Swivel joints Swivel joints systems Rotary connections

Transcription

1 Swivel joints Swivel joints systems Rotary connections

2 Contents 1. Introducción 2 2. Swivel joint type IFG 3 3. Swivel joint type IFGL 4 4. Swivel joint type IFGM 5 5. Swivel joint type IFGF / IFGFL 6 6. Swivel joint type VAG / VAGL 7 7. Swivel joint type LG3H in stainless steel 8 8. Swivel joint type AL-F in aluminium 9 9. Swivel joint head-ball joint type Swivel joint type THER-EX 4 for high 11 temperatures 11. Swivel joint systems Swivel joint type DV Swivel joint type DV Connecting components for swivel joints Swivel joints with welded connections Swivel joints with connecting components Rotary connections 19 Enquiry 20

3 1. Introduction The TSR brand stands for the manufacture of certified swivel joints, flexible swivel joint systems and rotary connections. We are the right partner for your company, from the initial enquiry and engineering design, all the way to production and delivery. The items we manufacture range from standard products that we keep in stock, all the way to special designs of any kind. We are totally focused on perfect solutions, product quality, reliability and customer satisfaction. Swivel joints are used in almost every branch of industry where there is a need for moveable connecting pipes between two plant components that move relative to each other. Our swivel joints are developed for slow rotational movements and operate in the entire range from negative pressure to high positive pressure. Our components absorb external forces with ease, and almost any kind of motion can be realised. Our qualified employees have over 30 years of experience in the field of swivel joint and sealing technology, and will find a dependable and precise solution for your application, too. The cooperation with our international customers, sometimes also including joint development work, makes us the market leader in many sectors. MARLIA INGENIEROS, S.L. - Gran Vía de les Corts Catalanes Barcelona (España) 2

4 2. Swivel joint type IFG DN Dimensions and weights ØD 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 6,4 8,0 610,0 ØA H Weight 2,60 2,60 3,30 3,30 5,60 7,00 7, 9,00 15,00 17,90 31,20 39,20 49, 54,00 62,3 75,5 92,2 Stainless steel St 52-3 's' for nominal diameter DN and nominal pressure PN DN PN ,1 10 5,9 6,3 7,1 7,1 7,1 7,1 8,0 16 2,3 2,6 2,6 2,9 3,2 3,6 4,0 4,5 8,0 8,0 8,8 2,6 2,9 8,0 8,8 10,0 11,0 6,3 7,1 8,0 8,8 11,0 14,2 16,0 63 3,2 3,6 4,0 4,5 5,6 7,1 8,8 11,0 12,5 14,2 2,6 2,9 2,9 3,2 3,6 4,0 5,0 6,3 7,1 10,0 12,5 14,2 16, ,9 2,9 3,6 3,6 4,0 5,0 6,3 8,0 10,0 12,5 16,0 20,0 22,2 2 3,2 3,6 4,0 5,0 6,3 8,0 11,0 14,2 16,0 17,5,0 32, ,0 5,0 5,0 6,3 8,0 11,0 12,5 16,0 20,0,0 30,0, ,0 6,3 7,1 8,8 10,0 16,0 17,5 22,2 30,0 35,0,0 Nominal diameters DN 20 to DN 800 (¾" to 32") Standard version Two ball races Axial seal External seal Max. pressure 420 bar Max. temperature 260 C Maximum values may not coincide Standard materials Outer and inner part Grease nipple Nicotrated / Steel St 52-3 Stainless steel / Special version Other materials on request Without grease nipple, for use in medium Axial seal Internal wiper for protection against abrasive PTFE constituents Hastelloy spring Leakage control bore Custom versions 3

5 3. Swivel joint type IFGL DN ØD ØA H 26,9 33,7 42, ,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 6,4 Dimensions and weights Weight 2,60 2,60 3,30 3,30 4,20 5,30 5,60 6,70 10,70 12,30 21,70 27,10 34,10 37, 44,60 Stainless steel St 52-3 's' for nominal diameter DN and nominal pressure PN DN PN ,1 7,1 5,9 6,3 7,1 16 2,3 2,6 2,6 2,9 3,2 3,6 4,0 4,5 8,0 8,0 2,6 2,9 8,8 6,3 7,1 8,0 8,8 11,0 63 3,2 3,6 4,0 4,5 5,6 7,1 8,8 11,0 12,5 14,2 2,6 2,9 2,9 3,2 3,6 4,0 5,0 6,3 7,1 10,0 12,5 14,2 16,0 Nominal diameters DN 20 to DN 0 (¾" to 16") Standard version One ball race Axial seal External seal Max. pressure bar Max. temperature 260 C Maximum values may not coincide Standard materials Outer and inner part Grease nipple Nicotrated / Steel St 52-3 Stainless steel / Special version Other materials on request Without grease nipple, for use in medium Axial seal Internal wiper for protection against abrasive PTFE compound constituents Hastelloy spring Leakage control bore Custom versions 4

6 4. Swivel joint type IFGM BA 1 BA 2 Nominal diameters DN 08 to DN (¼" to 2") Standard version Two ball races Axial seal External seal Grease nipple Max. pressure 420 bar Max. temperature 260 C Maximum values may not coincide BA 3 Standard materials Outer and inner part Nicotrated / Steel St 52-3 Other materials on request Axial seal PTFE Hastelloy spring Special version Without grease nipple, for use in medium Internal wiper for protection against abrasive constituents Leakage control bore Custom versions Dimensions and weights DN IG L1 L2 L3 t sw H D Di LG 2 LG 3 BA 1 BA 2 BA 3 08 G 1/4" NPT 1/4" , ,1 3,0 3,8 12 G 3/8" NPT 3/8" , ,1 3,0 3,8 15 G 1/2" NPT 1/2" , ,1 3,0 3,8 20 G 3/4" NPT 3/4" , ,0 4,1 5,1 G 1" NPT 1" , ,1 4,5 5,8 G 1 1/4" NPT 1 1/4" , , ,1 7,2 9,8 G 1 1/2" NPT 1 1/2" , , ,1 7,2 9,8 G 2" NPT 2" , ,4 11,0 15,1 5

7 5. Swivel joint type IFGF / IFGFL IFGF IFGF Nominal diameters DN to DN (2" to 48") Standard version IFGF with two ball races IFGFL with one ball race Axial seal External seal Grease nipple Max. pressure according to flange Max. temperature 260 C Maximum values may not coincide DN 2" /2" 80 3" 4" 5" 1 6" 200 8" 2 10" " PN ØD Ødi Øk M ,0 54,5,0 M lbs 152,4 52,6 120,7 300 lbs 165,1 127, ,0 70,3 145,0 4 M lbs 177,8 62,7 139, lbs 190,5 149,3 M ,0 82,5 160,0 M lbs 190,5 78,0 152, lbs 209,5 168,1 M , ,1 180,0 M16 235,0 190,0 M lbs 228,6 102,4 190,5 M lbs 4,0 200,1 M , ,7 210,0 M16 270,0 220,0 M lbs 4,0 128,3 215,9 M lbs 279,4 234, , ,3 2,0 M20 300,0 2,0 M lbs 279,4 154,2 241,3 M lbs 317,5 269, ,0 207,3 295, M lbs 342,9 202,7 298, lbs 381,0 330,2 M ,0 260,4 3,0 M ,0 355,0 M lbs 6,4 4,5 362,0 300 lbs 444,5 387,3 M ,0 309,7 0,0 M ,0 410,0 M lbs 482,6 304,8 431,8 300 lbs 520,7 4,8 M30 16 t Z H H IFGF IFGFL Standard materials Stainless steel (AISI 304) Stainless steel 1.44 (AISI 316L) Stainless steel (AISI 316Ti) Steel 42CrMo4 Carbon steel St 52-3 Other materials on request Axial seal PTFE Hastelloy spring Special version Without grease nipple, for use in medium Internal wiper for protection against abrasive constituents Leakage control bore Custom versions 6

8 6. Swivel joint type VAG / VAGL VAG VAGL DN Dimensions and weights ØD 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 s 3,6 3,6 4,0 4,5 4,5 4,0 4,0 4,0 4,5 6,3 ØA VAG H Weight 120 3, , , , , , ,7 1 16,8 1 19,2 1 29,7 VAGL H Weight 2,9 3,5 3, , , ,3 9,6 13,9 15,6 21,8 Nominal diameters DN to DN 200 (1" to 8") Standard version VAG with two ball races VAGL with one ball race Axial seal Max. pressure bar Max. temperature 260 C Maximum values may not coincide Standard materials External seal Outer and inner part Grease nipple Nicotrated / Steel St 52-3 Leakage control bore Stainless steel / Other materials on request Special version Internal wiper for protection against abrasive constituents Custom versions Axial seal PTFE Hastelloy spring 7

9 7. Swivel joint type LG3H in stainless steel DN ØD Dimensions and weights Ødi ØA H Weight 120 3, , , , , , ,0 1 17,2 1 20,8 Nominal diameters DN to DN 1 (1" to 6") Standard version Two ball races Axial seal External seal Max. pressure 10 bar Max. temperature 260 C Maximum values may not coincide Standard materials Outer part Grease nipple Stainless steel Leakage control bore Inner part, flange Stainless steel 1.44 Special version Other materials on request Chamber seal for smooth passage Axial seal Custom versions PTFE Hastelloy spring 8

10 8. Swivel joint type AL-F in aluminium Dimensions and weights DN ØD ØA Øk H Z M t M M M M M M Weight 3,3 3,5 3,6 4,0 5,5 8,2 Nominal diameters DN to DN 1 (2" to 6") Standard version Two ball races Connection for tank trucks Axial seal External seal Special version PN6 flange connection PN10/16 flange connection Grease nipple Max. pressure 10 bar Max. temperature C Maximum values may not coincide Standard materials Outer part/inner part Aluminium AlMg4,5Mno,7 Axial seal PTFE Hastelloy spring 9

11 9. Swivel joint head-ball joint type Nominal diameters DN 32 to DN 200 (1 ¼" to 8 ) Standard version PTFE graphite guide Max. pressure bar Max. temperature 260 C Maximum values may not coincide Standard materials Outer part/inner part Nicotriert / Carbon steel St 52-3 Stainless steel / Other materials on request Axial seal PTFE Dimensions and weights Hastelloy spring DN ØD s ØA H Weight Special version 32 42,4 3, ,6 For pressures > bar 48,3 3, ,6 For nominal diameter > DN ,3 76,1 88,9 4,0 4,0 4, ,8 18,5 24,8 114,3 4, ,5 In combination with flexible swivel 139,7 4, , ,3 4, ,0 joint systems, ball joints are ,1 6, ,0 suitable for use in moving piping systems that are exposed to strong oscillations, vibrations or other tumbling movements as a result of unfavourable operating parameters. Ball joints are in a positions to compensate and absorb these movements. This results in less stress on the remainder of the piping system and thus a longer service life. 10

12 10. Swivel joint type THER-EX 4 for high temperatures DN Dimensions and weights D pipe Ø33,7x2,9 Ø48,3x2,9 ØD ØD Ø60,3x2, Ø76,1x2, Ø88,9x3,2 Ø114,3x4, Weight 5,8 8,3 9,1 11,2 12,9 15,6 Nominal diameters DN to DN (1" to 4") Standard version Welding connection Sliding ring Radial seal Special version With flanges With sockets Medium Thermal oil Steams Others Max. pressure bar Temperature: -10ºC to 4 C Slow rotary and/or swivelling motion Standard materials Stainless steel Carbon steel Seal PTFE compund Leakage rate: 0,01 mbar/l 11

13 11. Swivel joint systems Swivel joints systems are composed of combinations of swivel joints interconnected by pipes. Appropiate selection of the swivel joint layouts makes it possible to achieve any desired motions of two points relative to each other (1-, 2- and 3- dimensional). The design of the swivel joint systems is governed by the customerspecific requirements and conditions, the nature of the connections, the distance between the connections and other operating parameters. Type IFG and IFGL swivel joint heads are used as standard for swivel joint systems. Appropriate versions of the swivel joints are used for special applications. IFG IFGL IFG VAG VAGD VdS approval of Type IFG swivel joints in sizes DN to DN 200 means that all nominal diameters of relevance for moveable high-bay warehouses are covered. Swivel joint systems are used in stationary fire-fighting installations to supply fire-extinguishing agent to moveable high-bay warehouses. The prerequisite for use of swivel joint systems in these fire-fighting installations is their approval by VdS-Schadensverhütung. 12

14 12. Swivel joint type DV1 Nominal diameters DN 08 to DN (¼" to 1 ½ ) Standard version Two ball races Axial seal Special version With external seal Max. pressure 420 bar Max. temperature 260 C Maximum values may not coincide Medium may not contain abrasive constituents Standard materials Outer and inner part Steel 42CrMo4 / Nicotrated Other materials on request Axial seal PTFE Elgiloy spring Connection Thread Pipe Dimensions and weights DN IG / AG AD M L1 di df L2 D L sw Weight G 1/4" , M16x1, ,1 7, ,5 10 M18x1, ,3 7, ,5 G 3/8" , M20x ,3 7, ,5 14 M22x1, ,3 7, ,5 G 1/2" ,6 16 M24x1, ,3 8, , G 3/4" ,6 20 M30x ,9 10,5 61 1,3 G 1" ,6 M36x ,9 12,1 61 1,3 G 1 1/4" ,6 30 M42x ,6 61 1,3 G 1 1/2" ,7 38 M52x , ,5 All parts can be combined with each other All parts can be combined with each other 13

15 13. Swivel joint type DV2 Nominal diameters DN 08 to DN (¼" to 1 ½ ) Standard version Two ball races Axial seal Max. pressure 420 bar Max. temperature 260 C Maximum values may not coincide Medium may not contain abrasive constituents Standard materials Outer and inner part Steel 42CrMo4 / Nicotrated Other materials on request Axial seal PTFE Elgiloy spring Special version With external seal Connection Thread Pipe Dimensions and weights DN IG / AG AD M L1 di df L2 D L Lg L3 sw Weight G 1/4" , M16x1, ,1 7, ,7 10 M18x1, ,3 7, ,7 G 3/8" , M20x ,3 7, ,7 14 M22x1, ,3 7, ,7 G 1/2" ,7 16 M24x1, ,3 8, , G 3/4" ,5 20 M30x ,9 10, ,5 G 1" ,5 M36x ,9 12, ,5 G 1 1/4" ,5 30 M42x , ,5 G 1 1/2" ,7 38 M52x , ,7 All parts can be combined with each other All parts can be combined with each other 14

16 14. Connecting components for swivel joints Sockets to DIN 2986 with Whitworth parallel pipe thread to DIN 2999 Weld-on nipples with Whitworth tapered pipe thread to DIN 2982 DN G ØD L DN G t ØD s L 20 3/4" /4" 15 26,9 2,6 1" " 17 33,7 3, /4" /4" 19 42,4 3,2 1 1/2" /2" 19 48,3 3,2 2" " 23 60,3 3, /2" /2" 27 76,1 3, " " 30 88,9 4,0 70 4" 83 4" ,3 4,6 80 5" " 139,7 5, " " 168,3 5,0 Sockets with wrench flat Weld-on nipples with wrench flat with Whitworth parallel pipe thread to DIN with Whitworth parallel pipe thread to DIN DN G t ØD s L AD sw* DN G t ØD s L AD sw* 20 3/4" 16 26, /4" 16 26, " 18 33, " 18 33, /4" 20 42, /4" 20 42, /2" 22 48, /2" 22 48, " 24 60, " 24 60, /2" 34 76, /2" 34 76, " 88, " 88, " 114, " 114, " , " , " , " , * sw: wrench size Acc. to nominal pressur Acc. to nominal pressur 15

17 Welding neck flanges to DIN DIN 2631 PN 6 DIN 2632 PN 10 DIN 2633 PN 16 DIN 2634 PN DIN 2635 PN DIN 2636 PN 64 DIN 2637 PN DIN 2638 PN 160 DIN 2628 PN 2 DIN 2629 PN 320 DIN 2627 PN 0 Welding neck flanges to ANSI B lb/in lb/in 2 10 lb/in lb/in lb/in 2 20 lb/in 2 0 lb/in 2 Type 11 welding neck flanges to EN PN 6 PN PN2 PN 10 PN 63 PN 320 PN 16 PN PN 0 PN PN 160 SAE weld-on flange with O-ring groove SAE weld-on counterflange SAE loose full flange SAE 2-split SAE welding head with O'ring groove SAE welding head 16

18 15. Swivel joints with welded connections Standard version with IFG joint head and pipe bend to standard 3S 1 axis of rotation Type 1 Type 2 Type 3 2 axis of rotation Type 4 Type 5 Type 6 3 axis of rotation Type 7 Type 8 DN Ø H s k 26,9 29 ±2,5 33,7 38 ±2,5 42,4 48 ±2,5 48,3 57 ±3,0 60,3 76 ±3,0 76,1 95 ±3,0 88,9 114 ±3,0 114,3 152 ±3,0 139,7 190 ±4,0 168,3 229 ±4,0 219,1 305 ±4,0 273,0 381 ±5,0 323,9 457 ±5,0 355,6 533 ±10,0 6,4 610 ±10,0 8,0 610,0 762 ±,0 914 ±,0 H = According to swivel joint head s = According to nominal pressure Welded connection with weld steam preparation to EN ISO 9692, Part Special versions to customer specifications 17

19 16. Swivel joints with connecting components Standard version with IFG joint head and pipe bend to standard 3S 1 axis of rotation Type 1 Type 2 Type 3 2 axis of rotation Type 4 Type 5 Type 6 3 axis of rotation Type 7 Type 8 DN Ø 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 6,4 8,0 610,0 H L k 29 ±2,5 38 ±2,5 48 ±2,5 57 ±3,0 76 ±3,0 95 ±3,0 114 ±3,0 152 ±3,0 190 ±4,0 229 ±4,0 305 ±4,0 381 ±5,0 457 ±5,0 533 ±10,0 610 ±10,0 762 ±,0 914 ±,0 H = According to swivel joint head L = According to connecting components Connection components: flanges to DIN, ANSI, SAE-sockets, nipples with threads to DIN/ISO 228. Special connecting component versions to customer specifications. 18

20 17. Rotary connections Segmental design Compact design Multiple rotary connections are used to transport one or more liquid or gaseous media between two points that move in relation to each other. Sealing systems separate the individual channels from each other. Versions Rotary connections are developed and manufactured according to customer-defined specifications, the individual versions being adapted to the respective operating parameters. Media Operating pressure Operating temperature Speed (rpm) Connections Nuber of channels Nominal diameter of the channels Arrangement of the channels Materials Pressure up to 2.000bar SS (AISI 304) Vacuum SS 1.44 (316L) Temperature up to 320ºC SS (AISI 316Ti) Speed up to 3.000rpm Steel 42CrMo4 Maximum values may not Carbon steel St 52-3 coincide Other materials 19

21 Applications Plant construction Metallurgical industry Recycling industry Automotive industry Power station construction Pipeline construction Construction machinery Painting facilities Shipbuilding industry Mechanical engineering Steelworks industry Fire protection Food industry Fuelling vehicle components Chemical industry Offshore industry Loading equipment Aircraft fuelling Paper and wood industry Glass industry Petrochemical industry For more information, contact us: MARLIA INGENIEROS, S.L. Gran Via de les Corts Catalanes Barcelona Spain Tel.: (+0034) Fax.: (+0034) web:

22 FORMULARIO DE PETICIÓN / ENQUIRY Medio / Medium Abrasivo / Abrasive Sí / Yes No / No Diámetro nominal / Nominal diameter Presión de trabajo / Operating pressure Presión de prueba / Test pressure Temperatura de trabajo / Operating temperature Material / Material Tipo / Type La junta está en contacto con el medio? / Is the Joint in the medium? Sí / Yes No / No Se va a conectar a una manguera? / Is a hose to be connected? Sí / Yes No / No Conexiones / Connections Junta rotativa / Swivel joint Brida ANSI + Presión nominal / ANSI flange + Nominal pressure Boquilla / Nipple Brida SAE + Presión nominal / SAE flange + Nominal pressure Casquillo / Socket Extremos para soldar / Welded connection Brida DIN + Presión nominal / DNI flange + Nominal pressure Conexión especial según las especificaciones del cliente / Customer specification Tipo de movimiento / Type of motion Rotación / Rotation Movimiento giratorio / Swivelling motion Número de revoluciones / Movimientos por unidad de tiempo Number of revolutions / Movements per unit of time Certificados de materiales / Material certificate Certificados de inspección / Inspection certificate EN EN EN EN Ninguno / None Certificado especial / Special acceptance (TÜV, Germanischer Lloyd, etc.) Ninguno / None Certificado especial / Special acceptance (TÜV, Germanischer Lloyd, etc.) Unidades / Quantity required Comentarios / Remarks