GEMÜ 549 esydrive Motorized globe valve

Transcription

1 esydrive Motorized globe valve Features Linear or modified equal-percentage control characteristics High flow rates Force and speed are variably adjustable Extensive diagnostic facilities Operable via web interface esy-web Integral optical position indicator and LED high visibility display Standard gland packing suitable for vacuum up to 20 mbar (abs.) Description The 2/2-way angle seat globe valve has a hollow shaft actuator and is electrically operated. The esydrive hollow shaft actuator can be operated as an OPEN/CLOSE actuator or as an actuator with integrated positioner or process controller. The valve spindle is sealed by a self-adjusting gland packing providing low maintenance and reliable valve spindle sealing even after a long service life. A wiper ring fitted in front of the gland packing protects the seal against contamination and damage. An integral optical and electrical position indicator is standard. Technical specifications Nominal sizes: 40 to 80 Media temperature: -10 to 180 C* Ambient temperature: -10 to 60 C Operating pressure: 0 to 20 bar* s: Clamp / Flange / Threaded socket / Threaded spigot / Butt weld spigot Valve body materials: , investment casting / , cast stainless steel * *depending on version and/or operating parameters further information webcode: GW-549

2 Availability Availability Availability of valve bodies Spigot X X X X X X X X X X X X - - 1A C2 X X X X 1B C2 X X X X X X X X X X X X C2 X X X X X X X X X X 1) Code 0: Spigots DIN Code 16: Spigots EN series B, formerly DIN series 1 Code 17: Spigots EN series A, formerly DIN series 2 Code 18: Spigots DIN series 3 Code 1A: Spigots DIN series A Code 1B: Spigots DIN series B Code 37: Spigots SMS 3008 Code 59: Spigots ASME BPE Code 60: Spigots ISO 1127 / EN series C 2) Valve body material Code 34: , investment casting Code 37: , investment casting Code C2: , investment casting 2 / 27

3 Availability Threaded connections Body configuration code D X X X X 3C X X X X 3D X X X X 9 X X X X Body configuration code E X X - - 3C X X X X 3D X X X X X X 1) Code 1: Threaded sockets DIN ISO 228 Code 3C: Threaded sockets BS 21 Rc, length DIN series M8 Code 3D: Threaded sockets NPT, length DIN series M8 Code 9: Threaded spigots DIN ISO 228 2) Valve body material Code 37: , investment casting Flanges X X X X 47 X X 1) Code 10: Flanges EN 1092, PN 25, form B, length EN 558 series 1, ISO 5752, basic series 1 Code 13: Flanges EN 1092, PN 25, form B Code 47: Flanges ANSI Class 150 RF 2) Valve body material Code 34: , investment casting Code 37: , investment casting / 27

4 Availability Clamps X X 82 X X 86 X X 88 X X 1) Code 80: Clamps ASME BPE, length ASME BPE Code 82: Clamps DIN series B, length EN 558 series 7 Code 86: Clamps DIN series A Code 88: Clamps ASME BPE, length EN 558 series 7 2) Valve body material Code 34: , investment casting / 27

5 Product description Product description Kv value diagram Kv-Werte [%] linear Kv-Werte [%] gleichprozentig modifiziert Hub [%] Hub [%] The adjacent diagram shows the approximative curve of the Kv value characteristic. The characteristic may deviate depending on valve body, nominal size, regulating cone and valve stroke. Regulating cone/regulating cage Regulating cone Regulating cage Regulating cone Regulating cage / 27

6 Order data Order data Order codes The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. 1 Type Code Angle seat globe valve, electrically operated, electro-mechanical hollow shaft actuator, esydrive Code Body configuration Code 2/2-way body Angle valve body 4 Code Spigots Spigots DIN 0 Spigots EN series B, formerly DIN series 1 Spigots EN series A, formerly DIN series 2 Spigots DIN series 3 18 Spigots DIN series A Spigots DIN series B Spigots SMS Spigots ASME BPE 59 Spigots ISO 1127 / EN series C 60 Threaded connections Threaded sockets DIN ISO Threaded sockets BS 21 Rc, length DIN series M8 Threaded sockets NPT, length DIN series M8 Threaded spigots DIN ISO Flanges Flanges EN 1092, PN 25, form B, length EN 558 series 1, ISO 5752, basic series 1 D E A 1B 3C 3D 10 4 Code Flanges EN 1092, PN 25, form B 13 Flanges ANSI Class 150 RF 47 Clamps Clamps ASME BPE, length ASME BPE Clamps DIN series B, length EN 558 series 7 Clamps DIN series A 86 Clamps ASME BPE, length EN 558 series 7 5 Valve body material Code , investment casting , investment casting (F316L), forged body , investment casting C2 6 Seat seal Code PTFE 5 PTFE, glass reinforced G 7 Voltage/frequency Code 24 V DC C1 8 Control module Code OPEN/CLOSE, positioner and process controller 9 Regulating cone Code Please find the number of the regulating cone (R- No.) for the linear or equal-percentage modified regulating cone in the Kv value table. L0 R. 10 Actuator version Code Actuator size 2 2 A 11 Type of design Code Ra 0.6 µm internal, polished, external surface electrolytically gloss polished, in accordance with ASME BPE SF2 Ra 0.8 µm internal, polished, external surface electrolytically gloss polished, in accordance with DIN H3/ASME BPE SF3 Ra 0.4 µm internal, polished, external surface electrolytically gloss polished, in accordance with DIN H4, / 27

7 Order data Order example Order option Code Description 1 Type 549 Angle seat globe valve, electrically operated, electro-mechanical hollow shaft actuator, esydrive Body configuration D 2/2-way body 4 1 Threaded sockets DIN ISO Valve body material , investment casting 6 Seat seal 5 PTFE 7 Voltage/frequency C1 24 V DC 8 Control module L0 OPEN/CLOSE, positioner and process controller 9 Regulating cone RS m³/h - mod.eq 10 Actuator version 2 A Actuator size 2 11 Type of design 7 / 27

8 Technical data Technical data Medium Working medium: Max. permissible viscosity: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and seal material. 600 mm²/s (cst) Other versions for lower/higher temperatures and higher viscosities on request. Temperature Media temperature: -10 to 180 C Ambient temperature: -10 to 60 C Higher ambient temperatures on request Pressure Operating pressure Pressures in bar All pressures are gauge pressures. Higher operating pressures on request Leakage rate Open-closed valve Seat seal Standard Test procedure Leakage rate Test medium Metal DIN EN P12 F Air PTFE, FPM, EPDM DIN EN P12 A Air Control valve Seat seal Standard Test procedure Leakage class Test medium Metal DIN EN IV Air PTFE, FPM, EPDM DIN EN VI Air 8 / 27

9 Technical data Kv values Open-closed valve Kv values determined in accordance with DIN EN The Kv value specifications refer to the largest actuator for the respective nominal size. The Kv values for other product configurations (e.g. other connections or body materials) may differ. Kv values in m³/h 1) Code 1: Threaded sockets DIN ISO 228 Code 17: Spigots EN series A, formerly DIN series 2 2) Valve body material Code 37: , investment casting Control valve Standard regulating cone (DIN) Nominal size Kv value Actuator size Linear Equal-percentage A RS905 RS A RS906 RS A -<code /> RS A -<code /> RS918 Kv values in m³/h not for connection codes 37, 59, 80, 88 Standard regulating cone (ANSI) Nominal size Kv value Actuator size Linear Equal-percentage A RS945 RS A RS946 RS A - RS A - RS958 Kv values in m³/h only for connection codes 37, 59, 80, 88 Mechanical data Protection class: IP 65 acc. to EN Actuator weight: Operating time: Actuator size 2A 9.5 kg Adjustable, max. 4 mm/s 9 / 27

10 Technical data Electrical data Supply voltage Actuator size 2 Voltage Uv = 24 V DC ± 10% Current consumption Max. 5 A Rating 120 W Duty cycle Continuous duty Reverse battery protection Yes Analogue input signals Set value Input signal: Input type: Input resistance: Accuracy/linearity: Temperature drift: Resolution: Reverse battery protection: Overload proof: 0/4 20 ma/0 5/10 V DC (selectable using software) Passive 250 Ω ±0.3% of full flow ±0.1%/10 K 12 bit No Yes (up to ± 24 V DC) Process actual value Input signal: Input type: Input resistance: Accuracy/linearity: Temperature drift: Resolution: Reverse battery protection: Overload proof: 0/4 20 ma/0 5/10 V DC (selectable using software) Passive 250 Ω ±0.3% of full flow ±0.1%/10 K 12 bit No Yes (up to ± 24 V DC) 10 / 27

11 Technical data Digital input signals Digital inputs: 3 Function: Voltage: Logic level "1": Logic level "2": Input current: Can be selected via software 24 V DC >14 V DC < 8 V DC Typically 2.5 ma DC (at 24 V DC) Analogue output signals Actual value Output signal: Output type: Accuracy: Temperature drift: Load resistor: Resolution: Overload proof: Short-circuit proof: 0/4 20 ma/0 5/10 V DC (selectable using software) Active (AD5412) ±1% of full flow ±0.1%/10 K 750 Ω 10 bit Yes (up to ± 24 V DC) Yes Digital output signals Switching outputs 1 and 2 Version: Switch rating: 2x SPDT potential-free 125 V AC / 2 A 48 V DC / 2 A Switch points: Adjustable 0 100% Switching output 3 Function: Type of contact: Switching voltage: Switching current: Drop voltage: Overload proof: Short-circuit proof: Pull down resistance: Signal fault Push-Pull Supply voltage 0.1 A Max. 2.5 V DC at 0.1 A Yes (up to ± 24 V DC) Yes 120 kω Communication Interface: Function: IP address: Subnet screen: Ethernet Parametrisation via web browser alterable via web browser alterable via web browser 11 / 27

12 Technical data The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the web browser and the actuator can then be parametrised. In order to use more than one actuator, a definitive IP address must be assigned to each actuator in the same network. Electrical connections X1 7-pin plug, Binder, type Pin Signal name Pin 1 Uv, 24 V DC supply voltage Pin 2 Uv GND Pin 3 Relay output K1, common Pin 4 Relay output K1, make contact Pin 5 Relay output K2, common Pin 6 Relay output K2, make contact Pin PE Function earth X2 5-pin M12 built-in socket, D-coded Pin Signal name Pin 1 Tx + (Ethernet) Pin 2 Rx + (Ethernet) Pin 3 Tx - (Ethernet) Pin 4 Rx - (Ethernet) Pin 5 Shield X3 8-pin M12 plug, A-coded 12 / 27

13 Technical data Pin Signal name Pin 1 I + set value input Pin 2 I set value input Pin 3 I + actual value output Pin 4 GND (actual value output, digital input 1 3, error message output) Pin 5 Error message output 24 V DC Pin 6 Digital input 1 Pin 7 Digital input 3 Pin 8 Digital input 2 X4 4-pin M12 built-in socket, A-coded Pin Signal name Pin 1 UV, 24 V DC actual value supply Pin 2 n. c. Pin 3 X -, process actual value input Pin 4 X+, process actual value input Pin 5 n. c. Product compliance Foodstuff Regulation (EC) No. 1935/2004* Regulation (EC) No. 10/2011* FDA* *depending on version and/or operating parameters European Union Pressure Equipment Directive 2014/68/EU Machinery Directive 2006/42/EC EMC Directive 2014/30/EC 13 / 27

14 Dimensions Dimensions Valve with 2/2-way body B1 B2 B3 B A1 CT SW1 LA A1 121,0 121,0 121,0 121,0 øb 129,0 129,0 129,0 129,0 B1 157,0 157,0 157,0 157,0 B2 224,0 224,0 224,0 224,0 B3 304,0 304,0 304,0 304,0 SW1 60,0 55,0 75,0 75,0 A1 121,0 121,0 121,0 121,0 CT 407,0 415,0 428,0 445,0 Dimensions in mm 14 / 27

15 Dimensions Valve with angle valve body B B2 B1 A1 CT B3 SW A1 121,0 121,0 øb 129,0 129,0 B1 157,0 157,0 B2 224,0 224,0 B3 304,0 304,0 SW1 60,0 55,0 CT 434,0 441,0 Dimensions in mm 15 / 27

16 Dimensions Body dimensions Spigots 45 d LB L s L ,0 180,0 - - LB 47,0 48,0 - - L ,0 160,0 290,0 310,0 LB 40,0 38,0 96,0 95,0 ød 0 34, 37 40,0 52,0 - - s 1,5 1,5 - - ød 16 40,0 52,0 - - s 1,0 1,0 - - ød 17 41,0 53,0 70,0 85,0 s 1,5 1,5 2,0 2,0 ød 18 42,0 54,0 - - s 2,0 2,0 - ød ,5 76,1 s 1,2 1,2 1,6 1,6 ød 59 38,1 50,8 63,5 76,2 s 1,65 1,65 1,65 1,65 ød 60 48,3 60,3 76,1 88,9 s 2,0 2,0 2,0 2,3 Dimensions in mm 1) Code 0: Spigots DIN Code 16: Spigots EN series B, formerly DIN series 1 Code 17: Spigots EN series A, formerly DIN series 2 Code 18: Spigots DIN series 3 Code 37: Spigots SMS 3008 Code 59: Spigots ASME BPE Code 60: Spigots ISO 1127 / EN series C 2) Valve body material Code 34: , investment casting Code 37: , investment casting 16 / 27

17 Dimensions Spigots 45 d LB L s L C2 160,0 180,0 290,0 310,0 LB 47,0 48,0 96,0 95,0 ød 1A 41,0 53,0 70,0 85,0 s 1,5 1,5 2,0 2,0 ød 1B 48,3 60,3 76,1 88,9 s 2,0 2,0 2,0 2,3 ød 59 38,1 50,8 63,5 76,2 s 1,65 1,65 1,65 1,65 Dimensions in mm 1) Code 59: Spigots ASME BPE Code 1A: Spigots DIN series A Code 1B: Spigots DIN series B 2) Valve body material Code C2: , investment casting 17 / 27

18 Dimensions Threaded sockets, body configuration D SW 2 45 R LB L t L 1, 3C, 3D LB 1, 3C, 3D SW 1, 3C, 3D R 1 37 G 1 1/2 G 2 G 2 1/2 G 3 R 3C 37 Rc 1 1/2 Rc 2 Rc 2 1/2 Rc 3 R 3D /2 NPT 2 NPT 2 1/2 NPT 3 NPT t 1, 3C 37 21,4 25,7 30,2 33,3 t 3D 37 17,3 17,8 23,7 25,8 Dimensions in mm 1) Code 1: Threaded sockets DIN ISO 228 Code 3C: Threaded sockets BS 21 Rc, length DIN series M8 Code 3D: Threaded sockets NPT, length DIN series M8 2) Valve body material Code 37: , investment casting 18 / 27

19 Dimensions Threaded sockets, body configuration E t SW2 t R H2 R LE SW LE 50,0 60,0 HE 55,0 62,0 R 1 G 1 1/2 G 2 t 21,4 25,7 R 3D 1 1/2 NPT 2 NPT t 17,3 17,8 Dimensions in mm 1) Code 1: Threaded sockets DIN ISO 228 Code 3D: Threaded sockets NPT, length DIN series M8 2) Valve body material Code 37: , investment casting 19 / 27

20 Dimensions Threaded spigots 45 R LB L t L ,0 175,0 216,0 254,0 LB 35,0 50,0 52,0 65,0 t 13,0 15,0 15,0 18,0 R G1 3/4 G 2 3/8 G3 G3 1/2 Dimensions in mm 1) Code 9: Threaded spigots DIN ISO 228 2) Valve body material Code 37: , investment casting 20 / 27

21 Dimensions Flanges length EN 558, series 1 L 45 k D LB FTF FTF ,0 230,0 LB 52,0 50,0 ød 150,0 165,0 øl 18,0 18,0 øk 110,0 125,0 n 4 4 Dimensions in mm n = number of bolts 1) Code 10: Flanges EN 1092, PN 25, form B, length EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: , investment casting 21 / 27

22 Dimensions Flanges, special length L 45 k D LB FTF FTF ,0 330,0 LB 91,0 95,0 ød ,0 165,0 øl 18,0 18,0 øk 110,0 125,0 n 4 4 ød ,0 152,4 øl 15,7 19,1 øk 98,6 120,7 n 4 4 Dimensions in mm n = number of bolts 1) Code 13: Flanges EN 1092, PN 25, form B Code 47: Flanges ANSI Class 150 RF 2) Valve body material Code 34: , investment casting 22 / 27

23 Dimensions Clamps 45 d1 d3 LB L NPS /2 2 LB ,5 L 139,7 158,8 LB 82, 86, L ø d ,8 47,5 ø d3 50,5 64 ød ,3 56,3 ød ,5 ød ød3 50,5 64 ød ,8 47,5 ød3 50,5 64 Dimensions in mm 1) Code 80: Clamps ASME BPE, length ASME BPE Code 82: Clamps DIN series B, length EN 558 series 7 Code 86: Clamps DIN series A Code 88: Clamps ASME BPE, length EN 558 series 7 2) Valve body material Code 34: , investment casting 23 / 27

24 Accessories Accessories GEMÜ 1218 GEMÜ 1218 is a connector (cable socket/cable plug), 7-pin. Straight and/or 90 angled plug type. Various materials available for the fixing nut. Ordering information X1 supply voltage, relay outputs GEMÜ 1218 Binder connector Binder plug Mating connector for 468/ esydrive Terminal compartment/ screws, 7-pin Terminal compartment/ screws, 7-pin, / 27

25 Accessories GEMÜ 1219 Cable socket / cable plug M12 The GEMÜ 1219 is a connector (cable socket/cable plug) M12, 5-pin. Straight and/or 90 angled plug type. Defined cable length or with threaded connection without cable. Various materials available for the fixing nut. Ordering information X2 - network connection M12 cable plug, straight, 4-pin GEMÜ 1219 Ethernet/M12 cable Fitted with a 1 metre cable set Fitted with a 4 metre cable set Fitted with a 15 metre cable set X3 analogue/digital inputs and outputs M12 cable socket, straight, 8-pin M12 cable socket, angled, 8-pin Without cable dia. 6-8 mm Fitted with a 2 metre cable set, PVC/grey Fitted with a 5 metre cable set, PVC/grey Without cable dia. 6-8 mm Fitted with a 5 metre cable set, PUR black cable X4 actual value supply, actual value input M12 cable plug, straight, 5-pin M12 cable plug, angled, 5-pin Ethernet RJ Without cable PG7 Nickel-plated brass Fitted with a 2 metre cable set, PUR black cable Fitted with a 2 metre cable set, PUR black cable Without cable dia. 6-8 mm Fitted with a 2 metre cable set, PUR black cable Fitted with a 2 metre cable set, PUR black cable 5 x 0.34, nickel-plated brass 5 x 0.34, nickel-plated brass Nickel-plated brass x 0.34, nickel-plated brass 5 x 0.34, nickel-plated brass / 27

26 Specification sheet for designing regulating cones for globe valves Project (customer) Date Contact person Calculation number (GEMÜ) Telephone Technical requirements Medium 1) Requirement characteristic 1st operating point maximum flow 2nd operating point medium flow 3rd operating point minimum flow Media temperature 4) Inlet pressure Outlet pressure 2, 3) Flow rate in [m³/h] for liquids Gases 6) in [kg/h] for steam Type Required valve Valve body / Actuator Regulating cone Max. operating pressure Ambient temperature 5) Max. media temperature Body material Seat seal PTFE Other Control function NC (normally closed) DA (double acting) Control pressure min max Characteristic linear modifi ed equal-percentage Other Double acting (normally open) 1) Liquid or gas? For media other than water or air, it is necessary to give data for the density and viscosity (with unit of measurement) of the medium. Otherwise we will assume data for standard conditions. 2) For steam especially, the minimum or maximum flow rate should be assigned to the appropriate inlet or outlet pressure. The temperature of the medium should also be taken into account. 3) GEMÜ recommends a positioning ratio of 1 : 10 (e.g. minimum flow rate is 10 m³/h and the maximum flow rate is 100 m³/h). Please note that the valve only controls reliably from a flow of about 10% of the max. Kv value on account of the valve opening behaviour. Other positioning ratios are possible on request or in the selection of standard regulating cones, see overleaf. 4) The media temperature range must be specified for steam applications. T = 20 C is assumed unless specified otherwise. 5) This data is not absolutely necessary. A room temperature of 20 C is assumed unless specified otherwise. 6) Basis: standard conditions 0 C, mbar. If conditions differ, please specify them. Globe Valves I Specifi cation sheet 1

27 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße Ingelfingen-Criesbach, Germany Tel. +49 (0)