Enclosed Full-Voltage Starters

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1 GE Energy Connections Made in USA Enclosed Full-Voltage Starters *

2 GE Global Offer & Warranty starters utilize globally-rated IEC components which make it ideal for international projects beyond North America all covered under GE s global warranty 2 * Indicates a trademark of the General Electric Company. All other trademarks are the property of their respective owners General Electric Company.

3 Enclosed Full-Voltage Starters Enclosed Full-Voltage Starters GE s answer for NEMA-rated, reliable starting solutions that are easy to install, arrive with express delivery and backed by a global warranty. Flexible. Durable. Compact. The series features non-combination starters with class 10 thermal overload relay protection, compact IEC components that are NEMA-rated, phase loss detection, overcurrent and short circuit protection in a robust design that meets UL & CSA requirements (standardized grounding). The long life cycle, flexibility and ease of use make it ideal for industrial and commercial applications. Suitable for motors ranging from 0.5HP up to 100HP and from 120VAC up to 230VAC in single phase versions, from 208VAC to 600VAC in the three phase version. Enclosure Types: NEMA Type 1 for indoor use. Suitable for most applications that require corrosion-treated sheet steel. NEMA Type 3R for outdoor use. Primarily intended for applications where falling rain, sleet or external ice formations are present. Enclosure is sheet steel, treated to resist corrosion. NEMA Type 12 for indoor use. Provides a degree of protection from non-corrosive dripping liquids, falling dirt and dust. Enclosure is sheet steel, designed to meet tests for drip, dust and rust resistance. NEMA Type 4/4X for indoor or outdoor use. Provides protection from splashing water, hose-directed water and wind blown dust or rain; Enclosure is sheet steel (NEMA 4) or stainless steel (NEMA 4X) to additionally resist salt spray corrosion tests. features include combination and non-combination types with Class-10 and Class-20 overload protection. The product meets UL508A compliance that covers from fractional to 100HP suitable for most commercial and industrial ap plications. Line voltages that are covered in this offering ranges from Vac, 60Hz, 3-Phase networks. A few of the extended options include ground-fault, phaseloss and elapsed time meter. The series has a high duty cycle and suitable for standard and plugging applications in the industry. 3

4 Disconnects Breakers (MCCBs Spectra/GuardEon) Transformers Motor Starters (Surion/CL, Efficor Overload relays RT, RE) Control Relays Push Buttons, Pilot Devices (22mm) Up to 15% reduction in system costs versus NEMA Starters Competitive starters can reduce system costs up to 15% compared to traditional NEMA-only enclosed starters. The compact IEC components provide more cabinet space for future add-ons and a reduction in installation time and machine downtime. Benefit from our fast delivery with lead times up to 50% shorter than industry average. 4

5 Enclosed Full-Voltage Starters 30 to 80% more available space 50% reduced service time versus NEMA Starters Flexible IEC contactors and overload relays are NEMA rated. starters are compliant to: NFPA 70E National Electrical Code (NEC) NEMA ICS 2 Industrial Control Systems (controllers, contactors and overload relays) UL508 ( IEC harmonized) Industrial Control Equipment UL508A Industrial Control Panels UL489 Molded Case Circuit Breakers All panels are shipped with: UL/cUL label listing Maximum rating name plate (HP, Voltage, FLA and SCCR ratings) Instruction sheets for components Outline drawings for enclosures Electrical schematics Installation & trouble shooting instructions Our DIN-rail mounted devices make serviceability or field replacements easier and faster than before! 2x shorter lead time Designed for Global Applications enclosed full-voltage, non-reversing starters are suitable for global applications with constant or variable torque, applications like: Chilled water pumps Condensor water pumps Cooling tower fans Elevators Blowers Cranes & Hoists Conveyors Air-Handlers Process applications 5

6 Enclosed Full-Voltage Starters Full-voltage, non-combination, non-reversing starter 480VAC (±10%),3 Phase 60Hz 600VAC (±10%), 3 Phase, 60Hz (optional) 208VAC (±10%), 3 Phase, 60Hz 230VAC (±10%), 3 Phase, 60Hz VAC (±10%), 1 Phase,60Hz HP ratings from 0.5HP up to 100HP Full-voltage, combination, non-reversing starter Nominal voltage rating is 480VAC (±10%), 60Hz Nominal voltage rating is 600VAC (±10%), 60Hz (optional) Nominal voltage rating is VAC (±10%), 3-Phase, 60Hz VAC(±10%) 1 Phase, 60Hz Fusible & non-fusible disconnects Thermal magnetic circuit breakers Magnetic-only circuit breakers Type 2 coordination (optional) Full Voltage Combination Starter 25HP/480V with Fuse disconnect - NEMA 12 Full Voltage Non-combination Starter 10HP/600V - NEMA 4X 6

7 Enclosed Full-Voltage Starters Starter includes the following accessories, unless otherwise specified: Auxiliaries with 1 or 2 NO and 1 or 2 NC contacts Start/Stop push-button: 22mm Standard LED pilot lights. Color and functionality to be provided (red wired across coil, through NO, etc.) IP20 rated terminals Ground lugs (1) on the enclosure chassis, (1) on the back plate Optional features: CPT (control power transformer), with fuse block, and primary and secondary fuses Hand/Off/Auto selector switch Auxiliary contacts: 1 or 2 NO and 1 or 2 NC contacts Control relay with additional 2 NO and 2 NC Elapsed time meter 7

8 Selection Overview Starter Base Unit NEMA Size Starter Type Disconnect Max. Voltages (VAC) Max. HP Available Max. HP@4800Vac Applicable Standards NO CPT CPT Control Power Transformer Enclosure NEMAType 1, 12, 3R & 4X Amb.Compensated O/L Combination/ Non-Combination FVNR Combination/ Non-Combination FVNR Combination/ Non-Combination FVNR Combination FVNR Non-Fusible Fusible Non-Fusible SPECTRA Thermal CB Fusible Non-Fusible SPECTRA Thermal CB Fusible Non-Fusible SPECTRA Magnetic CB Fusible Non-Fusible SPECTRA Thermal CB , 2, 3, UL508,UL508A NEC2008/NFPA70E Ref. to Nomenclature Primary 208, Secondary 120Vac Primary 208, Secondary 120Vac Primary 480, Secondary 120Vac Primary 480/240, Secondary 24Vac , 7.5, , 20, , 40, CLASS 10 CLASS 10 CLASS 10 CLASS 10 CLASS 20 (Optional) CLASS 20 (Optional) CLASS 20 (Optional) CLASS 20 (Optional) 4 Combination FVNR Fusible Non-Fusible SPECTRA Thermal CB , 75, CLASS 10 CLASS 20 (Optional) Product in blue and bold = available - Product in black and plain = available Q3/ VAC/60Hz available up to 40HP NEC 2002 Table , FLA, 3 Ph. AC Motors, HP@380v derived from UL508, Table HP Volts Volts 4,2 Volts Volts 1 4,8 4,6 2,1 1,7 2 7,8 7,5 6,8 3,4 2, ,6 9,6 4,8 3,9 5 17,5 16,7 15,2 7,6 6,1 7,5 25,3 24, ,2 30, ,3 46, ,1 59, ,2 74, IEC NEMA size Max. HP Rating - 3 phase HP (from UL file E76233) Continuous 200V AC 230VAC 460VAC 575VAC current CLNA ,5 1,5 2 2 CLNB CLNC ,5 7, CLND CLNE CLNF Hp NEMA size Rating 208V 240V 480V 600V 208V 240V 480V 600V /

9 Enclosed Full-Voltage Starters Options Elect. O/L NO O/L Rly MMS MCB High SCCR (Fuses) High SCCR 100kA(Type J Fuses) Standard SCCR (Breaker) High SCCR 25-42kA(Type J Fuses) Aux. Contacts 1N/O & 1N/C Aux. Contacts 2N/O & 2N/C Start/Stop ON-OFF H-O-A Switch Hour Meter Emergency Stop RED ON GREEN OFF - NEC 2002 Table , FLA, 3 Ph. AC Motors, HP@380v derived from UL508, Table 45.2 Hp Rating 200V 208V 230V 460V 575V / Table A - RT Thermal overload relay, Trip Class 10 NEMA sizes OL Range CLNA, CLNB, CLNB, CLNC CLND, CLNE CLNF Code CLNC CLNC CLNE A B C D E F G H J K L M N P S T U V W Z NO OVERLOAD Do not exceed contactor current rating when selecting and adjusting overload relays. Table B - RT Thermal overload relay, Trip Class 20 NEMA sizes OL Range CLNA, CLNB, CLNB, CLNC CLND, CLNE CLNF Code CLNC CLNC CLNE A B C D E F G H J K L M N P S T U V W Z NO OVERLOAD Table C - RE Electronic overload relay, Trip Class NEMA sizes OL Range CLNA, CLNB, CLNC CLNE CLNF Code A B C D E F G H J K L M N P S T U V W Z NO OVERLOAD 9

10 Selection Guide Digits # CR H D L 6 E STEP: Product Line Code Digit # 1,2,3 604 = NEMA RATED IEC CONTACTOR STARTER PANEL - COMBINATION - NON-FUSIBLE 607 = NEMA RATED IEC CONTACTOR STARTER PANEL - COMBINATION - THERMAL CB 608 = NEMA RATED IEC CONTACTOR STARTER PANEL - COMBINATION - FUSIBLE 687 = NEMA RATED IEC CONTACTOR STARTER PANEL - COMBINATION - MAG. ONLY 606 = NEMA RATED IEC CONTACTOR STARTER PANEL - NON COMBINATION Input Voltage Digit # 4 C = 208V (Max. 40 HP) D = 240V(Max 50 HP) H = 460V (Max. 100HP) N = 575V (Max. 100HP) Enclosure Type Digit # 5 1 = NEMA 1 2 = NEMA 12 4 = NEMA 4 6 = NEMA 3R Control Voltage Control Circuit Voltage & CPT NO CPT CCF (NO CPT) Standard Size CPT Digit # 6,7 120V 02 F2-240V 03 F3-480V 04 F4-575V 05 F5-208V 08 F8-24V V/120V w/cpt V/120V w/cpt V/120V w/cpt V/120V w/cpt HP Rating Digit # 8,9, = 1HP 010 = 10HP 040 = 40HP 002 = 2HP 015 = 15HP 050 = 50HP 003 = 3HP 020 = 20HP 060 = 60HP 005 = 5HP 025 = 25HP 075 = 75HP 007 = 7.5HP 030 = 30HP 100 = 100HP Overload Relay Digit # 11 # (Table A) 9 = STANDARD (1NC) - THERMAL, CLASS 10 # (Table B) 7= STANDARD (1NC) - THERMAL, CLASS 20 # (Table C) X=STANDARD 1NO+1NC - ELECTRONIC OVERLOAD RELAY, CLASS 5, 10, 20, OR 30 (1)Z = NONE (No Overload Relay) Auxiliary Contacts Digit # 12 A = NONE D = 1NO-1NC N = 2NO-2NC 10

11 Enclosed Full-Voltage Starters Example Catalog Number CR608H DL6E Push Button/Selector Switch Options Digit # 13 A = NONE J = Start (Black) / Stop (Red) Push Button L = Hand-Off-Auto (HOA) Selector Switch M = Off-On Selector Switch Pilot Light Options Digit # 14 A = NONE 6 = Red - Thru NO Aux Contact & Green - Thru NC Aux Contact 7 Red - Across Coil & Green - Thru NC Aux Cont. & Amber (Overload) [LED TYPE] Overload Range Digit # 15 # (Table A) = RT Thermal Overload Relay, Trip Class 10 # (Table B) = RT Thermal Overload Relay, Trip Class 20 # (Table C) = RE Electronic Overload Relay [SSOL] Notes: (1) Option Z NONE under overload relay is not available with magnetic-only 587 starter panel products. (2) CCF is included when: Fuse clip size is more than 100Amps Magnetic only circuit breaker is more than 7Amps Thermal circuit breaker is more than 100Amps (3) Auxiliary contacts are for customer/field use, factory wired pilot light selection includes the necessary additional auxiliary contacts. (4) On NEMA Size 3 & 4 starters, if selecting factory installed and wired operator devices (Push Buttons, Selector Swtiches, and/or Pilot Lights) Control Circuit Fusing or a Control Power Transformer, is required when the protective device ratings are per Note #2 Popular Model Numbers Codes Type of starter HP Rating Catalogue Number 480V fused combination NEMA/IEC starter Size 0, NEMA 1/12/3R enclosure 005 CR608H DL6M Size 1, NEMA 1/12/3R enclosure 010 CR608H DL6P Size 2, NEMA 1/12/3R enclosure 025 CR608H DL6E Size 3, NEMA 1/12/3R enclosure 050 CR608H DL6J Size 4, NEMA 1/12/3R enclosure 100 CR608H DL6E 480V non-fused combination NEMA/IEC starter Size 0, NEMA 1/12/3R enclosure 005 CR604H DL6M Size 1, NEMA 1/12/3R enclosure 010 CR604H DL6P Size 2, NEMA 1/12/3R enclosure 025 CR604H DL6E Size 3, NEMA 1/12/3R enclosure 050 CR604H DL6J Size 4, NEMA 1/12/3R enclosure 100 CR604H DL6E 480V magnetic CB combination NEMA/IEC starter Size 0, NEMA 1/12/3R enclosure 005 CR687H DL6M Size 1, NEMA 1/12/3R enclosure 010 CR687H DL6P Size 2, NEMA 1/12/3R enclosure 025 CR687H DL6E Size 3, NEMA 1/12/3R enclosure 050 CR687H DL6J Size 4, NEMA 1/12/3R enclosure 100 CR687H DL6E 480V non-combination NEMA/IEC starter Size 0, NEMA 1/12/3R enclosure 005 CR606H DL6M Size 1, NEMA 1/12/3R enclosure 010 CR606H DL6P Size 2, NEMA 1/12/3R enclosure 025 CR606H DL6E Size 3, NEMA 1/12/3R enclosure 050 CR606H DL6J Size 4, NEMA 1/12/3R enclosure 100 CR606H DL6E 11

12 GE Energy Connections Since Thomas Edison patented the world s first circuit breaker, Industrial Solutions has been transforming the future of electrification. We design electrical solutions at the crossroads of digital and industrial smart, rugged and equipped to control electricity from the grid to its point of use. Every day, we partner with our customers to solve their toughest energy challenges and reimagine industry in a way that only the world s digital industrial company can. North America GE Technical Support PH: (800) Technical questions regarding products Obsolete parts Manufacture cross reference Publications and wiring diagrams Application support GE 1-STOP (Customer Service): PH: (800) GE-1STOP; Group# 182 FAX: (866) Shipping status, cancellation and change orders for components only Price and availability Expedite component orders only Renewal parts GE RESOLVE (Warranty Issues) PH: (888) Warranty & defective product Incorrect shipment by factory geindustrial.com DEC1000 * Trademark of General Electric Company Copyright GE Energy Connections 2017

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