IEC Contactors & Starters IT. Electro-Mechanical B-178. Publications. Product Description. Standards and Certifications. ISO 9002 Certification

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1 -78 Product Family Overview July 08 IEC, A Frame, Full Voltage Non-reversing and Reversing Starters Product Description Eaton s Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical line of Contactors and Starters is the result of a substantial engineering, manufacturing and marketing effort involving extensive customer input, combined with new advances in solidstate technology. products have greatly increased functionality, significantly reduced size and utilize the benefits of V DC control. The exclusive Pulse Width Modulation (PWM) control and digital microprocessor generate a minimized DC value which reduces energy to the contact block and provides the most compact system available. Standards and Certifications Designed to meet or exceed UL, IEC and CSA UL Listed: UL File #E9, Guide #NLDX Open, UL 08 CSA Certified: CSA File #688, Class # 0 Open, C. No. -9 IEC: A F Frames, IEC 97--, EN 97-- mm 76 mm CSA Certified for Elevator Duty CE EMC IEC 0- KEMA ISO 900 Certification When you turn to Eaton s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards acknowledged by 9 industrialized nations to bring harmony to the international quest for quality. The ISO Certification process covers quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction. Publications Pub. 9 Pub. 9 Pub. 9 Pub. 9 Pub. 9 Pub. 96 Pub Pub Pub. 9 Pub. 96 Pub. 96 Pub. 966 Pub. 967 Pub. 968 Pub. 9 Pub. 96 Pub. 96 Pub. 966 Pub. 967 Pub. 968 Pub. 9 Pub. 96 Pub. 96 Pub. 966 Pub. 967 Pub. 968 Pub. 96 Pub. 966 Pub. 9 Pub. 968 Pub. 96 Pub Pub. 9 Pub. 9 IT. IEC Overload Relay 7 mm (A-Frame) Quick Setup Guide IT. IEC Overload Relay ( F Frames) Quick Setup Guide IT. IEC Non-reversing Contactor 7 mm (A-Frame) Installation Guide IT. IEC Non-reversing Contactor mm (-Frame) Installation Guide IT. IEC Non-reversing Contactor mm (C-Frame) Installation Guide IT. IEC Non-reversing Contactor 76 mm (D-Frame) Installation Guide IT. IEC Non-reversing Contactor mm (E-Frame) Installation Guide IT. IEC Non-reversing Contactor 0 mm (F-Frame) Installation Guide IT. IEC Reversing Contactor 7 mm (A-Frame) Installation Guide IT. IEC Reversing Contactor mm (-Frame) Installation Guide IT. IEC Reversing Contactor mm (C-Frame) Installation Guide IT. IEC Reversing Contactor 76 mm (D-Frame) Installation Guide IT. IEC Reversing Contactor mm (E-Frame) Installation Guide IT. IEC Reversing Contactor 0 mm (F-Frame) Installation Guide IT. IEC Non-reversing Starter 7 mm (A-Frame) Installation Guide IT. IEC Non-reversing Starter mm (-Frame) Installation Guide IT. IEC Non-reversing Starter mm (C-Frame) Installation Guide IT. IEC Non-reversing Starter 76 mm (D-Frame) Installation Guide IT. IEC Non-reversing Starter mm (E-Frame) Installation Guide IT. IEC Non-reversing Starter 0 mm (F-Frame) Installation Guide IT. IEC Reversing Starter 7 mm (A-Frame) Installation Guide IT. IEC Reversing Starter mm (-Frame) Installation Guide IT. IEC Reversing Starter mm (C-Frame) Installation Guide IT. IEC Reversing Starter 76 mm (D-Frame) Installation Guide IT. IEC Reversing Starter mm (E-Frame) Installation Guide IT. IEC Reversing Starter 0 mm (F-Frame) Installation Guide IT. IEC Non-reversing Contactor Assembly Instructions ( mm & mm) IT. IEC Non-reversing Contactor & Starter Assembly Instructions (76 mm Contactor/Starter) ( mm & mm Starter) IT. IEC Non-reversing Starter 7 mm (A-Frame) Assembly Instructions IT. IEC Non-reversing Starter 0 mm (F-Frame) Assembly Instructions IT. IEC Reversing Starter 7 mm (A-Frame) Assembly Instructions IT. IEC Reversing Contactor & Starter 0 mm (F-Frame) Assembly Instructions IT. Front Mountable Auxiliary Contact Assembly Instructions IT. IEC Contact locks ( E Frames) Pub. 878 IT. Sinking Control Input Connections Pub. 879 IT. Overload Trip/Alarm Output (Sourcing/Sinking) CA080K

2 July 08 Selection -79 Selection (Open Components) Table -6. ing System E A A A Standard E = IEC Configuration (Open Type) 0N = FVNR Coil Controller 0N = FVR Coil Controller 0N = Contact lock 0N = Solid-State Non-reversing Overload Relay 06N = Solid-State Reversing Overload Relay = FVNR Starter = FVNR Contactor 0 = FVR Starter = FVR Contactor Frame Size A = 7 mm = mm C = mm D = 76 mm E = mm F = 0 mm (A) 06 = 6 Amps. 09 = 9 Amps. = Amps. () 8 = 8 Amps. = Amps. = Amps. (C) 0 = 0 Amps. 0 = 0 Amps. (D) 6 = 6 Amps. 8 = 8 Amps. = 0 Amps. Designator (IEC) (E) = Amps. 6 = Amps. = 0 Amps. (F) = Amps. = Amps. = Amps. XC = Coil Controller XR = Overload Overload Type A = Standard (-phase, mm mm; - or -phase, 7 mm) N = Contactor or Not Applicable Pole Selection = -Pole Overload Amperes Adjustment (7 mm) A =..8 =.9.9 C =.. D = E =.8 ( mm) A =..8 =.9.9 C =.. D = G = 6. J = ( mm) A =..8 =.9.9 C =.. D = F =.0 6 H = 8. 7 L = 6 0 (76 mm) F =.0 6 H = 8. 7 K = N = 0 ( mm) K = M = 8 90 P = R = 6 0 (0 mm) P = S = 8 70 T = X = Contact lock, Coil Controller, Contactor or Not Applicable Note: When using the ing System for Eaton s Cutler-Hammer products, care should be exercised to assure that the for the Overload Relay aligns with the IT. Contact lock selected for type, frame size and ampacity, if purchased as separate components. Example: Select an E0N_XR_A IT. Overload Relay for an IEC non-reversing application or an E06N_XR_A for an IEC reversing application. Examples: E0NCXCXNN FVNR Coil Controller, mm E0N8XN Contact lock, mm, 8 Amps E0NCXRLA Solid-State Non-reversing Overload Relay, 6 0 Amps EJA FVNR -Frame Starter, Amps, with Solid-State Overload, Amps EFXN FVNR F-Frame Contactor, Amps E0DKA FVR D-Frame Starter, 0 Amps, with Solid-State Overload, Amps E8XN FVR -Frame Contactor, 8 Amps CA080K

3 -80 Contactors Full Voltage, Non-reversing and Reversing July 08 Contents Description Product Family Overview Page Product Description Standards and Certifications Publications Selection Contactors Non-reversing and Reversing Product Description Application Description Features Product Selection Technical Data and Specifications Accessories Auxiliary Contacts Renewal Parts Wiring Diagrams Dimensions IEC Full Voltage Non-reversing Contactor, C-Frame Cat. No. EC0XN Product Description The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Contactor from Eaton s electrical business consists of an IT. Electro- Mechanical Contact lock and IT. Electro-Mechanical Coil Controller as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. -Frame ( mm) to E-Frame ( mm) Contact locks combined with Coil Controllers (factory or field assembled) are stand-alone Contactors. Only the A-Frame (7 mm) and F-Frame (0 mm) Contactors have internal factory assembled coil controllers. Also available are the IT. Manual and Combination Motor Controllers which combine a Manual Motor Protector, Wiring Connector Link and IT. Contactor. Application Description When selecting an IEC Contactor, the user must consider the specific load, utilization category and required electrical life. Actual application life July vary depending on environmental conditions and duty cycle. Features V AC 0V AC, / 0 hp/ / kw, 0/ Hz V DC Coil Control safe, reliable global standard Most compact DC operated contactors available e.g., A-Frame 7 mm wide, 7-/ A, V Frame sizes (mm): 7,,, 76,, 0 No laminations, shading coils or magnet noise -0 to 9 F (-0 to 6 C) operating temperature No seal in auxiliary contacts required control wiring is not needed between the contactor and overload relay Unique Pulse Width Modulated (PWM) coil controller minimizes energy and coil power consumption Conformal coated PWM board (coil controller) for environmental toughness Microprocessor-based control 9% humidity non-condensing (99% consult factory) Easily accessible mounting feet for panel mounting High immunity to ESD, harmonics minimal Total Harmonic Distortion Front and side mounted Auxiliary Contacts: NO, NC, NO, NC, NO/NC and logic level uilt-in logic to provide either - or -wire control, eliminating the need to provide and wire auxiliary contacts to seal in and interlock the contactor coils Easy field assembly of control wiring plug and unplug lockable control connector DIN rail mounting, 6 0A (A D Frames) Common accessories Long-life silver nickel (A Frames) and silver tin oxide (C F Frames) contacts provide excellent conductivity and superior resistance to welding and arc erosion Environmentally friendly materials IP Finger Protection Low wattage coils and minimal heat dissipation Reversing Contactors Includes Reversing Power Wiring and bus bars Mounting plates for -Frame ( mm) to E-Frame ( mm) Exclusive internal electronic interlock for reversing Unique coil controller energizes both forward and reverse contactors one control point for wiring IEC Full Voltage Reversing Contactor, D-Frame Cat. No. EDXN CA080K

4 July 08 Contactors Full Voltage, Non-reversing and Reversing -8 Product Selection When Ordering Select required contactor by amp rating, frame size, kw/hp, voltage and nonreversing or reversing. Non-reversing Contactors Note: An E ( mm) consists of an E0N (Contact lock) and an E0N (FVNR Coil Controller), factory assembled. An E (7 and 0 mm) has an internal coil controller, factory assembled. IEC A-Frame FVNR Contactor Cat. No. EAXN IEC -Frame FVNR Contactor Cat. No. EXN Table -7. -Pole DC-Operated Full Voltage Non-reversing Contactors (A F Frames) Max. IEC Frame Maximum kw Ue (V) 0/ Hz Maximum UL Horsepower (hp) 0/ Hz -Pole Open Type AC Size -Phase -Phase -Phase Amp. AC- Rating Thermal V/ 80V 00V/ 0V/ 00V 0V/ V/ V/ 0V/ V/ 80V/ V/ 7V/ 80V Current 0V V V 7V V V 8V 0V V 80V 0V AC (le) 80V AC and (Ith) A A A C C D D D E E E F F F V DC coil voltage. Frame Size / / / 7-/ / 7-/ / / 7-/ / / EA06XN EA09XN EAXN E8XN EXN EXN EC0XN EC0XN ED6XN ED8XN EDXN EEXN EE6XN EEXN EFXN EFXN EFXN A = 7 mm = mm C = mm D = 76 mm E = mm F = 0 mm Note: If required, accessories are available starting on Page -9. Integral solid-state auxiliary hold-in circuit. main contacts. See Table -6 for V DC power supply requirements. Control inputs (P, F) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages -0 - Discount Symbol MC7 CA080K

5 -8 Contactors Full Voltage, Non-reversing and Reversing July 08 Reversing Contactors Note: An E ( mm) consists of two E0N (Contact locks), an E0N (FVR Coil Controller), Mechanical Interlock, Fanning Strips and Mounting Plate, factory assembled. An EF (0 mm) consists of two EF (Contactors), Mechanical Interlock, Crossover us ars and Wiring Harness, factory assembled. An EA (7 mm) Contactor is factory assembled only. IEC -Frame FVR Contactor Cat. No. EXN Table -8. -Pole DC-Operated Full Voltage Reversing Contactors (A F Frames) Max. IEC Frame Maximum kw Ue (V) 0/ Hz Maximum UL Horsepower (hp) 0/ Hz -Pole Open Type AC Size -Phase -Phase -Phase Amp. AC- Rating Thermal V/ 80V 00V/ 0V/ 00V 0V/ V/ V/ 0V/ V/ 80V/ V/ 7V/ 80V Current 0V V V 7V V V 8V 0V V 80V 0V AC (le) 80V AC and (Ith) A A A C C D D D E E E F F F V DC coil voltage. Frame Size / / / 7-/ / 7-/ / / 7-/ / / EA06XN EA09XN EAXN E8XN EXN EXN EC0XN EC0XN ED6XN ED8XN EDXN EEXN EE6XN EEXN EFXN EFXN EFXN A = 7 mm = mm C = mm D = 76 mm E = mm F = 0 mm Note: If required, accessories are available starting on Page -9. Integral solid-state auxiliary hold-in circuit. main contacts. See Table -6 for V DC power supply requirements. Control inputs (P, F, R) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages -0 - Discount Symbol MC7 CA080K

6 July 08 Starters Full Voltage, Non-reversing and Reversing -8 Contents Description Product Family Overview Page Product Description Standards and Certifications Publications Selection Starters Non-reversing and Reversing Product Description Features Product Selection Technical Data and Specifications Accessories Auxiliary Contacts Renewal Parts Wiring Diagrams Dimensions TEST utton IEC FVNR Starter, C Frame Cat. No. EC0LA Overload Relay with Cover Open FLA/Trip Class/ Phase Protection Dial RESET utton Product Description The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Starter from Eaton s electrical business consists of an Contact lock or Contactor and Solid-State Overload Relay as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. A-Frame (7 mm) to F-Frame (0 mm) Starters are factory or field assembled. Features IEC Full Voltage Reversing Starter, E Frame Cat. No. E0ERA V AC 0V AC, / 0 hp/.7 kw,.a A Overload Amperes range, 0/ Hz V DC coil control power safe, reliable, global standard Unique Pulse Width Modulated (PWM) coil controller minimizes energy and coil power consumption Microprocessor based control Phase loss and current unbalance protection, user selectable Standard user-selectable Trip Class (factory default), or 0 no individual part numbers no programming software Ambient compensated Motor temperature and power-up protection with thermal memory Easily accessible mounting feet for panel mounting For use on the load side of an Adjustable Frequency Drive, consult the factory. LED status indication trip, trip class, motor thermal state, reset, overload state Unique Alarm without Trip option for critical must run applications Lockable overload cover protects against unauthorized adjustment and reset functions No control wiring needed between contactor and overload relay eliminates seal in auxiliary contacts Minimal heat no full voltage coils -0 to 9 F (-0 to 6 C) operating temperature Wide.: current adjustment range Exclusive internal -bit floating point math calculations with RMS calibrated current measurement High immunity to ESD, harmonics minimal Total Harmonic Distortion IP Finger Protection Motor running thermal utilization indication Manual, Automatic or Remote Reset Easy field assembly of control wiring plug and unplug lockable control connector DIN rail mounting, 6A 0A (A D Frames) Communication Interface with Starter Network Adapter Product (SNAP) - or -wire control Solid-state alarm output indication Front and side mounted Auxiliary Contacts: NO, NC, NO, NC, NO/NC, logic level (NO/NC) Type Coordination Conformal coated PWM overload board for environmental toughness Reversing Starters Includes Reversing Power Wiring and bus bars Mounting plates for -Frame ( mm) to E-Frame ( mm) uilt-in electronic interlock for FVR units Unique overload board energizes both forward and reverse starters one control point for wiring Overload Relay with Cover Closed (front view) CA080K

7 -8 Starters Full Voltage, Non-reversing and Reversing July 08 Product Selection When Ordering Select required Starter by kw/hp rating, voltage, phase and overload adjustment range (amperes). Non-reversing Starters IEC A-Frame, Full Voltage Non-reversing Starter Table -9. Full Voltage Non-reversing DC-Operated, Open Type Starters (A Frames), with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) Overload Adjustment Range (Amperes) Maximum kw Ue (V) 0/ Hz Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V A-Frame 7 mm Frame mm Note: If required, accessories are available starting on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V Class (factory default), and 0 Trip Times see Figure - on Page -9. An E (7 mm) consists of an E0N (Contact lock) or EA (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. An EF (0 mm) consists of an E (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. 80V/ V V/ 80V IEC -Frame, Full Voltage Non-reversing Starter 7V/ 0V... / / -/ EA06AA EA06A EA06CA EA06DA EA06EA. / EA09AA EA09A EA09CA EA09DA EA09EA / 7-/ 7-/ EAAA EAA EACA EADA EAEA E8AA E8A E8CA E8DA E8GA E8JA... 7-/ EAA EA ECA EDA EGA EJA / EAA EA ECA EDA EGA EJA See Table -6 for V DC power supply requirements. Control inputs (P, F, ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

8 July 08 Starters Full Voltage, Non-reversing and Reversing -8 IEC C-Frame FVNR Starter Non-reversing Starters, continued Table -. Full Voltage Non-reversing DC-Operated, Open Type Starters (C D Frames), with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) Note: Overload Adjustment Range (Amperes) C-Frame mm D-Frame 76 mm Maximum kw Ue (V) 0/ Hz If required, accessories are available starting on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V Class (factory default), and 0 Trip Times see Figure - on Page -9. An E (7 mm) consists of an E0N (Contact lock) or EA (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. An EF (0 mm) consists of an E (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. 80V/ V V/ 80V 7V/ 0V 8. EC0AA EC0A EC0CA EC0DA EC0FA EC0HA EC0LA EC0AA EC0A EC0CA EC0DA EC0FA EC0HA EC0LA ED6FA ED6HA ED6KA ED6NA 0 0 ED8FA ED8HA ED8KA ED8NA EDFA EDHA EDKA EDNA See Table -6 for V DC power supply requirements. Control inputs (P, F, ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

9 -86 Starters Full Voltage, Non-reversing and Reversing July 08 IEC F- and E-Frame ( mm and 0 mm) Full Voltage Non-reversing Starters Non-reversing Starters, continued Table -. Full Voltage Non-reversing DC-Operated, Open Type Starters (E F Frames) with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) Note: Overload Adjustment Range (Amperes) E-Frame mm F-Frame 0 mm Maximum kw Ue (V) 0/ Hz If required, accessories are available starting on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V Class (factory default), and 0 Trip Times see Figure - on Page -9. An E (7 mm) consists of an E0N (Contact lock) or EA (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. An EF (0 mm) consists of an E (Contactor) and an E0N (Non-reversing Overload Relay), factory assembled. 80V/ V V/ 80V 7V/ 0V EEKA EEMA EEPA EERA EE6KA EE6MA EE6PA EE6RA EEKA EEMA EEPA EERA EFPA EFSA EFTA EFPA EFSA EFTA EFPA EFSA EFTA See Table -6 for V DC power supply requirements. Control inputs (P, F, ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

10 July 08 Starters Full Voltage, Non-reversing and Reversing -87 Reversing Starters Table -. Full Voltage Reversing DC-Operated, Open Type Starters (A Frames) with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) V DC coil voltage. Note: IEC A-Frame Reversing Starter Overload Adjustment Range (Amperes) A-Frame 7 mm Frame mm Maximum kw Ue (V) 0/ Hz If required, accessories are available starting on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V 0V/ V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V An E0 ( mm) consists of two E0N (Contact locks), an E06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Mounting Plate. An E0F (0 mm) consists of two EF (Contactors), an E06NF (Reversing Overload Relay), Mechanical Interlock, Crossover us ars and Reversing Wiring Harness. An E0A (7 mm) consists of an EA (Contactor) and E06NA (Reversing Overload Relay). 80V/ V V/ 80V 7V/ 0V... / / -/ E0A06AA E0A06A E0A06CA E0A06DA E0A06EA. / E0A09AA E0A09A E0A09CA E0A09DA E0A09EA / 7-/ 7-/ E0AAA E0AA E0ACA E0ADA E0AEA E08AA E08A E08CA E08DA E08GA E08JA... 7-/ E0AA E0A E0CA E0DA E0GA E0JA / E0AA E0A E0CA E0DA E0GA E0JA See Table -6 for V DC power supply requirements. Control inputs (P, F, R, ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

11 -88 Starters Full Voltage, Non-reversing and Reversing July 08 IEC C-Frame Reversing Starter Reversing Starters, continued Table -. Full Voltage Reversing DC-Operated, Open Type Starters (C D Frames) with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) V DC coil voltage. Note: Overload Adjustment Range (Amperes) C-Frame mm D-Frame 76 mm Maximum kw Ue (V) 0/ Hz If required, accessories are available starting on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V 0V/ V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V An E0 ( mm) consists of two E0N (Contact locks), an E06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Mounting Plate. An E0F (0 mm) consists of two EF (Contactors), an E06NF (Reversing Overload Relay), Mechanical Interlock, Crossover us ars and Reversing Wiring Harness. An E0A (7 mm) consists of an EA (Contactor) and E06NA (Reversing Overload Relay). 80V/ V V/ 80V 7V/ 0V 8. E0C0AA E0C0A E0C0CA E0C0DA E0C0FA E0C0HA E0C0LA E0C0AA E0C0A E0C0CA E0C0DA E0C0FA E0C0HA E0C0LA E0D6FA E0D6HA E0D6KA E0D6NA 0 0 E0D8FA E0D8HA E0D8KA E0D8NA E0DFA E0DHA E0DKA E0DNA See Table -6 for V DC power supply requirements. Control inputs (P, F, R, ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

12 July 08 Starters Full Voltage, Non-reversing and Reversing -89 IEC E-Frame FVR Starter Cat. No. E0EPA IEC F-Frame Reversing Starter Reversing Starters, continued Table -. Full Voltage Reversing DC-Operated, Open Type Starters (E F Frames) with -Pole Solid-State Overload Protection Max. AC- Amp. Rating 80V AC (le) V DC coil voltage. Note: Overload Adjustment Range (Amperes) E-Frame mm F-Frame 0 mm Maximum kw Ue (V) 0/ Hz If required, accessories are available on Page -9. A-Frame 7 mm IT. Starter is for or -phase applications. The standard F-Frame ( mm to 0 mm) IT. Starters are for -phase applications. Maximum UL Horsepower (hp) Rating 0/ Hz -Phase -Phase -Phase V/ 0V 80V 00V/ V 0V/ V 00V 0V/ 7V V/ V V/ V 0V/ 8V V/ 0V An E0 ( mm) consists of two E0N (Contact locks), an E06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Mounting Plate. An E0F (0 mm) consists of two EF (Contactors), an E06NF (Reversing Overload Relay), Mechanical Interlock, Crossover us ars and Reversing Wiring Harness. An E0A (7 mm) consists of an EA (Contactor) and E06NA (Reversing Overload Relay). 80V/ V V/ 80V 7V/ 0V E0EKA E0EMA E0EPA E0ERA E0E6KA E0E6MA E0E6PA E0E6RA E0EKA E0EMA E0EPA E0ERA E0FPA E0FSA E0FTA E0FPA E0FSA E0FTA E0FPA E0FSA E0FTA See Table -6 for V DC power supply requirements. Control inputs (P, F, R ) are rated V DC ( ma). Accessories Pages Technical Data Pages Dimensions Pages - - Discount Symbol MC7 CA080K

13 -90 Technical Data and Specifications July 08 Table -. Specifications Description Auxiliaries add approximately.0" ( mm) to depth for single,." (0 mm) for dual. Non-reversing contactors and starters only. 99% by application. A-Frame 7 mm Overall Dimensions in Inches (mm) w x h x d Non-reversing Contactor Reversing Contactor Non-reversing Starter Reversing Starter. x.0 x. (7 x 7 x ). x.9 x. ( x 7 x ). x.0 x. ( x x 79). x.0 x. (6 x x 79) Mounting Hole Spacing in Inches (mm) w x h Non-reversing Contactor Reversing Contactor Non-reversing Starter Reversing Starter Mounting Positions.76 x.6 (9. x 67). x. (. x 6).76 x.70 (9. x 9.0). x. (. x 89.) -Frame mm.8 x. x. ( x x ).8 x.9 x.7 (96 x 9 x 69).8 x.0 x. ( x 7 x 6).8 x.9 x.7 (96 x 9 x 69). x.0 (.8 x ). x. (80 x 6). x.6 (.8 x 7.). x. (80 x 6) C-Frame mm. x. x. ( x x ). x.9 x.6 ( x 9 x 67). x. x. ( x 8 x 6). x.9 x.6 ( x 9 x 67).6 x. (7 x ). x. (80 x 6).6 x.0 (7 x 8). x. (80 x 6) D-Frame 76 mm.0 x.9 x. (76 x 0 x 79) 6. x 7. x. (8 x 88 x 8).0 x.9 x. (76 x 0 x 79) 6. x 7. x. (8 x 88 x 8).9 x.87 ( x 7). x 6.89 (0 x 7).9 x.87 ( x 7). x 6.89 (0 x 7) E-Frame mm. x 8.0 x. ( x x 90) 8. x 9. x.8 (6 x x 97). x 8.0 x. ( x x 90) 8. x 9. x.8 (6 x x 97). x. (.8 x ) 7.87 x 9.06 (0 x ). x. (.8 x ) 7.87 x 9.06 (0 x ) Panel-Vertical Yes Yes Yes Yes Yes Yes Panel-Horizontal Yes Yes Yes Yes Yes Yes DIN Rail Mountable Yes Yes Yes Yes No No Weights in Lb. (kg) Non-reversing Contactor Reversing Contactor Non-reversing Starter Reversing Starter. (.).6 (.7). (.8).9 (.0).7 (.).9 (.86).9 (.0).0 (.90).9 (.).6 (.7). (.).6 (.).8 (.7) 6.9 (.).9 (.) 7. (.) 6.7 (.0) 6.9 (7.67) 7. (.) 6.8 (7.) F-Frame 0 mm.6 x.0 x 7.0 ( x 6 x 78).7 x 7. x 7.0 (97 x 7 x 78).7 x 9. x 7.0 ( x 9 x 78).8 x.0 x 7.0 (00 x x 78).7 x.0 (. x 0) 7.8 x.0 (99 x 0).7 x 8. (. x 6) 7.8 x 8. (98. x 6) (9.) 8 (.8) 7 (.) (.0) Mechanical Operating Rate Maximum 6/sec /sec /sec /sec /sec /sec Mechanical Life,000,000,000,000,000,000 8,000,000 8,000,000,000,000 Humidity 9% non-condensing Insulation Voltage (Ui) 9% non-condensing 9% non-condensing 9% non-condensing 9% non-condensing 690V 690V 690V 690V 690V 690V Impulse Withstand Voltage (Uimp) 6 kv 6 kv 6 kv 6 kv 6 kv 6 kv Max. Current 80V Ue AC Thermal Current (Ith) AC-, AC Operating Current (Ie) AC- Operating Current (Ie) Max. Current 0V Ue AC Thermal Current (Ith) AC-, AC Operating Current (Ie) AC- Operating Current (Ie) % non-condensing CA080K

14 July 08 Technical Data and Specifications -9 Table -. Specifications (Continued) Description A-Frame -Frame 7 mm mm Finger Protection Use Class 7 C copper wire only (or 90 C copper wire sized for 7 C operation per NEC). Not applicable to starter T, T, T. One wire per terminal. 7 mm Non-reversing Starter (- and +) AWG (. mm ) only P, F,, A: wire per terminal only, AWG (0.. mm ) Torque:. lb-in (. Nm) Driver:.09 in (. mm) Consult Eaton for higher ratings. C-Frame mm D-Frame 76 mm E-Frame mm Front IP IP IP IP IP IP At Terminals IP IP IP IP00 IP00 IP00 At Terminals with max. size wire installed IP IP IP IP IP00 IP00 Terminals L, L, L/T, T, T Wire per Terminal (stranded or solid) Wires per Terminal (stranded or solid) 6 AWG (.. mm ) 6 AWG (.. mm ) 8 AWG (. mm ) AWG (. mm ) AWG (. 6 mm ) 6 AWG (. 6 mm ) AWG (. mm ) AWG (. mm ) 6 MCM (6 mm ) 6 /0 AWG (6 70 mm ) F-Frame 0 mm 70 MCM ( mm ) /0 00 MCM (0 0 mm ) Strip Length." (8 mm)." ( mm)." ( mm).7" (8 mm).8" ( mm)." (0 mm) Torque (max.) 8 lb-in (.0 Nm) Driver Flat Hex Key Operation Performance PZ or /6" lb-in (. Nm) for AWG (. 6 mm); lb-in (.8 Nm) for 8 AWG ( mm). mm lb-in (.0 Nm) for AWG (. 6 mm); 0 lb-in (. Nm) for 8 AWG ( mm); lb-in (.0 Nm) for 6 AWG (6 mm) mm lb-in (.0 Nm) for Single 8 AWG (. mm ); 0 lb-in ( Nm) for Single 6 AWG (6 mm ) and Dual Wire Combinations mm [/"] lb-in (8 Nm) 8 mm [/6"] 0 lb-in (6 Nm) 8 mm [/6"] Coil Voltage (nominal) V DC V DC V DC V DC V DC V DC Coil Operating Voltage Range (VDC) Control Terminals (- and +) Wire per Terminal (- and +) Wires per Terminal (P, F, R,,, ) Wire per Terminal (P, F, R,,, ) Wires per Terminal AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) AWG (.. mm ) AWG (. mm ) AWG (0.. mm ) 8 AWG (0.7. mm ) Torque (max.). lb-in (. Nm). lb-in (. Nm). lb-in (. Nm). lb-in (. Nm). lb-in (. Nm). lb-in (. Nm) Strip Length. (7 mm). (7 mm). (7 mm). (7 mm). (7 mm). (7 mm) Driver (Flat). (. mm). (. mm). (. mm). (. mm). (. mm). (. mm) Temperature Operating -0 to +9 F (-0 to +6 C) -0 to +9 F (-0 to +6 C) -0 to +9 F (-0 to +6 C) -0 to +9 F (-0 to +6 C) -0 to +9 F (-0 to +6 C) -0 to +9 F (-0 to +6 C) Storage -8 to +76 F (-0 to +80 C) -8 to +76 F (-0 to +80 C) -8 to +76 F (-0 to +80 C) -8 to +76 F (-0 to +80 C) -8 to +76 F (-0 to +80 C) -8 to +76 F (-0 to +80 C) CA080K

15 -9 Technical Data and Specifications July 08 Table -. Specifications (Continued) Description A-Frame -Frame 7 mm mm Environmental C-Frame mm Altitude in Ft. (m) 60 (00) 60 (00) 60 (00) 60 (00) 60 (00) 60 (00) Pull-In Time V DC Excl. Debounce Time Incl. Debounce Time Dropout Time V DC Excl. Debounce Time Incl. Debounce Time Consult factory for higher ratings. Add 0 ms for 7 and 0 mm Starters for additional microprocessor. The Non-reversing Starter requires the use of all six mounting screws for the maximum rating. Note: Response time for Control Inputs = Debounce Time The time between operating forward and reverse must be greater than the Debounce Time. Note: At other temperatures expressed in C, for either inrush or sealed, use the C value from the table in the following: D-Frame 76 mm E-Frame mm F-Frame 0 mm Shock/Vibration G/G G/G G/G G/G G/G G/G Pollution Degree EMC Environment Watts = W [..00(T) and Amps = A [..00(T)] For example, inrush requirements for a D-Frame Starter at - C would be: Watts = 0 [..00 (-)] = Amps =. [..00 (-)] = 6.6 Table -6. V DC Power Supply 68 F ( C) (see Note at bottom left) Contactor/Starter Size Sealed In Inrush E_A XN E_0A A E XN E_0 A E_C XN E_0C A E D E E E F XN E_0F A Frame/ mm A/7 A/7 / / C/ C/ D/76 E/ F/0 F/0 The sum of the sealed in values of the contactors/starters must be less than the power supply sealed in value. The largest contactor/starter inrush value must be less than the power supply inrush value. Refer to Tab I for further power supply information. _ indicates missing digit/character of the ; July have multiple values. Wattage Amps Wattage Amps Duration (ms) CA080K

16 July 08 Technical Data and Specifications -9 Electrical Life AC-, AC-, AC- and AC- Utilization Categories Table -7. Utilization Categories The International Electrotechnical Commission (IEC) has developed utilization categories for contactors and auxiliary contacts. The categories describe the type of electrical load and the conditions for making and breaking the current. Category Typical Application AC- Non-inductive or slightly inductive loads: Resistance furnaces, heating. AC- Slip-ring motors: Starting and stopping of running motors AC- Squirrel cage motors: Starting, switching off motors during running (motors in most industrial applications typically fall into this category). AC- Squirrel cage motors: Starting, plugging, inching (very few applications in industry are totally AC-). Plugging is stopping or reversing the motor rapidly by reversing the connections while the motor is running. Inching or jogging is energizing the motor once or repeatedly for short durations to obtain small movements of the motor driven load. Life Load Curves Eaton s Cutler- Hammer Series IEC contactors have been designed and manufactured for superior life performance. All testing has been based on requirements as found in IEC 97-- and conducted by us. When selecting a contactor designed to IEC requirements, the specifier must give attention to the specific load, utilization category and the required electrical life. For a definition of Utilization Categories, see Table -7 above. Operations,000,000,000,000 0,000 Frame Size A C D E F Note: AC- tests are conducted at rated device currents and AC- tests are conducted at six-times rated device currents. All tests have been run at V, Hz. Actual application life July vary, depending on environmental conditions and application duty cycle. Trip Times Trip Time (Seconds).0.0 6, Multiples of FLA Note: Preliminary data. Operational Current Figure -9. Electrical Life AC- Utilization Category Operations,000,000,000,000 0,000 Frame Size A C D E F, Note: Preliminary data. Operational Current 6 Trip Class Cold Trip Class Hot Trip Class Cold Trip Class Hot Trip Class 0 Cold Trip Class 0 Hot Figure -. Class, and 0 Trip Curves Contactor Choice Decide what utilization category the application is and choose the appropriate curve from Figure -9 or Figure -0. Locate the intersection of the lifeload curve with the operational current (le) of the application, as found on the horizontal axis. Read the estimated contact life along the vertical axis in number of operations. Figure -0. Electrical Life AC- Utilization Category CA080K

17 -9 Accessories July 08 Modular Components Contactor Field Assembly IEC Contact lock Non-reversing Coil Controller FVNR Contactor EXAMPLE FOR A FULL VOLTAGE NON-REVERSING CONTACTOR: E0NC0XN + E0NCXCXNN = EC0XN Reversing Kit () IEC Contact locks Reversing Coil Controller Mechanical Interlock () Fanning Strips Mounting Plate FVR Contactor EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR: () E0NC0XN + E0NCXCXNN + EMRKTC (REVERSING KIT) = EC0XN Figure -. Modular Contactor Assembly Modular Components Starter Field Assembly IEC Contact lock Non-reversing Overload Relay FVNR Starter EXAMPLE FOR A FULL VOLTAGE NON-REVERSING STARTER: E0NC0XN + E0NCXRLA = EC0LA Reversing Kit () IEC Contact locks Reversing Overload Relay Mechanical Interlock () Fanning Strips Mounting Plate FVR Starter EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER: () E0NC0XN + E06NCXRLA + EMRKTC (REVERSING KIT) = E0C0LA Figure -. Modular Starter Assembly CA080K

18 July 08 Accessories -9 IEC Contact lock IEC Solid-State Overload Relay Frame Table -8. IEC Contact lock Frame Amperes -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm Note: E0N + E0N = E; E0N + E0N = E ( mm) E0N + E06N = E0; E0N + E0N = E ( mm) IEC Coil Controller Table -9. IEC Coil Controller Frame Non-reversing -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm F-Frame 0 mm Reversing -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm F-Frame 0 mm E0N8XN E0NXN E0NXN E0NC0XN E0NC0XN E0ND6XN E0ND8XN E0NDXN E0NEXN E0NE6XN E0NEXN E0NXCXNN E0NCXCXNN E0NDXCXNN E0NEXCXNN EMUCCF E0NXCXNN E0NCXCXNN E0NDXCXNN E0NEXCXNN EMUCCF Frame Non-reversing Table -. IEC Solid-State Overload Relay Frame Overload Adjustment Range (Amperes) Non-reversing A-Frame 7 mm -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm F-Frame 0 mm Reversing -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm Non-reversing E0NAXRAA E0NAXRA E0NAXRCA E0NAXRDA E0NAXREA E0NXRAA E0NXRA E0NXRCA E0NXRDA E0NXRGA E0NXRJA E0NCXRAA E0NCXRA E0NCXRCA E0NCXRDA E0NCXRFA E0NCXRHA E0NCXRLA E0NDXRFA E0NDXRHA E0NDXRKA E0NDXRNA E0NEXRKA E0NEXRMA E0NEXRPA E0NEXRRA E0NFXRPA E0NFXRSA E0NFXRTA E06NXRAA E06NXRA E06NXRCA E06NXRDA E06NXRGA E06NXRJA E06NCXRAA E06NCXRA E06NCXRCA E06NCXRDA E06NCXRFA E06NCXRHA E06NCXRLA E06NDXRFA E06NDXRHA E06NDXRKA E06NDXRNA E06NEXRKA E06NEXRMA E06NEXRPA E06NEXRRA Reversing Discount Symbol MC7 CA080K

19 -96 Accessories July 08 Auxiliary Contacts Table -. Auxiliary Contact Availability A F Frames Front Mounted (Maximum Auxiliaries per Contactor/Starter) Contactor/Starter Size A-Frame 7 mm -Frame mm C-Frame mm D-Frame 76 mm E-Frame mm Auxiliary Contacts are available for mounting on Contactors and Starters. The various choices available for non-reversing models are shown in Tables - and -, and their ratings in Tables For reversing models, the number of auxiliaries indicated is for each of the contactors/starters in the assembly. F-Frame 0 mm Contact Type NO EMA NC EMA NO-NC EMA NO EMA6 NC EMA7 Logic Level EMA70 NO-NC Other combinations: Single, dual, single ; Dual, single, dual ; Dual, logic level, dual. For reversers, multiply quantities by two. EMA NO NC EMA NO EMA EMA6 EMA7 NC NO NO NC NC NO EMA70 NC Common Table -. IEC Ratings DC- Ue Voltage le Amps. AC- Ue Voltage Table -. NEMA A0 Ratings Current AC Voltage Make and 0 Interrupting reak 6.. Continuous Thermal Table -. NEMA P00 Ratings Current DC Voltage Make and.. Interrupting reak.. Continuous Thermal Table -6. EMA70 Auxiliary Contact DC- AC- Ue Ie Ue Ie 0.. le Amps. Figure -. Connecting Diagram A F Frames Table -. Auxiliary Contact Availability F-Frame 0 mm Auxiliary Contacts per Non-reversing and Reversing Contactor or Starter Max. Contact Description Type NO ase auxiliary (max. per side) CKGS NO-NC ase auxiliary (max. per side) CKGS 6 NO CKGS or CKGS required CKGS (max. Add-on auxiliaries per side) NO CKGS or CKGS required CKGSL Logic Level (max. Add-on auxiliary per side) 6 NC CKGS or CKGS required (max. Add-on auxiliaries per side) CKGS NC Logic Level CKGS or CKGS required (max. Add-on auxiliary per side) NO-NC CKGS or CKGS required (max. Add-on auxiliary per side) NO-NC Logic Level CKGS or CKGS required (max. Add-on auxiliary per side) CKGSL CKGS CKGSL NO-NC Front Mounted Only EMA70 Logic Level Form C Contacts. For reversers, multiply quantities by two. Note: Side Mounted: Maximum () total circuits. Front Mounted: Maximum (6) total circuits. Maximum auxiliaries per side (base + side mounted). EMASA/_ have been superseded by the above s. Discount Symbol MC7 CA080K

20 July 08 Accessories -97 IEC Reversing Mounting Plates IEC Mechanical Interlock Table -9. IEC Mechanical Interlock Frame Size E EMM F CKM0 The A-Frame 7 mm does not have a separate mechanical interlock due to its embedded design and board requirements. The F-Frame 0 mm uses the Freedom Series Mechanical Interlock. Table -7. IEC Reversing Mounting Plates Frame Size C D E IEC Reversing Kits Table -8. IEC Reversing Kits Frame Description Size EMA9 EMA9D EMA9E IEC -Wire Reversing Interface Table -. IEC -Wire Reversing Interface Description 8-Pin for 0 mm (IEC 6A A Reversing Starters) 8-Pin for mm (IEC 8A 0A Reversing Contactors) DIN Rail Catch EMAWR8 For Contactor and Starter EMRKT C For Contactor and Starter EMRKTC D For Contactor and Starter EMRKTD E For Contactor and Starter EMRKTE F For Contactor EMRKTF Includes Fanning Strips, Mechanical Interlock, Mounting Plate and hardware. Includes Fanning Strips (us ar Set), Mechanical Interlock and hardware. IEC Control Terminals Table -. DIN Rail Catch Frame Description Size C Catch with Leaf Spring and Pad EMDRC D Catch with Leaf Spring and Pad EMDRCD Table -. IEC Control Terminals No. Terminal Markings IEC Coil Controller Contactor Overload Starter of Size Nonreversinreversinreversing Reversing Non- Reversing Non- Reversing Nonreversing Reversing Pins 8 -+PFR A X X EMA76L X X X X X X C X X X X X X D X X X X X X X X E X X X X X X X X F X X X X -+PFR F X X X X EMA77L RFP+- F X X X X EMA77LR -+PF A X EMA78L X X C X X 6 -+PFA A X X EMA8 () -+PFR and RFP+- F X X EMA80L Non-locking. Consists of () EMA77L and () EMA77LR inter-wired. Discount Symbol MC7 CA080K

21 -98 Renewal Parts July 08 IEC Contact Kits Fanning Strips Table -. Reversing Fanning Strips Frame Description Size A Line and Load Side Wire Sets EMFRA Table -. IEC Contact Kits Frame Description Size C D E F V DC Coils Table -. V DC Coils -Pole, 0A Hold Open -Pole, 0A Non-hold Open -Pole, 0A Hold Open -Pole, 0A Non-hold Open -Pole, 6A Hold Open -Pole, 6A Non-hold Open -Pole, 8A Hold Open -Pole, 8A Non-hold Open -Pole, 0A Hold Open -Pole, 0A Non-hold Open -Pole, A -Pole, A -Pole, 0A -Pole, A -Pole, A -Pole, A Frame Size C D E F EMCKT0 EMCKT0NH EMCKT0 EMCKT0NH EMCKT6 EMCKT6NH EMCKT8 EMCKT8NH EMCKT0 EMCKT0NH EMCKT EMCKT EMCKT0 EMCKT EMCKT EMCKT EMC EMCC EMCD EMCE EMCF Line Side EMFRL Load Side EMFRT C Line Side EMFRLC Load Side EMFRTC D Line Side EMFRLD Load Side EMFRTD E Line Side EMFRLE Load Side EMFRTE F Line Side us ar Set EMFRLF Load Side us ar Set EMFRTF Lug Kits Table -6. Lug Kits Frame Description Size C pc. EMLUGKTC D pc. EMLUGKTD E pc. For Contactor and Line EMLUGKTLE Side Starter pc. For Load Side Starter EMLUGKTTE F Horizontal ox Lug EMLUGKTFA Vertical ox Lug EMLUGKTF Kit includes Lug Cover required for contactors only. Table -7. Ring Lug Retrofit Kits Product IEC A-Frame IEC E-Frame IEC F-Frame Factory Installed Retrofit Kits Lug Kits Factory Installed Retrofit Kits Lug Kits Factory Installed Retrofit Kits Lug Kits E EMRTXKTA Add -RTX EMRTXKTEN EMLUGREN Add -RTX EMRTXKTF EMLUGRFC E EMRTXKTA Add -RTX EMRTXKTER EMLUGRER Add -RTX EMRTXKTF EMLUGRFC E EMRTXKTA Add -RTX EMRTXKTEN EMLUGREN Add -RTX EMRTXKTF EMLUGRFS E0 EMRTXKTA Add -RTX EMRTXKTER EMLUGRER Add -RTX EMRTXKTF EMLUGRFS E0N Add -RTX Add -RTX E06N Add -RTX Add -RTX E0N Add -RTX E0N Add -RTX E0N Add -RTX Retrofit Kits used to field install ring lugs on standard lug units. Lug Kits used to field install standard lugs into factory assembled ring lug units. Discount Symbol MC7 CA080K

22 July 08 Wiring Diagrams -99 -Wire Control Power Supply V DC E-Stop P F Optional V DC Stop Permissive Forward -Wire Control Power Supply V DC E-Stop Optional * V DC Permissive Forward P F M T L L L T 6T V DC P F V DC Connections Start M ~ Control Terminal lock = Momentary = Maintained * Maintained Only -Wire Remote Pilot Device Disconnect AC Power efore Working on this Product Figure -. Wiring Non-reversing Contactor Alarm Output A -Wire Control Power Supply V DC E-Stop Optional V DC Stop Start Permissive Forward P F Reset (Optional) Reset Alarm A Optional -Wire Control Power Supply V DC E-Stop Optional * V DC Permissive Forward Reset Alarm P F Reset (Optional) A Optional L L T T 6T TEST STATUS L Auto RESET Manual M ~ V DC P F A V DC Connections Control Terminal lock Note: Load side wires pass through the overload and are secured with the contactor terminals, T, T and T. Alarm Output (Optional) -Wire Control Power Supply V DC E-Stop V DC Permissive Forward Not Used Reset P F N Alarm -Wire Control Power Supply V DC E-Stop V DC Permissive Forward Not Used Reset Alarm P F N L L L Optional Stop Start Optional Optional * Reset (Optional) Optional STATUS TEST Auto RESET Manual = Momentary = Maintained Reset (Optional) * Maintained Only -Wire Remote Pilot Device Figure -6. Wiring Non-reversing Starters V DC P F N V DC Connections Control Terminal lock Note: Remove Control Terminal lock before wiring of T, T and T. M ~ Disconnect AC Power efore Working on this Product CA080K

23 -0 Dimensions July 08 Non-reversing and Reversing Contactors (Frame A) Table -8. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/ Depth added Width Height Mtg. Hole DIN Rail Screws Auxiliary w/din Rail to Top to Top Terminals Control Line Load A C D E F G H J K P Q R Non-reversing A. (7) Reversing A. ().0 (7).9 (7). (). (). (88). (88). (). ().76 (9.). (.).6 (67). (6). (.). ().6 (). () () #8 M () #8 M.6 (6).6 (6).7 ().7 ().7 ().7 () Line Terminals ( L, L, L) Standard DIN Rail.8 x. ( x 7.) (Optional Mounting) C Q D Logic Level Auxiliary Reduce Dim D.8 (7) for the Single Auxiliaries H G A F J G A J E Control Terminal lock P R Load Terminals ( T, T, 6 T) Non-reversing Contactors K F Reversing Contactors K Figure -7. Approximate Dimensions Inches (mm) Non-reversing Contactors (Frames & C) Table -9. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/ Depth added Width Height Mtg. Hole DIN Rail Screws Auxiliary w/din Rail to Top to Top Terminals Control Line Load A C D E F G H J K P Q R.8 () C. (). (). (). (). ().6 (9).6 (9). (). (). (.8).6 (7).0 (). (). (). ().9 ().8 () () #8 M () #8 M.7 (9).7 (9). (0). (0). (0). (0) Line Terminals ( L, L, L) Q C D H A F J Standard DIN Rail.8 x. ( x 7.) (Optional Mounting) Dual Auxiliary Reduce Dim D. (8) for the Single Auxiliaries G Load Terminals ( T, T, 6 T) E P R Control Terminal lock C-Frame Pictured (-Frame Has Two Lower Mtg. Feet, Reference F Width) K Figure -8. Approximate Dimensions Inches (mm) CA080K

24 July 08 Dimensions - Non-reversing Contactors (Frames D & E) Table -0. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/ Depth added Width Height Mtg. Hole DIN Rail Screws Auxiliary w/din Rail to Top to Top D.0 (76) E. () Terminals Control Line Load A C D E F G H J K P Q R.9 (0) 8.0 (). (79). (90). (7).7 (9). ().9 (). (.8).87 (7). (). ().6 ().9 () () #6 x M. x 0 () #8 x. M x 0. ().8 (7). (7).7 ().6 (). (8) Line Terminals ( L, L, L) E Q D H A F J Standard DIN Rail.8 x. ( x 7.) (Optional Mounting) 76 mm (D-Frame) Only Dual Auxiliary Reduce Dim D. (8) for the Single Auxiliaries G K E-Frame Shown Load Terminals ( T, T, 6 T) R P C Control Terminal lock T T 6 T Figure -9. Approximate Dimensions Inches (mm) Non-reversing Contactors (Frame F) Table -. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/logic Width w/side Width Height Mounting Screws Level Auxiliary Auxiliaries Hole to Top Terminals Control Line Load A C D E F G H K P Q R F.6 ().0 (6) 7.0 (78) 8. (8) 6.70 (70).7 (.).0 (0) 0.8 (.7) () /6 M8.8 (). (). () Line Terminals ( L, L, L) Q D C K E A F H Side Auxiliary Logic Auxiliary G P R Control Terminal lock Load Terminals ( T, T, 6 T) Figure -0. Approximate Dimensions in Inches (mm) CA080K

25 - Dimensions July 08 Reversing Contactors (Frames E) Table -. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/ Width Height Mtg. Hole Screws Auxiliary to Top.8 (96) C. () D 6. (8) E 8. (6) Terminals Control Line Load A C D F G H K P Q R.9 (9).9 (9) 7. (88) 9. ().7 (69).6 (67). (8).8 (97).8 (96).8 (96). ().9 (). (80). (80). (0) 7.87 (0). (6). (6) 6.89 (7) 9.06 (). (7). (7). (6). (6) () # M () # M () # M () # M.0 (0).0 (0).6 (67). (80). (8). (8).9 (8). ().9 ().6 (6).9 ().7 (7) Line Terminals ( L, L, L) Q D H K Dual Auxiliary Reduce Dim D. (8) for the Single Auxiliaries G Load Terminals ( T, T, 6 T) R P C Control Terminal lock F A Figure -. Approximate Dimensions Inches (mm) Reversing Contactors (Frame F) Table -. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Height Depth Depth w/logic Width w/side Width Height Mounting Screws Level Auxiliary Auxiliaries Hole to Top F.7 (97) Terminals Control Line Load A C D E F G H K P Q R 7. (7) 7.0 (78) 8. (8).8 () 7.8 (98.).0 (0).9 (.) () /6 M8.8 (). (). () Line Terminals ( L, L, L) Q D C K E A F H Side Auxiliary Logic Auxiliary G P R Control Terminal lock Load Terminals ( T, T, 6 T) Figure -. Approximate Dimensions in Inches (mm) CA080K

26 July 08 Dimensions - Non-reversing and Reversing Starters (Frame A) Table -. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Reset utton Terminals Size Width Height Depth Depth w/ Depth added Width Height Mtg. Hole DIN Rail Screws Width Height Depth Control Line Load Auxiliary w/din Rail to Top to Top A C D E F G H J K L M N P Q R Non-reversing A. () Reversing A.0 (6).0 ().0 (). (79). (79). (89). (89). (). ().76 (9.). (.).70 (9.0). (89.). (.). ().6 (). () () #8 M () #8 M. (8.0).9 ().9 (7.).0 (76.0). (78). (78). (). ().7 ().7 ().8 ().8 () Line Terminals ( L, L, L) Q D Logic Level Auxiliary (Reduce Dim. D.8 (7) for the Single Auxiliaries) H F K K J J Standard DIN Rail.8 x.0 ( x 7.) (Optional Mounting) G M G M Reset utton.0 (.) Deflection to Reset Reset utton E L L Load Terminals A ( T, T, 6 T) R A Control P Terminal lock Non-reversing Starter Reversing Starter N C Reset utton Figure -. Approximate Dimensions Inches (mm) CA080K

27 - Dimensions July 08 Non-reversing Starters (Frames E) Table -. Approximate Dimensions in Inches (mm) Frame Size.8 () C. () D.0 (76) E. () Overall Mounting Holes Req. Mtg. Reset utton Terminals Width Height Depth Depth w/ Depth added Width Height Screws Width Height Depth Control Line Load Auxiliary w/din Rail A C D E F G K L M N P Q R.0 (7). (8).9 (0) 8.0 (). (6). (6). (79). (90).6 (9).6 (9). (7).7 (9). (). (). (). (.8).6 (7).9 (). (.8).6 (7.).0 (8).87 (7). () () #8 M () #8 M () #6 x M. x 0 () #8 x. M x 0.6 ().7 (7).7 (7).7 (7).6 (9).7 (9). (6).7 (6). (6). (6). (78). (88).7 ().8 (). ().8 (7). (0). (0). (7).7 ().6 (6). (8).6 (). (8) Line Terminals ( L, L, L) Standard DIN Rail.8 x. ( x 7.) (Optional Mounting) Control Terminal lock E Q R P N C D Dual Auxiliary Reduce Dim D. (7) for the Single Auxiliaries Reset utton.0 (0.) Deflection to Reset Load Terminals ( T, T, 6 T) H G A F L K (D and E Frames) Reset utton K ( and C Frames) M J Figure -. Approximate Dimensions Inches (mm) Non-reversing Starter (Frame F) Table -6. Approximate Dimensions in Inches (mm) Frame Size Overall Mounting Holes Req. Mtg. Reset utton Terminals Width Length Depth Depth w/logic Level Auxiliary Width w/side Auxiliaries Width Height Mntg. Hole to Top Screws Width Height Depth Control Line Load Load F.7 () A C D E F G I K L M N P Q R S 9. (9) 7.0 (78) 8. (8) 6.7 (70).7 (.) 8. (6).8 (.7) () /6 M8. (6). (). ().0 (6). ().0 (7).0 () Line Terminals ( L, L, L) Q D C K F E H Side Auxiliary Logic Auxiliary M G Control Terminal lock Reset utton.0 (.) Deflection to Reset Load Terminals ( T, 6 T) ( T) R S P N A L Figure -. Approximate Dimensions in Inches (mm) CA080K

28 July 08 Dimensions - Reversing Starters (Frames E) Table -7. Approximate Dimensions in Inches (mm) Frame Overall Mounting Holes Req. Mtg. Size Width Length Depth Depth w/ Width Height Mtg. Screws Auxiliary Hole to Top.8 (96) C. () D 6. (8) E 8. (6) Reset utton Terminals Width Height Depth Control Line Load A C D F G H K L M N P Q R.9 (9).9 (9) 7. (88) 9. ().7 (69).6 (67). (8).8 (97).8 (96).8 (96). ().9 (). (80). (80). (0) 7.87 (0). (6). (6) 6.89 (7) 9.06 ().8 (7).8 (7). (6). (6) () # M () # M () # M () # M.6 (0).7 (). (8).9 (7).8 (97). (). (9) 7. (8).7 (68).6 (6). (8).7 (9).0 (0).0 (0).6 (67). (80). (8). (8).9 (8). ().9 ().6 (6).9 ().7 (7) Line Terminals ( L, L, L) Q D H K Dual Auxiliary Reduce Dim D. (7) for the Single Auxiliaries G M Load Terminals ( T, T, 6 T) R P N C Reset utton.0 (0.) Deflection to Reset Control Terminal lock F A L Reset utton Figure -6. Approximate Dimensions Inches (mm) Reversing Starter (Frame F) Table -8. Approximate Dimensions in Inches (mm) Frame Size Overall Mounting Holes Req. Reset utton Terminals Width Length Depth Depth w/logic Width Width H Mntg. H Mtg. Level Auxiliary w/side Hole Screws Width Height Depth Control Line Load Load Auxiliaries to Top A C D E F G H I K L M N P Q R S F.8 (00).0 () 7.0 (78) 8. (8).8 () 7.8 (99) 8. (6).9 (.) (0) () /6 M8. (8). (). ().0 (6). ().0 (7).0 () Line Terminals ( L, L, L) Q D C K E F H Side Auxiliary Logic Auxiliary I M G Control Terminal lock Reset utton.0 (.) Deflection to Reset Load Terminals ( T, 6 T) ( T) R S P N F A L Figure -7. Approximate Dimensions in Inches (mm) CA080K

29 -6 Freedom Product Family Overview July 08 IEC Size Cat. No. CENSA IEC Size D Cat. No. AE6DN0C Ampere Overload Cat. No. C06DN Product Description Eaton s electrical business has been supplying quality Industrial Control products for more than 0 years the Cutler-Hammer Freedom Series line of Contactors and Starters continue in this tradition. The IEC Freedom Series Contactors and Starters feature a compact space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. Features Freedom IEC Features Freedom IEC contactors and starters are designed to IEC standards and comply with the International Standard IEC IEC products are a perfect choice when electrical and mechanical application parameters are known. They are typically smaller in size and provide higher ratings in a smaller package. They are available in 6 sizes to match the contactor to the application. Complies with IEC 97--, EN, CENELEC, UL and CSA standards. 6 Sizes of contactors through 0 hp. DIN rail mountable through hp. Adjustable bimetal overload relays Series Heater Pack Standards and Certifications Standard: Designed to meet or exceed UL, NEMA, IEC, CSA, VDE and S UL Listed: UL File #E9, Guide #NLDX Open CSA Certified: CSA File #LR, Class # Open IEC: Sizes A S, IEC 97-- Certified Type Coordination Eaton s Cutler-Hammer Freedom Series IEC starters are now UL Certified to achieve IEC 97 Type coordination against 0,000A short circuit fault currents. Any brand of properly selected fuse can be used. Type coordination means that the starter will be suitable for further use following a short circuit fault. CA080K

30 July 08 Freedom Contactors Non-reversing and Reversing -7 Contents Description Product Family Overview Page Product Description Features Standards and Certifications Contactors Non-reversing and Reversing Product Description Features Product Selection -Pole Contactors Product Selection -, - and -Pole Contactors Accessories Auxiliary Contacts DC Magnet Coils Renewal Parts Note: For more information, see CA000E. IEC Size Cat. No. CENSA IEC Size D Cat. No. CEDNA Product Description Non-reversing Contactors are most commonly used to switch motor loads in applications where running over current protection is either not required or is provided separately. Contactors consist of a magnetically actuated switch which can be remotely operated by a pushbutton station or pilot device such as a proximity switch, limit switch, float switch, auxiliary contacts, etc. Reversing Reversing contactors are used primarily for reversing single- or threephase motors in applications where running over current protection is either not required or is provided separately. They consist of two contactors mechanically and electrically interlocked to prevent line shorts and energization of both contactors simultaneously. Features EN97-- IEC 97-- Compliance new International Standard for low voltage switchgear and control devices. Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion. Designed to,000,000 electrical and,000,000 mechanical operations at maximum hp ratings through hp at V. Adequate for most general duty control applications. Non-reversing UL listed and CSA certified. Highest horsepower rating in a compact, space-saving design, mm frame rated maximum hp at V, 6 mm frame rated maximum 0 hp, 90 mm frame rated 0 hp, 80 mm frame rated 0 hp. mm open contactors, Sizes A F, have DIN rail or universal base mounting, 6 mm open contactors have molded feet for panel mounting, and 90 mm to 80 mm have steel mounting plates (optional on smaller sizes). DIN rail release mechanism conveniently located on line side of contactor. IP finger protection shields available. Contactor and terminal markings conform to CENELEC EN00. Holding circuit contact(s) supplied as standard: Sizes A N have a NO auxiliary contact block mounted on right hand side (on Sizes A C, contact occupies th power pole position no increase in width). Sizes P S have a NO-NC contact block mounted on the left hand side. Lugs supplied standard. Reversing Highest horsepower rating in a compact, space-saving design, mm frame rated maximum hp, 6 mm frame rated maximum 0 hp and 90 mm frame rated maximum 7 hp at V. If larger devices are required, order components. mm open type reversing contactors, Sizes A F, have DIN rail or panel mounting capability. DIN rail release mechanism conveniently located on line side of contactor. A steel mounting plate is optional. 6 mm reversing contactors, Sizes G K and 90 mm Sizes L N are supplied with steel mounting plate as standard. Sizes A K have a wired NC top mounted electrical interlock on each contactor. Sizes L N have one NO- NC side mounted electrical interlock on each contactor. CA080K

31 -8 Freedom Contactors Non-reversing and Reversing July 08 Product Selection -Pole Contactors When Ordering Specify Select required contactor by and replace the magnet coil alpha designation in the (_) with the proper Code Suffix from Tables - and, on Page -. For Sizes A K, the magnet coil alpha designation is the second-tolast digit of the. Example: for a 0V/ Hz coil, order CEANS. IEC Size E Cat. No. CEENSA IEC Size N Cat. No. CENNA Table -9. Type CE/CE IEC Product Selection -Pole Contactors Max. UL AC- Amp. Rating 0V AC IEC 97 AC- Thermal Current 0V Maximum kw Rating Maximum UL Horsepower -Pole Non-reversing -Pole Reversing -Phase -Phase -Phase V 80V / 00/ 6V V V 0V V V 7V 0V 0V / / / 7-/ / 7-/ -/ 7-/ 7-/ / 7-/ / IEC Sizes A N are supplied with a NO auxiliary contact. On IEC Sizes A C, the th power pole position is used as the auxiliary contact and adds no additional width. Open type Sizes A K can be ordered with a top mounted auxiliary contact instead of a side mounted contact. To order, change the 7th digit of the listed from S to T. Example: CEANTA. On open type Sizes A K, if the NO auxiliary contact is not required, drop the S from the listed. Auxiliary contacts: Sizes P S have NO-NC. Sizes A K IEC contactors do not include holding circuit contacts. For factory installed NO auxiliary contacts, insert S (side mounted) or T (top mounted) after 6th digit of listed. Example: Change CEANA to CEANSA. For T, top mounted NC contact blocks are replaced with NO-NC blocks for S, they are replaced with NO-NC side mounted blocks. 7-/ CEANS_ CENS_ CECNS_ CEDNS_ CEENS_ CEFNS_ CEGNS_ CEHNS_ CEJNS_ CEKNS_ CELN_ CEMN_ CENN_ CEPN_ CERN_ CESN_ CEAN_ CEN_ CECN_ CEDN_ CEEN_ CEFN_ CEGN_ CEHN_ CEJN_ CEKN_ CELN_ CEMN_ CENN_ Accessories Pages -8 - Discount Symbol MC7 CA080K

32 July 08 Freedom Contactors Non-reversing and Reversing -9 Product Selection -, - and -Pole Contactors When Ordering Specify Select required contactor by and replace the magnet coil alpha designation in the (_) with the proper Code Suffix from the adjacent table. For Sizes A K, the magnet coil alpha designation is the second-tolast digit of the. Example: for a 0V/ Hz coil, order CEANS. For DC Magnet Coils, see Accessories, Page -. IEC Size G -Pole Contactor Cat. No. CEGNA Table -. Type CE IEC Product Selection -, - and -Pole Contactors Non-reversing Max. UL AC- IEC 97 AC- Maximum kw Rating Maximum UL Horsepower Ampere Thermal -Phase -Phase -Phase Rating Current 0V AC 0V V 80V / 00/ 6V V V 0V V V 7V 0V 0V -Pole Pole Pole / / / 7-/ / / / / 7-/ / 7-/ -/ 7-/ 7-/ 0 0 -/ 7-/ 7-/ -/ 7-/ / 7-/ 7-/ / / / CEANS_ CENS_ CECNS_ CEDNS_ CEENS_ CEFNS_ CEGNS_ CEHNS_ CEJNS_ CEKNS_ CELN_ CEMN_ CENN_ CEAN_ CEN_ CECN_ CEGN_ CEHN_ CEJN_ Sizes A N -pole contactors are supplied with a NO auxiliary contact. On Sizes A C, the th power pole is used as the auxiliary contact and adds no additional width. Open type Sizes A K can be ordered with a top mounted auxiliary contact instead of a side mounted contact. To order, change the S to a T. 7-/ 7-/ 7-/ CEGN_ CEHN_ CEJN_ Accessories Pages -8 - Discount Symbol MC7 CA080K

33 - Freedom Contactors Non-reversing and Reversing July 08 Table -. AC Coil Suffixes Coil Volts and Hertz Code Suffix / or /0 0/ or /0 80/ or 0/0 0/ or 0/0 8/ 77/ 8-0/ 0/0 80-/0 0/0 80/ /, /0 /0 /0 8/ A C D E H J K L N P T U V W 8/0 Y IEC Sizes A F only. IEC Sizes A F only. Sizes G S are / only. Table -. DC Coil Suffixes Contactor or Volts Starter Size IEC Non-reversing A F 8 A F 8 G K 8 L N 8 P S 8 0 Reversing A F 8 G K 8 NCI Interlock CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD () CKGD () CKGD () CKGD () CKGD () CKGD () CKGD () CKGD () CKGD Code Suffix R T W A R T W A R T W A R T W A T W A R T W A R T W A These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact. Factory installed DC coils on IEC contactors and starters include a NC top mounted auxiliary contact on each contactor for electrical interlocking. Discount Symbol MC7 CA080K

34 July 08 Freedom Starters Interchangeable Heater - Contents Description Product Family Overview Page Product Description Features Standards and Certifications Interchangeable Heater Starters Product Description Features Product Selection Accessories Auxiliary Contacts DC Magnet Coils Renewal Parts Note: For more information, see CA000E. Product Description Non-reversing IEC Freedom Series Starters utilize an Interchangeable Heater Pack Overload Relay which allows increased flexibility. Starters are available to cover -phase motors with fractional horsepower ratings up to 0 hp at 0V. Reversing IEC Size D Cat. No. AE6DN0C Three-phase, full voltage magnetic starters are used primarily for reversing of -phase squirrel cage motors. They consist of two contactors and a single overload relay assembled together. The contactors are mechanically and electrically interlocked to prevent line shorts and energization of both contactors simultaneously. Features EN97-- IEC 97-- Compliance International Standard for low voltage switchgear and control devices. UL listed and CSA certified. imetallic Ambient Compensated Overload Relays available in three basic sizes covering applications up to 0 hp (0 hp Reversing) reducing number of different contactor/overload relay combinations that have to be stocked. These overload relays feature: Selectable Manual or Automatic Reset operation. Interchangeable Heater Packs adjustable ±% to match motor FLA and calibrated for.0 and. service factors. Heater packs for smaller overload relay will mount in larger overload relay useful in derating applications such as jogging. Meets UL08 Single-Phasing requirements, Class or Class trip time. Overload trip indication. Electrically isolated NO-NC contacts (pull RESET button to test). Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion. Designed to,000,000 electrical and,000,000 mechanical operations through hp at V. Adequate for most general duty motor control applications. Non-reversing Highest horsepower rating in compact, space-saving designs, mm frame rated maximum hp at V, 6 mm frame rated maximum 0 hp, 90 mm frame rated maximum 0 hp, and 80 mm rated maximum 0 hp. IP finger protection shields available. Contactor and terminal markings conform to CENELEC EN00. One NO right-side mounted auxiliary contact supplied as standard on Sizes A N (on Sizes A C, contact occupies th power pole no increase in width). Sizes P S have NO-NC. mm open type starters, sizes A F, have DIN rail or universal base mounting. DIN rail release mechanism conveniently located on line side of starter. A steel mounting plate is optional. 6 mm starters, sizes G K; 90 mm starters, sizes L N; and P S 80 mm supplied with steel mounting plate as standard. Four basic starter frame widths mm, 6 mm, 90 mm and 80 mm simplifying panel layout. Reversing Highest horsepower rating in compact, space-saving designs. mm frame rated maximum hp at V, 6 mm frame rated maximum 0 hp, and 90 mm frame rated maximum 0 hp. mm open type reversing starters, Sizes A F, have DIN rail or universal base mounting. DIN rail release mechanisms conveniently located on line side of starters. A steel mounting plate is optional. 6 mm reversing starters, Sizes G K, and 90 mm reversing starters, Sizes L N, are supplied with steel mounting plate as standard. Sizes A K have a wired NC top mounted electrical interlock on each contactor. Sizes L N have one NO- NC side mounted electrical interlock on each contactor. A full time of snap-on accessories top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc. Straight-through wiring line lugs at top, load lugs at bottom. Horizontal of vertical mounting on upright panel for application freedom. Screw type power terminals have captive, backed-out self-lifting pressure plates with ± screws reducing wiring time. CA080K

35 - Freedom Starters Interchangeable Heater July 08 Product Selection When Ordering Specify Select required starter by and replace the magnet coil alpha designation in the (_) with the proper Code Suffix from Table -6 on Page -. Example: for a Size starter with a 80V/ Hz coil, order AE6NS0CC. For DC Magnet Coils, see Accessories, Page -. Table -. Type AE6/AE6 Starters Interchangeable Heater Overload Relay -Pole Non-reversing Max. UL AC- IEC 97 AC- Maximum kw Rating Maximum UL Horsepower Ampere Thermal -Phase -Phase -Phase Rating Current 0V V 80V / 00/ 6V V V 8V 0V 80V 0V 0V 0V / / / 7-/ / 7-/ -/ 7-/ 7-/ -/ 7-/ 7-/ / AE6ANS0_C AE6NS0_C AE6CNS0_C AE6DNS0_C AE6ENS0_C AE6FNS0_C AE6GNS0_ AE6HNS0_ AE6JNS0_ AE6KNS0_ AE6LN0_ AE6MN0_ AE6NN0_ AE6PN0_ AE6RN0_ AE6SN0_ IEC Sizes A N, open are supplied with a NO auxiliary contact. On IEC Sizes A C, the th power pole position is used as the auxiliary contact and adds no additional width. Open type Sizes A K can be ordered with a top mounted auxiliary contact instead of a side mounted contact. To order, change the 7th digit of the listed from S to T. Example: AE6ANT0AC. On open type Sizes A K, if the NO auxiliary contact is not required, drop the S from the listed. Example: AE6AN0AC. On IEC Sizes P S, a NO-NC side mounted is standard Accessories Pages -8 - Discount Symbol MC7 CA080K

36 July 08 Freedom Starters Interchangeable Heater - When Ordering Specify Select required starter by and replace the magnet coil alpha designation in the (_) with the proper Code Suffix from Table -6 below. Example: for a Size starter with a 80V/ Hz coil, order AE6NS0CC. For DC Magnet Coils, see Accessories, Page -. IEC Size F Cat. No. AE6DN0C IEC Size G Cat. No. AE6GN0 Table -. Type AE6/AE6 Starters Interchangeable Heater Overload Relay -Pole Reversing Max. UL AC- IEC 97 AC- Maximum kw Rating Maximum UL Horsepower Ampere Thermal -Phase -Phase -Phase Rating Current 0V V 80V / 00/ 6V V V 8V 0V 80V 0V 0V 0V Sizes A K IEC starters do not include holding circuit contacts. For factory installed NO auxiliary contacts, insert S (side mounted) or T (top mounted) after 6th digit of listed. Example: Change AE6AN0AC to AE6ANS0AC. For T, top mounted NC contact blocks are replaced with NO-NC blocks for S, they are replaced with NO-NC side mounted blocks. Table -. Maximum Horsepower Rating of Starters for 80V 0 Hz Application IEC Size A C D E F G H hp IEC Size J K L M N P R S hp / / / 7-/ Table -6. AC Coil Suffixes Coil Volts and Hertz / or /0 0/ or /0 80/ or 0/0 0/ or 0/0 8/ 77/ 8-0/ 0/0 80-/0 0/0 /, /0 /0 /0 8/ 8/0 / 7-/ IEC Sizes A F only. IEC Sizes A F only. Sizes G S are / only. -/ 7-/ 7-/ 0 0 Code Suffix A C D E H J K L N T U V W Y -/ 7-/ / / AE6AN0_C AE6N0_C AE6CN0_C AE6DN0_C AE6EN0_C AE6FN0_C AE6GN0_ AE6HN0_ AE6JN0_ AE6KN0_ AE6LN0_ AE6MN0_ AE6NN0_ Accessories Pages -8 - Discount Symbol MC7 CA080K

37 - Freedom Relays Interchangeable Heater Overload July 08 Contents Description Page Product Family Overview Product Description Features Standards and Certifications Interchangeable Heater Overload Relays Product Description Features Standards and Certifications Factory Modifications Accessories Replacement Parts Product Selection Heater Pack Selection Accessories Auxiliary Contacts DC Magnet Coils Renewal Parts Note: For more information, see CA000E. Features Selectable manual or automatic reset operation. Interchangeable heater packs adjustable ±% to match motor FLA and calibrated for use with.0 and. service factor motors. Heater packs for ampere overload relay will mount in 7 ampere overload relay useful in derating applications such as jogging. Class or heater packs. Load lugs built into relay base. imetallic, ambient compensated operated. Trip free mechanism. Factory Modifications Cat. No. C06T Electrically isolated NO-NC contacts (pull RESET button to test). Overload trip indication. Shrouded or fingerproof terminals to reduce possibility of electrical shock. Meets UL08 single-phasing requirements. Standards and Certifications UL listed CSA certified NEMA compliance and EN97-- IEC 97-- and (CE) Mark Table -7. C06 Thermal Overload Relays with Mounting Adapter Consists of a thermal overload relay mounted to a terminal base adapter permits fast and easy installation. Description C06DN + C06T C06GN + C06T C06DT C06GT Ampere Overload Cat. No. C06DN Product Description C06 Overload Relays are designed for use with CE or CN non-reversing and reversing contactors. Four sizes are available for overload protection up to amperes. Accessories Table -8. DIN Rail and Panel Mounting Adapter These adapters are required when component overload relays are to be separately mounted. The terminal base adapter includes line terminals and connects with the overload relays listed in Table -7. Description For Ampere Overload Relay For 7 Ampere Overload Relay C06T C06T This Series adapter will accept Series A or overload relays (C06GN or C06GN). C06T can only be used with C06GN. Discount Symbol MC7 CA080K

38 July 08 Freedom Relays Interchangeable Heater Overload - Superseded Series A Heater Pack Series Heater Pack Table -9. Locking Cover for Overload Relay C06 Only Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial helps prevent accidental or unauthorized changes to trip and reset setting. Description Min. Order Quantity (Std. Pkg.) Clear cover, no accessibility 0 CPC Gray cover, no accessibility, 0 CPC with Auto only nib Gray cover, no accessibility, 0 CPC with Manual only nib Gray cover with FLA dial 0 CPC6 accessibility, A,, C, D positions and Auto only nib Gray cover with FLA dial accessibility, A,, C, D positions and Manual only nib 0 CPC7 Overload Lug Adapter Kit Cat. No. C06KAL- Overload Relay Lug Adapter Kit These kits are used in conjunction with s H0 H or H H heater packs as a means of utilizing these Series heater packs in s C06DN and C06GN Series A overload relays. The kit consists of lug adapters and installation instructions. When installing Series heater packs plus lug adapters in Series A overload relays, refer to heater pack FLA adjustment tables originally supplied with equipment (also supplied with kit). Table -. Product Selection Description Table -6. Heater Pack Replacement Requirements Existing Heater Pack Replacement Product Required s H0- H- H0A- HA- H0- H- H- HA- H- Table -6. Heater Pack Ratings Motor Full Load Ampere Rating Dial Position A C D Lug Adapter Kit C6KAL- and Series Heater Pack Series Heater Pack When inventory is exhausted, replace with Lug Adapter Kit C6KAL- and Series Heater Pack Series Heater Pack H- H7- When inventory is exhausted, replace with heater pack chosen from Table -6 HA- H7A- When inventory is exhausted, replace with Lug Adapter Kit C6KAL- and Series Heater Pack H- H7- Series Heater Pack Order Heater Pack HA- H6A- H7A- Overload Relay Replacement Series A Only When replacing a C06DN (Part -) or C06GN (-69) Series A overload relay on a starter, order a Series overload relay and Series heater packs. Series A Overload Relay Lug Adapter Kit C06KAL- Replacement Parts Heater Pack Replacement The heater pack series is determined by the 6th character of the. Series A or prior heater packs (identified by either A or - as the 6th character) have built-in load lugs. Series or later heater packs do not (load lugs are on overload relay). Replacement of Series A or earlier heater packs with Series or later heater packs, requires the one time addition of Lug Adapter Kit C6KAL- to the Series A overload relay. Superseded Ampere Series A Overload Relay Cat. No. C06DN Superseded 7 Ampere Series A Overload Relay Cat. No. C06GN Discount Symbol MC7 CA080K

39 -6 Freedom Relays Interchangeable Heater Overload July 08 Product Selection A Overload Cat. No. C06DN 7A Overload Cat. No. C06GN Table -6. C06 Thermal Overload Relays For Use with Freedom Series Contactors Maximum Ampere Rating of Poles Open Type NEMA IEC Open Type with Adapter for DIN Rail or Panel Mount NEMA Enclosed 00, 0, 8 A F G K L M N 7 C06DN C06GN C06KN C06NN C06DT C06GT NEMA Sizes 8 use the ampere overload in conjunction with CTs. Series overload relays have load lugs built into relay base and will only accept Series heater packs. These relays can be directly attached to contactor or they can be DIN rail mounted using adapter on Page -. These relays can be panel mounted only. C06DG C06GG Heater Pack Selection Heater Pack H0 H7 Heater Pack H H7 Heater Pack H8 H Heater packs H0 to H7 and H to H7 are to be used only with Series overload relays s C06DN (Part No. -706) and C06GN (Part No. - 70). The load lugs are built into the overload relay base to allow load wiring prior to heater pack installation. The previous heater design had integral load lugs. The Series heater packs are electrically equivalent to the previous heater design. Heaters H8- to H- have not changed. Table -6. Starters with Series Overload Relays NEMA AN Type IEC AE Type Size Series Size Series C C A F G K C Note: The series of a starter is the last digit of the listed. EXAMPLE: AE6DN0A. Discount Symbol MC7 CA080K

40 July 08 Freedom Relays Interchangeable Heater Overload -7 Table -6. Standard Trip Class Overload Motor Full Load Ampere Rating Relay Size Dial Position A C D (Includes Heater Packs) For Use with NEMA Sizes 00 0 Series C, NEMA Sizes Series ; IEC Sizes A F Series C, IEC Sizes G K Series A or 7A For Use with NEMA Size, IEC Sizes G K Only Series 7A H0- H0- H0- H0- H0- H06- H07- H08- H09- H- H- H- H- H- H- H6- H7- For Use with NEMA Sizes, IEC Sizes L N Only Series A A or A H- H6- H7- H8- H9- H- H- H- H- H- For Use with Size Starters Series and IEC P, R and S with 00/ CT A For Use with Size 6 Starters Only Series with 0/ CT A For Use with Size 7 Starters Only Series with 00/ CT A For Use with Size 8 Starters Only Series with 00/ CT A H0- H0- H06- H07- H08- H0- H06- H07- H08- H0- H0- H06- H07- H08- H0- H0- H06- H07- H08- Sizes 8 and IEC P S use the A overload relay with current transformers. Table -66. Fast Trip Class Overload Motor Full Load Ampere Rating Relay Size Dial Position A C D (Includes Heater Packs) For Use with NEMA Sizes 00 0 Series C, NEMA Sizes Series ; IEC Sizes A F Series C, IEC Sizes G K Series A or 7A For Use with NEMA Size, IEC Sizes G K Only Series 7A H- H- H- H- H- H6- H7- H8- H9- H- H- H- H- H- H- H6- H7- For Use with Size Starters Only Series and IEC P, R and S with 00/ CT A For Use with Size 6 Starters Only Series with 0/ CT A For Use with Size 7 Starters Only Series with 00/ CT A For Use with Size 8 Starters Only Series with 00/ CT A H- H- H6- H7- H8- H- H6- H7- H8- H- H- H6- H7- H8- H- H- H6- H7- H8- Sizes 8 and IEC P S use the A overload relay with current transformers. Note: Heater packs are shipped to a carton. s are for heater packs. Discount Symbol MC7 CA080K

41 -8 Freedom Accessories July 08 Auxiliary Contacts NEMA Sizes 00 IEC Sizes A K The auxiliary contacts listed below are designed for installation on Freedom Series starters and contactors. Snap-on design facilitates quick, easy installation. These bifurcated design contact blocks, featuring silver cadmium alloy contacts, are well suited for use in very low energy (logic level) circuits. Side Mounted Table -67. Selection Product Description Contact Configuration Code Side Mounted NO NO (Logic Level) NC NO-NC NO-NC (Logic Level) NO NO (Logic Level) NC NO-NCI NO (EC)-NC (LO) NCI Top Mounted NO NC NO-NC NO-NC (Logic Level) NO NC NO-NCI NO (EC)-NC (LO) NCI NO NO-NC NO-NC NC NO NO-NC NO-NC NO-NC (Logic Level) NO-NC NC NO-NCI NO-NCI-NC NO-NO (EC)-NC (LO) NO-NC-NO (EC)-NC (LO) 0 0 N/A N/A N/A 0 0 N/A N/A N/A N/A N/A N/A N/A Top Mounted CKGS CKGSL CKGS CKGS CKGSL CKGS CKGSL CKGS CKGS6 CKGS7 CKGS8 CKGT CKGT CKGT CKGTL CKGT CKGT CKGT6 CKGT7 CKGT8 CKGT9 CKGT CKGT CKGT CKGT CKGT CKGT CKGTL CKGT6 CKGT7 CKGT8 CKGT9 CKGT CKGT Note: NCI = Normally Closed early opening designed for use in reversing applications. EC = Early Closing. LO = Late Opening. For reference only not part of. See above right. Contact Configuration Code This two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts. NEMA Sizes 8 IEC Sizes L S Table -68. Product Selection Circuit Contact Configuration Code ase Auxiliary Contacts NEMA Sizes, IEC Sizes L S NO NO-NC NEMA Size IEC Sizes L N CKGS CKGS Auxiliary Contacts NEMA Sizes, IEC Sizes L S NO NC NO-NC 0 CKGS CKGS CKGS Auxiliary Contacts NEMA Sizes 6 8 Size NO-NC NO-NC NO-NC NEMA Sizes IEC Sizes P S CKGS CKGS CKA CKA6 CKA8 For reference only not part of. See above. NO-NC occupies two positions L and L, or R and R. See next page. ase Auxiliary Contact Cat. No. CKGS NEMA 8 NEMA 6 7 Auxiliary Contact Cat. No. CKGS Discount Symbol MC7 CA080K

42 July 08 Freedom Accessories -9 Auxiliary Contact Location NEMA Sizes 00, IEC Sizes A K The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor or starter and their locations. Table -69. Auxiliary Contacts Catalogu Size Poles Available Mounting Positions e Open Type Enclosed AE6 A K T, L L AN T, L, R T, L CE A K L, R L, R CN 00 T, T Available positions on contactors or starters other than what is factory installed. When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact positions are available. The solid-state timer, when added, takes up side mounted auxiliary contact position. L L AE6 A K L, R L, R AN6 00 T, T CE A C D K G J G J T, L, R T, L T, R T L, R L CN 00 0,, CN A A A A T, L, R T, L T, L T, L T, L, R T, L T, L T, L L L L L NEMA Sizes 8, IEC Sizes L S The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor and their locations. Note: A ase Auxiliary Contact must be added in position R before additional auxiliary contacts can be mounted on NEMA Size and IEC Sizes L N, or in L on NEMA Sizes and IEC Sizes P S. Table -70. Auxiliary Contacts Size NEMA Size, IEC Sizes L N R, R, L, L, L NEMA Sizes, IEC Sizes P S L, L, R, R, R NEMA Sizes 6 7 R NEMA Size 8 L, R Available positions on contactors or starters other than what is factory installed. Rear L ase Aux. Cont. L Aux. Cont. Left Side of Contactor L Aux. Cont. Front of Contactor NEMA Sizes IEC Sizes L S Available Mounting Positions R Aux. Cont. R Aux. Cont. R ase Aux. Cont. Right Side of Contactor Rear L R L R L R NEMA Sizes 6 7 T T T Top View Top View L R L R L T R L T T R NEMA Size 8 Front View Non-reversing Contactors and Starters Front View Reversing Contactors and Starters Figure -9. Auxiliary Contact Location Figure -8. Auxiliary Contact Location CA080K

43 - Freedom Accessories July 08 DC Magnet Coils When Ordering Specify Conversion Kit for Field Assembly Factory Installed DC Coil For factory installed DC magnet coil on AC contactors or non-combination starters (open type only), substitute the Code Suffix from table below for the magnet coil identifier in the device. EXAMPLE: For Size 0 AC contactor with a V DC coil, change CNNAC to CNNTC. Application Connect for separate control Not for use with cover control switch operators Use twin break, heavy-duty pilot devices Designed for +%, -% rated voltage, continuous duty operation Non-reversing Kit Consists of: Encapsulated DC magnet coil NCI or NO/NCI side mounted auxiliary contact Note: These kits are supplied with a NO/ NCI side mounted auxiliary contact in place of the NCI contact. lue colored connection wires Instruction publication Operation These DC coil kits have separate pickup and seal windings. A special (side mounted) early-break NCI auxiliary contact is used to either disconnect the pick-up winding or insert the seal winding in series with the pick-up winding, depending on the frame size of the contactor. DC coil kits come in two styles, a suffix and a suffix. The suffix contains only the special (side mounted) early break NCI auxiliary contact. The suffix contains a NO contact in the same package as the special (side mounted) early-break NCI auxiliary contact. Note: For NEMA Sizes 00 and 0 and IEC Sizes A F, contactors July utilize either suffix or DC coil kits; starters July utilize suffix DC coil kits only. For NEMA Sizes and and IEC Sizes G K, both contactors and starters July utilize a suffix DC coil kit only. On the above sizes only, when the special auxiliary package is mounted on the side of a contactor or starter, no standard auxiliary contact July be mounted on the same side. Note: For NEMA Sizes and IEC Sizes L S, the special coil NCI clearing contact is an add-on auxiliary (must mount on a base mount auxiliary contact; normally a NO). This arrangement will normally account for two of the three contact positions on the side of each contactor or starter. Table -7. Product Selection DC Magnet Coils Contactor or Conversion Data Complete Conversion Kit Factory Installed Starter Size Volts Magnet Coil NCI NEMA IEC Coil Amps Watts Interlock Ship Wt. Code Adder P.U./Seal P.U./Seal Lbs. (kg) Suffix Non-reversing Kit includes NCI Side Mounted Auxiliary Contact 00 and 0 CN A,, D D Relays 00 and 0 CN A,, D D Relays and CN G CN K and CN N, S Reversing 00 and 0 CN A,, D D Relays and CN G A F 8 A F 8 G K 8 L N 8 P S 8 0 A F 8 G K /.8./..6/.07.6/.08 6./.8./..6/.07.6/.08./. 7.7/..9/../.0 /.0 /. 6./.097./.08 8/. 9/../.0.7/.0 6./.8./..6/.07.6/.08./. 7.7/..9/../ / / / / / / / /.6 8/.98 8/.96 8/.0 8/.87 9/.8 88/.7 9/.67 98/.7 00/. 00/. 0/. 0/ / / / /.6 8/.98 8/.96 8/.0 8/.87 CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKGD CKDR CKDT CKDW CKDA CKDR CKDT CKDW CKDA CKDR CKDT CKDW CKDA CKDR CKDT CKDW CKDA CKAT CKAW CKAA CKA CKDR CKDT CKDW CKDA.0 (.) R T W A.0 (.) R T W A.0 (.) R T W A.0 (.9) R T W A. (.) T W A.0 (0.9) R T W A R T W A These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact. Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking. Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical interlocking. On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking. Available factory assembled only. Two required per reversing assembly. Discount Symbol MC7 CA080K

44 July 08 Freedom Accessories - Remote Reset Module (A Overload Relay) The C6RR remote reset module for the C6F, C6S and C6U overload relays allows remote resetting of tripped (A) overload relays by means of an electrical solenoid attachment which mounts on the side of the overload relay. Table -7. Product Selection Remote Reset Module Operating Voltage V 0/ Hz V 0/ Hz Metal Mounting Plates C6RRU C6RRA Table -7. Metal Mounting Plates Approximate Dimensions and Shipping Weights Dimensions in Inches (mm) Ship Wide High Mounting Wt. Lbs. (kg) CMP CMP CMP CMP CMP CMP6 CMP7 CMP8 CMP9 CMP CMP CMP -hole mounting. -hole mounting..00 (0.8).6 (6.0).80 (.7).6 (6.0).77 (.0). (6.0). (6.7). (6.7).66 (.8) 8.70 (.0).7 (.0) 8.70 (.0).88 (98.6).0 (8.) 6. (67.6) 8.08 (.).6 (7.6). (0.6) 7.8 (87.). (.).0 (8.). (88.) 8.08 (.) 7.7 (8.) -Pole Top Mounted Fuse lock Kit IEC Sizes A K, NEMA Sizes 00.0 x.8 (8. x 8.9).00 x.0 (0.8 x.) 6.07 (.).00 x 7.6 (0.8 x 9.8).7 (8.).00 x.9 (0.8 x 6.6).0 x 6.87 (88.9 x 7.).0 x.86 (88.9 x 98.0). x.6 (. x 9.) 7.00 x.8 (77.8 x 7.6). x 6.7 (. x 7.) 7.00 x 6.6 (77.8 x 68.). (.). (.).7 (.).6 (.). (.). (.).8 (.). (.).8 (.). (.).9 (.).9 (.) Field mount to Freedom Series starters and contactors. Designed to save space and reduce installation costs. They provide short circuit protection for branch circuits. Table -7. For Use on IEC Style Contactors, Starters and Overload Relays Application Contactors IEC Sizes A F IEC Sizes G K Non-reversing Starters IEC Sizes A F IEC Sizes G K Overload Relays A 7A Reversing Starters IEC Sizes A F IEC Sizes G K IEC Sizes L N Reversing Contactors IEC Sizes A F IEC Sizes G K IEC Sizes L N CMP CMP CMP CMP CMP CMP6 CMP7 CMP CMP CMP8 CMP9 CMP For use with DIN rail and base mounting adapters listed on Page -. Table -7. Selection Product Fuse Type Class H Class R Class G Class G Class G Class G Class T Class T Class J Class J Type M Class CC Class T Class T 0A V 0A V A 00V A 00V 0A 00V A 00V 0A 00V A 00V 0A 0V A 0V 0A 0V 0A 0V 0A 0V A 0V C0KH C0KR C0KG7 C0KG8 C0KG C0KG C0KT C0KT C0KJ6 C0KJ6 C0KM6 C0KC6 C0KT6 C0KT6 Type M fuse block not approved for branch circuit protection. Discount Symbol MC7 CA080K

45 - Freedom Accessories July 08 Mechanical Interlock and Reversing Kits Mechanical interlocks and reversing kits are designed for field assembly of reversing contactors or starters from Freedom Series components. The Reversing Kits include a Mechanical Interlock, stabilizer bar and a pre-cut, trimmed and formed wire set. Auxiliary contacts, if required, must be ordered separately. See Page -8. Table -76. Reversing Kits (Horizontal Contactor Mounting Only) Application NEMA Size 00 0 Cat. No. CKM Part No. -76 IEC Size A C D F G K L and M N P S Kit includes () NC auxiliary contacts. Table -77. Mechanical Interlock Only Application NEMA Size IEC Size Contactor Mounting CKMK CKMK CKMK CKMK6 CKMK7 CKMK CKMK8 CKMK9 CKMK CKMK 00 A K Horizontal CKM L N Horizontal CKM0 to N to P Horizontal CKM P S Horizontal CKM0 to Horizontal CKM to 6 Horizontal CKM80 Horizontal CKM0 to 6 Horizontal CKM6 6 Horizontal CKM70 6 to 7 Horizontal CKM90 7 Horizontal CKM or to P S to Vertical CKM to 6 Vertical CKM6 6 Vertical CKM66 6 to 7 Vertical CKM67 Without cross-wiring. For use with latest series product. Wire Set Solid-State Timers Solid-State ON DELAY Timer Side Mounted on Freedom Series NEMA 00, IEC A K and CD, CE and CF Frame This timer is designed to be wired in SERIES with the load (typically a coil). When the START button is pushed (power applied to timer), the ON DELAY timing function starts. At the completion of the set timing period, timer and series wired load will both be energized. Table -78. Product Selection Mounted Timer Timing Range..0 Seconds 0 Seconds 0 00 Seconds 0 Minutes Add operating voltage Suffix to. A = V, = 0V, E = 8V Rated. ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. Shorting ar Kits These kits provide phase-to-phase power connections of contactors for field assembly. The kits include bus connections and mounting hardware. The shorting bars connect all three phases of a single contactor. Table -79. Product Selection Description NEMA Size, IEC Sizes L N NEMA Size, IEC Sizes P S NEMA Size NEMA Size 6 Pneumatic Timers Top Mounted Attachment mounts on top of any NEMA Size 00 or IEC Size A K Freedom Series starter or contactor (top mounted auxiliary contacts can not be installed on device when timer is used). Timer unit has NO-NC isolated timed contacts circuits in each pole must be the same polarity. Units are convertible from OFF to ON DELAY or vice-versa. Table -80. Maximum Ampere Ratings Description Volts AC Make reak Table -8. Product Selection Timing Range. to 0 Seconds to 80 Seconds 0 CTDN_ CTDN0_ CTDN00_ CTDN00_. CTP CTP CS8 CS9 CS CS Discount Symbol MC7 CA080K

46 July 08 Freedom Accessories - Locking Cover for Overload Relay C06 Only Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial helps prevent accidental or unauthorized changes to trip and reset setting. Table -8. Product Selection Description Control Circuit Fuse lock These panel mounted fuse holders, designed for control circuit protection or other similar low current requirements, have extractor type fuse caps. The Class CC rejection type fuses (KTK-R) used in these holders are intended for use with equipment designated as being suitable for use on systems having high available fault currents. If branch circuit protective device is A or greater, CFR fuse kit July be required for control circuit protection per NEC 0-7. Table -8. Product Selection Type Fuse Holder Only A fuse is not supplied, but holder will accept a ussman Type KTK or KTK-R (/" x -/") fuse, 0V maximum. Includes a A, 0V KTK-R fuse. DIN Rail Mounting Channel mm Designed for DIN rail mounting of IEC style contactors and starters. Min. Ordering Qty. (Std. Pkg.) Clear cover, no accessibility 0 CPC Gray cover, no accessibility, with Auto 0 CPC only nib Gray cover, no accessibility, with Manual 0 CPC only nib Gray cover with FLA dial accessibility, 0 CPC6 A,, C, D positions an Auto only nib Gray cover with FLA dial accessibility, A,, C, D positions and Manual only nib 0 CPC7 Max. Amperes 0 CF CFR Finger Protection Shields Snap-on shields for both contactors and starters provide IEC Type IP Finger Protection. Prevents accidental contact with line/load terminals. Table -8. Product Selection Application NEMA Size 00, IEC Sizes A C NEMA Size 0, IEC Sizes D F NEMA Sizes, IEC Sizes G K Contactors Reversing Contactors NEMA Size Starters Reversing Starters NEMA Size, IEC Sizes G K Starters Reversing Starters CLS CLS CLS CLS CLS CLS6 CLS7 CLS8 Adapter to DIN Rail Mount NEMA and IEC G K Contactors Designed to allow DIN rail mounting of NEMA and IEC G K contactors. Includes all hardware required to convert contactors from panel mounting to mm DIN rail mounting. Table -86. Product Selection CDN6 Transient Suppressor Kits Cat. No. CTS NEMA Sizes 00, IEC Sizes A K These kits limit high voltage transients produced in the control circuit when power is removed from the contactor or starter coil. There are three separate suppressors for use on V, 8 0V or 77 80V coils respectively. These devices mount directly to the coil terminals of Freedom Series contactors or starters NEMA Sizes 00, IEC Sizes A K and lighting contactors A. Reversing devices will require two. Table -87. Product Selection Description Coil Voltage 0/ Hz Transient Suppressor Suppressor is compatible with coil voltages/ ranges as shown, 0 and Hz. NEMA Sizes, IEC Sizes L S This device mounts on top of any side mounted auxiliary contact on Freedom Series NEMA Sizes, IEC Sizes L S and lighting contactors 0 00A. It connects across coil terminals on any V contactor or starter magnet coil (reversing starters or contactors require ). Limits high voltage transients produced in the circuit when power is removed from the coil. Table -88. Product Selection Description Transient Suppressor V 8 0V 77 80V Coil Voltage V CTS CTS CTS CAS DIN Rail Table -8. Product Selection Description Meter Length MC8MA Discount Symbol MC7 CA080K

47 - Freedom Accessories July 08 DC/AC Interface Module Cat. No. CDC The CDC Interface Module is an optically isolated solid-state switch which provides a means of operating AC coils with a 8V DC control signal. It acts as a space saving interposing relay which can switch a specified 0/ Hz AC source to the contactor or starter coil. The module July be directly attached to the coil terminals of any Freedom Series contactor or starter NEMA Sizes 00, IEC Sizes A N and lighting contactors 0A. It also has provisions for DIN rail mounting. The module will operate coils within the voltage ranges shown below. Design Characteristics DC Input: 8V DC ±% at ma nominal AC Operating Voltage: 0V AC max. ( VA) ±% 0/ Hz DC Operating Voltage: 0V DC max. (A) AC Current Rating: A make (inrush) A break (sealed) Table -89. Controller Coil Voltage Ranges Controller Prefix Controller Size or Rating Coil Range Volts AC Adhesive Dust Cover NEMA Sizes 00, IEC Sizes A K These adhesive stickers come to a package and provide extra protection from contaminants when applied to the sides of Freedom NEMA Sizes 00 and IEC Sizes A K. Adhesive covers are easily applied to side opening where auxiliaries are not installed Add-On Power Pole Kit and provide extra protection from metal filings and other debris. Table -9. Product Selection CDSTCVR ( to a package) NEMA Sizes 00, IEC A K This device mounts on the side of Freedom NEMA Size 00 and IEC Size A K contactors. One unit can be mounted on each side and carries UL, cul and IEC ratings. The device is rated for resistive, inductive and lighting applications. Table -9. Product Selection Add-On Power Pole Kit UL Ampere Rating IEC 97 Ampere Rating NO Inductive 0V Resistive 0V hp -Phase V V Locked Rotor 0V Lighting allast Tungsten 80V AC- 0V AC- 0V AC-a AC-b 80V Power Pole / 96 8 CPPD AE6, AE7, AE6, AE7, CE, CE AN6, AN6, CN, CN CN A F G K L N A A 0A Table -90. Product Selection Coil Voltage _ V DC 9V DC V DC V DC 8V DC CDCV6 CDCV9 CDCV CDCV CDCV8 Discount Symbol MC7 CA080K

48 July 08 Freedom Renewal Parts - Table -9. For s AE6, AE7, AE6, AE7, CE and CE IEC Frames A F Description Non-encapsulated coils. Replace with complete contactor. IEC Frames A F IEC Frames IEC Frames A C D F Series A Series Series C Series Series C Part No. Part No. Part No. Part No. Part No. Renewal Parts Publication None None None None None Contact Kits -Pole Pole Pole Pole Magnet Coils Coil Suffix V Hz or V 0 Hz 0V Hz or V 0 Hz 80V Hz or 0V 0 Hz 0V Hz or 0V 0 Hz 8V Hz V Hz /0V Hz V 0 Hz V 0 Hz V Hz V 0 Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz Overload Relays A C D E H J K L T T U V W Y For replacement on existing starters: -Pole Ambient Compensated imetallic C06DN C06DN C06DN C06DN C06DN Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Discount Symbol MC7 CA080K

49 -6 Freedom Renewal Parts July 08 Note: For a complete listing of parts, refer to the Renewal Parts Publication referenced below. Table -9. For s AE6, AE7, AE6, AE7, CE and CE IEC Frames G and H Description IEC Frame G IEC Frame H Series A Series Series A Series Part No. Part No. Part No. Part No. Renewal Parts Publication Contact Kits -Pole Pole Pole Pole Magnet Coils Coil Suffix V Hz or V 0 Hz 0V Hz or V 0 Hz 80V Hz or 0V 0 Hz 0V Hz or 0V 0 Hz 8V Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz Overload Relays A C D E H K L T T U V W Y For replacement on existing starters: -Pole Ambient Compensated imetallic C06GN C06GN C06GN C06GN Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Discount Symbol MC7 CA080K

50 July 08 Freedom Renewal Parts -7 Note: For a complete listing of parts, refer to the Renewal Parts Publication referenced below. Table -9. For s AE6, AE7, AE6, AE7, AE800, CE and CE IEC Frames J and K Description IEC Frame J IEC Frame K Series A Series Series A Series Part No. Part No. Part No. Part No. Renewal Parts Publication Contact Kits -Pole Pole Pole Pole Magnet Coils Coil Suffix V Hz or V 0 Hz 0V Hz or V 0 Hz 80V Hz or 0V 0 Hz 0V Hz or 0V 0 Hz 8V Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz Overload Relays A C D E H K L T T U V W Y For replacement on existing starters: -Pole Ambient Compensated imetallic C06GN C06GN C06GN C06GN Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Discount Symbol MC7 CA080K

51 -8 Freedom Renewal Parts July 08 Note: For a complete listing of parts, refer to the Renewal Parts Publication referenced below. Table -96. For s AE6, AE7, AE6, AE7, AE800, CE and CE IEC Frames L N Description IEC Frame L IEC Frame M IEC Frame N Part No. Part No. Part No. Renewal Parts Publication Contact Kits -Pole Pole Pole Pole Magnet Coils Coil Suffix V Hz or V 0 Hz 0V Hz or V 0 Hz 80V Hz or 0V 0 Hz 0V Hz or 0V 0 Hz 8V Hz V Hz V 0 Hz V 0 Hz V Hz V Hz V 0 Hz V Hz V 0 Hz V Hz V 0 Hz V 0 Hz V Hz V 0 Hz Overload Relays A C D E H K L L M N T T U V W Y For replacement on existing starters: -Pole Ambient Compensated imetallic Current Transformer Transformer Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Discount Symbol MC7 CA080K

52 July 08 Freedom Renewal Parts -9 Note: For a complete listing of parts, refer to the Renewal Parts Publication referenced below. Table -97. For CE Contactors IEC Frames P S Description IEC Frame P IEC Frame R IEC Frame S Part No. Part No. Part No. Renewal Parts Publication Contact Kits Size Magnet Coils Coil Suffix V Hz or V 0 Hz.... A 0V 0 Hz or 8V Hz.... E 0V Hz or V 0 Hz.... V 0 Hz or 77V Hz.... H 80V 0 Hz or V Hz.... L 80V Hz or 0V 0 Hz.... C 0V Hz or 0V 0 Hz.... D 8V Hz E 77V Hz H 0V 0 Hz K 80V 0 Hz L V 0 Hz M V Hz T Overload Relays Reference C6 Overload Relays Magnet Frame Armature Lower Magnet Frame Upper Magnet Frame Discount Symbol MC7 CA080K

53 - Control Relays Series Freedom 0V Multipole July 08 D Series Freedom 0V Multipole -Pole Relay Product Description -Pole Relay with Front Contact Pole Deck Assembled Contact poles on the D relay are of the fixed design and are not convertible. The basic -pole relay will accept a front-mounted contact pole deck and/or side-mounted contact blocks (one per side). In addition, a sidemounted solid-state timer or a frontmounted pneumatic timer can be added to the relay. Only one frontmounted attachment can be added to the basic relay. Application Description Side-mounted contact blocks can be used to provide additional poles in applications where a pneumatic timer is installed on the front of the relay. They can also be used where panel depth is restricted. The maximum number of contacts recommended per relay is 8, 6 of which can be NC. When a pneumatic timer is used, the maximum recommended number of NC contacts is. Relays with DC coils are supplied with a coil clearing NC contact mounted on the side of the relay. Features 0V, A continuous thermal current State indicator visually shows relay ON or OFF status Relay base has mounting holes on x mm centers, permitting direct replacement of competitive relays Relay also mounts on mm DIN rail as standard Magnet coil has three terminals, permitting either top or diagonal wiring easy to replace European or U.S. relays without changing wiring layout Contact pole terminals have captive, backed-out, self-lifting pressure plates with ± screws reduced wiring time All terminals are shrouded or finger-proofed to reduce possibility of electrical shock Designed to meet or exceed UL, NEMA, IEC, CSA, VDE, S and other international standards Standards and Certifications Terminal Marking Relay terminals are identified by a two digit number in accordance with International Standards approved by CEN- ELEC (European Committee for Electrotechnical Standardization). The number is marked on the relay and is used to identify location and status of the contacts. The first digit indicates the location of the contact on the relay. The numbering begins with and continues without a break from left to right. Technical Data Table -98. Contact Ratings NEMA A0 Continuous Thermal Rating: A AC Volts Make reak Table -99. Magnet Coil Data AC Pick-Up Sealed Voltage VA Watts VA Watts Accessories NEMA P00 Continuous Thermal Rating: A DC Volts Make/reak Amperes 0V DC Voltage Pick-Up Sealed Amps Watts VA Watts Pneumatic Timer Attachment Attachment mounts on top of any Freedom Series relay (top-mounted auxiliary contacts can not be installed on device when timer is used). Timer unit has DPST timed contacts circuits in each pole must be the same polarity. Units are convertible from OFF to ON Delay or vice-versa. C Pneumatic Timer Attachment The second digit indicates the status of the contacts (NO or NC). Terminal marking and mean NC and and mean NO. Example of marking with NO and NC contacts: Table -00. Pneumatic Timer Attachment Timing catalogue Range 0. to 0 Seconds to 80 Seconds CTP CTP Location Status (NO or NC) Table -0. Maximum Ampere Ratings Description Volts AC Make reak Figure -. Terminal Marking Discount Symbol MC7 CA080K

54 July 08 Control Relays D Series Freedom 0V Multipole - Finger Protection Shields Snap-on shields for both contactors and starters provide IEC Type IP Finger Protection. Prevents accidental contact with line/load terminals. Metal Mounting Plate Fits all D Multipole Relays. Identification Markers Table -0. Finger Protection Shields Application Table -0. Mounting Plate Description D CLS Metal Mounting Plate CMP Adhesive Dust Cover These adhesive stickers come to a package and provide extra protection from contaminants when applied to the sides of Freedom D. Adhesive covers are easily applied to side opening where auxiliaries are not installed and provide extra protection from metal filings and other debris. Table -0. Adhesive Dust Cover CDSTCVR ( to a package) Solid-State ON DELAY Timer Side Mounted on Freedom Series NEMA 00, D, IEC A K and CD, CE and CF Frame This timer is designed to be wired in series with the load (typically a coil). When the START button is pushed (power applied to timer), the ON Delay timing function starts. At the completion of the set timing period, timer and series wired load will both be energized. Solid-State Timer Table -0. Mounted Timer Timing Range 0..0 Seconds 0 Seconds 0 00 Seconds 0 Minutes CTDN_ CTDN0_ CTDN00_ CTDN000_ Add operating voltage Suffix to catalogue. A = V, = 0V, E = 8V Rated 0. ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. Mounting Channel (DIN Rail) Designed for DIN rail mounting of Freedom Series relays. DIN Rail Table -06. Mounting Channel (DIN Rail) Description Meter Length MC8MA Transient Suppressor Kits These kits limit high voltage transients produced in the control circuit when power is removed from the contactor or starter coil. There are three separate suppressors for use Cat. No. CTS on V, 8 0V or 77 80V coils respectively. These devices mount directly to the coil terminals. Table -07. Transient Suppressor Kits Description Transient Suppressor Coil Voltage 0/ Hz /V 8/0V 77/80V CTS CTS CTS Suppressor is compatible with coil voltages/ ranges as shown, both 0 and Hz. Identification Marker Designed to snap-on the face of contactor for easy, personalized identification of individual devices. Includes holder and labels. Table -08. Identification Markers Description Identification Marker (Pack of 0) CDL Discount Symbol MC7 CA080K

55 - Control Relays D Series Freedom 0V Multipole July 08 Dimensions Table -09. Approximate Dimensions in Inches (mm) and Shipping Weights. Description Relay Only Relay with Timer Attachment Relay with Front Contact Pole Deck 0. (.7).8 (.7) 0. (.7) Mtg. Holes for M or #8 Screws.6 (9.9) Frt. Mtd. Acc..6 (.) Optional Additional Contact Poles or Accessories D -Pole Relay Side Mtd. lk. Dimension C in Inches (mm).0 (8.8). (.0).66 (8.).96 (7.) Figure -6. Approximate Dimensions in Inches (mm) C 0. (.7).8 (.7) 0. (.7).6 (9.9) Mtg. Holes for M or #8 Screws Shipping Weights Lbs. (kg). (0.6). (0.7).7 (0.8) Frt. Mtd. Acc..66 (8.) Side Mtd. lk..6 (.) Optional Additional Contact Poles or Accessories D 6- and 8-Pole Relays.96 (7.) Product Selection When Ordering Specify and Magnet Coil Code Letter. Example For a -pole relay having NO contacts with a V Hz coil, order DCR0A. Table -. Factory Assembled Multipole Relays of Type of Contacts Open Type Poles NO NC 0 6 (-Pole Relay with -Pole Front- Mounted Deck) 8 (-Pole Relay with -Pole Front- Mounted Deck) DCR0_ DCR_ DCR_ DCR_ DCR0_ DCR_ DCR_ DCR_ DCR_ DCR_ DCR_ DCR06_ DCR80_ DCR7_ DCR6_ DCT_ DCR_ DCR_ DCR6_ Underscore indicates missing code suffix for magnet coil see Selection Table below. Not all Suffix Codes available: consult Customer Support Centre. Table -. Additional Contact Poles Front-Mounted -Pole Deck Side-Mounted Contact lock -Pole Relay with Side-Mounted Contact lock Description Front Contact Pole Deck NO-NC NO NC NO (E.C.) NC (L.O.) NO NO-NC NO-NC NO-NC NC Side-Mounted Contact locks NO-NC NO NC NO (E.C.) NC (L.O.) E.C. = Early Closing L.O. = Late Opening CKGT CKGT CKGT CKGT7 CKGT CKGT CKGT CKGT6 CKGT7 CKGS CKGS CKGS CKGS7 Table -. Magnet Coil Selection Table AC Coils Volts and Hertz Code Suffix AC Coils Volts and Hertz Code Suffix DC Coils Volts Code Suffix / or /0 0/ or /0 80/ or 0/0 0/ or 0/0 A C D 8/ 77/ 8 0/ / E H J T 8 R T W A Discount Symbol MC7 CA080K