Softstarters Type PSR. Softstarters

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1 Type PSR Type PSR Type PSR General information Designed for motor currents from 3 to 45 A, PSR complement the existing advanced PST for A and the flexible PSS for A. The PSR Softstarter is compact and easily accessible for installation in places where space is limited. The PSR range comprises three physical sizes with widths from 45 to 54mm, covers rated currents from 3 to 45 A and is available for supply voltages of 24 VDC or VAC. All sizes include a Run signal relay while sizes from 25 A also have an output signal for TOR (Top of Ramp, i.e., full voltage). Cooling function With standard performance, the PSR handle ten starts per hour. When an auxiliary cooling fan is added, the starting capacity is increased to 20 starts per hour. Installation The PSR Softstarter is easy to set and operate thanks to the clearly marked settings. All terminals are distinctly marked and easily accessible for cable connection. Both screw and DIN rail mounting are possible. Flexible communication PSR can also be remote controlled by bus communication using ABB's FieldBusPlug. The FieldBusPlug accessories are available for several protocols such as Profibus DP and Device Net. The PSR Softstarter is ideal for the replacement of DOL starters and for installation in places with limited space. Low Voltage Products & Systems.1

2 Type PSR Open PSR Open type PSR Open type Connected In-Line Catalog number Maximum motor current Maximum horsepower UL IEC 208V 240V 480V 00V Type PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR PSR Type PSR Catalog number explanation PSR Maximum motor current when connected in-line Control voltage 70 = VAC 81 = 24 VDC Line voltage 208V - 00 VAC Type PSR Low Voltage Products & Systems

3 Type PSS Type PSS Type PSS General information ABB low voltage softstarters now cover the whole range from 3A to 1250A. The new PSS line brings a wide array of benefits for smaller motors in a flexible, compact form. Compact line PSS03 to PSS25 softstarters are a very compact solution for starting small motors with rated current from 3 to 25A. They are suitable for 230, 400, 500 and 00V and designed for DIN rail mounting. The built-in bypass contacts allow you to build space-saving, compact designs. Adjustable parameters include acceleration time and initial voltage for starting and deceleration time for stopping. In addition, these units cover a control voltage range of VAC/DC and 100V VAC. UL File # E11428 Flexible line PSS18/30 to PSS300/515 softstarters provide a flexible solution for motor starting. Rated motor currents are covered from 18A to 300A when connected in line like a traditional full voltage starter. These units can also be wired inside the motor-delta, like a wye-delta starter, covering motors up to 515A. This flexibility makes it easier than ever before to replace wye-delta starters. The total solid state solution - with no moving contacts in the power circuit - is an attractive solution for applications with many starts per hour. Adjustable parameters include acceleration time, initial voltage and optional current limit for starting and deceleration time for stopping. Class 10 overload protection is standard for Type PSS enclosed softstarters. UL File # E1i1428 Low Voltage Products & Systems.3

4 Type PSS General information Catalog number explanation PSS Open type PSS - 18/ F 3 Maximum motor current when connected in-line Maximum motor current when connected inside delta Control voltage F - 100V 120V, 50/0Hz L - 220V 240V, 50/0Hz Line voltage 500: 208V 500V 90: 575V 90V PSS Enclosed type P 18 D F 1-48 A A Soft starter PSS enclosed Softstarter amps Connection type L: Inline D: Inside delta Combination type No digit non-combination F fusible disconnect B thermal magnetic circuit breaker M magnetic only breaker N non-fusible disconnect Enclosure 1 NEMA 1 2 NEMA NEMA 3R 2 4 NEMA 4 2 X NEMA 4x stainless steel 2 Options 1 A Start-stop pushbutton B Across the line rated (AC3) contactor with emergency bypass control C 2 position selector switch D 3 position selector switch E Pilot light F Start-stop pushbutton and pilot light H 2 position selector switch and pilot light J 3 position selector switch and pilot light M Shunt rated (AC1) bypass contactor W Isolation contactor Fuse clip A 30A, 00V, Class J B 0A, 00V, Class J C 100A, 00V, Class J D 200A, 00V, Class J E 400A, 00V, Class J F 00A, 00V, Class J G 800A, 00V, Class L Circuit breaker amp ratings D 15 M 70 W 225 E 700 E 20 N 80 X 250 F 25 P 90 Y 300 G 30 R 100 Z 350 H 35 S 125 A 400 J 40 T 150 B 450 K 50 U 175 C 500 L 0 V 200 D 00 MCP/MAG only rating A 3 E 50 J 400 B 5 F 100 K 00 C 10 G 150 L 800 D 25 H 225 Line voltage 20: 208V 120V control voltage 23: 230V 120V control voltage 38: 380V 220V control voltage 41: 415V 220V control voltage 48: 480V 120V control voltage 0: 00V 120V control voltage 1 For more options, see page.8 2 Bypass contactor required. 3 See page.3 for the PSS03, PSS12 & PSS25 softstarters..4 Low Voltage Products & Systems

5 Open Type PSS PSS18/30 PSS50/85 PSS85/147 PSS300/515 Connected inline 123 Maximum motor current Maximum horsepower Catalog List UL IEC 208V 240V 380V 480V 00V Weight (lbs.) number price PSS18/30-500F $ PSS18/30-90F PSS30/52-500F PSS30/52-90F PSS37/4-500F PSS37/4-90F PSS44/7-500F PSS44/7-90F PSS50/85-500F PSS50/85-90F PSS0/ F PSS0/105-90F PSS72/ F PSS72/124-90F PSS85/ F PSS85/147-90F PSS105/ F PSS105/181-90F PSS142/ F PSS142/245-90F PSS175/ F PSS175/300-90F PSS250/ F PSS250/430-90F PSS300/ F PSS300/515-90F 4530 Connected inside delta NOTE: Open softstarters are converted from connected inline to connected inside delta by means of a DIP switch. See circuit diagram on pages for information. 1 Catalog numbers are shown with 120V control. For 240V control, replace F with L in catalog number. 2 Overload protection not included; external overload relay must be in power circuit. Use ABB TA series overload. 3 Current transformer not included. See page.8 for current transformers. Low Voltage Products & Systems Discount schedule PSS PSS18/30-500F $ PSS18/30-90F PSS30/52-500F PSS30/52-90F PSS37/4-500F PSS37/4-90F PSS44/7-500F PSS44/7-90F PSS50/85-500F PSS50/85-90F PSS0/ F PSS0/105-90F PSS72/ F PSS72/124-90F PSS85/ F PSS85/147-90F PSS105/ F PSS105/181-90F PSS142/ F PSS142/245-90F PSS175/ F PSS175/300-90F PSS250/ F PSS250/430-90F PSS300/ F PSS300/515-90F 4530

6 Type PSS Enclosed 1 NEMA 1, 12 Connected inline Maximum Maximum NEMA 1, 480V NEMA 1, 00V NEMA 12, 480V 2 NEMA 12, 00V 2 motor current horsepower UL IEC 208V 240V 380V 480V 00V Catalog number List price Catalog number List price Catalog number List price Catalog number List price P18L1-48 $ 1095 P18L2-48M $ P18L1-0 $ 1219 P18L2-0M $ P22L P22L2-48M P22L P22L2-0M P30L P30L2-48M P30L P30L2-0M P37L P37L2-48M P37L P37L2-0M P44L P44L2-48M P44L P44L2-0M P50L P50L2-48M P50L P50L2-0M P0L P0L2-48M P0L P0L2-0M P72L P72L2-48M P72L P72L2-0M P85L P85L2-48M P85L P85L2-0M P105L P105L2-48M P105L P105L2-0M P142L P142L2-48M P142L P142L2-0M P175L P175L2-48M P175L P175L2-0M P250L P250L2-48M P250L P250L2-0M P300L P300L2-48M P300L P300L2-0M 915 Connected inside delta P18D1-48 $ 1095 P18D2-48M $ P18D1-0 $ 1219 P18D2-0M $ P22D P22D2-48M P22D P22D2-0M P30D P30D2-48M P30D P30D2-0M P37D P37D2-48M P37D P37D2-0M P44D P44D2-48M P44D P44D2-0M P50D P50D2-48M P50D P50D2-0M P0D P0D2-48M P0D P0D2-0M P72D P72D2-48M P72D P72D2-0M P85D P85D2-48M P85D P85D2-0M P105D P105D2-48M P105D P105D2-0M P142D P142D2-48M P142D P142D2-0M P175D P175D2-48M P175D P175D2-0M P250D P250D2-48M P250D P250D2-0M P300D P300D2-48M P300D P300D2-0M All enclosed softstarters include a control power transformer and Class 10 overload. 2 Includes shunt rated (AC1) bypass contactor.. Discount schedule PSSE Low Voltage Products & Systems

7 Enclosed 1 NEMA 1 Combination Type PSS Connected inline Maximum Maximum 480V with fusible disconnect 00V with fusible disconnect 480V with circuit breaker 00V with circuit breaker motor current horsepower switch NEMA 1 switch NEMA 1 NEMA 1 NEMA 1 UL IEC 208V 240V 380V 480V 00V Catalog number List price Catalog number List price Catalog number List price Catalog number List price P18LF1-48A $ 1370 P18LB1-48E $ P18LF1-0A $ 1709 P18LB1-0E $ P22LF1-48B 1580 P22LB1-48G P22LF1-0B 1835 P22LB1-0G P30LF1-48B 1580 P30LB1-48J P30LF1-0B 1835 P30LB1-0J P37LF1-48B 1750 P37LB1-48K P37LF1-0B 2040 P37LB1-0K P44LF1-48C 2075 P44LB1-48L P44LF1-0B 2400 P44LB1-0L P50LF1-48C 2195 P50LB1-48N P50LF1-0C 255 P50LB1-0N P0LF1-48C 240 P0LB1-48N P0LF1-0C 2905 P0LB1-0N P72LF1-48C 2535 P72LB1-48R P72LF1-0C 3010 P72LB1-0R P85LF1-48D 3475 P85LB1-48S P85LF1-0D 400 P85LB1-0S P105LF1-48D 300 P105LB1-48T P105LF1-0D 4195 P105LB1-0T P142LF1-48D 4550 P142LB1-48V P142LF1-0D 535 P142LB1-0V P175LF1-48E 5580 P175LB1-48X P175LF1-0E 5950 P175LB1-0X P250LF1-48E 100 P250LB1-48Y P250LF1-0E 7900 P250LB1-0Y P300LF1-48E 50 P300LB1-48A P300LF1-0E 830 P300LB1-0Z 830 Connected inside delta P18DF1-48B $ 1370 P18DB1-48J $ P18DF1-0B $ 1709 P18DB1-0J $ P22DF1-48B 1580 P22DB1-48K P22DF1-0B 1835 P22DB1-0K P30DF1-48C 1580 P30DB1-48L P30DF1-0C 1835 P30DB1-0N P37DF1-48C 1750 P37DB1-48N P37DF1-0C 2040 P37DB1-0N P44DF1-48C 2075 P44DB1-48R P44DF1-0C 2400 P44DB1-0R P50DF1-48D 2195 P50DB1-48S P50DF1-0D 255 P50DB1-0S P0DF1-48D 240 P0DB1-48T P0DF1-0D 2905 P0DB1-0S P72DF1-48D 2535 P72DB1-48T P72DF1-0D 3010 P72DB1-0T P85DF1-48D 3475 P85DB1-48V P85DF1-0E 400 P85DB1-0X P105DF1-48E 300 P105DB1-48Y P105DF1-0E 4195 P105DB1-0X P142DF1-48E 4550 P142DB1-48Y P142DF1-0E 535 P142DB1-0Y P175DF1-48E 5580 P175DB1-48A P175DF1-0E 5950 P175DB1-0Z P250DF1-48F 100 P250DB1-48D P250DF1-0F 7900 P250DB1-0D P300DF1-48F 50 P300DB1-48E P300DF1-0F 830 P300DB1-0D All enclosed softstarters include control power transformer and Class 10 overload. Low Voltage Products & Systems Discount schedule PSSE.7

8 Type PSS Enclosed Options Connected inline Shunt rated Across the (AC1) bypass or line rated Electronic Electronic Start/Stop HOA Run NEMA NEMA NEMA NEMA Maximum Maximum isolation (AC3) bypass brake brake pushbuttons selector pilot 12 3R 4 4X motor current horsepower contactor contactor 23 std. duty hvy.duty switch light adder 1 adder 1 adder 1 adder 1 UL IEC 208V 240V 380V 480V 00V List price List price List price List price List price List price List price List price List price List price List price $ 150 $ 775 $ 1445 $ 1445 $ 72 $ 72 $ 135 $ 150 $ 150 $ 225 $ Connected inside delta Shunt rated Across the (AC1) bypass or line rated Electronic Electronic Start/Stop HOA Run NEMA NEMA NEMA NEMA Maximum Maximum isolation (AC3) bypass brake brake pushbuttons selector pilot 12 3R 4 4X motor current horsepower contactor contactor std. duty hvy.duty switch light adder 1 adder 1 adder 1 adder 1 UL IEC 208V 240V 380V 480V 00V List price List price List price List price List price List price List price List price List price List price List price $ 150 $ 775 $ 1445 $ 1445 $ 72 $ 72 $ 135 $ 150 $ 150 $ 225 $ Bypass contactor required. 2 Includes emergency bypass control. 3 Subtract AC1 List price when AC1 rating ("M"suffix) is included in the catalog numbers shown on page.5..8 Discount schedule PSSE Low Voltage Products & Systems

9 Accessories Type PSS Accessories Control transformers Size Item Standard VA Suffix code 1 Price adder for extra VA 100VA Current transformers for current limit function 2 List price adder Door mounted reset K $ 72 E-Stop T 72 Start-stop pushbutton A 72 2 position selector switch C 72 3 position selector switch D 72 Pilot light run E 135 Start-stop pushbutton & pilot light F position selector switch & pilot light H position selector switch & pilot light J 207 Shunt rated (AC1) bypass contactor M see pg.7 Across the line rated (AC3) contactor with emergency bypass control 7 B see pg.7 Isolation contactor W see pg.7 Electronic brake (standard duty) Y see pg.7 Electronic brake (heavy duty) Z see pg.7 Service entrance, 3-wire SE3 100 Service entrance, 4-wire SE4 300 Lightning arrestor LA 320 Space heater, 100W with thermostat SH 00 Auxiliary relays Type N control relay (4 pole) CR 150 Electronic timer s On Delay TN s On Delay TN s Off Delay TF s Off Delay TF Phase failure phase reversal PFPR 375 Undervoltage relay UV 150 Overvoltage relay OV 180 Ground fault protection GFP 1500 Meters & metering Current transformer CT 250 Ammeter (including C.T.) AM 470 Ammeter & ammeter switch AMS 1800 Voltmeter VM 1200 Voltmeter & voltmeter switch VMS 1800 Elapsed time meter ETM 350 Operation counter OC 375 Wattmeter WM VA PSS18/30 PSS 142/ $ 175 PSS175/300 PSS300/ $ 300 Additional auxiliary contact blocks for bypass or isolation contactors Terminal block to increase connection capacity 3 Terminal lug kits 4 Contact Suffix List Price configuration code adder 1 N.O. & 1 N.C. 11 $ 54 2 N.O. & 2 N.C N.O. & 3 N.C Wire For Catalog List range softstarter number price #8 - #1 (1 per phase) PSS18 PSS44 PSLW-44 $ 5 # - 2/0 (1 per phase) or #4-1/0 (2 per phase) PSS50 PSS72 PSLW Wire For Catalog List range softstarter 5 number price # MCM (1 per phase) PSS85 PSS142 PSLK-185 $ 150 #4-400 MCM (1 per phase) PSS175 PSS300 PSLK #4-500 MCM (2 per phase) PSS175 PSS300 PSLK-300/2 280 Terminal covers (Includes line & load covers) For Catalog List softstarter number price PSS85 PSS142 K4LCH $ 1 PSS175 PSS300 K5LCH 24 Technical For Catalog List data softstarter number price 0/1 2 turns PSS18/30 PSCT-0 40/1 1 turn PSS30/52 PSCT-40 50/1 1 turn PSS37/4 PSCT-50 0/1 1 turn PSS44/7 PSCT-0 75/1 1 turn PSS50/85 PSCT-75 75/1 1 turn PSS0/105 PSCT /1 1 turn PSS72/124 PSCT /1 1 turn PSS85/147 PSCT /1 1 turn PSS105/181 PSCT /1 1 turn PSS142/245 PSCT /1 1 turn PSS175/300 PSCT /1 1 turn PSS250/430 PSCT /1 1 turn PSS300/515 PSCT-400 $ 70 1 Add the suffix code after the last digit of the catalog number. 2 1 VA minimum. 3 Stranded conductors. 4 Includes line/load lugs and hardware. 5 listed are provided with terminating bus tabs as standard. Discount schedule SA. 7 Control includes panel mounted Norm/E-Bypass switch, START/STOP pushbutton & Class 10 external overload unless otherwise specified. Low Voltage Products & Systems Discount schedule PSS Terminal blocks, lug kits, & current transformers Discount schedule PSSE Accessories, aux contact blocks.9 Discount schedule SA Terminal covers

10 Type PSS Technical data PSS03 PSS25 and PSS18/30 PSS300/515 PSS03 PSS12 PSS25 PSS18/30 PSS300/515 Rated insulation voltage Uz V Rated operational Voltage Ue V SCR PIV ratings up to 500V up to 00V Starting capacity at max. rated current Ie 5 x Ie for 5 sec 5 x Ie for 5 sec 500% for 30 sec Number of starts per hour 1 30 Overload class A Service factor % (PSS300/515) Ambient temperature During operation C -20 to to to +0 2 During storage C -40 to to to +70 Degree of protection Main circuit IP20 IP20 IP20 (PSS18/ PSS44/7-500) IP10 (PSS50/ PSS72/124/-500) IP10 (PSS18/30-90 PSS72/124-90) IP00 (PSS85/147 PSS300/515) Supply and control circuit IP20 IP20 IP20 Settings Ramp time during start s Ramp time during stop s Initial voltage during start % Current limit function xle No No Switch for Inside delta connection ON/OFF No No Yes Signal relay Bypass signal No 4 No 4 Yes Fault signal No No Yes Rated operational voltage Ue V 250 Rated thermal current Ith A 5 Rated operational current Ie at AC 15 (Ue=250V) A 1.5 Signal indication LED Ready to start/stand by ON Green Green Green Ramping up/down Yellow Yellow (flashing) No Completed start ramp T.O.R. Yellow Yellow Green General fault (internal) F1 Red Red External fault (phase loss) F2 Red Size related data Size Type A Max. power loss Max. SCR fuse Bussman Power requirements at max l e W rating (optional) fuses of supply circuit VA PSS03 TA25DU A 170M PSS12 TA25DU A 170M133 2 PSS25 TA25DU A 170M134 5 PSS18/30 TA25DU A 170M134 9 PSS30/52 TA25DU A 170M13 9 PSS37/4 TA42DU A 170M138 9 PSS44/7 TA75DU A 170M139 9 PSS50/85 TA75DU A 170M PSS0/105 TA75DU A 170M PSS72/124 TA75DU A 170M PSS85/147 TA110DU A 170M PSS105/181 TA110DU A 170M PSS142/245 TA200DU A 170M PSS175/300 TA200DU A 170M PSS250/430 TA450DU A 170M PSS300/515 TA450DU A 170M When more than six starts per hour are required, contact your sales office. 2 Above 40 C, up to max 0 C, reduce the rated current with 0.8% per C. 3 Only if current transformer is connected (accessory). 4 The unit has built-in bypass contacts (AC-53b). 5 Total power loss: P Ltot = [3 x l e x 1.0] + 50 (W), reduced to 50W only when using by-pass. 50% on and 50% off, 3.5 times rated current and 7 second starting time..10 Low Voltage Products & Systems

11 Technical data Type PSS Cross section of connection cables PSS03 PSS25 and PSS18/30 PSS300/515 PSS50/ PSS85/ PSS175/ Type PSS PSS03 PSS25 PSS18/ PSS72/ & PSS142/ & PSS300/ & PSS12 PSS44/7-500 PSS18/30-90 PSS85/ PSS175/ PSS72/ PSS142/ PSS300/ Main circuit Connection clamp Rigid solid/rigid stranded 1x AWG 12 AWG AWG 4-8 AWG 1-8 Rigid solid/rigid stranded 2x AWG 12 AWG 8 AWG 4-8 AWG 4-8 Tightening torque (for guidance only) max. lb./in Terminal lugs 1 Rigid solid / rigid stranded 1x # MCM #4-400 MCM Rigid solid / rigid stranded 2x #4-500 MCM Tightening torque (for guidance only) max. lb./in Connection bar Width and thickness mm 17.5 x 5 20 x 5 Hole diameter mm Tightening torque (for guidance only) max. lb./in Supply and control circuit Connection clamp Rigid solid/rigid stranded 1x AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 Rigid solid/rigid stranded 2x AWG 12 Tightening torque (for guidance only) max. lb./in See accessories on page.8. Low Voltage Products & Systems.11

12 Type PSS Circuit diagrams PSS18/30 PSS300/515, In-line motor configuration INCOMING LINES A B C WHEN SPECIFIED CIRCUIT PROTECTIVE DEVICE (IF SPECIFIED) CHFU H1 H2 H3 H4 CHFU CXFU CCT SOFT STARTER L1 L2 L3 WHEN BYPASS IS SPECIFIED L1 L2 L3 B O L 95 9 STOP START T1 T2 T3 T1 T2 T3 WHEN BYPASS IS SPECIFIED B L1 L2 L3 OL A1 A2 T1 T2 T3 MOTOR N L GND STOP START COMMON FAULT 1 BYPASS CURRENT LIMIT PSS 18/30-300/515 NOTES 1. ALL CONTROL WIRING TO BE 18GA. COLOR OF CONTROL WIRE SHALL BE PER VOLTAGE OF CONTACTOR COILS: RED - ALL AC VOLTAGES WHITE MAY BE USED ON THE GROUNDED SIDE OF THE AC CIRCUIT IF SPECIFIED. BLUE - ALL DC VOLTAGES 2. ALL DEVICES ARE SHOWN DE-ENERGIZED. 3. DO NOT USE SELECTOR SWITCHES WITH AUTO-RESET OVERLOAD RELAYS. ES M N L GND STOP O L 95 9 START COMMON OFF HAND AUTO FAULT PSS 18/30-300/515 BYPASS CURRENT LIMIT CCT CHFU CXFU B OL 13 LEGEND CONTROL CIRCUIT TRANSFORMER CCT PRIMARY FUSE CCT SECONDARY FUSE BYPASS CONTACTOR OVERLOAD RELAY CONN POINT ON DEVICE WITH NUMBER REMOTE DEVICE CONN POINT AT TERMINAL BLOCK ES SET DIP SWITCH S1 AS SHOWN HOA CONNECTION DETAILS M.12 Low Voltage Products & Systems

13 Circuit diagrams PSS18/30 PSS300/515, Delta motor configuration Type PSS INCOMING LINES A B C WHEN SPECIFIED CIRCUIT PROTECTIVE DEVICE (IF SPECIFIED) CHFU H1 H2 H3 H4 CHFU CXFU CCT PSS SOFT STARTER L1 L2 L3 WHEN SPECIFIED O L 95 9 STOP START L1 L2 L3 T1 T2 T3 T1 T2 T3 B WHEN BYPASS IS SPECIFIED B A1 A2 ES M L1 L2 L3 T1 T2 T3 OL T3 T T2 T4 MOTOR T1 T5 N L GND STOP START COMMON FAULT 1 PSS 18/30-300/515 BYPASS CURRENT LIMIT SET DIP SWITCH S1 AS SHOWN O L 95 9 OFF HAND AUTO ES M NOTES 1. ALL CONTROL WIRING TO BE 18GA. COLOR OF CONTROL WIRE SHALL BE PER VOLTAGE OF CONTACTOR COILS: RED - ALL AC VOLTAGES WHITE MAY BE USED ON THE GROUNDED SIDE OF THE AC CIRCUIT IF SPECIFIED. BLUE - ALL DC VOLTAGES N L GND STOP START COMMON FAULT PSS 18/30-300/515 BYPASS HOA CONNECTION DETAILS CURRENT LIMIT 2. ALL DEVICES ARE SHOWN DE-ENERGIZED. 3. DO NOT USE SELECTOR SWITCHES WITH AUTO-RESET OVERLOAD RELAYS. (High voltage) CCT CHFU CXFU B OL 13 LEGEND CONTROL CIRCUIT TRANSFORMER CCT PRIMARY FUSE CCT SECONDARY FUSE BYPASS CONTACTOR OVERLOAD RELAY CONN POINT ON DEVICE WITH NUMBER REMOTE DEVICE CONN POINT AT TERMINAL BLOCK Low Voltage Products & Systems.13

14 Type PSS Circuit diagrams PSS18/30 PSS300/515, Delta motor configuration Fault contactor INCOMING LINES A B C WHEN SPECIFIED CIRCUIT PROTECTIVE DEVICE (IF SPECIFIED) CHFU H1 H2 CXFU CHFU H3 H4 CCT L1 L2 L3 PSS SOFT STARTER WHEN SPECIFIED WHEN SPECIFIED O L 95 9 STOP START L1 L2 L3 L1 L2 L3 T1 T2 T3 T1 T2 T3 B T1 T2 T3 FC WHEN FAULT CONTR IS SPECIFIED FC A1 A2 L1 L2 L3 T1 T2 T3 OL WHEN BYPASS IS SPECIFIED B T3 T A1 A2 T2 T4 MOTOR ES T1 T5 M SET DIP SWITCH S1 AS SHOWN N L GND STOP START COMMON FAULT BYPASS PSS 18/30-300/515 (WITH N.C. FAULT CONTACT) CURRENT LIMIT ES M O L 95 9 HAND OFF AUTO NOTES 1. ALL CONTROL WIRING TO BE 18GA. COLOR OF CONTROL WIRE SHALL BE PER VOLTAGE OF CONTACTOR COILS: RED - ALL AC VOLTAGES WHITE MAY BE USED ON THE GROUNDED SIDE OF THE AC CIRCUIT IF SPECIFIED. BLUE - ALL DC VOLTAGES 2. ALL DEVICES ARE SHOWN DE-ENERGIZED. 3. DO NOT USE SELECTOR SWITCHES WITH AUTO-RESET OVERLOAD RELAYS. N L GND STOP START COMMON FAULT BYPASS PSS 18/30-300/515 (WITH N.C. FAULT CONTACT) HOA CONNECTION DETAILS CURRENT LIMIT CCT CHFU CXFU B OL 13 LEGEND CONTROL CIRCUIT TRANSFORMER CCT PRIMARY FUSE CCT SECONDARY FUSE BYPASS CONTACTOR OVERLOAD RELAY CONN POINT ON DEVICE WITH NUMBER REMOTE DEVICE CONN POINT AT TERMINAL BLOCK (High voltage).14 Low Voltage Products & Systems

15 Approximate dimensions PSS18 PSS72, Open Type PSS Inches [Millimeters] PSS18 to PSS44 (208V 480V) PSS18 to PSS72 (90V) PSS50 to PSS72 ( V) Ø.5 ( 4x ) Ø.5 ( 4x ) PSS50-72 (208V-480V) Low Voltage Products & Systems.15

16 Type PSS Approximate dimensions PSS85 PSS300, Open Inches [Millimeters] PSS85 to PSS142 (208V 90V) PSS175 to PSS300 (208V 90V) Ø7 ( 4x ) 0.28 Ø7 ( 4x ) PSS ( 00V ) & ( 480V ).1 Low Voltage Products & Systems

17 Approximate dimensions Enclosed Type PSS 208V 500V Softstarter Softstarter Dimensions Dimensions type combination In-line (in.) Inside delta (in.) A B C D E A B C D E PSS18/ Softstarter only thru Softstarter with bypass PSS44/7-500 Softstarter with fused disconnect Softstarter with circuit breaker PSS50/ Softstarter only thru Softstarter with bypass PSS72/ Softstarter with fused disconnect Softstarter with circuit breaker PSS85/ Softstarter only thru Softstarter with bypass PSS142/ Softstarter with fused disconnect Softstarter with circuit breaker PSS175/ Softstarter only thru Softstarter with bypass PSS300/ Softstarter with fused disconnect Softstarter with circuit breaker V 90V PSS18/30-90 Softstarter only thru Softstarter with bypass PSS72/ Softstarter with fused disconnect Softstarter with circuit breaker PSS85/ Softstarter only thru Softstarter with bypass PSS142/ Softstarter with fused disconnect Softstarter with circuit breaker PSS175/ Softstarter only thru Softstarter with bypass PSS300/ Softstarter with fused disconnect Softstarter with circuit breaker Dimensions remain the same if bypass contactor is added. Low Voltage Products & Systems.17

18 Type PSS Approximate dimensions Mounting information Minimum distance to wall / front D C A F E B B Approximate dimensions (in./mm) Catalog Dimensions number D E F PSS18/ / / /200.4/13 PSS50/ / PSS18/ / / /250.4/13 PSS85/ / PSS85/ / / / /25 PSS175/ / PSS175/ / / / /25 Minimum distance to wall / front (in./mm) A =.79/20 B =.39/10 C = 3.9/100 both top and bottom.18 Low Voltage Products & Systems

19 Description Wide main voltage range, VAC Wide control voltage range, V, 50/0 Hz Current ratings 30 to 1050 A (In Line) and A (Inside Delta) Same unit can be used for both In Line and Inside Delta connection Premium adjustable Softstarter functions like start/stop ramp, kick start, jog, step down voltage and sequential starts Current limit adjustable between 200% to 500% of motor FLA Thermistor (PTC) supervision of motor winding Real time clock Logging of last 20 events with time stamp Prepared for Field-bus communication Programmable electronic overloads: Classes 10A, 10, 20 & 30 Locked rotor protection Motor underload protection Phase imbalance protection Phase reversal protection Low Voltage Products & Systems.19

20 General information Catalog number explanation Open & enclosed Open PST B Softstarter Bypass No digit No integrated bypass B Integrated bypass Current rating UL / IEC 30 28/ / / / / / / / /175 UL / IEC / / / / / / / / /1050 Control voltage V, 50/0 Hz Line voltage /230/480/00 V V 3 Enclosed T 100 D F 1 48 D A Soft starter settings T Enclosed Horsepower Connection type L Inline D Inside Delta Combination type No digit non-combination F fusible disconnect B thermal magnetic circuit breaker M magnetic only breaker N non-fusible disconnect Enclosure 1 NEMA 1 2 NEMA NEMA 3R 2 4 NEMA 4 2 X NEMA 4x stainless steel For more options, see page.27 2 Bypass contactor required when integrated bypass is not included. 3 Add 30% to the list price. Options 1 A Start-stop pushbutton B Across the line rated (AC3) contactor with emergency bypass control C 2 position selector switch D 3 position selector switch E Pilot light F Start-stop pushbutton and pilot light H 2 position selector switch and pilot light J 3 position selector switch and pilot light M Shunt rated (AC1) bypass contactor W Isolation contactor Fuse clip A 30A, 00V, Class J B 0A, 00V, Class J C 100A, 00V, Class J D 200A, 00V, Class J E 400A, 00V, Class J F 00A, 00V, Class J G 800A, 00V, Class L H 1200A, 00V, Class L J 100A, 00V, Class L K 2000A, 00V, Class L L 2500A, 00V, Class L M 3000A, 00V, Class L N 4000A, 00V, Class L Circuit Breaker Amp Ratings D 15 M 70 W 225 E 700 N 3000 E 20 N 80 X 250 F 800 F 25 P 90 Y 300 G 900 G 30 R 100 Z 350 H 1000 H 35 S 125 A 400 J 1200 J 40 T 150 B 450 K 100 K 50 U 175 C 500 L 2000 L 0 V 200 D 00 M 2500 MCP/MAG Only Rating A 3 E 50 J 400 B 5 F 100 K 00 C 10 G 150 L 800 D 25 H 225 M 1200 Line voltage 20: 208V 120V control voltage 23: 230V 120V control voltage 38: 380V 220V control voltage 41: 415V 220V control voltage 48: 480V 120V control voltage 0: 00V 120V control voltage.20 Low Voltage Products & Systems

21 General information Application and description Three separate terminals prepared for external by-pass Programmable inputs Programmable signal relays Display with plain words in your language Digital key-pad Clear information FieldBus communication Application The PST range is a microprocessor based softstarter designed with the latest technology for soft start and soft stop of motors. The PST Softstarter has several advanced motor protection features as standard. The four button key pad and the logic structure of the menu makes the installation, commissioning and operation easy. It is possible to choose between 12 different languages. The PST Softstarter can be used with or without a by-pass contactor. The larger sizes, PSTB370 PSTB1050, include a built-in by-pass contactor. The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. Digital display Your business is going global. Shouldn't your motor control go global, too? The PST display gives you information presented in plain words in your language. You can choose between almost a dozen languages including English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Russian, Turkish and Portuguese. On the PST display, you get all the information you need to set up, adjust and trouble-shoot. This makes the PST extremely easy to handle and reduces the risk of misinterpretations. At any time, you can read output current, output voltage, number of starts, total run time and motor temperature on the display. If a fault should occur, this is also indicated on the display. The fault messages are presented in clear text in the selected language. In-Line and Inside Delta connection of PST Low Voltage Products & Systems.21

22 General information Application and description Four button keypad The PST employs the same basic user concept as today s advanced mobile telephones. Using the four buttons on the keypad, you can easily adjust your own start and stop profile and motor protection functions for any type of application. There are standard settings for many common applications including pumps, conveyors, fans, mixers and compressors for quick and easy set up. You can also set the advanced warning parameters to allow potential problems to be identified before real problems occur. A password protection function is available to prevent unauthorized changes to the programming. Remote four button keypad This optional remote keypad is an extended HMI (human-machine interface) for all PST(B) softstarters. The remote keypad allows you to access all functions from the PST(B) on the outside of the enclosure door. The interface/display is exactly the same as the one on the softstarter (working in parallel with the one on the product). Used as a handheld device, it is easy to set up parallel softstarter units as you can copy data from one softstarter unit and download to another. The keypad kit includes all necessary details for assembling: 3 screws, 10 ft. communication cable, installation instructions and a drilling plan. The keypad has the following approvals: UL Type 1, 12, Indoor 4/4X. Starting several motors You can store as many as three different starting parameter sets for optimal sequence start of three different motors. You can use this function for two or three speed motors as well. Integrated advanced motor protection Inside the PST Softstarter, you will find useful features for advanced motor and softstarter protection, including: programmable overload protection, high current, underload, phase imbalance, phase reversal, thyristor overload protection, and bypass monitoring to ensure proper by-pass operation. Programmable signal relays All PST units have three programmable signal relays where each relay can signal Run, Top of Ramp or Event. The Event setting can be used to signal fault protections or warnings. The supervisory functions monitor not only software and critical softstarter functionality but also phase loss and out of frequency range. Integrated by-pass contactor On the larger sizes (PSTB370 PSTB1050), there is an integrated ABB AF contactor. This gives you advantages in terms of cost-saving, (less investment in fans, cables, time), space saving (more compact soft starter; no fan that takes up space), and last but not least, energy saving. With a by-pass contactor you can reduce the power losses during normal run by 90% or more. For the smaller PST below 370A, which are not equipped with built-in contactors, the units have double connections for the main terminals on the line side. The extra terminals are used to connect an external by-pass contactor in order to enable the integrated protection functions. PSTB1050 with integrated by-pass contactor. Fieldbus communication The PST Softstarter has a built-in interface on the front for connection of the ABB FieldBusPlug used for fieldbus communication. Through this interface, it is possible to control the softstarter, achieve status information, upload and download parameters. The interface between the softstarter and the FieldBusPlug is always the same. Independently of PST Softstarter size or delivery date, it is possible to connect to any fieldbus protocol later on since this is defined in the FieldBus- Plug itself. The following protocols are currently available: AS-I, DeviceNet and Profibus DP. To connect the PST Softstarter to a fieldbus system, you need the accessories described on pages.33 to.34 as well as specific software for PLC set-up, which is available on the ABB web site; see the Resources section at the bottom of the Softstarter product page at Low Voltage Products & Systems

23 Open In-Line, Inside Delta HP PST Connected In-Line 1 Maximum motor current Maximum horsepower Weight Catalog List UL IEC 208V 240V 380V 480V 00V (lbs.) number price PST $ PST PST PST PST PST PST PST PST PST PST PST PSTB PSTB PSTB PSTB PSTB , PSTB ,000 PST Connected Inside Delta 1 PST Maximum motor current Maximum horsepower Weight Catalog List UL IEC 208V 240V 380V 480V 00V (lbs.) number price PST $ PST PST PST PST PST PST PST PST PST PST PST PSTB PSTB PSTB PSTB PSTB , PSTB ,000 PSTB PSTB Different frame sizes are separated by rules. Low Voltage Products & Systems Discount schedule PST.23

24 Enclosed In-Line, HP NEMA 1, 12 Connected In-Line NEMA1, 480V NEMA1, 00V NEMA12, 480V NEMA12, 00V Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List UL IEC 208V 240V 380V 480V 00V Number Number Price Number Number Price T010L1-48 T010L2-48M $ T015L1-0 T015L2-0M T020L1-48 T020L2-48M T025L1-0 T025L2-0M T025L1-48 T025L2-48M T030L1-0 T030L2-0M T030L1-48 T030L2-48M T040L1-0 T040L2-0M T040L1-48 T040L2-48M T050L1-0 T050L2-0M T050L1-48 T050L2-48M T00L1-0 T00L2-0M T00L1-48 T00L2-48M T075L1-0 T075L2-0M T075L1-48 T075L2-48M T100L1-0 T100L2-0M T100L1-48 T100L2-48M T125L1-0 T125L2-0M T125L1-48 T125L2-48M T150L1-0 T150L2-0M T150L1-48 T150L2-48M T200L1-0 T200L2-0M T200L1-48 T200L2-48M T250L1-0 T250L2-0M T250L1-48 T250L2-48M T300L1-0 T300L2-0M T300L1-48M1 T300L2-48M T350L1-0M1 T350L2-0M T350L1-48M1 T350L2-48M T400L1-0M1 T400L2-0M T400L1-48M1 T400L2-48M T500L1-0M1 T500L2-0M T500L1-48M1 T500L2-48M1 00 T00L1-0M T00L2-0M T00L1-48M1 T00L2-48M1 10, T700L1-0M1 T700L2-0M T700L1-48M1 T700L2-48M1 12, T800L1-0M1 T800L2-0M T800L1-48M1 T800L2-48M1 21, T900L1-0M1 T900L2-0M T900L1-48M1 T900L2-48M1 21,000 22, T1000L1-0M1 T1000L2-0M1 $ ,350 11,830 14,000 22,300 1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page Discount schedule PSTE Low Voltage Products & Systems

25 Enclosed Inside Delta, HP NEMA 1, 12 Connected Inside Delta NEMA1, 480V NEMA1, 00V NEMA12, 480V NEMA12, 00V Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List UL IEC 208V 240V 380V 480V 00V Number Number Price Number Number Price T020D1-48 T020D2-48M $ T025D1-0 T025D2-0M T025D1-48 T025D2-48M T030D1-0 T030D2-0M T030D1-48 T030D2-48M T040D1-0 T040D2-0M T040D1-48 T040D2-48M T050D1-0 T050D2-0M T050D1-48 T050D2-48M T00D1-0 T00D2-0M T00D1-48 T00D2-48M T075D1-0 T075D2-0M T075D1-48 T075D2-48M T100D1-0 T100D2-0M T100D1-48 T100D2-48M T125D1-0 T125D2-0M T125D1-48 T125D2-48M T150D1-0 T150D2-0M T150D1-48 T150D2-48M T200D1-0 T200D2-0M T200D1-48 T200D2-48M T250D1-0 T250D2-0M T250D1-48 T250D2-48M T300D1-0 T300D2-0M T300D1-48 T300D2-48M T350D1-0 T350D2-0M T350D1-48 T350D2-48M T400D1-0 T400D2-0M T400D1-48 T400D2-48M T500D1-0 T500D2-0M T500D1-48M1 T500D2-48M T00D1-0M1 T00D2-0M T00D1-48M1 T00D2-48M T700D1-0M1 T700D2-0M T700D1-48M1 T700D2-48M T800D1-0M1 T800D2-0M T800D1-48M1 T800D2-48M1 10, T900D1-0M1 T900D2-0M T900D1-48M1 10,830 T900D2-48M T1000D1-0M1 T1000D2-0M T1000D1-48M1 T1000D2-48M1 10, T1200D1-0M1 T1200D2-0M T1200D1-48M1 T1200D2-48M1 12, T1500D1-0M1 T1500D2-0M T1500D1-48M1 T1500D2-48M1 21, T1800D1-0M1 T1800D2-0M1 $ ,350 12,130 12,130 12,130 14,50 22,750 1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page.30. Low Voltage Products & Systems Discount schedule PSTE.25

26 Enclosed In-Line, HP NEMA 1, Combination Connected In-Line NEMA1, 480V NEMA1, 00V NEMA1, 480V NEMA 1, 00V Circuit breaker Circuit breaker Fused disconnect Fused disconnect Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List UL IEC 208V 240V 380V 480V 00V Number Number Price Number Number Price T010LB1-48E T010LF1-48A $ T015LB1-0E T015LF1-0A T020LB1-48J T020LF1-48B T025LB1-0J T025LF1-0B T025LB1-48K T025LF1-48B T030LB1-0K T030LF1-0B T030LB1-48L T030LF1-48C T040LB1-0L T040LF1-0C T040LB1-48N T040LF1-48C T050LB1-0N T050LF1-0C T050LB1-48R T050LF1-48C T00LB1-0R T00LF1-0C T00LB1-48S T00LF1-48D T075LB1-0S T075LF1-0D T075LB1-48T T075LF1-48D T100LB1-0T T100LF1-0D T100LB1-48V T100LF1-48D T125LB1-0V T125LF1-0D T125LB1-48X T125LF1-48E T150LB1-0X T150LF1-0E T150LB1-48Y T150LF1-48E T200LB1-0Y T200LF1-0E T200LB1-48A T200LF1-48E T250LB1-0Z T250LF1-0E T250LB1-48B T250LF1-48F T300LB1-0B T300LF1-0F T300LB1-48DM1 T300LF1-48FM T350LB1-0CM1 T350LF1-0FM T350LB1-48EM1 T350LF1-48FM1 11, T400LB1-0DM1 T400LF1-0FM T400LB1-48FM1 T400LF1-48GM1 11, T500LB1-0EM1 T500LF1-0GM T500LB1-48GM1 T500LF1-48HM1 14, T00LB1-0GM1 T00LF1-0H T00LB1-48JM1 T00LF1-48HM1 1, T700LB1-0JM1 T700LF1-0H T700LB1-48KM1 T700LF1-48JM1 19, T800LB1-0JM1 T800LF1-0J T800LB1-48KM1 T800LF1-48JM1 27, T900LB1-0KM1 T900LF1-0J T900LB1-48KM1 T900LF1-48KM1 28, T1000LB1-0KM1 T1000LF1-0K1 $ ,300 11,800 14,550 1,030 19,400 27,500 28,200 1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page Discount schedule PSTE Low Voltage Products & Systems

27 Enclosed Inside Delta, HP NEMA 1, Combination Connected Inside Delta NEMA1, 480V NEMA1, 00V NEMA1, 480V NEMA 1, 00V Circuit breaker Circuit breaker Fused disconnect Fused disconnect Max. motor current Maximum horsepower Catalog Catalog List Catalog Catalog List UL IEC 208V 240V 380V 480V 00V Number Number Price Number Number Price T020DB1-48J T020DF1-48B $ T025DB1-0J T025DF1-0B T025DB1-48K T025DF1-48B T030DB1-0K T030DF1-0B T030DB1-48L T030DF1-48C T040DB1-0L T040DF1-0C T040DB1-48N T040DF1-48C T050DB1-0N T050DF1-0C T050DB1-48R T050DF1-48C T00DB1-0R T00DF1-0C T00DB1-48S T00DF1-48D T075DB1-0S T075DF1-0D T075DB1-48T T075DF1-48D T100DB1-0T T100DF1-0D T100DB1-48V T100DF1-48D T125DB1-0V T125DF1-0D T125DB1-48X T125DF1-48E T150DB1-0X T150DF1-0E T150DB1-48Y T150DF1-48E T200DB1-0Y T200DF1-0E T200DB1-48A T200DF1-48E T250DB1-0Z T250DF1-0E T250DB1-48B T250DF1-48F T300DB1-0B T300DF1-0F T300DB1-48D T300DF1-48F 350 T350DB1-0C 7450 T350DF1-0F T350DB1-48E T350DF1-48F T400DB1-0D T400DF1-0F T400DB1-48F T400DF1-48G T500DB1-0E T500DF1-0G T500DB1-48GM1 T500DF1-48HM1 11,40 00 T00DB1-0GM1 T00DF1-0HM T00DB1-48JM1 T00DF1-48HM1 12, T700DB1-0JM1 T700DF1-0HM T700DB1-48KM1 T700DF1-48JM1 15, T800DB1-0JM1 T800DF1-0JM T800DB1-48KM1 T800DF1-48JM1 17, T900DB1-0KM1 T900DF1-0JM T900DB1-48KM1 T900DF1-48KM1 18, T1000DB1-0KM1 T1000DF1-0KM T1000DB1-48LM1 T1000DF1-48KM1 20, T1200DB1-0LM1 T1200DF1-0KM T1200DB1-48MM1 T1200DF1-48LM1 22, T1500DB1-0MM1 T1500DF1-0LM T1500DB1-48NM1 T1500DF1-48NM1 33, T1800DB1-0NM1 T1800DF1-0NM1 $ ,40 12,900 15,850 17,330 18,030 20,830 22,900 33,500 1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page.30. Low Voltage Products & Systems Discount schedule PSTE.27

28 Options Shunt rated (AC1) bypass or Across the line HOA isolation rated (AC3) 4 Start/Stop Selector Run pilot NEMA 12 NEMA 3R NEMA 4 NEMA 4X Max FLA contactor bypass contactor pushbuttons Switch Light adder adder adder adder UL IEC List price List price 3 List price List price List price List price List price List price List price $ 150 $ 775 $ 72 $ 72 $ 135 $ $ $ $ , , , , , , Must add bypass contactor. 2 PSTB includes an integrated shunt rated (AC1) bypass contactor. 3 Includes emergency bypass control. 4 Subtract AC1 List price when AC1 rating ("M" code) is included in catalog numbers shown on page Discount schedule PSTE Low Voltage Products & Systems

29 Accessories LX400 LW185 LT185-AC Terminal extension pieces (set of 3) 3 Softstarter Dimensions Weight Catalog List Type Hole (mm) Bar (mm) lbs. number price PST x LX185 $ 90 PST x LX PST x LX PST x 1.9 LX Delivered with straps to prevent them from rotating. Terminal enlargement pieces (set of 3) 3 Softstarter Dimensions Weight Catalog List Type Hole (mm) Bar (mm) lbs. number price PST x LW110 $ 15 PST x LW PST x LW PST x 5 1. LW PST x 2.7 LW Delivered with straps to prevent them from rotating. Terminal shrouds 37 Softstarter Required Weight Catalog List Type quantity lbs. number price PST PST PST PSTB PSTB Control transformers (1) - LT185-AC & (1) LT40-AC (1) - LT185-AL & (1) LT40-AL 0.11 LT185-AC $ LT40-AC LT185-AL LT40-AL 20 LT300-AC LT300-AC 10 LT300-AL LT300-AL 10 LT40-AC 0.22 LT40-AC 20 LT40-AL 1.8 LT40-AL 20 LT750-AC 0.2 LT750-AC 20 LT750-AL 1.8 LT750-AL 20 Price adder for extra VA PST Amp Standard VA ratings 100VA 250VA 500VA 750VA $ $ $ 500 $ LT40-AC Terminal lug kits 1 Wire For Catalog List range softstarter 2 number price # MCM (1 per phase) PST85 PST142 PSLK $ 150 #4-400 MCM (1 per phase) PST175 PST300 PSLK #4-500 MCM (2 per phase) PST175 PST300 PSLK-300/ /0-500 MCM (2 per phase) PSTB370 PSTB470 PSLK-580/ /0-500 MCM (3 per phase) PSTB570 PSTB1050 PSLK-750/3 525 Remote key pad (HMI) 10 ft. cable included Softstarter Dimensions Weight Catalog List type H x W x D (inches) (lbs.) number price All PST(B) 5.43 x 5.3 x PSTEK $ 385 PSTEK 1 Includes line/load lugs and hardware. 2 listed are provided with terminating bus tabs as standard. 3 Use Discount Schedule ABA. 4 Must order two sets if using bypass contactor. 5 Requires two sets. Discount schedule PSS 7 All shrouds come in quantities of 2. Low Voltage Products & Systems Discount schedule ABA All products this page except terminal lug kits.29 Discount schedule PSS Terminal lug kits

30 Accessories Accessories Item Suffix code 1 List price adder Door mounted reset K $ 72 E-Stop T 72 Start-stop pushbutton A 72 2 position selector switch C 72 3 position selector switch D 72 Pilot light run E 135 Start-stop pushbutton & pilot light F position selector switch & pilot light H position selector switch & pilot light J 207 Shunt rated (AC1) bypass contactor M see pg.30 Isolation contactor W see pg.30 Across the line rated (AC3) contactor with emergency bypass control 3 B see pg.30 Remote keypad R 485 Service entrance, 3-wire SE3 100 Service entrance, 4-wire SE4 300 Lightning arrestor LA 320 Space heater, 100W with thermostat SH 00 Emergency bypass control for PSTB 3 X 00 Auxiliary relays Type N control relay (4 pole) CR 150 Electronic timer s On Delay TN s On Delay TN s Off Delay TF s Off Delay TF Phase failure phase reversal 2 PFPR 375 Undervoltage relay UV 150 Overvoltage relay OV 180 Ground fault protection GFP 1000 Meters & metering Current transformer CT 250 Ammeter (including C.T.) AM 470 Ammeter & ammeter switch AMS 1800 Voltmeter VM 1200 Voltmeter & voltmeter switch VMS 1800 Elapsed time meter ETM 350 Operation counter OC 375 Wattmeter WM 2450 Additional auxiliary contact blocks for bypass or isolation contactors Contact Suffix List price configuration code adder 1 N.O. & 1 N.C. 11 $ 54 2 N.O. & 2 N.C N.O. & 3 N.C Add the suffix code after the last digit of the catalog number. 2 Included as standard in the PST. 3 Control includes panel mounted Norm/E-Bypass switch, START/STOP pushbutton & Class 10 external overload, unless otherwise specified..30 Discount schedule PSTE Low Voltage Products & Systems

31 Accessories Communications DeviceNet Fieldbus connectors & accessories DNP21-11FBP DNF-11FBP.050 DeviceNet FieldBusPlug Designation Cable Weight Catalog List Type FieldBusPlug length lbs number price DeviceNet 0.25 m.20 DNP21-FBP.025 1SAJ230000R0003 $ DeviceNet 0.50 m.22 DNP21-FBP.050 1SAJ230000R DeviceNet 1.00 m.29 DNP21-FBP.100 1SAJ230000R DeviceNet 5.00 m.79 DNP21-FBP.500 1SAJ230000R Ready-made DeviceNet fieldbus interface with various cable lengths Applicable on all FBP motor starters and other devices Degree of protection IP5, diagnostic LED DeviceNet round cable for bus junctions Designation DeviceNet round cable with female connector DeviceNet round cable with male connector Cable Weight Catalog List Type length lbs number price 0.50 m.09 DNF11-FBP.050 1SAJ923002R0005 $ m.09 DNM11-FBP.050 1SAJ923003R Ready made bus cable with an M12 connector and an open cable end. Applicable on all bus junctions such as DeviceNet couplers or devices with an integrated DeviceNet interface. DeviceNet round cable for bus extension Designation DeviceNet extension cable Cable Weight Catalog List Type length lbs number price 1 m 0.18 DNX11-FBP SAJ923001R0010 $ m 0.44 DNX11-FBP SAJ923001R m 0.8 DNX11-FBP SAJ923001R m DNC11-FBP SAJ923004R DNM-11FBP.050 DeviceNet round cable and accessories for bus extension Bus cable & coupling accessories Designation DeviceNet round cable male connector DeviceNet round cable female connector Weight Type Catalog List lbs number price.33 DNM11-FBP.0 1 1SAJ923005R DNF11-FBP.0 1 1SAJ92300R0001 $ DNX11-FBP DeviceNet termination resistor Designation DeviceNet termination resistor, 120 Ohm Weight Catalog List Type lbs number price.05 DNR11-FBP.120 1SAJ923007R0001 $ DNM11-FBP.0 To connect the PST Softstarter to a fieldbus system You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the bottom of the Softstarter product page at If you need help or advice, please contact your local ABB office. DNF11-FBP.0 Low Voltage Products & Systems Discount schedule I/O.31 1 Includes five connectors. 2 Ready made bus cable with M12 male and female connectors. 3 Cable only. Connectors not provided.

32 Accessories Communications Profibus DP Fieldbus connectors & accessories PDP21-FBP PDF11-FBP.050 Profibus DP FieldBusPlug Designation Cable Weight Catalog List Type FieldBusPlug length lbs number price Profibus DP-FBP 0.25 m.20 PDP21-FBP.025 1SAJ240000R0003 $ Profibus DP-FBP 0.50 m.22 PDP21-FBP.050 1SAJ240000R Profibus DP-FBP 1.00 m.29 PDP21-FBP.100 1SAJ240000R Profibus DP-FBP 5.00 m.79 PDP21-FBP.500 1SAJ240000R Ready-made Profibus DP fieldbus interface with various cable lengths. Applicable on all FBP motor starters and other devices. Degree of protection IP5, diagnostic LED. Profibus DP round cable for bus junctions Designation Profibus DP round cable with female connector Profibus DP round cable with male connector Cable Weight Type Catalog List length lbs number price 0.50 m.09 PDF11-FBP.050 1SAJ924002R m.09 PDM11-FBP.050 1SAJ924003R0005 Ready made bus cable with an M12 connector an an open cable end. Applicable on all bus junctions such as Profibus DB couplers or devices with an integrated Profibus DB interface. Profibus DP round cable for bus extension Designation Profibus DP extension cable $ Cable Weight Catalog List Type length lbs number price 1 m 0.18 PDX11-FBP SAJ924001R0010 $ m 0.44 PDX11-FBP SAJ924001R m 0.8 PDX11-FBP SAJ924001R m PDC11-FBP SAJ924004R PDM11-FBP.050 Profibus DP accessories for bus extension Weight Designation Type Catalog List lbs number price Profibus DP.07 PDM11-FBP.0 1SAJ924005R0001 male connector $ Profibus DP.07 PDF11-FBP.0 1SAJ92400R0001 female connector PDX11-FBP Profibus DP termination resistor Weight Catalog List Designation Type lbs number price Profibus DP termination.02 PDR11-FBP.150 1SAJ924007R0001 $ resistor, 150 Ohm PDM11-FBP.0 To connect the PST Softstarter to a fieldbus system You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the bottom of the Softstarter product page at If you need help or advice, please contact your local ABB office. PDF11-FBP.0 1 Ready made bus cable with M12 male and female connectors. 2 Cable only. Connectors not provided..32 Discount schedule I/O Low Voltage Products & Systems

33 Accessories Communications Modbus RTU Fieldbus connectors & accessories DNP21-11FBP DNF-11FBP.050 Modbus FieldBusPlug Designation Cable Weight Catalog List Type FieldBusPlug length lbs number price Modbus RTU-FBP 0.25 m.20 MPR21-FBP.025 1SAJ250000R0003 $ Modbus RTU-FBP 0.50 m.22 MPR21-FBP.050 1SAJ250000R Modbus RTU-FBP 1.00 m.29 MPR21-FBP.100 1SAJ250000R Modbus RTU-FBP 5.00 m.79 MPR21-FBP.500 1SAJ250000R Ready-made Modbus fieldbus interface with various cable lengths Applicable on all FBP motor starters and other devices Degree of protection IP5, diagnostic LED Modbus round cable for bus junctions 2 Designation Modbus round cable with female connector Modbus round cable with male connector Cable Weight Catalog List Type length lbs number price 0.50 m.09 DNF11-FBP.050 1SAJ923002R0005 $ m.09 DNM11-FBP.050 1SAJ923003R Ready made bus cable with an M12 connector and an open cable end. Applicable on all bus junctions such as Modbus couplers or devices with an integrated Modbus interface. Modbus round cable for bus extension 2 Designation Modbus extension cable Cable Weight Catalog List Type length lbs number price 1 m 0.18 DNX11-FBP SAJ923001R0010 $ m 0.44 DNX11-FBP SAJ923001R m 0.8 DNX11-FBP SAJ923001R m DNC11-FBP SAJ923004R DNM-11FBP.050 Modbus round cable and accessories for bus extension 2 Bus cable & coupling accessories Designation Modbus round cable male connector Modbus round cable female connector Weight Type Catalog List lbs number price.33 DNM11-FBP.0 1 1SAJ923005R DNF11-FBP.0 1 1SAJ92300R0001 $ DNX11-FBP Modbus termination resistor 2 Designation Modbus termination resistor, 120 Ohm Weight Catalog List Type lbs number price.05 DNR11-FBP.120 1SAJ923007R0001 $ To connect the PST Softstarter to a fieldbus system You need specific software for PLC setup which is available free from the ABB Inc. web site; see the Resources section at the bottom of the Softstarter product page at If you need help or advice, please contact your local ABB office. DNM11-FBP.0 DNF11-FBP.0 Low Voltage Products & Systems Discount schedule I/O.33 1 Includes five connectors. 2 Modbus accessories are the same as DeviceNet accessories. 3 Ready made bus cable with M12 male and female connectors. 4 Cable only. Connectors not provided.

34 Technical data PST PSTB PST PSTB Rated insulation voltage U i 90 V 90 V Rated operational voltage U e V V Starting capacity at max rated current I r 500% for 30 sec 500% for 30 sec Number of starts per hour Overload capability Overload Class Service factor 115 % 115 % (PSTB370 PSTB840) 100 % (PSTB1050) Ambient temperature During operation ±0 +50 C 2 ±0 +50 C 2 During storage C C Altitudes Maximum altitude 4000 m m 3 Degree of protection Main circuit IP10 (PST ) IP00 (all) IP00 ( PST ) Supply and Control circuit IP20 IP20 Main circuit Built in By-pass contactor No Yes Cooling system - Fan cooled (thermostat controlled) Yes Yes Supply circuit Control voltage one range V V +10% / -15% +10% / -15% 50/0 Hz 50/0 Hz ± 5% ± 5% HMI for settings (Human Machine Interface) 20 segment display Yes Yes Keypad with two selection keys and two navigating keys Yes Yes Plain text in 12 languages (English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Russian, Turkish & Portuguese) Yes Yes Remote HMI for settings (PSTEK) (Human Machine Interface) 20 segment display Yes Yes Keypad with two selection keys and two navigating keys Yes Yes Plain text in 12 languages (English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Russian, Turkish & Portuguese) Yes Yes Approvals: UL, Type 1, 12, 4/4X Upload Parameters Yes Yes Download Parameters Yes Yes PST PSTB Signal relays Number of programmable signal relays (Each relay can be programmed to be Run, By-pass or Event signal) 3 3 K4 Default as Run signal Yes Yes K5 Default as By-pass signal Yes Yes K Default as Event signal Yes Yes Rated operational voltage U e 250 V 250 V Rated thermal current I th 5 A 5 A Rated operational current I e at AC-15 (U e = 250 V) 1.5 A 1.5 A Control circuit /Hardware inputs Internal 24 V DC (10 ma closed) Yes Yes Start / Stop inputs Yes Yes Two extra programmable inputs (Each input can be programmed to be None, Reset, Enable, Jog, DOL or Start motor 2 (or 3)). Yes Yes Signal indication LED s Run power on Green Yes Yes Fault - Red Yes Yes Protection - Yellow Yes Yes Protections Electronic overload Yes Yes Adjustable tripping classes - Class 10 A, 10, 20 and 30 Yes Yes Dual ramp (separate overload function for start and run) Yes Yes PTC connection Yes Yes Locked rotor protection Yes Yes Underload protection Yes Yes Phase imbalance Yes Yes High current (8 x I e ) Yes Yes Phase reversal protection Yes Yes Warnings (pre-warning) High current Yes Yes Low current (underload) Yes Yes Overload trip Yes Yes Overtemp. thyristors (SCR) Yes Yes Start of several motors Possible to set up and start three different motors Yes Yes Field bus connection Connection for ABB FielBusPlug Yes Yes AS-I (option cable) Yes Yes DeviceNet (option cable) Yes Yes Profibus DP (option cable) Yes Yes PSTB Integrated bypass ratings PSTB370 PSTB470 PSTB570 PSTB720 PSTB840 PSTB1050 Contactor type AF20 AF300 AF400 AF580 AF750 AF750 AC3 480V HP AC3 Rating A Valid for 50 % on time and 50 % off time, with 3.5 x I e for 7 seconds. If other data is required, please contact your sales office 2 Above 40 ºC up to max. 50 ºC reduce the rated current by 0.8 % per ºC. 3 When used at high altitudes above 1000 meters, consult factory..34 Low Voltage Products & Systems

35 Technical data Display settings Major possible settings and the displayed text and the set default values Description Text on display (Eng) Values on display Default value Motor FLA Setting I e A divided into 19 overlapping ranges. See table, page.38 Time for start ramp Start Ramp s, s (Range depends on Start Range) 10 s Time for stop ramp Stop Ramp s, s (Range depends on Stop Range) 0 s Initial voltage for start ramp Init Volt % 30 % End voltage for stop ramp End Volt % 30 % Step down voltage Step Down % 100 % Level of the current limit. Current Lim x I e 4.0 x I e Selection of Kick start Kick Start Yes, No No Level of Kick start if selected Kick Level % 50 % Time for Kick start if selected Kick Time s 0.2 Selectable range for start ramp Start Range s, s s Selectable range for stop ramp Stop Range s, s s Overload protection Overload No, Normal, Dual Normal Overload Class OL Class 10A, 10, 20, Overload Class, Dual type, Start Class OL Class S 10A, 10, 20, Overload Class, Dual type, Run Class OL Class R 10A, 10, 20, Type of operation for overload protection OL Op Stop-M, Stop-A, Ind Stop-M Locked rotor protection Locked Rotor Yes, No No Trip level for locked rotor protection Lock R Lev x I e 4.0 x I e Trip time for locked rotor protection Lock R Time s 1.0 s Type of operation for locked rotor protection Lock R Op Stop-M, Stop-A, Ind Stop-M Underload protection Underload Yes, No No Trip level for Underload protection Underl Lev x I e 0.8 x I e Trip time for Underload protection Underl Time s 10 s Type of operation for Underload protection Underl Op Stop-M, Stop-A, Ind Stop-M Phase imbalance protection Phase Imb Yes, No No Trip level for phase imbalance protection Ph Imb Lev % 80 % Type of operation for phase imbalance protection Ph Imb Op Stop-M, Stop-A, Ind Stop-M High current protection High I Yes, No No Type of operation for high current protection High I Op Stop-M, Stop-A, Ind Stop-M Phase reversal protection Phase Rev Yes, No No Type of operation for phase reversal protection Ph Rev Op Stop-M, Stop-A, Ind Stop-M PTC protection PTC Yes, No No Type of operation for PTC protection PTC Op Stop-M, Stop-A Stop-M An external Bypass contactor is used Ext ByPass Yes, No No High current warning Warn I=High Yes, No No Trip level for high current warning Wa I=H Lev x I e 1.2 x I e Low current warning Warn I=Low Yes, No No Trip level for low current warning Wa I=L Lev x I e 0.5 x I e Overload warning Warn OL Yes, No No Trip level for overload warning Wa OL Lev % 90 % Thyristor overload warning Warn SCR OL Yes, No Yes Type of operation for phase loss fault Ph Loss Op Stop-M, Stop-A Stop-M Type of operation for by-pass fault BP Fault Op Stop-M, Stop-A, Ind Stop-M Type of operation for fieldbus fault FB Fault Op Stop-M, Stop-A Stop-M Type of operation for frequency fault Freq F Op Stop-M, Stop-A Stop-M Type of operation for heat sink over temperature fault HS Temp Op Stop-M, Stop-A Stop-M Type of operation for thyristor short circuit fault SCR SC Op Stop-M, Stop-A Stop-M Function of programmable input In_0 In0 None, Reset, Enable, Jog, DOL, Start 2 Reset Function of programmable input In_1 In1 None, Reset, Enable, Jog, DOL, Start 3 Reset Function of programmable relay output K4 Relay K4 Run, TOR, Event Run Function of programmable relay output K5 Relay K5 Run, TOR, Event TOR Function of programmable relay output K Relay K Run, TOR, Event Event Control of the softstarter with fieldbus Fieldb Ctrl Yes, No No Number of sequences for sequence start. No of Seq No, 2, 3 No 1st sequence, time for start ramp Start Ramp s, s (Range depends on Start Range) 10 s 1st sequence, initial voltage for start ramp Init Volt % 30 % 1st sequence, current limit Curr Lim x I e 4.0 x I e 1st sequence, setting current 1st Set Ie A divided into 19 overlapping ranges See table, page.38 2nd sequence, time for start ramp Start Ramp s, s (Range depends on Start Range) 10 s 2nd sequence, initial voltage for start ramp Init Volt % 30 % 2nd sequence, current limit Curr Lim x I e 4.0 x I e 2nd sequence, setting current 2nd Set Ie A divided into 19 overlapping ranges See table, page.38 Low Voltage Products & Systems.35

36 Technical data Display settings Tripping curves Major possible settings and the displayed text and the set default values Description Text on display (Eng) Values on display Default value Time for start ramp Start Ramp s, s (Range depends on Start Range) 10 s Initial voltage for start ramp Init Volt % 30 % Current limit Curr Lim x I e 4.0 x I e Motor FLA Set Ie A divided into 19 overlapping ranges See table, page.38 Language to use on display Language US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN US/UK Time for display automatic turn off LCD Auto Off min 15 min Password for display Password No, Type of date presentation Date Type ISO, CE, US ISO Year Date Year Individual Month Date Month Individual Day Date Day Individual Hour Time Hour Individual Minutes Time Min Individual Tripping curves for the integrated electronic overload All units have an integrated electronic overload possible to set on four different tripping classes. Below, you will find a curve for each tripping class in cold state. Time(s) 10, ABB FieldBusPlug Controlling possibilities when using different field buses Item ASI DeviceNet Profibus DP Simple control (start/stop etc) X X X Complete control X X Simple status information X X X Detailed status information X X Possibilities to write parameters X X Possibilities to read parameters X Class 30 Class 20 Class 10 For more detailed information, please refer to the LV021 (1SXU M0201) Installation and Maintenance manual, available at ABB Inc. web site. See the Resources section at the bottom of the product page at www. abb-control.com/products/softstarters.htm. Click on the Literature Library File Downloads link which will take you to the section of the Literature Library. Right click on AC100.9 to download the manual. If you need help or advice, please contact your local ABB office. Class 10A Current (x I e ).3 Low Voltage Products & Systems

37 Technical data PST30 PST300 PSTB370 PSTB1050 Cross section of connectable cables Type of softstarter PST PST PST PSTB PSTB Main circuit Available terminals: L1, L2, L3 Yes Yes Yes Yes Yes T1, T2, T3 Yes Yes Yes Yes Yes (For external by-pass): B1, B2, B3 Yes Yes Yes No No Connection clamp Solid/Stranded 1 x mm See page.31 See page.31 See page.31 See page.31 Solid/Stranded 1 x mm See page.31 See page.31 See page.31 See page.31 Tightening torque (recommended), Nm.0 See page.31 See page.31 See page.31 See page.31 Connection bar No Width and thickness mm Hole diameter mm 5 Tightening torque (recommended), Nm Supply and control circuit Connection clamp Yes Yes Yes Yes Yes Solid/Stranded 1 x mm Solid/Stranded 1 x mm Tightening torque (recommended), Nm ø ø 10.2 ø.5 ø ø.5 ø Fuse ratings and power losses Recommended Max Power ABB Overload protection power requirements Current loss at Maximum fuse ratings - main circuit supply For range rated I e Bussmann fuses Ferraz fuses circuit softstarter Type A W A Type Holder A Type VA/VA pull in PST PST30 Integrated M13 170H URB 000 D08V PST37 Integrated M H URB 000 D08V PST44 Integrated M H URD 30 D08A PST50 Integrated M H URD 30 D08A PST72 Integrated M H URD 30 D08A PST85 Integrated M H URD 30 D08A PST105 Integrated M H URD 30 D08A PST142 Integrated M H URD 30 D08A PST175 Integrated M H URD 30 D08A PST210 Integrated M H URD 31 D08A PST250 Integrated M H URD 31 D08A PST300 Integrated M H URD 31 D11A PSTB 00V PSTB370 Integrated M H URD 31 D08A /480 PSTB470 Integrated M H URD 31 D11A /480 PSTB570 Integrated M H URD 31 D11A /900 PSTB720 Integrated M H URD 33 D11A /80 PSTB840 Integrated M H URD 33 D11A /80 PSTB1050 Integrated M H URD 233 PLAF /80 PSTB 90V PSTB370 Integrated M H URD 31 D08A /480 PSTB470 Integrated M H URD 31 D11A /480 PSTB570 Integrated M H URD 31 D11A /900 PSTB720 Integrated M H URD 33 D11A /80 PSTB840 Integrated M H URD 33 TTFA /80 PSTB1050 Integrated M H URD 33 TTFA /80 Low Voltage Products & Systems.37

38 Circuit diagrams PST30 PST300 In-Line PST30 PST Low Voltage Products & Systems

39 Circuit diagrams PST30 PST300 Inside Delta PST30 PST300 Low Voltage Products & Systems.39

40 Circuit diagrams PSTB370 PSTB1050 In-Line 1 1 See page.35 for across the line rated (AC3) contactor ratings..40 Low Voltage Products & Systems

41 Circuit diagrams PSTB370 PSTB1050 Inside Delta 1 See page.35 for across the line rated (AC3) contactor ratings. Low Voltage Products & Systems.41

42 Approximate dimensions PST30 PST142 Open Inches [Millimeters] PST30 PST72 PST85 PST Low Voltage Products & Systems

43 Inches [Millimeters] Approximate dimensions PST175 PSTB470 Open PST175 PST300 PSTB370 PSTB470 Low Voltage Products & Systems.43

44 Approximate dimensions PSTB570 PSTB1050 Open Inches [Millimeters] PSTB570 PSTB Low Voltage Products & Systems

45 Approximate dimensions Wall mounting Open Softstarter type A B C In. / mm In. / mm In. / mm PST / / / 20 PST / / / 20 PST / / / 20 PSTB / / / 20 PSTB / / / 20 Low Voltage Products & Systems.45

46 Approximate dimensions 208V 00V Enclosed B C A Enclosed, 208V 00V Combination In-Line Inside Delta A B C A B C PST30 PST72 Softstarter only 20 x 20 x x 20 x 12 Softstarter with bypass 20 x 20 x x 20 x 12 Softstarter with fused disconnect 20 x 20 x x 20 x 12 Softstarter with circuit breaker 20 x 20 x x 20 x 12 PST85 PST142 Softstarter only 24 x 20 x 12 3 x 24 x 12 Softstarter with bypass 24 x 20 x 12 3 x 24 x 12 Softstarter with fused disconnect 30 x 30 x x 3 x 12 Softstarter with circuit breaker 24 x 24 x x 3 x 12 PST175 PST300 Softstarter only 30 x 30 x x 30 x 12 Softstarter with bypass 30 x 30 x x 30 x 12 Softstarter with fused disconnect 3 x 3 x 12 3 x 3 x 12 Softstarter with circuit breaker 3 x 3 x 12 3 x 3 x 12 Combination In-Line Inside Delta A B C A B C PSTB370 PSTB470 Softstarter with bypass, internal 48 x 3 x 1 48 x 3 x 1 Softstarter with fused disconnect 48 x 3 x 1 87 x 3 x 24 Softstarter with circuit breaker 48 x 3 x 1 48 x 3 x 1 PSTB570 PSTB720 Softstarter with bypass, internal 48 x 3 x 1 48 x 3 x 1 Softstarter with fused disconnect 87 x 3 x x 3 x 24 Softstarter with circuit breaker 48 x 3 x 1 48 x 3 x 1 PSTB840 PSTB1050 Softstarter with bypass, internal 87 x 3 x x 3 x 24 Softstarter with fused disconnect 87 x 48 x x 48 x 24 Softstarter with circuit breaker 87 x 48 x x 48 x 24.4 Low Voltage Products & Systems

47 Horsepower to PST Softstarter type cross-reference Maximum horsepower in-line 208V 240V 380V 480V 00V PST Type PST PST PST PST PST PST PST PST PST PST PST PST PST PSTB PSTB PSTB PSTB PSTB PSTB PSTB PSTB1050 Maximum horsepower inside delta 208V 240V 380V 480V 00V PST Type PST PST PST PST PST PST PST PST PST PST PST PST PST PST PST PSTB PSTB PSTB PSTB PSTB PSTB PSTB PSTB1050 Low Voltage Products & Systems.47

48 Notes.48 Low Voltage Products & Systems

49 Type SSM Medium voltage ,800V 1 Type SSM Type SSM Description Fused disconnect switch with blown fuse indicators and door safety interlocks rated for load break/fault make with automatic grounding arm Inline isolation vacuum contactor sized for across-the-line motor starting (optional on "soft start only" models) Bi-metallic thermal overload provides backup motor protection when operating in emergency bypass mode (optional on "soft start only" models) 120V fused control power transformer standard in line start section (optional on "soft start only" models) Digital controller provides solid state overload and numerous protective features for both the motor and the soft starter Fiber optic firing circuit for superior electrical noise isolation Programmable keypad with LCD and status LEDs for easy setup and operation Bypass vacuum contactor sized for across-the-line (emergency) motor starting is standard on all models to guarantee cool operation in all environments and extend unit life Heavy duty SCR stack assemblies with ring transformer isolated circuit for reliable, hard-firing gate pulse Isolated low voltage compartment provides maximum protection for operating personnel Mechanically interlocked medium voltage compartment UL File # E Consult factory for higher voltages. 2 For softstarters rated 410V, 400A and below. Low Voltage Products & Systems.49

50 Type SSM General information Key construction features Fused disconnect switch with blown fuse indicators and door safety interlocks rated for load break/fault make with automatic grounding arm Inline isolation vacuum contactor 2 sized for across-the-line motor starting (optional on "soft start only" models) Bi-metallic thermal overload provides backup motor protection when operating in emergency bypass mode (optional on "soft start only" models) 120V fused control power transformer standard in line start section (optional on "soft start only" models) Digital controller provides solid state overload and numerous protective features for both the motor and the soft starter Programmable keypad with LCD and status LEDs for easy setup and operation Bypass vacuum contactor 2 standard on all models to guarantee cool operation in all environments and extend unit life Heavy duty SCR stack assemblies with ring transformer isolated circuit for reliable, hard-firing gate pulse Isolated low voltage compartment provides maximum protection for operating personnel Mechanically interlocked medium voltage compartment Heavy duty SCR power assemblies Rated for 500 percent overload for 0 seconds Field-proven design in use since 1975 Fiber optics gate-firing circuit using ring transformer isolation design for superior noise immunity Industrial real world packaging Load break/fault make disconnect switch with door safety interlocking mechanism Isolated, noise-immune low voltage control compartment NEMA 12 enclosure with bypass vacuum contactor included as standard 12 Extra wiring space for MV cables for easy installation Custom engineered systems Available in special enclosures and lineups Numerous control component options including: Reversing contactors Motor protection relays Customer specified devices Horizontal and custom bus interconnects Various motor configurations including synchronous, wound rotor and two speed Digital microprocessor control Full featured for flexibility, including dual ramp and programmable custom start curves LCD status/alarm display and built-in programing keypad Serial communications port standard: RS485 with Modbus RTU protocol or RS232 with Windows interface In-depth motor and system protection monitors Monitors 18 separate parameters and maintains a nonvolatile fault memory kv softstarters are rated NEMA kv, 00A softstarters use circuit breakers for isolation and bypass functions..50 Low Voltage Products & Systems

51 Type SSM Type SSM Volts SSM E-S SSM E SSM E-S 3 SSM E SSM-2300-E-S SSM-2300-E SSM E-S SSM E SSM E-S 3 SSM E SSM-3300-E-S SSM-3300-E SSM E-S SSM E SSM E-S 3 SSM E SSM-4100-E-S SSM-4100-E 00/ ,800 Ratings 1 Soft start with line start section Optional soft start only 2 Max. Nominal Catalog List Catalog List amps max. HP number price number price SSM-200-E-S SSM-200-E SSM-400-E-S 3 SSM-400-E SSM-00-E-S SSM-00-E SSM E-S 3 SSM E 00 15,000 SSM E-S SSM E 3 Custom line-up SSM E-S Catalog number explanation SSM E - S Softstarter SSM medium voltage Voltage 23 = 2300V 33 = 3300V 41 = 410V = 00/900V 138 =13,800V S = Switchgear line start panel E = NEMA 12 enclosure 45 Amperage 200 = 200A 400 = 400A 00 = 00A 1 Contact factory for higher horsepower and voltage requirements. 2 Must be used with customer supplied line start panel. 3 Consult factory. 4 Consult factory for other enclosure types kv softstarters are rated NEMA 1. Low Voltage Products & Systems Discount schedule SSME.51

52 Type SSM Technical data Type of load Three phase medium voltage AC induction motors AC supply voltage 2300, 3300, 410, 00/900, 13,800 VAC +10% to -10% 50/0 Hz line voltages HP ratings 1 Up to 15,000 13,800V (00 Amps max) Overload rating 500% 0 Seconds Power circuit Series strings of SCR power modules (2,4 or matched pairs of SCRs per phase depending on voltage rating) SCR peak inverse voltage Amps Line voltage PIV rating 2300 V to 3300 V 13, V 13,000 00/900 V 19, kv 39, V V 14, V 14,000 00/900 V 21, kv 39,000 Transient voltage protection dv/dt circuits (1 per SCR power module) Vacuum bypass contactor 3 Standard on all models, line start rated Ambient operating temperature 0 to 50 C (32 F to 122 F) (Optional -20 to 50 C with heaters) Control Digital microprocessor controller with read-out in English text Alphanumeric LCD display Non-volatile memory for programming and faults Opto-isolated inputs Communications RS485 with modbus RTU protocol RS232 with Windows interface Auxiliary contacts FORM C, 8 250V Adjustments Motor FLA Dual adjustments Two independent settings for: Initial voltage 0 100% of nominal voltage Current limit 0 00% of motor FLA Acceleration time seconds Deceleration time 1 0 seconds Kick start seconds, % of line voltage Under voltage trip 70 95% (adjustable trip delay) Over voltage trip % (adjustable trip delay) Under current trip 20 90% of motor FLA (adjustable trip delay) Over current trip % of motor FLA (adjustable trip delay) Allowable re-starts 0 10 (adjustable time inhibit) Motor and starter protection Electronic overload Inverse time, % of motor FLA Electronic shear pin Trips within 1 cycle of setpoint Phase loss One or more phases missing Phase sequence Phase sequency incorrect Over voltage Trips at high line setpoint Under voltage Trips at low line setpoint Stall protection Starting process is not complete Shorted SCR Internal fault detected Error connection Internal fault/motor connection Starter over-temp Heatsink over temperature Metering Current Phase A, B, C & average current Thermal data Thermal capacity of motor Power KVA, KW, KVAR, power factor, KWH Line start section Load break/fault make disconnect switch with automatic grounding arm and viewing window Fuses with blown fuse indicator In-line vacuum contactor3 Control power transformer with fused primary/secondary Packaged in common enclosure with soft start Optional "Soft Start" (requires customer supplied line start panel) Statistical data Total amount of run time since soft start was reset Amount of time it took motor to start during last period Maximum current during last start period Total number of starts since soft start was reset Event history for last 0 events Elevation 1000 m / 3300 ft. without derating (contact factory for higher elevations) Enclosure 2 NEMA 12, top and bottom entrance plates 11 gauge steel ASA #1 gray paint with lifting eyes 1 Consult factory for higher horsepower and voltage requirements kv softstarters are rated NEMA kv, 00A softstarters use circuit breakers for isolation and bypass functions..52 Low Voltage Products & Systems

53 Approximate dimensions Type SSM B C A Soft start with line start section (inches) Optional softstart only (inches) Model number A B C Model number A B C SSM E-S SSM E SSM E-S SSM E SSM-2300-E-S SSM-2300-E SSM E-S SSM E SSM E-S SSM E SSM-3300-E-S SSM-3300-E SSM E-S SSM E SSM E-S SSM E SSM-4100-E-S SSM-4100-E SSM-200-E-S SSM-200-E SSM-400-E-S SSM-400-E SSM-00-E-S SSM-00-E SSM E-S SSM E SSM E-S SSM E Consult factory Low Voltage Products & Systems.53

54 Type SSM Notes.54 Low Voltage Products & Systems

55 Type PEB Power electronic brakes Description Electronic braking stops the load by injecting a controlled amount of DC current into a three phase AC motor. The Power Electronic Brake (PEB) Series features full-wave DC braking which can be adjusted to stop your load quickly, repeatedly and reliably... even if load conditions change. Unlike other brakes that only provide voltage control, the PEB Series is a current regulated brake. It automatically adjusts for resistance changes in the motor windings due to any input voltage fluctuations. What does this mean? Repeatable, reliable operation every time you stop your motor. An exceptionally accurate method of microprocessor controlled sensing determines when Power electronic brakes Type PEB Type PEB the motor shaft has come to a stop. Braking current is removed when the motor stops, eliminating excess braking current which means longer motor life. Built-in jogging circuitry allows you to select the time you need for machine setup and positioning without applying DC current to the motor windings. DC current is only applied when system setup is complete... no excess current, no excess heating, no premature motor failure. The PEB Series has a built-in feature to control a mechanical holding brake. Any fault indication automatically enables the mechanical brake for failsafe operation. The PEB Series has been designed and tested to meet the most stringent industry standards: UL & cul. UL File # E19883 Low Voltage Products & Systems.55

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