Automation systems Drive solutions Controls Inverter Motors Gearboxes Engineering Tools

Transcription

1 L-force catalogue Automation systems Drive solutions Controls Inverter Motors Gearboxes Engineering Tools Motors: IE3 three-phase AC motors m550-p, IE3 threephase AC motors m240-p

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3 Contents of the L-force catalogue About Lenze Lenze makes many things easy for you. A matter of principle: the right products for every application. L-force product portfolio Automation systems Controller-based Automation Drive-based automation Drive solutions HighLine tasks StateLine tasks BaseLine tasks Controls Visualisation Cabinet Controllers Panel Controllers ' Panel PC v800 Monitor v200 Controller 3200 C Controller c300 Controller p500 Controller p300 I/O System Inverter Decentralised Cabinet Inverter Drives 8400 protec Inverter Drives 8400 motec Servo Drives 9400 HighLine Inverter Drives 8400 TopLine Servo-Inverter i700 Inverter Drives 8400 HighLine Inverter Drives 8400 StateLine Inverter Drives 8400 BaseLine Motors Servo motors Three-phase AC motors MCS synchronous servo motors MCM synchronous servo motors MD KS synchronous servo motors MQA asynchronous servo motors MCA asynchronous servo motors IE3 three-phase AC motors m550-p Inverter opt. three-phase AC motors MF IE2 MH three-phase AC motors IE1 MD three-phase AC motors Lenze Smart Motor m300 IE3 three-phase AC motors m240-p IE1/2 three-phase AC motors Basic MD/MH Gearboxes Axial gearboxes Right-angle gearboxes Motor data g700-p planetary gearbox MPR/MPG planetary gearboxes g500-h helical gearboxes g500-s shaft-mounted helical gearbox g500-b bevel gearbox Assignment see above Engineering Tools Navigator Drive Solution Designer Drive Solution Catalogue Engineer PLC Designer VisiWinNET EASY Starter Selected portfolio Additional portfolio

4 Lenze makes many things easy for you. With our motivated and committed approach, we work together with you to create the best possible solution and set your ideas in motion - whether you are looking to optimise an existing machine or develop a new one. We always strive to make things easy and seek perfection therein. This is anchored in our thinking, in our services and in every detail of our products. It's as easy as that! 1 Developing ideas Are you looking to build the best machine possible and already have some initial ideas? Then get these down on paper together with us, starting with small innovative details and stretching all the way to completely new machines. Working together, we will develop an intelligent and sustainable concept that is perfectly aligned with your specific requirements. 2 Drafting concepts We see welcome challenges in your machine tasks, supporting you with our comprehensive expertise and providing valuable impetus for your innovations. We take a holistic view of the individual motion and control func- tions here and draw up consistent, end-toend drive and automation solutions for you - keeping everything as easy as possible and as extensive as necessary. 3 Implementing solutions Our easy formula for satisfied customers is to establish an active partnership with fast decision making processes and an individu- ally tailored offer. We have been using this principle to meet the ever more specialised customer requirements in the field of machine engineering for many years. 4 Manufacturing machines ivity, reliability and new performance peaks on a daily basis these are our key success factors for your machine. After deliv- ery, we offer you cleverly devised service concepts to ensure continued safe operation. The primary focus here is on technical sup- port, based on the excellent application ex- pertise of our highly-skilled and knowledgeable after-sales team. Functional diversity in perfect harmony: as one of the few full-range providers in the market, we can provide you with precisely those products that you actually need for any machine task no more and no less. Our L- force product portfolio, a consistent platform for implementing drive and automation tasks, is invaluable in this regard. 5 Ensuring productivity

5 A matter of principle: the right products for every application. Lenze's extensive L-force product portfolio follows a very simple principle. The functions of our finely scaled products are assigned to the three lines Base-Line, State- Line or High-Line. But what does this mean for you? It allows you to quickly recognise which products represent the best solution for your own specific requirements. Powerful products with a major impact: Easy handling High quality and durability Reliable technologies in tune with the latest developments Lenze products undergo the most stringent testing in our own laboratory. This allows us to ensure that you will receive consistently high quality and a long service life. In addition to this, five logistics centres ensure that the Lenze products you select are available for quick delivery anywhere across the globe. It's as easy as that!

6 L-force product portfolio Controls Engineering Tools

7 L-force product portfolio Inverter

8 L-force product portfolio Motors

9 L-force product portfolio Gearboxes

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11 Motors IE3 three-phase AC motors m550-p Inverter operation kw

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13 Contents General information Accessories List of abbreviations Inverter-operated motors information Equipment The modular motor system Motor inverter assignment Dimensioning Standards and operating conditions Permissible radial and axial forces Rated data for 50 Hz Rated data for 60 Hz Rated data for 87 Hz Dimensions, self-ventilated (4-pole) Dimensions, forced ventilated (4-pole) Additional length of the built-on accessories Dimensions, 8400 motec inverter Surface and corrosion protection Motor connection Connection via terminal box Connections via ICN connectors Connection via M12 connector Connections via HAN connectors Spring-applied brake Temperature monitoring Blower Feedback

14 General information List of abbreviations η 100 % η 75 % η 50 % cos ϕ I N I max J m M a M b M max M N n N P N P max [%] [%] [%] [A] [A] [kgcm²] [kg] [Nm] [Nm] [Nm] [Nm] [r/min] [kw] [kw] Efficiency Efficiency Efficiency Power factor Rated current Max. current consumption Moment of inertia Mass Starting torque Stalling torque Max. torque Rated torque Rated speed Rated power Max. power input U max U min U N, Δ U N, Y [V] [V] [V] [V] Max. mains voltage Min. mains voltage Rated voltage Rated voltage CE CSA DIN EMC EN IEC IM IP NEMA UL UR VDE CCC EAC curus UkrSEPRO Communauté Européenne Canadian Standards Association Deutsches Institut für Normung e.v. Electromagnetic compatibility European standard International Electrotechnical Commission International Mounting Code International Protection Code National Electrical Manufacturers Association Underwriters Laboratory Listed Underwriters Laboratory Recognized Verband deutscher Elektrotechniker (Association of German Electrical Engineers) China Compulsory Certificate Customs union Russia / Belarus / Kazakhstan certificate Combined certification marks of UL for the USA and Canada Certificate for Ukraine - 4

15 General information Inverter-operated motors In a power range of 0.12 to 45 KW, Lenze offers inverter-driven threephase AC motors for comprehensive tasks. They differ with regard to the efficiency class and can be used for the types required for open-loop or closed-loop controlled inverter operation. Customer benefit Different efficiency classes for the greatest economic benefit Saving of space by compact direct mounting to Lenze gearboxes Market-oriented modular system enables the ubiquitous use for extensive machine tasks Connectors that are currently used on the market allow for a quick connection also if service tasks are to be carried out Motor Efficiency class Power range Supply voltage MD three-phase AC motor IE1 motor kw 230/400 and 460 V MH three-phase AC motor IE2 motor kw 230/400 and 460 V MF three-phase AC motor KW 230/400 V m550-p three-phase AC motor IE3 motor kw 230/400 and 460 V information The product name Operational performance range Design Size Motor length M L Number of poles m550-p80/m4 m550-p90/m4 m550-p90/l4 100 M L m550-p100/m4 m550-p100/l4 Inverter operation m550 - P M L 4 m550-p112/m4 m550-p132/m4 m550-p132/l4 160 M L m550-p160/m4 m550-p160/l4 180 M L m550-p180/m4 m550-p180/l M L m550-p200/m4 m550-p225/m4 m550-p225/l4-5

16 IE3 three-phase AC motors m550-p General information Equipment Overview The equipment includes all the options available as standard and all the built-on accessories of the product. Motor connection Number of poles Terminal box Connector ICN Connector HAN 4-pole, kw Temperature monitoring Thermal contact TKO PTC thermistor Thermal detector KTY Output shaft Cooling Solid shaft with feather key Integral fan Blower Feedback Motor design Flange (B5)with through holes Flange (B14) with threaded holes Motor design Foot (B3) - 6 No Resolver Incremental encoder Absolute value encoder Spring-applied brake No Standard LongLife Option manual release lever

17 General information The modular motor system Motor details Rated power Supply voltage Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Approval Degree of protection m550-p80/m kw B3 B5-FF165 B14-FT100 B14-FT x 40 mm m550-p90/m4 1.1 kw B3 B5-FF165 B14-FT115 B14-FT x 50 mm m550-p90/l4 1.5 kw 230/400 V; 460 V S1 m550-p100/m4 2.2 kw m550-p100/l4 3.0 kw B3 B5-FF215 B14-FT x 60 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box ICN connector HAN-10E connector HAN-Modular connector DC 24 AC 230/400/460 Standard LongLife Standard Overexcited Cold Brake Manual release lever Low noise With absolute value encoder With incremental encoder With resolver Integral fan Blower TKO thermal contact PTC thermistor KTY thermal detector KTY thermal detector curus CCC 1) IP54 / IP m550-p112/m4 4.0 kw Standard 1) m550-p80/m4 and m550-p90/m4 in preparation. - 7

18 General information The modular motor system Motor details Rated power Supply voltage Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Approval Degree of protection m550-p132/m4 5.5 kw B3 B5-FF x 80 mm m550-p132/l4 7,5 kw m550-p160/m4 11 kw 230/400 V; 460 V S1 42 x 110 mm m550-p160/l4 15 kw B3 B5-FF300 m550-p180/m kw 48 x 110 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Terminal box ICN connector HAN-Modular connector Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box HAN-Modular connector DC 24 AC 230/400/460 Standard Standard Overexcited Cold Brake Manual release lever Low noise With absolute value encoder With incremental encoder With resolver Integral fan Blower TKO thermal contact PTC thermistor KTY thermal detector KTY thermal detector curus CCC IP54 / IP Terminal box m550-p180/l4 22 kw

19 General information The modular motor system Motor details Rated power Supply voltage Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Approval Degree of protection m550-p200/m4 30 kw B3 B5-FF x 110 mm m550-p225/m4 37 kw 230/400 V; 460 V S1 B3 B5-FF x 140 mm m550-p225/l4 45 kw Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230/400/460 Standard Standard Overexcited Cold Brake Manual release lever Low noise With absolute value encoder With incremental encoder With resolver Integral fan Blower TKO thermal contact PTC thermistor KTY thermal detector KTY thermal detector curus CCC IP54 / IP

20 General information The modular motor system Motor details Design Connection type Cooling: integral fan Cooling: blower - 10

21 General information Motor inverter assignment Rated frequency 50/60 Hz ƒ ƒ Decentralised inverter 8400 motec (E84DVB) Inverter Drives 8400 (E84AV) Rated power key Inverter P N [kw] 0.75 m550-p80/m4 E84DVB 7514S 2 E84AV m550-p90/m4 E84DVB 1124S 2 E84AV m550-p90/l4 E84DVB 1524S 2 E84AV m550-p100/m4 E84DVB 2224S 2 E84AV m550-p100/l4 E84DVB 3024S 2 E84AV m550-p112/m4 E84DVB 4024S 2 E84AV m550-p132/m4 E84DVB 5524S 2 E84AV m550-p132/l4 E84DVB 7524S 2 E84AV m550-p160/m4 E84AV m550-p160/l4 E84AV m550-p180/m4 E84AV m550-p180/l4 E84AV m550-p200/m4 E84AV m550-p225/m4 E84AV m550-p225/l4 E84AV

22 General information Motor inverter assignment Rated frequency 87 Hz ƒ ƒ Decentralised inverter 8400 motec (E84DVB) Inverter Drives 8400 (E84AV) Rated power key Inverter P N [kw] 1.35 m550-p80/m4 E84DVB 1524S 2 E84AV m550-p90/m4 E84DVB 2224S 2 E84AV m550-p90/l4 E84DVB 3024S 2 E84AV m550-p100/m4 E84DVB 4024S 2 E84AV m550-p100/l4 E84DVB 5524S 2 E84AV m550-p112/m4 E84DVB 7524S 2 E84AV m550-p132/m4 E84AV m550-p132/l4 E84AV m550-p160/m4 E84AV m550-p160/l4 E84AV m550-p180/m4 E84AV m550-p180/l4 E84AV

23 IE3 three-phase AC motors m550-p General information Dimensioning Torque derating at low motor frequencies During operation with the rated torque at low speeds (< 20 Hz), the integral fan does not rotate fast enough anymore to ensure sufficient cooling of the motor. In order to prevent overheating, operation without a blower requires a torque reduction of the motor. The blower cools the motor steadily and irrespective of the motor speed. A torque reduction is not required and the motor can be actuated with its rated torque from 5 Hz to the rated frequency. The diagram shows the motor frame size-dependent torque reduction for self-ventilated motors, taking the thermal behaviour during actuation of the inverter into consideration. Torque characteristics C M/MN Hz Hz m550-p m550-p Hz m550-p m550-p m550-p f [Hz] 87 A B A = Operation with integral fan and brake B = Operation with integral fan and brake control "Holding current reduction" C= operation with blower ƒ The motor specifications stated in this catalogue for inverter operation apply to operation with a Lenze inverter. If you are uncertain, get in touch with the manufacturer of the inverter to ask whether the device is capable of driving the motor with the stated specifications (e.g. setting range, base frequency). You can use the Drive Solution Designer for precise drive dimensioning. The Drive Solution Designer helps you to carry out a fast and highquality drive dimensioning. The software includes well-founded and proven knowledge on drive applications and electro-mechanical drive components. Please contact your Lenze sales office. - 13

24 General information - 14

25 Standards and operating conditions Overview Degree of protection EN Energy efficiency class IP55 1) IEC IEC CFR Part 431 (U.S. Integral hp Rule) GB (China Energy Label optional) Conformity CE EAC Approval CCC CSA curus Temperature class IEC/EN ; utilisation IEC/EN ; insulation system (enamel-insulated wire) Vibrational severity IEC/EN Climatic conditions Transport (EN ) Storage (EN ) Storage (EN ) > 3 months Operation (EN ) Operation (EN ) with brake Operation (EN ) with blower Max. ambient operating temperature With power reduction Site altitude Amsl T opr,max H max [ C] [m] IE3 Methodology for measuring efficiency Table 5 (Premium Efficiency), CC127B Grade 2 Low-Voltage Directive 2014/35/EU TP TC 004/2011 (TR CU 004/2011) UkrSEPRO GB Standard CSA 22.2 No. 100 UL UL Power Conversion Equipment (File-No. E210321) B F A 2K3 (temperature: -20 C C) 1K3 (temperature: -20 C C) 1K3 (Temperature: -20 C C) 3K3 (temperature: -20 C C) 3K3 (temperature : -10 C C) 3K3 (Temperature: -15 C C) ) Designs with different degrees of protection: IP55 with brake (IP54 with manual release lever). IP54 with resolver RS1. IP54 with HTL incremental encoder IG128-24V-H. ƒ In the European Union, the ErP Directive stipulates minimum efficiency levels for three-phase AC motors. Geared three-phase AC motors that do not conform with this Directive do not meet CE requirements and must not be marketed in the European Economic Area. For further information about the ErP Directive, the efficiency regulations in other countries and the Lenze products concerned, please refer to the brochure "International efficiency directives for three-phase AC motors". - 15

26 Permissible radial and axial forces Application of forces Application of force at l/2 ƒ Forces at medium speed 2000 r/min. Bearing service life L h h h h F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] m550-p80/m m550-p90/m4 m550-p90/l m550-p100/m4 m550-p100/l m550-p112/m4 m550-p132/m4 m550-p132/l m550-p160/m4 m550-p160/l m550-p180/m4 m550-p180/l m550-p200/m m550-p225/m4 m550-p225/l ƒ ƒ The values for the bearing service life L 10 refer to an average speed of 2000 r/min. Depending on the ambient temperatures, the service life of the bearings is also reduced by the grease lifetime. Data for axial forces relate to the maximum radial force with the corresponding bearing service life. - 16

27 Permissible radial and axial forces Application of force at l ƒ Forces at medium speed 2000 r/min. Bearing service life L h h h h F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] m550-p80/m m550-p90/m4 m550-p90/l m550-p100/m4 m550-p100/l m550-p112/m m550-p132/m4 m550-p132/l m550-p160/m4 m550-p160/l m550-p180/m4 m550-p180/l m550-p200/m m550-p225/m4 m550-p225/l ƒ ƒ The values for the bearing service life L 10 refer to an average speed of 2000 r/min. Depending on the ambient temperatures, the service life of the bearings is also reduced by the grease lifetime. Data for axial forces relate to the maximum radial force with the corresponding bearing service life. - 17

28 Rated data for 50 Hz 4-pole motors P N n N n max U N, Δ I N, Δ U N, Y I N, Y I a /I N [kw] [r/min] [r/min] [V] [A] [V] [A] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l M N M a M b cos ϕ η 50 % η 75 % η 100 % J 1) m 1) [Nm] [Nm] [Nm] [%] [%] [%] [kgcm²] [kg] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l ) Without accessories - 18

29 Rated data for 60 Hz 4-pole motors P N n N n max U N, Y I N, Y I a /I N [kw] [r/min] [r/min] [V] [A] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l M N M a M b cos ϕ η 50 % η 75 % η 100 % J 1) m 1) [Nm] [Nm] [Nm] [%] [%] [%] [kgcm²] [kg] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l ) Without accessories - 19

30 Rated data for 87 Hz 4-pole motors P N n N n max M N M max U N, Δ I N, Δ [kw] [r/min] [r/min] [Nm] [Nm] [V] [A] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l cos ϕ η 50 % η 75 % η 100 % J 1) m 1) [%] [%] [%] [kgcm²] [kg] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p200/m m550-p225/m m550-p225/l ) Without accessories - 20

31 Dimensions, self-ventilated (4-pole) m550-p80 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 21

32 Dimensions, self-ventilated (4-pole) m550-p80 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 22

33 Dimensions, self-ventilated (4-pole) m550-p80 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 23

34 Dimensions, self-ventilated (4-pole) m550-p80 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 24

35 Dimensions, self-ventilated (4-pole) m550-p90 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 25

36 Dimensions, self-ventilated (4-pole) m550-p90 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 26

37 Dimensions, self-ventilated (4-pole) m550-p90 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 27

38 Dimensions, self-ventilated (4-pole) m550-p90 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 28

39 Dimensions, self-ventilated (4-pole) m550-p100 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 29

40 Dimensions, self-ventilated (4-pole) m550-p100 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 30

41 Dimensions, self-ventilated (4-pole) m550-p100 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 31

42 Dimensions, self-ventilated (4-pole) m550-p112 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 32

43 Dimensions, self-ventilated (4-pole) m550-p112 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 33

44 Dimensions, self-ventilated (4-pole) m550-p112 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 34

45 Dimensions, self-ventilated (4-pole) m550-p132 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p132/m m550-p132/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 35

46 Dimensions, self-ventilated (4-pole) m550-p132 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p132/m m550-p132/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 36

47 Dimensions, self-ventilated (4-pole) m550-p160 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p160/m m550-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 37

48 Dimensions, self-ventilated (4-pole) m550-p160 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p160/m m550-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 38

49 Dimensions, self-ventilated (4-pole) m550-p180 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p180/m m550-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 39

50 Dimensions, self-ventilated (4-pole) m550-p180 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p180/m m550-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 40

51 Dimensions, self-ventilated (4-pole) m550-p200 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 41

52 Dimensions, self-ventilated (4-pole) m550-p200 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 42

53 Dimensions, self-ventilated (4-pole) m550-p225 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p225/m m550-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 43

54 Dimensions, self-ventilated (4-pole) m550-p225 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p225/m m550-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 44

55 Dimensions, forced ventilated (4-pole) m550-p80 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 45

56 Dimensions, forced ventilated (4-pole) m550-p80 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 46

57 Dimensions, forced ventilated (4-pole) m550-p80 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 47

58 Dimensions, forced ventilated (4-pole) m550-p80 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p80/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 48

59 Dimensions, forced ventilated (4-pole) m550-p90 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 49

60 Dimensions, forced ventilated (4-pole) m550-p90 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 50

61 Dimensions, forced ventilated (4-pole) m550-p90 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 51

62 Dimensions, forced ventilated (4-pole) m550-p90 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p90/m m550-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 52

63 Dimensions, forced ventilated (4-pole) m550-p100 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 53

64 Dimensions, forced ventilated (4-pole) m550-p100 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 54

65 Dimensions, forced ventilated (4-pole) m550-p100 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p100/m m550-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 55

66 Dimensions, forced ventilated (4-pole) m550-p112 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 56

67 Dimensions, forced ventilated (4-pole) m550-p112 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 57

68 Dimensions, forced ventilated (4-pole) m550-p112 Flange mounting B14 Dimensions Motor length Length of motor options L Δ L m550-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 58

69 Dimensions, forced ventilated (4-pole) m550-p132 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p132/m m550-p132/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 59

70 Dimensions, forced ventilated (4-pole) m550-p132 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p132/m m550-p132/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 60

71 Dimensions, forced ventilated (4-pole) m550-p160 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p160/m m550-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 61

72 Dimensions, forced ventilated (4-pole) m550-p160 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p160/m m550-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 62

73 Dimensions, forced ventilated (4-pole) m550-p180 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p180/m m550-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 63

74 Dimensions, forced ventilated (4-pole) m550-p180 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p180/m m550-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 64

75 Dimensions, forced ventilated (4-pole) m550-p200 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 65

76 Dimensions, forced ventilated (4-pole) m550-p200 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 66

77 Dimensions, forced ventilated (4-pole) m550-p225 Foot mounting B3 Dimensions Motor length Length of motor options L Δ L m550-p225/m m550-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 67

78 Dimensions, forced ventilated (4-pole) m550-p225 Flange mounting B5 Dimensions Motor length Length of motor options L Δ L m550-p225/m m550-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (longest type) - 68

79 Additional length of the built-on accessories Dimensions, self-ventilated (4-pole) Length of motor options Length of motor options Length of motor options Δ L Δ L Δ L m550-p80/m m550-p90/m4 m550-p100/m4 m550-p112/m4 m550-p90/l4 m550-p100/l4 With brake With feedback With brake + feedback m550-p132/m4 m550-p132/l Length of motor options Length of motor options Length of motor options Δ L Δ L Δ L m550-p160/m4 m550-p160/l m550-p180/m4 m550-p200/m4 m550-p180/l4 With brake 103 With feedback With brake + feedback m550-p225/m4 m550-p225/l Dimensions, forced ventilated (4-pole) Length of motor options Length of motor options Length of motor options Δ L Δ L Δ L m550-p80/m m550-p90/m4 m550-p100/m4 m550-p112/m4 m550-p132/m4 m550-p90/l4 m550-p100/l4 m550-p132/l4 With brake With feedback 0 80 With brake + feedback Length of motor options Length of motor options Length of motor options Δ L Δ L Δ L m550-p160/m4 m550-p160/l m550-p180/m4 m550-p200/m4 m550-p180/l4 With brake With feedback With brake + feedback m550-p225/m4 m550-p225/l

80 Dimensions, 8400 motec inverter Rated frequency 50/60 Hz key Inverter g 1, 50Hz m 1, 50Hz n 2, 50Hz x 50Hz m550-p80/m4 E84DVB 7514S m550-p90/m4 m550-p90/l4 E84DVB 1124S 2 E84DVB 1524S m550-p100/m4 m550-p100/l4 E84DVB 2224S 2 E84DVB 3024S m550-p112/m4 E84DVB 4024S m550-p132/m4 m550-p132/l4 E84DVB 5524S 2 E84DVB 7524S

81 Dimensions, 8400 motec inverter Rated frequency 87 Hz key Inverter g 1, 87Hz m 1, 87Hz n 2, 87Hz x 87Hz m550-p80/m4 E84DVB 1524S m550-p90/m4 m550-p90/l4 E84DVB 2224S 2 E84DVB 3024S m550-p100/m4 m550-p100/l4 E84DVB 4024S 2 E84DVB 5524S m550-p112/m4 E84DVB 7524S

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83 Accessories Surface and corrosion protection For optimum protection of three-phase AC motors against ambient conditions, the surface and corrosion protection system (OKS) offers tailor-made solutions. Various surface coatings ensure that the motors operate reliably even at high air humidity, in outdoor installation or in the presence of atmospheric impurities. Any colour from the RAL Classic collection can be chosen for the top coat. The three-phase AC motors are also available unpainted (no surface and corrosion protection). Surface and corrosion protection system OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (high) OKS-XL (extra Large) OKS-XL (extra Large) Applications Measures Dependent on subsequent top coat applied 2K PUR priming coat (grey) Standard applications Internal installation in heated buildings Air humidity up to 90% Internal installation in non-heated buildings Covered, protected external installation Air humidity up to 95% External installation Air humidity above 95% Chemical industry plants Food industry External installation Air humidity above 95 % Chemical industry plants Food industry Coastal areas with moderate salinity Surface coating corresponding to corrosivity category C1 (subject to EN ) Surface coating corresponding to corrosivity category C2 (subject to EN ) Surface coating corresponding to corrosivity category C3 (subject to EN ) Blower cover and B end shield additionally primed Screws zinc-coated Cable glands with gaskets Corrosion-resistant brake with cover ring, stainless friction plate, and chrome-plated armature plate (on request) Optional measures: Motor recesses sealed off (on request) Additional measures for surface and corrosion protection system L: Rotor package and stator in the inner area primed with finishing varnish Structure of surface coating Surface and corrosion protection system Corrosivity category DIN EN ISO Surface coating Structure Colour Without OKS (uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (high) OKS-XL (extra Large) OKS-XL (extra Large) Comparable to C1 Comparable to C2 Comparable to C3 Comparable to C4 2K PUR priming coat 2K-PUR top coat 2K PUR priming coat 2K-PUR top coat Dipping primer of the grey iron parts 2K-EP priming coat (two times) 2K-PUR top coat Standard: RAL 7012 Optional: RAL Classic - 73

84 Accessories Motor connection The IE3 three-phase AC motors m550 are intended for inverter operation; mains operation, however, is also possible. For 50 Hz operation, the motors are to be actuated in Δ connection with 230 V or in star/delta connection with 400 V. For 60 Hz operation, the motors are to be actuated in star/delta connection with 460 V. For inverter operation at 87 Hz, a rated voltage of 400 V in Δ connection has been defined. The standard connection is implemented via a terminal box. Furthermore ICN and HAN connectors are provided to quickly carry out commissioning or maintenance operations. Overview of the connection options Power connection/brake connection Terminal box ICN connector HAN-10E connector HAN modular connector Feedback connection Terminal box ICN connector Connector M12 1) Blower connection Terminal box ICN connector Temperature sensor connection Terminal box ICN connector 2) HAN-10E connector HAN modular connector m550-p80/m4 m550-p90/m4 m550-p90/l4 1) Connection for IG128-24V-H incremental encoder 2) TCO or PTC connected in the power connection and KTY connected in the feedback connection. m550-p100/m4 m550-p100/l4 m550-p112/m4 m550-p132/m4 m550-p132/l4-74

85 Accessories Motor connection Overview of the connection options Power connection/brake connection Terminal box ICN connector HAN-10E connector HAN modular connector Feedback connection Terminal box ICN connector Connector M12 1) Blower connection Terminal box ICN connector Temperature sensor connection Terminal box ICN connector 2) HAN-10E connector m550-p160/m4 m550-p160/l4 HAN modular connector 1) Connection for IG128-24V-H incremental encoder 2) TCO or PTC connected in the power connection and KTY connected in the feedback connection. m550-p180/m4 m550-p180/l4 m550-p180/v4 m550-p200/m4 m550-p225/m4 m550-p225/l4-75

86 Accessories Motor connection Assignment: motor terminal box - built-on accessories ƒ Depending on the motor version, terminal boxes of different sizes (KK1... KK4) are used. Built-on accessories with 1 thermal sensor Without Feedback Brake Brake + Feedback Built-on accessories with 2 thermal sensors Without Feedback Brake (2-pole terminal) Brake (rectifier) Brake + Feedback m550-p80/m4 KK1 KK1 + ICN HAN-10E HAN modular KK2 KK2 + ICN KK2 KK2 + ICN HAN-10E HAN modular KK3 KK2 + ICN KK2 KK2 KK2 KK3 KK3 m550-p90/m4 m550-p90/l4 KK1 KK1 + ICN HAN-10E HAN modular KK2 KK2 + ICN KK2 KK2 + ICN HAN-10E HAN modular KK3 KK2 + ICN KK2 KK2 KK2 KK3 KK3 m550-p100/m4 m550-p100/l4 KK1 KK1 + ICN HAN-10E HAN modular KK2 KK2 + ICN KK2 KK2 + ICN HAN-10E HAN modular KK3 KK2 + ICN KK2 KK2 KK2 KK3 KK3 m550-p112/m4 KK1 KK1 + ICN HAN-10E HAN modular KK2 KK2 + ICN KK2 KK2 + ICN HAN-10E HAN modular KK3 KK2 + ICN KK2 KK2 KK2 KK3 KK3 m550-p132/m4 m550-p132/l4 KK3 KK3 + ICN HAN modular KK3 KK3 + ICN KK3 KK3 + ICN HAN modular KK3 KK3 + ICN KK3 KK3 KK3 KK3 KK3 Built-on accessories with 1 thermal sensor Without Feedback Brake Brake + Feedback Built-on accessories with 2 thermal sensors Without Feedback Brake (2-pole terminal) Brake (rectifier) Brake + Feedback m550-p160/m4 m550-p160/l4 KK4 HAN modular KK4 KK4 HAN modular KK4 KK4 KK4 KK4 KK4 KK4 m550-p180/m4 m550-p180/l4 m550-p180/v4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 m550-p200/m4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 m550-p225/m4 m550-p225/l4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4 KK4-76

87 Connection via terminal box The connection in the terminal box is implemented by means of conventional cable glands. Cable entries for motors with terminal box KK1 Dimensions m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 m550-p112/m4 P 1 M20x1.5 P 2 M25x1.5 For IEC standard motors with terminal box KK1, the position of the cable entry can be selected. Position of the cable entry for IEC standard motors Possible cable entry position 1/3/5* ƒ If preferred positions are not specified in the order, the cable entry will be positioned as indicated by * on the diagram below. - 77

88 Accessories Connection via terminal box Cable entries for motors with terminal box KK2 Dimensions P 1 P 2 P 3 P 4 P 6 m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 M20x1.5 M25x1.5 M16x1.5 m550-p112/m4-78

89 Accessories Connection via terminal box Cable entries for motors with terminal box KK3 and KK4 Dimensions P 1 P 2 P 3 P 4 P 6 m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 m550-p112/m4 m550-p132/m4 m550-p132/l4 m550-p160/m4 m550-p160/l4 m550-p180/m4 m550-p180/l4 m550-p180/v4 m550-p200/m4 m550-p225/m4 m550-p225/l4 M25x1.5 M50x1.5 M12x1.5 M32x1.5 M40x1.5 M63x1.5 M20x1.5 M50x1.5 M20x1.5 M16x1.5 M12x1.5 M16x1.5-79

90 Accessories Connections via ICN connectors A connector is used for the power connection, connection of the brake, and the temperature monitoring connection. The feedback and blower connections are implemented via a separate connector in each case. Connection for power, brake and temperature monitoring For the power connection of the connector, a max. rated motor current of 16 A is permissible. The connectors can be rotated by 270 and are equipped with a bayonet catch for SpeedTec connectors. As the connector fixing is also compatible with conventional box nuts, existing mating connectors can still be used without difficulty. The motor connection is determined in the terminal box. ƒ ICN 6-pole No connection of temperature monitoring possible! Pin assignment Contact Designation 1 BD1 / BA1 2 BD2 / BA2 PE PE 4 U 5 V 6 W Meaning Brake +/AC Brake -/AC PE conductor Phase U power Phase V power Phase W power ƒ ICN 8-pole Pin assignment Contact Designation 1 U PE PE 3 W 4 V A TB1 / TP1 / R1 B TB2 / TP2 / R2 C BD1 / BA1 D BD2 / BA2 Meaning Phase U power PE conductor Phase W power Phase V power Thermal sensor: TKO/PTC/ +KTY Thermal sensor: TKO/PTC/-KTY Brake +/AC Brake -/AC - 80

91 Accessories Connections via ICN connectors Connection for power, brake and temperature monitoring For IEC standard motors, the position of the connector can be selected. Position of the connector for IEC standard motors Terminal box KK1 Possible cable entry position 1/3/5* Terminal box KK2 and KK3 Possible connection position 3/5* ƒ If preferred positions are not specified in the order, the cable entry will be positioned as indicated by * on the diagram below. - 81

92 Accessories Connections via ICN connectors Blower connection The blower is also optionally available with an ICN connector fixed to the terminal box of the blower for exceptionally fast commissioning. The connectors are fitted with a bayonet fixing, which is also compatible with conventional union nuts. Existing counter plugs can therefore continue to be used without difficulty. For the blower, the terminal box cover including the connector can be rotated by 90 step by step, if required. ƒ Blower 1-ph Pin assignment Contact Designation PE PE 1 U1 2 U Meaning PE conductor Fan Not assigned 6 ƒ Blower 3-ph Pin assignment Contact Designation PE PE 1 U 2 3 V 4 5 Meaning PE conductor Phase U power Not assigned Phase V power Not assigned 6 W Phase W power - 82

93 Accessories Connections via ICN connectors Feedback connection All encoder systems (apart from IG128-24V-H) are also available with an ICN connector fixed to the motor terminal box for exceptionally fast commissioning. The connectors are fitted with a bayonet fixing, which is also compatible with conventional union nuts. Existing mating connectors can therefore continue to be used without difficulty. The feedback connector is located on the terminal box side opposite to the power connection ƒ Resolver Pin assignment Contact Designation Meaning 1 2 +Ref -Ref Transformer windings 3 +VCC ETS Supply: Electronic nameplate 4 5 +COS -COS Cosine stator windings 6 7 +SIN -SIN Sine stator windings 8 9 Not assigned KTY -KTY KTY temperature sensor ƒ Hiperface incremental encoder and SinCos absolute value encoder Pin assignment Contact Designation B A A +U B GND Z Z B +KTY -KTY Meaning Track B/+SIN Track A inverse/-cos Track A/+COS Supply + Mass Zero track inverse/-rs485 Zero track/+rs485 Not assigned Track B inverse/-sin Not assigned KTY temperature sensor - 83

94 Accessories Connection via M12 connector IG128-24V-H incremental encoder connection As a standard this incremental encoder is equipped with a connection cable of about 0.5 m length and with a common industry standard M12 connector at its end. Pin assignment Contact Designation +U B B GND Meaning Supply + Track B Mass 4 A Track A - 84

95 Accessories Connections via HAN connectors 10E In the case of the rectangular HAN-10E connectors, all six ends of the three winding phases are taken out to the power contacts. The motor circuit is therefore determined in the mating connector. Pin assignment Contact Meaning 1 Terminal board: U1 2 Terminal board: V1 3 Terminal board: W1 4 Brake +/AC 5 Brake -/AC 6 Terminal board: W2 7 Terminal board: U2 8 Terminal board: V2 9 Thermal sensor: +KTY/PTC/TKO 10 Thermal sensor: KTY/PTC/TKO - 85

96 Accessories Connections via HAN connectors HAN modular The connector is available with two different power modules (16 A or 40 A), depending on the rated motor current. The motor connection is determined in the terminal box and must be checked before commissioning. ƒ HAN modular 16 A Pin assignment Module Contact 1 A 2 3 B C Meaning Terminal board: U1 Terminal board: V1 Terminal board: W1 Dummy module Thermal sensor: +KTY/PTC/TKO Brake +/AC Brake -/AC Rectifier: Switching contact Thermal sensor: KTY/PTC/TKO ƒ HAN modular 40 A Pin assignment Module Contact 1 A 2 3 B C Meaning Terminal board: U1 Terminal board: V1 Terminal board: W1 Dummy module Thermal sensor: +KTY/PTC/TKO Brake +/AC Brake -/AC Rectifier: Switching contact Thermal sensor: KTY/PTC/TKO - 86

97 Accessories Connections via HAN connectors For IEC standard motors, the position of the cable entry can be selected. Position of the cable entry for IEC standard motors Possible cable entry position 1*/3/5 ƒ If preferred positions are not specified in the order, the cable entry will be positioned as indicated by * on the diagram below. - 87

98 Accessories - 88

99 Accessories Spring-applied brake The three-phase AC motors can be equipped with a spring-applied brake which is active when the supply voltage has been switched off (closed-circuit principle). In the deenergised state, the brake is applied. This prevents possible movement of the motor shaft with regard to the load after switch-off or in the event of a power failure. For optimum adaptation of the brake motor to the application, several brake sizes and control variants are provided for each motor. Versions Standard - 1 x 10 6 repeating switching cycles - 1 x 10 6 reversing switching cycles LongLife - 10 x 10 6 repeating switching cycles - 15 x 10 6 reversing switching cycles Braking torques In addition to the standard braking torque, depending on the brake size, the possibility of choosing between a reduced and an increased braking torque is provided. When the braking torque is reduced, great wear reserves can be attained. This is enabled by a reduction of the spring rate. In order to obtain a greater braking torque, the spring rate is increased. This is practical, for instance, for hoists, since here the gravity acts as an additional acceleration in the negative direction. Manual release By using the manual release lever, the brake can be released manually in deenergised operating state. The manual release makes positioning and maintenance work easier. - 89

100 Accessories Spring-applied brake Direct connection without rectifier If the brake is activated directly without a rectifier, a freewheeling diode or a spark suppressor is required for protection against induction peaks. Supply voltages DC 24 V Connection via mains voltage with brake rectifier If the brake is not directly supplied with DC voltage, a rectifier is required. This is included in the scope of supply and is located in the terminal box of the motor. The rectifier converts the AC voltage of the connection into DC voltage. The following rectifiers are available: Half-wave rectifier, 6-pole Supply voltage / brake coil voltage ratio = 2.22 Approved by UL / CSA Supply voltages AC 400 V AC 460 V Bridge rectifier, 6-pole Ratio of supply voltage to brake coil voltage = 1.11 Supply voltage AC 230 V Bridge/half-wave rectifier, 6-pole Supply voltage / brake coil voltage ratio up to the overexcitation time = 1.11 From the overexcitation time = 2.22 Supply voltages AC 230 V AC 400 V - 90

101 Accessories Spring-applied brake Assignment of 4-pole motors and brakes Design Standard LongLife Size Brake Rated torque Size Brake Rated torque M k M k [Nm] [Nm] m550-p80/m m550-p90/m m550-p90/l m550-p100/m m550-p100/l m550-p112/m m550-p132/m m550-p132/l

102 Accessories Spring-applied brake Assignment of 4-pole motors and brakes Design Standard LongLife Size Brake Rated torque Size Brake Rated torque M k [Nm] m550-p160/m m550-p160/l m550-p180/m m550-p180/l m550-p180/v m550-p200/m m550-p225/m m550-p225/l M k [Nm] - 92

103 Accessories Spring-applied brake Permissible friction energy Q =Switching energy per switching cycle S h =Operating frequency Brake size = 06 to 25-93

104 Accessories Spring-applied brake Rated data with reduced braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %. - 94

105 Accessories Spring-applied brake Rated data with reduced braking torque ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ Activation via bridge/half-wave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) ƒ The brake response and application times are guide values. The engagement time is 10 times longer with AC-side switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap. - 95

106 Accessories Spring-applied brake Rated data with standard braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %. - 96

107 Accessories Spring-applied brake Rated data with standard braking torque ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ Activation via bridge/half-wave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) ƒ The brake response and application times are guide values. The engagement time is 10 times longer with AC-side switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap. - 97

108 Accessories Spring-applied brake Rated data with increased braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %. ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms]

109 Accessories Spring-applied brake Rated data with increased braking torque ƒ Activation via bridge/half-wave rectifier Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Holding current reduction (cold brake) Design Size Friction energy Overexcitation time Min. rest time Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t ü t t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] [ms] [ms] Over-excitation ƒ The brake response and application times are guide values. The engagement time is 10 times longer with AC-side switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap. - 99

110 Accessories Spring-applied brake Manual release By using the manual release lever, the brake can be released manually in deenergised operating state. The manual release makes positioning and maintenance work easier. Manual release lever for IEC motors Size Brake Dimensions k 5 Δ k h 5 d 12 m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 m550-p112/m4 m550-p132/m4 m550-p132/l4 m550-p160/m4 m550-p160/l4 m550-p180/m4 m550-p180/l4 m550-p200/m4 m550-p225/m4 m550-p225/l The following combinations with manual release lever and motor connection in the same position are not possible: HAN connector with connection in position 1-100

111 Accessories Temperature monitoring To protect the motor against overheating, the following thermal sensors are provided. The thermal sensors are integrated into the windings. We recommend using an additional motor protection switch. TKO thermal contacts The TCO thermal contact (thermal NC contact) is a bimetallic-element switch. The TCO monitors the motor winding temperature; at too high temperatures, the motor relay switches. The motor is disconnected from the mains. Function Operating temperature Min. reset temperature Max. reset temperature Max. input current Max. input voltage AC T T min T max I in,max U in,max [ C] [ C] [ C] [A] [V] NC contact PTC thermistor The PTC thermistor is actuated in connection with a tripping unit. If the motor gets too hot, the motor can be switched off by means of a contactor. In contrast to the thermal contact, quick restart is possible. Function Operating temperature 155 C Rated resistance -20 C 140 C Standard T R N R N R N Sudden change in resistance [ C] 150 [Ω] 550 [Ω] 30.0 [Ω] 250 DIN DIN VDE 0660 Part

112 Accessories Temperature monitoring KTY temperature sensor The KTY thermal detectors work as continuously variable resistors, showing a similar tendency as PTC thermistors. However, with an increasing temperature, the resistance only increases comparatively slowly, enabling the controller to determine the temperature at regular intervals and to already perform a process evaluation at an early stage. In this way, the motor can already be switched off before it is overheated. Function Rated resistance Max. input current 25 C 150 C 170 C 25 C 170 C R N R N R N I in,max I in,max [Ω] [Ω] [Ω] [A] [A] KTY Continuous resistance change KTY Continuous resistance change Variation of resistance ƒ If the thermal sensor is supplied with a measurement current of 1 ma, the above relationship between the temperature and the resistance applies

113 Accessories Blower During operation with the rated torque at low speeds (< 20 Hz), the integral fan does not rotate fast enough anymore to ensure sufficient cooling of the motor. In order to prevent overheating, operation without a blower requires a torque reduction of the motor. The blower cools the motor steadily and irrespective of the motor speed. A torque reduction is not required and the motor can be actuated with its rated torque from 5 Hz to the rated frequency. Rated data for 50 Hz m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 Number of phases Connection method Δ Y Δ Y Δ Y U min [V] U max [V] P max [kw] m550-p112/m4 Δ Y I max [A] m [kg] m550-p132/l4 m550-p132/m4 m550-p160/m4 m550-p160/l4 Number of phases Connection method Δ Y Δ Y U N, AC [V] P N [kw] m550-p180/m m550-p180/l4 Δ 0.68 m550-p180/v Y m550-p200/m4 Δ Y m550-p225/l4 m550-p225/m4 1 3 Δ Y I N [A] m [kg]

114 Accessories Blower Rated data for 60 Hz Number of phases Connection method U min U max P max I max m [V] [V] [kw] [A] [kg] m550-p80/m4 m550-p90/m4 m550-p90/l4 m550-p100/m4 m550-p100/l4 m550-p112/m4 3 Y Number of phases Connection method U N, AC P N I N m [V] [kw] [A] [kg] m550-p132/l4 m550-p132/m4 m550-p160/m4 m550-p160/l4 m550-p180/m4 m550-p180/l4 m550-p180/v4 m550-p200/m4 m550-p225/l4 m550-p225/m4 3 Y

115 Accessories Feedback Depending on the application, the following resolvers, incremental encoders or absolute value encoders are provided for speed and position detection. Resolver The stator-supplied resolver with two stator windings shifted by 90 and a rotor winding with transformer winding can detect both the speed and the rotor position. The rotor position is retained in the event of a voltage failure. ƒ The three-phase AC motors with resolver cannot be used for speed-dependent safety functions in connection with the SM 301 safety module. key Accuracy Absolute positioning Max. input voltage DC Max. input frequency Ratio Stator / rotor Rotor impedance Stator impedance Impedance Min. insulation resistance At DC 500 V Number of pole pairs U in,max f in,max Z ro Z so Z rs R ± 5 % ['] [V] [khz] [Ω] [Ω] [Ω] [MΩ] RS revolution j j j

116 Accessories Feedback Incremental encoder and SinCos absolute value encoder Incremental encoders can only be used for speed measurement, but not for speed control. Homing is required in order to enable positioning later. Absolute value encoders can detect the speed, the rotor position, and the machine position with a very high resolution. They are used for the positioning of dynamic applications and do not require homing. ƒ The three-phase AC motors with incremental encoders or SinCos absolute value encoders cannot be used for speed-dependent safety functions in connection with the SM 301 safety module. Encoder type key Encoder type Pulses Output signals Interfaces Absolute revolutions Accuracy Min. input voltage DC Max. input voltage DC Max. current consumption Limit frequency U in,min U in,max I max f max ['] [V] [V] [A] [khz] IG128-24V- H 128 A, B track HTL incremental IG512-24V-H 512 HTL 8.00 IG V-H IG V-H 2048 IG512-5V-T 512 A, B, N track and inverted TTL incremental IG1024-5V-T 1024 TTL IG2048-5V-T 2048 SinCos absolute value AM1024-8V-H Multiturn Vss Hiperface

117 Accessories - 107

118 Accessories - 108

119 Motors IE3 three-phase AC motors m240-p Mains operation kw

120

121 IE3 three-phase AC motors m240-p Contents General information Accessories List of abbreviations Mains-operated motors information Equipment The modular motor system Standards and operating conditions Permissible radial and axial forces Rated data for 50 Hz Dimensions, self-ventilated Surface and corrosion protection Motor connection Connection via terminal box Spring-applied brake Temperature monitoring

122 IE3 three-phase AC motors m240-p General information List of abbreviations η 100 % η 75 % η 50 % cos ϕ I N I max J m M a M b M max M N n N P N P max [%] [%] [%] [A] [A] [kgcm²] [kg] [Nm] [Nm] [Nm] [Nm] [r/min] [kw] [kw] Efficiency Efficiency Efficiency Power factor Rated current Max. current consumption Moment of inertia Mass Starting torque Stalling torque Max. torque Rated torque Rated speed Rated power Max. power input U max U min U N, Δ U N, Y [V] [V] [V] [V] Max. mains voltage Min. mains voltage Rated voltage Rated voltage CE CSA DIN EMC EN IEC IM IP NEMA UL UR VDE CCC EAC curus UkrSEPRO Communauté Européenne Canadian Standards Association Deutsches Institut für Normung e.v. Electromagnetic compatibility European standard International Electrotechnical Commission International Mounting Code International Protection Code National Electrical Manufacturers Association Underwriters Laboratory Listed Underwriters Laboratory Recognized Verband deutscher Elektrotechniker (Association of German Electrical Engineers) China Compulsory Certificate Customs union Russia / Belarus / Kazakhstan certificate Combined certification marks of UL for the USA and Canada Certificate for Ukraine

123 IE3 three-phase AC motors m240-p General information Mains-operated motors In a power range of 0.12 to 45 KW, Lenze offers mains-operated threephase AC motors for basic tasks. These drives differ from each other with regard to their efficiency class and can be used for the types required for mains operation. Customer benefit Different efficiency classes for the greatest economic benefit Saving of space by compact direct mounting to Lenze gearboxes Optimum adaptation of the brake reaction by optional holding brakes and service brakes Optional overheat control by temperature monitoring Motor Efficiency class Power range Mains voltage Mains frequency MD three-phase AC motor IE1 motor kw 230/400 and 460 V 50 and 60 Hz MH three-phase AC motor IE2 motor kw 230/400 and 460 V 50 and 60 Hz m240-p three-phase AC motor IE3 motor kw 230/400 V 50 Hz Lenze Smart Motor m and 5 Nm V 50 and 60 Hz information The product name Operational performance range Design Size 80 Motor length M Number of poles 2 4 m240-p80/m2 m240-p80/m4 90 L M L m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 2 m240-p100/m2 M 100 m240-p100/m4 4 L m240-p100/l4 Mains operation m240 P 112 M m240-p112/m2 m240-p112/m4 m240-p132/m2 132 L 4 2 m240-p132/m4 m240-p132/l2 m240-p132/l M L m240-p160/m4 m240-p160/l4 180 M L 4 m240-p180/m4 m240-p180/l M L m240-p200/m4 m240-p225/m4 m240-p225/l

124 IE3 three-phase AC motors m240-p General information Equipment Overview The equipment includes all the options available as standard and all the built-on accessories of the product. Motor connection Number of poles Terminal box 2-pole, kw 4-pole, kw Temperature monitoring No Thermal contact TKO ptc thermistor Output shaft Solid shaft with feather key Cooling Integral fan Feedback Without Motor design Flange (B5)with through holes Flange (B14) with threaded holes Motor design Foot (B3) Spring-applied brake No Standard Option manual release lever

125 IE3 three-phase AC motors m240-p General information The modular motor system Motor details of 2-pole motors Rated power Mains voltage Mains frequency Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Degree of protection m240-p80/m kw B3 B5-FF165 B14-FT100 B14-FT x 40 mm m240-p80/l2 1.1 kw 230/400 V 50 Hz S1 m240-p90/m2 1.5 kw B3 B5-FF165 B14-FT115 B14-FT x 50 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230 AC 400 Standard Standard Manual release lever Without Integral fan Without TKO thermal contact PTC thermistor IP54 / IP m240-p90/l2 2.2 kw

126 IE3 three-phase AC motors m240-p General information The modular motor system Motor details of 2-pole motors 5.11 Rated power Mains voltage Mains frequency Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Degree of protection m240-p100/m2 3.0 kw 230/400 V B3 B5-FF215 B14-FT x 60 mm m240-p112/m2 4.0 kw 50 Hz S1 m240-p132/m2 5.5 kw 400 V B3 B5-FF x 80 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230 AC 400 Standard Standard Manual release lever Without Integral fan Without TKO thermal contact PTC thermistor IP54 / IP m240-p132/l2 7,5 kw

127 IE3 three-phase AC motors m240-p General information The modular motor system Motor details of 4-pole motors Rated power Mains voltage Mains frequency Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Degree of protection m240-p80/m kw B3 B5-FF165 B14-FT100 B14-FT x 40 mm m240-p90/m4 1.1 kw B3 B5-FF165 B14-FT115 B14-FT x 50 mm m240-p90/l4 1.5 kw 230/400 V 50 Hz S1 m240-p100/m4 2.2 kw m240-p100/l4 3.0 kw B3 B5-FF215 B14-FT x 60 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230 AC 400 Standard Standard Manual release lever Without Integral fan Without TKO thermal contact PTC thermistor IP54 / IP m240-p112/m4 4.0 kw 400 V

128 IE3 three-phase AC motors m240-p General information The modular motor system Motor details of 4-pole motors 5.11 Rated power Mains voltage Mains frequency Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Degree of protection m240-p132/m4 5.5 kw B3 B5-FF x 80 mm m240-p132/l4 7,5 kw m240-p160/m4 11 kw 400 V 50 Hz S1 42 x 110 mm m240-p160/l4 15 kw B3 B5-FF300 Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230 AC 400 Standard Standard Manual release lever Without Integral fan Without TKO thermal contact PTC thermistor IP54 / IP m240-p180/m kw 48 x 110 mm

129 IE3 three-phase AC motors m240-p General information The modular motor system Motor details of 4-pole motors Rated power Mains voltage Mains frequency Operating mode Motor design Motor shaft Colour Surface and corrosion protection Connection type Spring-applied brake Characteristic torque [Nm] Brake voltage [V] Brake design Options Feedback Cooling Temperature monitoring Degree of protection m240-p180/l4 22 kw B3 B5-FF x 110 mm m240-p200/m4 30 kw B3 B5-FF x 110 mm 400 V 50 Hz S1 m240-p225/m4 37 kw B3 B5-FF x 140 mm Primed Paint in various corrosion-protection designs in accordance with RAL colours Without OKS(uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (large) OKS-XL (extra Large) Terminal box DC 24 AC 230 AC 400 Standard Standard Manual release lever Without Integral fan Without TKO thermal contact PTC thermistor IP54 / IP m240-p225/l4 45 kw

130 IE3 three-phase AC motors m240-p General information The modular motor system Motor details Design Connection type Cooling: integral fan

131 IE3 three-phase AC motors m240-p Standards and operating conditions Overview Degree of protection EN Energy efficiency class IP55 1) IEC IEC Conformity CE Temperature class IEC/EN ; utilisation IEC/EN ; insulation system (enamel-insulated wire) Vibrational severity IEC/EN Climatic conditions Transport (EN ) Storage (EN ) Storage (EN ) > 3 months Operation (EN ) Operation (EN ) with brake Operation (EN ) with blower Max. ambient operating temperature With power reduction Site altitude Amsl T opr,max H max [ C] [m] IE3 Methodology for measuring efficiency Low-Voltage Directive 2014/35/EU B F A 2K3 (temperature: -25 C C) 1K3 (temperature: -20 C C) 1K3 (Temperature: -20 C C) 3K3 (temperature: -20 C C) 3K3 (temperature : -10 C C) 3K3 (Temperature: -15 C C) ) Types with deviating degrees of protection: IP55 with brake (IP54 with manual release lever). ƒ In the European Union, the ErP Directive stipulates minimum efficiency levels for three-phase AC motors. Geared three-phase AC motors that do not conform with this Directive do not meet CE requirements and must not be marketed in the European Economic Area. For further information about the ErP Directive, the efficiency regulations in other countries and the Lenze products concerned, please refer to the brochure "International efficiency directives for three-phase AC motors"

132 IE3 three-phase AC motors m240-p Permissible radial and axial forces Application of forces Application of force at l/2 ƒ Forces at medium speed 2000 r/min. Bearing service life L h h h h F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] 5.11 m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p132/l4 m240-p160/m4 m240-p160/l4 m240-p180/m4 m240-p180/l4 m240-p200/m4 m240-p225/m4 m240-p225/l ƒ ƒ The values for the bearing service life L 10 refer to an average speed of 2000 r/min. Depending on the ambient temperatures, the service life of the bearings is also reduced by the grease lifetime. Data for axial forces relate to the maximum radial force with the corresponding bearing service life

133 IE3 three-phase AC motors m240-p Permissible radial and axial forces Application of force at l ƒ Forces at medium speed 2000 r/min. Bearing service life L h h h h F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ F rad F ax,- F ax,+ [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] [N] m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p132/l4 m240-p160/m4 m240-p160/l4 m240-p180/m4 m240-p180/l4 m240-p200/m4 m240-p225/m4 m240-p225/l ƒ ƒ The values for the bearing service life L 10 refer to an average speed of 2000 r/min. Depending on the ambient temperatures, the service life of the bearings is also reduced by the grease lifetime. Data for axial forces relate to the maximum radial force with the corresponding bearing service life

134 IE3 three-phase AC motors m240-p Rated data for 50 Hz 2-pole motors P N n N U N, Δ I N, Δ U N, Y I N, Y I a /I N [kw] [r/min] [V] [A] [V] [A] m240-p80/m m240-p80/l m240-p90/m m240-p90/l m240-p100/m m240-p112/m m240-p132/m m240-p132/l M N M a M b cos ϕ η 50 % η 75 % η 100 % J 1) m 1) [Nm] [Nm] [Nm] [%] [%] [%] [kgcm²] [kg] m240-p80/m m240-p80/l m240-p90/m m240-p90/l m240-p100/m m240-p112/m m240-p132/m m240-p132/l ) Without accessories

135 IE3 three-phase AC motors m240-p Rated data for 50 Hz 4-pole motors P N n N U N, Δ I N, Δ U N, Y I N, Y I a /I N [kw] [r/min] [V] [A] [V] [A] m240-p80/m m240-p90/m m240-p90/l m240-p100/m m240-p100/l m240-p112/m m240-p132/m m240-p132/l m240-p160/m m240-p160/l m240-p180/m m240-p180/l m240-p200/m m240-p225/m m240-p225/l M N M a M b cos ϕ η 50 % η 75 % η 100 % J 1) m 1) [Nm] [Nm] [Nm] [%] [%] [%] [kgcm²] [kg] m240-p80/m m240-p90/m m240-p90/l m240-p100/m m240-p100/l m240-p112/m m240-p132/m m240-p132/l m240-p160/m4 m240-p160/l m240-p180/m m240-p180/l m240-p200/m m240-p225/m m240-p225/l ) Without accessories

136 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p80 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p80/m2 m240-p80/m m240-p80/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

137 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p80 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p80/m2 m240-p80/m m240-p80/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

138 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p80 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p80/m2 m240-p80/m m240-p80/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

139 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p80 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p80/m2 m240-p80/m m240-p80/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

140 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p90 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p90/m2 m240-p90/m m240-p90/l2 m240-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

141 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p90 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p90/m2 m240-p90/m m240-p90/l2 m240-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

142 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p90 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p90/m2 m240-p90/m m240-p90/l2 m240-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

143 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p90 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p90/m2 m240-p90/m m240-p90/l2 m240-p90/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

144 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p100 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p100/m2 m240-p100/m m240-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

145 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p100 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p100/m2 m240-p100/m m240-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

146 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p100 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p100/m2 m240-p100/m m240-p100/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

147 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p112 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p112/m2 m240-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

148 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p112 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p112/m2 m240-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

149 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p112 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p112/m2 m240-p112/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

150 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p132 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p132/m2 m240-p132/m m240-p132/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

151 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p132 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p132/m2 m240-p132/m m240-p132/l2 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

152 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p160 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p160/m m240-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

153 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p160 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p160/m m240-p160/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

154 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p180 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p180/m m240-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

155 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p180 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p180/m m240-p180/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

156 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p200 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

157 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p200 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p200/m L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

158 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p225 Foot mounting B Dimensions Motor length Length of motor options L Δ L m240-p225/m m240-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

159 IE3 three-phase AC motors m240-p Dimensions, self-ventilated m240-p225 Flange mounting B Dimensions Motor length Length of motor options L Δ L m240-p225/m m240-p225/l4 L = length of the motor without built-on accessories ΔL = additional length of the built-on accessories (with brake)

160 IE3 three-phase AC motors m240-p

161 IE3 three-phase AC motors m240-p Accessories Surface and corrosion protection For optimum protection of three-phase AC motors against ambient conditions, the surface and corrosion protection system (OKS) offers tailor-made solutions. Various surface coatings ensure that the motors operate reliably even at high air humidity, in outdoor installation or in the presence of atmospheric impurities. Any colour from the RAL Classic collection can be chosen for the top coat. The three-phase AC motors are also available unpainted (no surface and corrosion protection). Surface and corrosion protection system OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (high) OKS-XL (extra Large) OKS-XL (extra Large) Applications Measures Dependent on subsequent top coat applied 2K PUR priming coat (grey) Standard applications Internal installation in heated buildings Air humidity up to 90% Internal installation in non-heated buildings Covered, protected external installation Air humidity up to 95% External installation Air humidity above 95% Chemical industry plants Food industry External installation Air humidity above 95 % Chemical industry plants Food industry Coastal areas with moderate salinity Surface coating corresponding to corrosivity category C1 (subject to EN ) Surface coating corresponding to corrosivity category C2 (subject to EN ) Surface coating corresponding to corrosivity category C3 (subject to EN ) Blower cover and B end shield additionally primed Screws zinc-coated Cable glands with gaskets Corrosion-resistant brake with cover ring, stainless friction plate, and chrome-plated armature plate (on request) Optional measures: Motor recesses sealed off (on request) Additional measures for surface and corrosion protection system L: Rotor package and stator in the inner area primed with finishing varnish Structure of surface coating Surface and corrosion protection system Corrosivity category DIN EN ISO Surface coating Structure Colour Without OKS (uncoated) OKS-G (primed) OKS-S (small) OKS-M (medium) OKS-L (high) OKS-XL (extra Large) OKS-XL (extra Large) Comparable to C1 Comparable to C2 Comparable to C3 Comparable to C4 2K PUR priming coat 2K-PUR top coat 2K PUR priming coat 2K-PUR top coat Dipping primer of the grey iron parts 2K-EP priming coat (two times) 2K-PUR top coat Standard: RAL 7012 Optional: RAL Classic

162 IE3 three-phase AC motors m240-p Accessories Motor connection The m240 three-phase AC motors are destined for operation on the supply system. They are connected via a terminal box. Overview of the connection options Power connection/brake connection Terminal box Temperature sensor connection Terminal box m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p132/l4 Power connection/brake connection Terminal box Temperature sensor connection Terminal box m240-p160/m4 m240-p160/l4 m240-p180/m4 m240-p180/l4 m240-p180/v4 m240-p200/m4 m240-p225/m4 m240-p225/l

163 IE3 three-phase AC motors m240-p Accessories Motor connection Assignment: motor terminal box - built-on accessories ƒ Depending on the motor version, terminal boxes of different sizes (KKA... KK4) are used. Built-on accessories with 1 thermal sensor Without Brake Built-on accessories with 2 thermal sensors Without Brake (2-pole terminal) Brake (rectifier) m240-p80/m2 m240-p80/m4 m240-p80/l2 KKA KK2 KKA KK2 KK3 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 KKA KK2 KKA KK2 KK3 m240-p100/m2 m240-p100/m4 m240-p100/l4 KKA KK2 KKA KK2 KK3 m240-p112/m2 m240-p112/m4 KKA KK2 KKA KK2 KK3 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p132/l4 KKA KK3 KKA KK3 KK3 Built-on accessories with 1 thermal sensor Without Brake Built-on accessories with 2 thermal sensors Without Brake (2-pole terminal) Brake (rectifier) m240-p160/m4 m240-p160/l4 KKA KK4 KKA KK4 KK4 m240-p180/m4 m240-p180/l4 m240-p180/v4 KKA KK4 KKA KK4 KK4 m240-p200/m4 KKA KK4 KKA KK4 KK4 m240-p225/m4 m240-p225/l4 KKA KK4 KKA KK4 KK

164 IE3 three-phase AC motors m240-p Accessories Connection via terminal box The connection in the terminal box is implemented by means of conventional cable glands. Cable entries for motors with terminal box KKA Dimensions P 1 P m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/l2 m240-p90/m2 m240-p90/m4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 m240-p132/l4 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p160/l4 m240-p160/m4 m240-p180/l4 m240-p180/m4 m240-p180/v4 m240-p200/m4 m240-p225/m4 m240-p225/l4 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x

165 IE3 three-phase AC motors m240-p Accessories Connection via terminal box Cable entries for motors with terminal box KKA For IEC standard motors with terminal box KK1, the position of the cable entry can be selected. Position of the cable entry for IEC standard motors Possible cable entry position 1/3/5* ƒ If preferred positions are not specified in the order, the cable entry will be positioned as indicated by * on the diagram below

166 IE3 three-phase AC motors m240-p Accessories Connection via terminal box Cable entries for motors with terminal box KK2 Dimensions P 1 P 2 P 3 P 4 P 6 m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 M20x1.5 M25x1.5 M16x

167 IE3 three-phase AC motors m240-p Accessories Connection via terminal box Cable entries for motors with terminal box KK3 and KK4 Dimensions P 1 P 2 P 3 P 4 P 6 m240-p80/m2 m240-p80/m4 m240-p80/l2 m240-p90/m2 m240-p90/m4 m240-p90/l2 m240-p90/l4 m240-p100/m2 m240-p100/m4 m240-p100/l4 m240-p112/m2 m240-p112/m4 m240-p132/m2 m240-p132/m4 m240-p132/l2 m240-p132/l4 m240-p160/m4 m240-p160/l4 m240-p180/m4 m240-p180/l4 m240-p180/v4 m240-p200/m4 m240-p225/m4 m240-p225/l4 M25x1.5 M50x1.5 M12x1.5 M32x1.5 M40x1.5 M63x1.5 M20x1.5 M50x1.5 M20x1.5 M16x1.5 M12x1.5 M16x

168 IE3 three-phase AC motors m240-p Accessories Spring-applied brake The three-phase AC motors can be equipped with a spring-applied brake which is active when the supply voltage has been switched off (closed-circuit principle). In the deenergised state, the brake is applied. This prevents possible movement of the motor shaft with regard to the load after switch-off or in the event of a power failure. For optimum adaptation of the brake motor to the application, several brake sizes and control variants are provided for each motor. Types Standard - 1 x 10 6 repeating switching cycles - 1 x 10 6 reversing switching cycles Control DC supply AC supply via rectifiers in the terminal box Degree of protection Without manual release IP55 With manual release IP54 Friction lining Asbestos-free, low-wear Options Manual release Braking torques In addition to the standard braking torque, depending on the brake size, the possibility of choosing between a reduced and an increased braking torque is provided. When the braking torque is reduced, great wear reserves can be attained. This is enabled by a reduction of the spring rate. In order to obtain a greater braking torque, the spring rate is increased. This is practical, for instance, for hoists, since here the gravity acts as an additional acceleration in the negative direction. Manual release 5.11 By using the manual release lever, the brake can be released manually in deenergised operating state. The manual release makes positioning and maintenance work easier

169 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Direct connection without rectifier If the brake is activated directly without a rectifier, a freewheeling diode or a spark suppressor is required for protection against induction peaks. Supply voltages DC 24 V Connection via mains voltage with brake rectifier If the brake is not directly supplied with DC voltage, a rectifier is required. This is included in the scope of supply and is located in the terminal box of the motor. The rectifier converts the AC voltage of the connection into DC voltage. The following rectifiers are available: Half-wave rectifier, 6-pole Supply voltage / brake coil voltage ratio = 2.22 Supply voltages AC 400 V Bridge rectifier, 6-pole Ratio of supply voltage to brake coil voltage = 1.11 Supply voltage AC 230 V

170 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Assignment of 2-pole motors and brakes Design Standard LongLife Size Brake Rated torque Size Brake Rated torque M k [Nm] m240-p80/m m240-p80/l m240-p90/m m240-p90/l m240-p100/m m240-p112/m m240-p132/m m240-p132/l M k [Nm]

171 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Assignment of 4-pole motors and brakes Design Standard LongLife Size Brake Rated torque Size Brake Rated torque M k [Nm] m240-p80/m m240-p90/m m240-p90/l m240-p100/m m240-p100/l m240-p112/m m240-p132/m m240-p132/l M k [Nm]

172 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Assignment of 4-pole motors and brakes Design Standard LongLife Size Brake Rated torque Size Brake Rated torque M k [Nm] m240-p160/m m240-p160/l m240-p180/m m240-p180/l m240-p180/v m240-p200/m m240-p225/m m240-p225/l M k [Nm]

173 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Permissible friction energy Q =Switching energy per switching cycle S h =Operating frequency Brake size = 06 to

174 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Rated data with reduced braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %

175 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Rated data with reduced braking torque ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ The brake response and application times are guide values. The engagement time is 10 times longer with AC-side switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap

176 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Rated data with standard braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 %

177 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Rated data with standard braking torque ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms] ƒ The brake response and application times are guide values. The engagement time is 10 times longer with AC-side switching. With the maximum air gap the disengagement time t 2 depending on the brake and control is up to 4 times longer than the disengagement time with the rated air gap

178 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Rated data with increased braking torque ƒ ƒ In case of the braking torque and the maximum switching energy, the unit for the values ( ) is rpm. Please enquire for braking torques and maximum switching work values not listed here. Size Power input Braking torque Maximum switching energy Transition operating frequency Moment of inertia Mass P in M B M B M B M B M B M B M B Q E Q E Q E Q E Q E Q E Q E S hü J m [kw] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [KJ] [1/h] [kgcm²] [kg] ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) In the region of the load limit the value for friction energy Q BW can be reduced to 40 % ƒ Activation via half-wave or bridge rectifier Size Friction energy Delay time Engaging Rise time Braking torque Engagement time Disengagement time Q BW t 11 t 12 t 1 t 2 [MJ] [ms] [ms] [ms] [ms]

179 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Manual release for 2-pole motors By using the manual release lever, the brake can be released manually in deenergised operating state. The manual release makes positioning and maintenance work easier. Manual release lever for IEC motors Size Brake Dimensions k 5 Δ k h 5 d 12 m240-p80/m2 m240-p80/l2 m240-p90/m2 m240-p90/l2 m240-p100/m2 m240-p112/m2 m240-p132/m2 m240-p132/l

180 IE3 three-phase AC motors m240-p Accessories Spring-applied brake Manual release for 4-pole motors By using the manual release lever, the brake can be released manually in deenergised operating state. The manual release makes positioning and maintenance work easier. Manual release lever for IEC motors Size Brake Dimensions k 5 Δ k h 5 d m240-p80/m4 m240-p90/m4 m240-p90/l4 m240-p100/m4 m240-p100/l4 m240-p112/m4 m240-p132/m4 m240-p132/l4 m240-p160/m4 m240-p160/l4 m240-p180/m4 m240-p180/l4 m240-p200/m4 m240-p225/m4 m240-p225/l