic spindles for fi xtured applications. Female hex drives for bits. Swivelling front parts for easy positioning of reaction force. Square drive Length CS distance Spline/ Model in Nm ft lb r/min kg lb mm mm Mounting Ordering No. ETD DS4 ETD DS S 3/ / ETD DS S 3/ / ETD DS / / ETD DS4 Telescopic ETD DS ST 3/ / ETD DS ST 3/ / ETD DS4 Female Hex ETD DS4-02-I06S 1/ / ETD DS4-05-I06S 1/ / ETD DS4-10-I06S 1/ / ETD DS7 ETD DS S 3/ / ETD DS S 3/ / ETD DS S 1/ / ETD DS S 1/ / ETD DS S 1/ / ETD DS S 1/ / ETD DS7 Telescopic ETD DS ST 3/ / ETD DS ST 3/ / ETD DS ST50 3/ / ETD DS ST 1/ / ETD DS ST50 1/ / ETD DS ST 1/ / ETD DS ST50 1/ / ETD DS ST75 1/ / ETD DS ST 1/ / ETD DS ST50 1/ / ETD DS ST 1/ / ETD DS ST50 1/ / ETD DS ST 1/ ETD DS7 Ball Retainer ETD DS7-50-B13S 1/ / ETD DS7-90-B13S 1/ / ETD DS9 ETD DS S 1/ / ETD DS S 1/ / ETD DS S 1/ / ETD DS S 3/ / ETD DS S 3/ / ETD DS S 3/ ETD DS S / ETD DS S / ETD DS S 1 1/ / ETD DS S 1 1/ / ETD DS S 1 1/ / ETD DS S 1 1/ / Continued... Electric Assembly Tools and Systems 103

10 Straight Models Tensor DS Square drive Length CS distance Spline/ Model in Nm ft lb r/min kg lb mm mm Mounting Ordering No. ETD DS9 Telescopic ETD DS ST 1/ / ETD DS ST 1/ / ETD DS ST 1/ / ETD DS ST 3/ / ETD DS ST 3/ / ETD DS ST 3/ / ETD DS ST / ETD DS ST / ETD DS ST 1 1/ / ETD DS ST 1 1/ / ETD DS ST 1 1/ / ETD DS ST 1 1/ / ETD DS9 Swivelling ETD DS SSW ETD DS SSW / ETD DS SSW / ETD DS SSW 1 1/ / ETD DS SSW 1 1/ / Electric Assembly Tools and Systems

11 Tensor DS Pistol Grip Models ETP DS ETP DS pistol grip tool for both handheld and fi xtured applications. range from 2 to 4000 Nm. Telescopic spindles for fi xtured applications. Swivelling front parts for easy positioning of reaction force. Female hex drives for bits. Swivelling tools are equipped with nonreversible start button, for operator safety. Square drive Length CS distance Spline/ Model in Nm ft lb r/min kg lb mm mm Mounting Ordering No. ETP DS4 ETP DS S 1/ / ETP DS S 1/ / ETP DS S 3/ / ETP DS4 Female Hex ETP DS42-02-I06 1/ / ETP DS42-05-I06 1/ / ETP DS4-07-I06S 1/ / ETP DS42-10-I06 1/ / ETP DS42-20-I06 1/ / ETP DS7 ETP DS S 3/ / ETP DS S 3/ / ETP DS S 1/ / ETP DS S 1/ / ETP DS S 1/ / ETP DS S 1/ / ETP DS7 Telescopic ETP DS ST 3/ / ETP DS ST 1/ / ETP DS ST 1/ / ETP DS7 Female Hex ETP DS7-20-I06 1/ / ETP DS7 Swivelling a ETP DS SSW ETP DS SSW 1/ / ETP DS SSW 1/ / ETP DS SSW 1/ / ETP DS9 ETP DS S 1/ / ETP DS S 1/ / ETP DS S 1/ / ETP DS S 3/ / ETP DS S 3/ / ETP DS S 3/ / ETP DS S / ETP DS S / ETP DS S 1 1/ / ETP DS S 1 1/ / ETP DS S 1 1/ / ETP DS9 Telescopic ETP DS ST / ETP DS ST 1 1/ / ETP DS ST 1 1/ / ETP DS ST 1 1/ / ETP DS9 Swivelling a ETP DS SSW 1/ / ETP DS SSW 1/ / ETP DS SSW 3/ ETP DS SSW 3/ ETP DS SSW ETP DS SSW / ETP DS SSW ETP DS SSW 1 1/ / a Non-reversible start button as standard. Electric Assembly Tools and Systems 105

12 Crowfoot Tensor DS In-Line crowfoot tools Dimensions Length A/F A B C D E F G H R Model Nm ft lb r/min kg lb mm mm mm mm mm mm mm mm mm mm mm Ordering No. ETC DS72 ETC DS LI Offset crowfoot tools Dimensions Length A/F A B C D E F G H R Model Nm ft lb r/min kg lb mm mm mm mm mm mm mm mm mm mm mm Ordering No. ETC DS42 ETC DS LO ETC DS72 ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS LO ETC DS72 Extra heavy duty ETC DS AO ETC DS AO ETC DS92 ETC DS LO ETC DS LO ETC DS LO ETC DS LO Electric Assembly Tools and Systems

13 Tensor DS Tube Nut In-Line tube nut tools Dimensions Length A/F A B C D E F G H J R Model Nm ft lb r/min kg lb mm mm mm mm mm mm mm mm mm mm mm mm Ordering No. ETO DS72 ETO DS LI ETO DS LI ETO DS LI ETO DS LI ETO DS LI ETO DS LI ETO DS LI ETO DS LI Offset tube nut tools Dimensions Length A/F A B C D E F G H J R Model Nm ft lb r/min kg lb mm mm mm mm mm mm mm mm mm mm mm mm Ordering No. ETO DS42 ETO DS LO ETO DS72 ETO DS LO ETO DS LO ETO DS LO ETO DS LO ETO DS LO ETO DS LO ETO DS LO Electric Assembly Tools and Systems 107