Catalog. Softstarters Type PSR, PSE, PST and PSTB

Transcription

1 Catalog Softstarters Type PSR, PSE, PST and PSTB

2 News Efficient PSE Range World s first compact softstarter with Torque control The latest addition to the ABB softstarter family is the efficient PSE range. This softstarter has been equipped with all the most important features making it a very efficient choice. During the development process, great focus has been put into making sure that both the softstarter and the process are even more reliable. Further more, the softstarter has been equipped with builtin bypass to reduce the wiring and a backlit display to provide easy setup and monitoring. The complete range of Softstarters The ABB softstarter portfolio now consists of different ranges making it possible to find a suitable softstarter for almost all possible applications and motor sizes all the way up to 800A. The softstarter family consists of the Compact PSR, the Efficient PSE and the Advanced PST(B) range. Functionality Advanced PST(B) Range Efficient PSE Range Compact PSR Range Motor size Softstarters

3 Contents News... Contents... Softstarters... 4 Applications... 6 PSR The compact range Description... 8 Overview... 9 Ordering details... 0 Accessories... Technical data... PSE The eficient range Description... 4 Overview... 6 Ordering details... 8 Accessories... Technical data... PST(B) The advanced range Description... 4 Overview... 6 Ordering details... 8 Accessories... Technical data... Field bus communication MODBUS TCP interface MTQFBP... 8 DeviceNET, MODBUSRTU and CANopen... 9 Proibus DP... 4 Wall mounting instructions... 4 Dimensions Circuit diagrams prosoft selection and service engineer tools... Certiications and approvals... Softstarters

4 Softstarters From the moment the first electrical motors were developed, engineers have been searching for a way to avoid electrical and mechanical problems that usually occur when starting the motor. These problems include high inrush current and current spikes as well as excessive mechanical wear. One traditional way to avoid this is to use a star delta starter. This starting method in many applications is insufficient, as problems with current spikes and torque peaks will remain. In addition, it does not provide any way to perform a soft stop. A softstarter on the other hand will provide far better performance during the start and also the possibility to soft stop the motor. ABB has been producing softstarters since the beginning of the 980 s. The valuable experience gained since the early 80 s has been incorporated into the design of today s product ranges. Matching modern power electronics with smart circuitry and software, the ABB softstarters offer superior control of the current and voltage during motor startup and stop, in addition to several state of the art design features. The solution to both mechanical and electrical problems AC motors, the workhorse of the industry, are used to drive fans, crushers, agitators, pumps, conveyors, etc. Depending on how it is installed, too often unnecessary and unwanted torque and current peaks are an everyday reality in production plants all over the world, causing damage in several ways. Among them are: Electrical problems due to voltage and current transients arising from DirectOnLine or StarDelta starts. Such transients may overload the local supply network and cause unacceptable voltage variations that interfere with other electrical equipment connected to the network. Mechanical problems that address the entire drive chain, from motor to driven equipment, causing a big need for service and repair as well as unwanted down time. Operational problems, such as damage to products on conveyor belts. Water hammering and pressure surges in pipe systems when starting and stopping pumps. The financial consequences are considerable; every technical problem and every breakdown costs money in terms of repairs as well as lost production. The easy solution to all of these problems is to install an ABB Softstarter type PSR, PSE or PST(B). With ABB Softstarters, it is possible to start and stop smoothly while keeping mechanical and electrical stresses to a minimum. V 00 % Motor voltage Motor current Torque I T DOL Star/Delta Softstart DOL DOL Star/Delta Star/Delta 70 % 8 % Adjustable ramp slope Softstart Softstart % Time Motor speed Motor speed Graphs showing the basic differences between directonline starting (DOL), stardelta starting and soft starting in terms of the motor voltage (V), motor current (I) and motor torque (T). 4 Softstarters

5 Softstarters ABB softstarters The complete range ABB offers three different ranges of softstarters to cover every customer need for solutions for motor sizes up to 800 A. This page describes the main characteristics of the different softstarter ranges The torque control function has been developed and tested together with well known pump manufacturers to ensure the best possible start/stop of pumps without water hammering and pressure surges. PSR The compact range The PSR softstarter is the most compact of all the softstarter ranges, thereby making it possible to design compact starting equipment. The system concept with Manual Motor Starters and the PSR provides a far more compact starting solution than for instance a star delta starter. With the full text LCD display in your own language, preprogrammed application settings and event logging, it couldn t be easier to setup and operate. By using the ABB FieldBusPlug, you can decide at any time which bus protocol to use. The fieldbus system will allow you to setup, control and monitor the softstarter. The builtin bypass reduces the energy loss and makes the connection easier. With only three potentiometers, the PSR PSE PST(B) Standard O Optional Not available setup couldn t be any easier. Still, the optimized ramping ) Builtin bypass ) on PSTB characteristics will ensure a very smooth start and stop for all applications. O Inside delta connection Coated PCBs PSE The efficient range The PSE softstarter is the world s first compact softstarter with both builtin electronic overload for motor protection and torque control for an excellent control of pumps. The compact design with the most important functionality integrated provides a very efficient starting solution. The illuminated language neutral display and the four button keypad make it easy to take advantage of all the advanced functionality in the softstarter. The display will also provide all the necessary information both during ramping and continuous operation. PST(B) The advanced range The PST(B) softstarter is the most advanced softstarter in the range with almost all imaginable functionality included. All the advanced protections for the motor, the softstarter and the load ensure a trouble free operation. Prewarnings even allow problems to be detected before the motor needs to be stopped and thereby avoiding unnecessary downtime. O O O O O Display and keypad Torque control Settable current limit function Electronic motor overload protection PTC input for motor protection Phase imbalance protection Phase reversal protection Locked rotor protection Thyristor overtemperature protection Underload protection Programmable warning functions Analog output FieldBus communication Event log External keypad Softstarters

6 Applications Pumps Water is the world s most important resource and water facilities can be found all over the world. Examples of water applications are freshwater and wastewater systems, circulating water for heating or cooling and irrigation. Wastewater transportation Inluent and efluent pumps Treatment pumps and fans Industrial use Process feedwater pumps District heating pumps Cooling water pumps Slurry pumps Drinking water distribution Distribution pumps Booster pumps Irrigation Intake pumps Distribution pumps Water transmission Transfer pumps Distribution pumps Booster pumps Desalination Intake pumps Brine pumps Booster pumps High pressure pumps Drinking water pumps Water treatment Treatment pumps Efluent water Efluent pumps Raw water intake Raw water intake pumps Raw water supply Feedwater pumps Efluent water Efluent pumps Waste incineration Efluent pumps Fans Conveyors Common questions: How to avoid voltage drops on the network when starting? ABB softstarter will reduce the starting current and thereby avoid the voltage drops. How to avoid water hammering when stopping? Use our softstarters equipped with an optimized stop ramp or even better with torque control. How to ensure high reliability in harsh environments? Use our softstarters equipped with coated circuit boards to better withstand those environments. How to protect my pumping equipment in the best possible way? Use ABB softstarters equipped with our special designed protections such as overload, underload, and locked rotor protection. 6 Softstarters

7 Applications Fans Compressors Common questions: How to avoid extended voltage drops due to long starting time? Use an ABB softstarter equipped with current limit to keep control of the starting current. How to extend the life of the driving belts? Our softstarters will reduce the mechanical stress during start, thus avoiding slipping belts. How to ensure the operation of the fan? A softstarter with underload protection will detect broken belts, making the operator immediately aware of the problem. Common questions: How to ensure a long life of the compressor? Using a softstarter for starting will reduce the accelerating torque, thereby minimizing the mechanical stress. How to build a compact compressor unit? Using a compact softstarter like PSR or PSE will allow a much more compact starting equipment than for instance a star delta starter. Conveyor belts Common questions: How to reduce the need for service and repair of the conveyor belt? A softstarter from ABB will cause minimal mechanical stress on the conveyor belt. How to avoid that the conveyor belt is running in the wrong direction? Use a softstarter with phase reversal protection. How to improve the efficiency of the conveyor belt? Using softstarters with high and low current warnings allows you to load on and off the conveyor belt. How to ensure a successful start in high inertia loads? A softstarter with kick start function will provide sufficient torque to be able to overcome the initial high friction from a temporarily jammed belt. Softstarters 7

8 PSR The compact range Description The PSR range is the most compact of all the ABB softstarter ranges, thereby making it possible to fit many devices into the same enclosure. The system concept with Manual Motor Starters provides a far more compact starting solution than for example a star delta starter. Flexible mounting PSR softstarters from to 4 A are possible to mount on a din rail, ensuring quick and easy mounting. Naturally, all sizes can be screw mounted. Few settings The setup of the PSR is easily done and confirmed using the three clearly marked potentiometers on the front. Product description Wide rated operational voltage 8 0 V Rated control supply voltage 4 V DC or 00 V AC Rated operational current 0 A Wide ambient temperature range, to + ºC ( to ºF) Builtin bypass on all sizes, saving energy and reducing installation time Potentiometer settings Run signal relay on all devices TOR signal relay on PSR PSR0 Optional ieldbus communication using Proibus, Modbus, Devicenet or CANopen DIN rail mounting on PSR PSR4 Screw mounting on all sizes Connection kits for easy connection with ABB manual motor starters Sophisticated algorithm eliminating the DCcomponent and thereby providing excellent starting performance. Builtin bypass for energy saving The builtin bypass on all sizes does not only save energy; it will also ensure the most compact ABB softstarter design and reduce the installation time. Suitable for stopping pumps Even without using torque control, the PSR range is designed to reduce water hammering and will allow a superior stop compared to the direct stop resulting from a star delta starter or a DOL starter. See the special designed stop ramp with step down voltage below. System concept with manual motor starters All PSR softstarter sizes can easily be connected to the corresponding manual motor starters from ABB, using the special designed connection kits. This will both make the mounting and the connection easier and will provide a very compact starting solution containing short circuit and thermal protection, isolation function and softstarter everything that you need. Settings Step down Start =... sec Stop = 0... sec including the step down voltage. Step down = % reduction for each second increased stop ramp Stop ramp 0 sec > Step down 80% (% reduction) Uini Uend Uini =... 70% results in End voltage =... % Start Stop 8 Softstarters

9 PSR The compact range Overview Normal start Inline connected (480 V) (0 V) UL/CSA, Max FLA.4 Softstarter PSR... PSR6 PSR... PSR PSR7... PSR4 PSR... PSR0 PSR PSR6 PSR9 PSR PSR6 PSR PSR PSR7 PSR4 PSR PSR7 PSR8 PSR Using manual motor starter, ka/0 V, ºC manual motor starter type coordination ) will be achieved MS MS4 MS49 Using J fuses, type coordination will be achieved % rating 8 ka J type fuse protection A 0 A A A A A 4 A A 80 A 00 A 0 A A A Max rating A A A A A A A A A 0 A A A A Minimum enclosure size ) 4 x 4 x mm / 0 x 8 x 6 in x 4 x 4 mm / x 0 x 8 in x 7 x 4 mm / 4 x 6 x 8 in Fusible disconnect switch Fusible disconnect switch for the above J fuses OS OS OS00 OS Overload protection is used Thermal overload relay to protect the motor from over heatin g TF4 TF6 TF96 TF The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor AF09 AF AF6 AF6 AF AF AF AF6 AF80 AF96 AF6 Using bypass will reduce the power loss and allow more starts per hour Bypass Builtin ) ) According to CSAC. No. 9477, type coordination requires that, under shortcircuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. Minimum enclosure size used for short circuit current rating test. Enclosure that has two latching points minimum. For use in pollution degree environment. Softstarters 9

10 PSR The compact range Ordering details PSR... PSR0 Rated operational voltage Ue, 80 V AC Rated control supply voltage, Us, 00 V AC V kw 0. 0 V kw. 0 V kw. 8 V 0. V V 0 V UL/CSA Max rated operational current Ie A.4 PSR (0.99) PSR (0.99) PSR (0.99).. 0 PSR (0.99) PSR... PSR PSR6070 PSR (0.99) 0.6 (.4) PSR (.4) PSR (.) 46. PSR (.) PSR070. (4.8) PSR (.00) PSR... PSR 4 80 PSR (.00) PSR (.00) Rated operational voltage Ue, 80 V AC Rated control supply voltage, Us, 4 V AC/DC PSR0 0.4 (0.99) PSR (0.99) PSR 0.4 (0.99) PSR7... PSR4.. 0 PSR 0.4 (0.99) PSR (0.99). 4. PSR0 0.6 (.4) PSR0 0.6 (.4) PSR (.) 46. PSR4.000 (.) PSR0. (4.8) PSR7.70 (.00) PSR... PSR PSR8 PSR0.70 (.00).70 (.00) 0 Softstarters

11 PSR The compact range Accessories PSR6MS6 PSRMS Connection kit For softstarter type PSR...PSR6 with MS6 PSR...PSR with MS PSR7...PSR4 with MS4 PSR6MS6 PSRMS PSR4MS4 0.0 (0.07) 0.0 (0.07) 0.0 (0.07) PSR...PSR0 with MS49 PSR0MS (0.) Fan PSR4MS4 PSR0MS49 For softstarter type PSR...PSR4 PSRFAN 0.00 (0.0) PSR...PSR0 PSRFAN 0 A 0.0 (0.0) Terminal enlargements PSRFAN PSRFAN 0 A For softstarter type PSR...0 Wire range mm x0..., x0... PSLW7 0. (0.) FieldBus plug connection accessory For softstarter type PSLW The same accessory for all sizes PSFBPA 0.0 (0.) ABB Field Bus Plug suitable for all sizes. See page 84 PSFBPA Connection kit Thermal motor overload protection Isolating function Short circuit protection Connection device Softstarter providing excellent start and stop Softstarters

12 PSR The compact range Technical data Rated insulation voltage Ui Rated operational voltage Ue Rated control supply voltage Us 0 V V +0 %/ %, / Hz ± % V AC, /Hz ± % or 4 V AC/DC, +0 %/ %, Power consumption PSR PSR6 PSR9 PSR PSR6 PSR PSR PSR7 PSR4 PSR PSR7 PSR8 PSR0 Supply circuit at 00 V AC VA 0 VA at 4 V AC/DC W Max. Power loss at rated Ie PSR PSR6 PSR9 0.7 W.9 W 6. W Starting capacity at Ir Number of starts per hour standard with aux. fan Service factor Ambient temperature during operation during storage Maximum altitude 4 x Ir for 6 sec. See table on page. 0 ) ) 00 % ºC to + ºC ( to ºF) ) ºC to + 70 ºC ( to 8 ºF) 00 m ( ft) ) PSR. W PSR6. W Degree of protection PSR PSR6 PSR9 PSR PSR6 PSR PSR PSR7 PSR4 PSR PSR7 PSR8 PSR0 main circuit IP IP0 control circuit IP Connection PSRPSR6 PSRPSR PSR7PSR4 PSRPSR0 main circuit cable area tightening torrque x 0... mm x AWG Nm 9 lb.in x...0 mm x...8 AWG. Nm lb.in x 6... mm x AWG 4.0 Nm lb.in x mm x 6.../0 AWG 8.0 Nm 7 lb.in PSRPSR6 PSRPSR0 control circuit cable area tightening torque Signal relays for Run signal Resistive load AC (Contactor) for Top ramp signal Resistive load AC (Contactor) LED for On/Ready Green for Run/Top Of Ramp Settings Ramp time during start Ramp time during stop Initial and End Voltage Green sec. 0 sec. 70% x 0... mm x 0... mm x AWG x 6 AWG 0.6 Nm lb.in PSRPSR6 V AC, A / 4 V DC, A V AC, 0. A / 4 V DC, 0. A PSR W PSR 6 W PSR7. W PSR4 8. W PSR.6 W x 0... mm x 0... mm x AWG x 6 AWG 0.6 Nm lb.in PSRPSR0 PSR7. W V AC, A / 4 V DC, A V AC, 0. A / 4 V DC, 0. A V AC, A / 4 V DC, A V AC, 0. A / 4 V DC, 0. A PSR8 7. W PSR0 6.6 W ) ) ) Valid for % on time and % off time. 4 x Ie for 6 sec., if other data is required, contact your sales ofice. Above ºC (04 ºF) up to max. ºC ( ºF) reduce the rated current with 0.8 % per ºC (0.44 % per ºF). When used at high altitudes above 000 meters (8 ft) up to 00 meters ( ft) you need to derate the rated current using the following formula. [ % of Ie = 00 x 000 ] x = actual altitude for the softstarter in meter [ % of Ie = 00 x ] x = actual altitude for the softstarter in feet Softstarters

13 PSR The compact range Technical data Number of starts per hour using PSR softstarters Motor Starts/hour without auxiliary fan current Starts/hour with auxiliary fan Ie A PSR PSR6 PSR 6A PSR6 PSR9 PSR6 PSR9 9A PSR9 PSR PSR6 PSR PSR9 PSR A 6 A PSR6 A A PSR PSR PSR PSR PSR7 PSR PSR6 PSR7 PSR4 PSR PSR PSR4 PSR PSR PSR7 PSR PSR7 PSR6 PSR PSR PSR PSR PSR7 PSR PSR7 PSR6 PSR4 PSR PSR 7 A PSR7 PSR4 PSR PSR7 PSR8 PSR0 PSR7 PSR4 PSR 4 A PSR4 PSR PSR7 PSR8 PSR0 PSR4 PSR PSR7 A PSR PSR7 PSR8 PSR0 PSR PSR7 PSR7 PSR8 PSR8 PSR0 PSR0 7 A PSR7 PSR8 PSR0 8 A PSR8 PSR0 PSR8 PSR0 0 A PSR0 PSR0 Data based on an ambient temperature of C (04 ºF), starting current of 4 x Ie and ramp time 6 seconds. For more optimized selections, or to use PSR for heavy duty starts, please use the softstarter selection program, prosoft. PSR4 Softstarters

14 PSE The efficient range Description The PSE softstarter range is the world s first compact softstarters with Torque Control. This makes the PSE range an excellent choice for pumping application where water hammering normally is a big problem. With its compact design and advanced functionality, the PSE is also a very efficient solution for other common applications such as compressors and fans. Torque control The most important function when stopping pumps is torque control. Since the PSE softstarter is optimized for controlling pumps, this feature is a must. Product description Wide rated operational voltage 8 0 V AC Wide rated control supply voltage 00 0 V, / Hz Rated operational current 8 to 70 A Wide ambient temperature range, to + ºC ( to ºF) Coated circuit boards for reliable operation in harsh environment Builtin bypass on all sizes, saving energy and reducing installation time User friendly HMI with illuminated language neutral display and four button keypad Optional external keypad, IP66 Torque control for excellent control of pumps Current limit, adjustable between. 7 x I e Motor overload protection with classes 0A, 0, and Motor underload protection to detect pumps running dry Locked rotor protection, detecting jammed pumps Kick start to start jammed pumps or conveyor belts Analog output showing operational current, 4 ma Optional fieldbus communication using Profibus, Modbus, Devicenet or CANopen Sophisticated algorithm eliminating the DCcomponent and thereby providing excellent starting performance. Builtin bypass for energy saving Using the builtin bypass after reaching full voltage will greatly reduce the power loss and thereby save energy. In the PSE softstarter range, the bypass is builtin on all sizes, which will give the most compact starting solution and reduce the need for wiring during installation. Coated circuit boards All circuit boards in the new PSE softstarter have a protective coating to ensure a reliable operation even in tough environments like wastewater plants, where corrosive gases and acids may exist. Motor protection The PSE softstarter is equipped with builtin electronic overload protection, protecting the motor from overheating. Since no additional overload device is needed, our efficient design saves both space, installation time, and ultimately money. Analog output The analog output terminals can be connected to an analog current meter to show the current during operation and thereby eliminating the need for an additional current transformer. The analog output signal can also be used as an analog input to a PLC. Display and keypad The setup of the PSE softstarter is done by using the four button keypad and the illuminated display, providing a quick and easy setup. While operating, the display will also provide important status information such as current and voltage. External keypad As an option the PSE softstarter can be equipped with an external keypad for easy setup and monitoring of the unit without opening the enclosure door. The keypad can also be used to copy parameters between different softstarters. 4 Softstarters

15 PSE The efficient range Description The PSE Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page 8. For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page 9. The softstarter selection tool prosoft can also be used for a more optimized selection. Screw mounting Input for reset of faults Analog output output signal relays (RUN, TOR, Event) Builtin bypass All data available on the front Settings Green ready LED Flashing Suppy available Steady Main available Green run LED Flashing Ramping up/down Steady TOR Yellow protection LED Red fault LED Backlit display User friendly keypad Similar as for PST(B) Four digits showing values and messages Icon s for showing functions. Language neutral Softstarters

16 PSE The efficient range Overview PSE8... PSE0 Normal start Inline connected (480 V) 0 (0 V) UL/CSA, Max FLA 8 Softstarter PSE8 PSE PSE PSE7 PSE4 PSE PSE7 PSE8 PSE Using MCCB only, type coordination ) will be achieved Max MCCB rating 6 ka/0 V, ºC MCCB T4V0 Using J fuses, type coordination will be achieved 8 ka J type fuse protection % rating A A 4 A A 70 A 00 A 0 A A A Max rating A A A 80 A 00 A A A A A Minimum enclosure size ) x 8 x mm / 4 x x in Fusible disconnect switch Fusible disconnect switch for the above J fuses OS OS OS00 OS The line contactor is not required for the softstarter itself but often used to open if OL trips Line contacto r AF6 AF AF AF AF6 AF80 AF96 AF6 Overload protection is used to protect the motor from over heating Electronic overload relay Builtin The bypass will reduce the power loss of the softstarter Bypass Builtin ) ) According to CSAC. No. 9477, type coordination requires that, under shortcircuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. Minimum enclosure size used for short circuit current rating test. Enclosure that has two latching points minimum. For use in pollution degree environment. 6 Softstarters

17 PSE The efficient range Overview Normal start Inline connected (480 V) 00 (0 V) UL/CSA, Max FLA Softstarter PSE4... PSE70 PSE... PSE70 PSE4 PSE70 PSE PSE0 PSE0 PSE Using MCCB only, type coordination ) will be 6 ka/0 V, ºC MCCB achieved Max MCCB rating TL0 TL0 Using J fuses, type coordination will be achieved 8 ka J type fuse protection % rating A 0 A 0 A 0 A 0 A 0 A Max rating 0 A A 4 A 0 A 0 A 0 A Minimum enclosure size ) 9 x 76 x mm / 6 x x in x 9 x 7 mm / 48 x 6 x 6 in Fusible disconnect switch for the above J fuses Fusible disconnect switch OS0 OS0 The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor AF AF AF AF6 AF AF70 Overload protection is used to protect the motor from over heating Electronic overload relay Builtin The bypass will reduce the power loss of the softstarter ) ) Bypass Builtin According to CSAC. No. 9477, type coordination requires that, under shortcircuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. Minimum enclosure size used for short circuit current rating test. Enclosure that has two latching points minimum. For use in pollution degree environment. How to select correct size By using the guide here, you can quickly select a suitable softstarter for the most common applications. If a more precise selection is required, you can use prosoft, a selection software available at Quick guide for selection Normal start Class 0 Heavy duty start class Ordering see page 8 Ordering see page 9! Typical applications Bow thruster Centrifugal pump Centrifugal fan Conveyor belt (long) Compressor Conveyor belt (short) Crusher Mill Elevator Escalator Mixer Stirrer If more than 0 starts/h Select one size larger than the standard selection Softstarters 7

18 PSE The efficient range Normal starts, class 0, InLine, ordering details PSE8... PSE70 Rated operational voltage, Ue, 8 0 V AC Rated control supply voltage, Us, 00 0 V AC, / Hz V kw 4 0 V kw 0 V kw 8 V V 480 V 0 0 V UL/CSA Max rated operational current Ie A 8 PSE (.9) PSE8... PSE PSE070 PSE070.4 (.9).4 (.9) PSE (.9) 0 4 PSE470.4 (.9) 7 PSE070.4 (.9) PSE770. (.) 4 80 PSE870. (.) PSE4... PSE PSE070 PSE470. (.) 4. (9.6) PSE70 4. (9.6) PSE70.4 (7.4) PSE (.64) PSE (.64) PSE70.9 (.64) PSE... PSE70 8 Softstarters

19 PSE The efficient range Heavy duty starts, class, InLine, ordering details Heavy duty PSE8... PSE70 Rated operational voltage, Ue, 8 0 V AC Rated control supply voltage, Us, 00 0 V AC, / Hz UL/CSA Max rated operational V kw 0 V kw 0 V kw 8 V V 480 V 0 V current Ie A. 0 PSE (.9) PSE8... PSE PSE070.4 (.9). PSE070.4 (.9) 8. 8 PSE (.9) PSE470.4 (.9) 4 PSE070.4 (.9) 7 PSE770. (.) PSE870. (.) PSE4... PSE PSE070 PSE470. (.) 4. (9.6) 00 PSE70 4. (9.6) PSE70.4 (7.4) PSE (.64) 0 48 PSE (.64) 0 0 PSE70.9 (.64) PSE... PSE70 Softstarters 9

20 PSE The efficient range Accessories Cable connectors for Al and Cu cables For softstarter type Wire range mm (AWG) Tightening torque max. Nm (lbin) ) ) ATK... PSE4 70 PSE 70 (4 AWG 0 MCM) 8 (4 AWG 0 MCM) ( lbin) ATK8 4 ( lbin) ATK (0.) 0.68 (0.70) PSE 70 x ( x 4 AWG 0 MCM) 4 ( lbin) ATK0/ 0.44 (0.97) Terminal enlargements For softstarter type PSE Dimensions hole ø mm (in) 0. (0.4) bar mm (in) x (0.787 x 0.97) LW8 0.4 (0.99) LW... PSE...70 (0.) x 6 (. x 0.6) LW0. (.7) LE8 Terminal nut washer kits ) For softstarter type PSE Req. qty LE8 0. (0.44) PSE...70 LE0 0.0 (0.66) Terminal shrouds For softstarter type PSE PSE...70 Suitable for Compression lugs Compression lugs Req. qty LT8AL LT0AL ) 0. (0.48) 0.80 (0.67) LT... AL External keypad including a m cable For softstarter type PSE PSEEK PSEEK PSECA Service Engineer Tool USB cable For softstarter type PSE PSECA Fieldbus plug connection accessory For softstarter type The same accessory for a ll sizes ABB Field Bus Plug suitable for all sizes. See page 84 PSFBPA 0.0 (0.) ) The terminal nut washer kits come standard with the PSE unit. Two lug sets are needed per PSE. PSFBPA ) ) The LT0AL is not compatible with ATK0/ cable connector. Softstarters

21 PSE The efficient range Technical data Rated insulation voltage Ui 0 V Analog output Rated operational voltage Ue Rated control supply voltage Us Rated control circuit voltage Uc Starting capacity Number of starts per hour V +0 %/ % V +0 %/ %, / Hz ± % Internal 4 V DC 4xIe for 0 sec. Output signal reference Type of output signal Scaling Control circuit Number of inputs Overload capability, Overload Class Ambient temperature During operation During storage Maximum Altitude Degree of protection Main circuit Supply and Control circuit Main circuit Builtin Bypass Cooling system Fan cooled (thermostat controlled) HMI for settings Display Keypad Main settings Setting current Ramp time during start Ramp time during stop Initial / end voltage Current limit Torque control for start Torque control for stop Kick start Signal relays 0 ) 0 + C ( to ºF) ) +70 C ( to 8 ºF) 00 m ( ft) ) IP00 IP Yes Yes 4 7segments and icons. Illuminated selection keys and navigation keys Size dependent sec 0 sec 70%,7xIe Yes / No Yes / No Off, 00% Number of signal relays 0 K K K Run signal TOR (Bypass) signal Event signal Signal indication LED s On / Ready Run / TOR Protection Fault Protections Electronic overload Locked rotor protection Underload protection Field bus connection Connection for ABB FieldBusPlug External keypad Display LCD type Ambient temperature during operation during storage Degree of protection Time (s) ma I Amp Fixed at. x Ie (start, stop, reset of faults) Green lashing / steady Green lashing / steady Yellow Red Yes (Class 0A, 0,, ) Yes Yes Yes (option) + C ( to ºF) +70 C ( to 8 ºF) IP66 (culus type 4X indoor) Cla ss 0 Cla ss 0 Cla ss 0 Cla ss 0 A Rated operational voltage Ue Rated thermal current Ith 0 V AC / 4 V DC 4) A Tripping curves for electronic overload protection (Cold) 7 8 Current (x Ie) Rated operational current Ie at AC (Ue = 0 V). A ) ) ) Valid for % on time and % off time, with. x Ie for 7 seconds. If other data is required, please contact your sales ofice Above ºC (04 ºF) up to max. ºC ( ºF) reduce the rated current with 0.6 % per ºC (0. % per ºF). When used at high altitudes above 000 meters (8 ft) up to 00 meters ( ft) you need to derate the rated current using the following formula. [ % of Ie = 00 x 000 ] x = actual altitude for the softstarter in meter [ % of Ie = 00 x ] x = actual altitude for the softstarter in feet 4) A common voltage needs to be used for all signal relays. Softstarters

22 E89D E88D PSE The efficient range Technical data Cross section of connection cables Main circuit Connection clamp Softstarter PSE8... PSE0 PSE4... PSE70 PSE... PSE70 Solid/stranded x mm (AWG)...70 (.../0) See accessories Solid/stranded Tightening torque (recommended) Connection bar x mm (AWG) Nm (lbin)...70 (.../0)...6 AWG: 6 () 6.../0 AWG: 8 (7) See accessories See accessories ø 8. ø 0. Width and thickness mm (in) (0.) x (0.8) (0.689) x (0.97) (0.787) x (0.97) Hole diameter mm (in) 6. (0.6) 8. (0.) 0. (0.) Tightening torque (recommended) Nm (lbin) 9 (79.66) 8 (9.) 8 (47.8) Supply and control circuit Connection clamp Solid/stranded x mm (AWG) 0... (4...4) 0... (4...4) 0... (4...4) Solid/stranded Tightening torque (recommended) x mm (AWG) Nm (lbin) 0... (4...6) 0. (4.4) 0... (4...6) 0. (4.4) 0... (4...6) 0. (4.4) Semiconductor fuse ratings and power losses For Softstarter Overload protection Current range Max power loss at rated Ie (Internal bypass) Max semiconductor fuse raiting main circuit Coordination type (8 ka) Bussman Fuses, DIN4 6 Supply circuit power requirements ) Type Type A W A Type Size VA/VA pull in PSE PSE8 PSE PSE PSE7 PSE4 PSE PSE7 PSE8 PSE0 PSE4 PSE70 PSE PSE0 PSE0 PSE ) For the supply circuit use a maximum 6 A timedelay fuse or an MCB with type C characteristics M6 70M64 70M66 70M67 70M68 70M69 70M7 70M7 70M89 70M809 70M80 70M8 70M8 70M68 70M / / / / Softstarters

23 PSE The efficient range Notes Softstarters

24 PST(B) The advanced range Description The PST(B) softstarter is the most advanced softstarter in the ABB product portfolio and is equipped with almost all imaginable features. This makes the PST(B) ideal for almost every application. Torque Control The ABB torque control function is developed together with pump manufacturers to ensure the best possible pump stop, eliminating problems with water hammering and pressure surges. Description Wide rated operational voltage 8 6 V AC Wide rated control supply voltage 00 0 V, / Hz Rated operational current to 0 A (Up to 80 A inside delta) Wide ambient temperature range, 0 to + ºC ( to ºF) Both in line and inside delta connection Coated circuit boards available, for reliable operation even in harsh environments Full text display in 4 languages and 4 button keypad for easy setup and operation Optional external keypad, IP66 Builtin bypass contactor on PSTB (from 70 A) for energy saving and easy installation Prepared for external bypass on PST ( 0 A) Torque Control for excellent control of pumps Current limit, adjustable between. 7 x I e Fieldbus communication using Profibus, Modbus, Devicenet or CANopen Dual motor overload protection with classes 0A, 0, and Adaptable motor underload protection to detect pumps running dry Adaptable locked rotor protection to detect jammed pumps PTC protection to protect the motor from overheating Adjustable kick start to start jammed pumps Programmable output signal relays Programmable prewarning functions Event log with time stamp Analog output showing current, voltage, power factor etc. 0 0 V, 0 ma, 4 ma Bypass for energy saving Bypassing the softstarter after reaching full voltage, will save energy and reduce the heat generation. The PST softstarters are equipped with extra terminals making the connection of an external bypass contactor easier and allowing all protections to be active during bypass. On the PSTB softstarters, an ABB AFcontactor is already builtin, ensuring a compact starting solution with minimal wiring during installation. Advanced protections The PST(B) softstarters are equipped with almost all protections imaginable for protecting the motor, the softstarter and the application. To offer more flexibility, all protections can be tailored to your specific needs. Flexible analog output The analog output terminals can be connected to an analog current meter to show the current during operation and thereby eliminating the need for an additional current transformer. The analog output signal can also be used as an analog input to a PLC. Fieldbus communication Using the ABB FieldBusPlug, all the most common fieldbus protocols are supported. Using the PLC system it is possible to setup the softstarter, read status information and also to control the softstarter. Display and keypad The PST(B) softstarter is equipped with a full text display showing all information in clear text in your own language. To make it even easier to setup, there are standard settings for many common applications, such as centrifugal pump. Selecting this will automatically provide all required settings including torque control when stopping. External keypad As an option, the PST(B) softstarter can be equipped with an external keypad for easy setup and monitoring of the unit without opening the enclosure door. The keypad can also be used to copy parameters between different softstarters. 4 Softstarters

25 PST(B) The advanced range Description The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page 89, For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page. The softstarter selection tool prosoft can also be used for a more optimized selection. Screw mounting programmable inputs programmable output signal relays Builtin bypass on PSTB Extra terminals on PST 00 A InLine 8 A Inside Delta All data available on the front 00 A 00 A InLine and Inside Delta connection of PST PSTB0 Analog output or PTC input Green on LED Yellow protection LED Red fault LED Full text display in 4 languages User friendly keypad Pre set application settings External keypad with same design as the ixed one Softstarters

26 PST(B) The advanced range Overview Softstarter PST... PST7 PST8... PST4 Normal start InLine connected PST PST7 PST44 PST PST PST7 PST8 PST0 PST4 (480 V) (0 V) UL/CSA, Max FLA Using MCCB only, type co 0 ka/480 ordination ) will be achieved 0 V, ºC MCCB Ts T4 Using J fuses, type coordination will be achieved % rating 8 ka J type fuse protection 4 A A 70 A A 00 A 0 A A A A Max rating A 0 A A A A 0 A A 0 A Min enclosure size (in) ) x x 4 x x Fusible disconnect switch for the above J fuses Fusible disconnect switch OS OS00 OS OS0 The line contactor is not required for the softstarter itself but often used to open if OL trips Line contacto r AF AF AF AF6 AF80 AF96 AF6 AF Overload protection is used Electronic overload relay to protect the motor from over heatin g Builtin The bypass contactor will reduce the power loss of the softstarter. All softstarters can be operated without bypass ) ) Bypass contactor (AC) AF6 AF6 AF AF AF AF80 AF6 According to CSAC. No. 9477, type coordination requires that, under shortcircuit conditions, the contactor or starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. Minimum enclosure size used for short circuit current rating test. Enclosure that has two latching points minimum. For use in pollution degree environment. 6 Softstarters

27 PST(B) The advanced range Overview Softstarter PST... PST0 PSTB70... PSTB470 PSTB70... PSTB0 Normal start InLine connected PST PST PST0 PST0 PSTB70 PSTB470 PSTB70 PSTB7 PSTB8 PSTB0 (480 V) (0 V) UL/CSA, Max FLA Using MCCB only, type co 8 ka/4800 V, ºC MCCB 6 ka/0 V, ºC ka/4800 V, ºC 4 ka/4800 V, ºC ordination ) will be achieved T4 T TL0BW T6H T7H T8 Using J or L fuses, type coordination will be achieved % rating 8 ka J or L type fuse protection 0 A 0 A 0 A 0 A 0 A 800 A 000 A A 0 A 800 A Max rating 0 A 4 A 0 A A A Min enclosure size (in) ) x x x 4 x 4 x 4 x 6 48 x 6 x 6 Fusible disconnect switch for the above J fuses Fusible disconnect switch OS0 OS0 OS800 OS The line contactor is not required for the softstarter itself but often used to open if OL trips Line contactor AF AF AF6 AF AF70 AF4 AF80 AF0 AF AF6 Overload protection is used Electronic overload relay to protect the motor from over heatin g Builtin The bypass contactor will reduce the power loss of the softstarter. All softstarters can be operated without bypass Bypass contactor (AC) AF AF AF Builtin How to select correct size By using the guide here, you can quickly select a suitable softstarter for the most common applications. If a more precise selection is required, you can use prosoft, a selection software available at Quick guide for selection Normal start Class 0 Heavy duty start class Ordering see page 8 9 Ordering see page! Typical applications Bow thruster Centrifugal pump Centrifugal fan Conveyor belt (long) Compressor Conveyor belt (short) Crusher Mill Elevator Escalator Mixer Stirrer If more than 0 starts/h Select one size larger than the standard selection Softstarters 7

28 PST(B) The advanced range Normal starts, class 0, InLine, ordering details PST... PSTB0 Rated operational voltage Ue, 8 0 V Rated control supply voltage, Us, 00 0 V AC, / Hz PST... PST7 PST8... PST4 0 V kw V kw V kw 8 V V V V UL/CSA Max rated operational current Ie A *) PST070 PST7070 PST44070 PST070 PST070 PST770 PST870 PST070 PST470 PST070 PST70 PST0070 PST0070 PSTB70 PSTB470 PSTB70 PSTB770 PSTB8070 PSTB (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) PST... PSTB0 Rated operational voltage Ue, 0 6 V PST... PST0 PSTB70... PSTB470 PSTB70... PSTB0 Rated control supply voltage, Us, 00 0 V AC, / Hz *) PST670 PST7670 PST44670 PST670 PST670 PST7670 PST8670 PST0670 PST4670 PST670 PST670 PST0670 PST0670 PSTB70670 PSTB PSTB70670 PSTB7670 PSTB8670 PSTB0670 s Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs 4.80 (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) 8 Softstarters

29 PST(B) The advanced range Normal starts, class 0, Inside Delta, ordering details PST...PSTB0 Rated operational voltage Ue, 8 0 V Rated control supply voltage, Us, 00 0 V AC, / Hz PST... PST7 PST8... PST4 0 V kw V kw V kw 8 V V V V UL/CSA Max rated operational current Ie A *) PST070 PST7070 PST44070 PST070 PST070 PST770 PST870 PST070 PST470 PST070 PST70 PST0070 PST0070 PSTB70 PSTB470 PSTB70 PSTB770 PSTB8070 PSTB (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) PST... PSTB0 Rated operational voltage Ue, 0 6 V PST... PST0 PSTB70... PSTB470 Rated control supply voltage, Us, 00 0 V AC, / Hz PST670 PST7670 PST44670 PST670 PST670 PST7670 PST8670 PST0670 PST4670 PST670 PST670 PST0670 PST0670 PSTB70670 PSTB PSTB70670 PSTB7670 PSTB8670 PSTB0670 s *) Add code letter in Type acc (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) PSTB70... PSTB0 to below: No code letter = Normal T = Coated PCBs Softstarters 9

30 PST(B) The advanced range Heavy Duty, class, InLine, ordering details Heavy duty PST...PSTB0 Rated operational voltage Ue, 8 0 V Rated control supply voltage, Us, 00 0 V AC, / Hz PST... PST7 PST8... PST4 0 V kw V kw V kw 8 V V V V UL/CSA Max rated operational current Ie A *) PST070 PST7070 PST44070 PST070 PST070 PST770 PST870 PST070 PST470 PST070 PST70 PST0070 PST0070 PSTB70 PSTB470 PSTB70 PSTB770 PSTB8070 PSTB (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) PST...PSTB0 PST... PST0 PSTB70... PSTB470 PSTB70... PSTB0 Rated operational voltage Ue, 0 6 V Rated control supply voltage, Us, 00 0 V AC, / Hz 8. PST (0.8) PST7670 PST44670 PST670 PST670 PST7670 PST8670 PST0670 PST4670 PST670 PST670 PST0670 PST0670 PSTB70670 PSTB PSTB70670 PSTB7670 PSTB8670 PSTB0670 s *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) Softstarters

31 PST(B) The advanced range Heavy Duty, class, Inside Delta, ordering details Heavy duty PST...PSTB0 Rated operational voltage Ue, 8 0 V Rated control supply voltage, Us, 00 0 V AC, / Hz PST... PST7 PST8... PST4 PST... PST0 PSTB70... PSTB470 PSTB70... PSTB0 0 V kw V kw V kw PST...PSTB0 8 V Rated operational voltage Ue, 0 6 V V V V UL/CSA Max rated operational current Ie A *) PST070 PST7070 PST44070 PST070 PST070 PST770 PST870 PST070 PST470 PST070 PST70 PST0070 PST0070 PSTB70 PSTB470 PSTB70 PSTB770 PSTB8070 PSTB (0.8) 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) Rated control supply voltage, Us, 00 0 V AC, / Hz PST (0.8) PST7670 PST44670 PST670 PST670 PST7670 PST8670 PST0670 PST4670 PST670 PST670 PST0670 PST0670 PSTB70670 PSTB PSTB70670 PSTB7670 PSTB8670 PSTB0670 s *) Add code letter in Type acc. to below: No code letter = Normal T = Coated PCBs 4.80 (0.8) 4.80 (0.8) 4.80 (0.8).00 (.0).00 (.0). (4.69).00 (8.66).00 (8.66). (47.). (47.).00 (.7).00 (.7).00 (68.4).00 (68.4).00 (4.64 ).00 (. ).00 (.8 ).00 (.8) Softstarters

32 PST(B) The advanced range Accessories Terminal lug kits for Al and Cu cables For PST(B)8...0 without external bypass (line/load lugs and terminal nut washer) For softstarter type PST8 4 PST 0 PST...0 PSTB PSTB70 0 Wire range AWG #4 0 MCM ( per phase) #4 0 MCM ( per phase) #4 0 MCM ( per phase) /0 0 MCM ( per phase) /0 0 MCM ( per phase) Tightening torque max. Nm (lbin) ( lbin) 4 ( lbin) 4 ( lbin) 4 ( lbin) 4 ( lbin) PSLK8 PSLK0 PSLK0/ PSLK80/ PSLK0/ For PST8...0 with external bypass (line/load lugs and terminal nut washer) PST8 4 PST 0 PST 0 #4 0 MCM ( per phase) #4 0 MCM ( per phase) #4 0 MCM ( per phase) ( lbin) 4 ( lbin) 4 ( lbin) PSLK8B PSLK0B PSLK0/B LX... Terminal extensions For softstarter type PST8 4 PST 0 PSTB PSTB Dimensions hole ø mm (in) 8. (0.0) 0. (0.06) 0. (0.06) (0.0) bar mm (in) x (0.689 x 0.97) x (0.787 x 0.97) x (0.984 x 0.97) x 6 (. x 0.6) LX8 ) LX0 ) LX4 LX0 0.0 (0.) 0. (0.77) 0.0 (.0) 0.8 (.874) LW... Terminal enlargements For softstarter type PST 7 PST8 4 PST...0 PSTB PSTB Dimensions hole ø mm (in) 6. (0.00) 0. (0.06) 0. (0.06) 0. (0.06) (0.0) bar mm (in) x (0.9 x 0.8) x (0.689 x 0.97) x (0.787 x 0.97) x (0.984 x 0.97) x 6 (. x 0.6) LW0 ) LW8 ) LW0 ) LW4 LW (0.) 0.0 (0.) 0.4 (0.99) 0.7 (.9). (.7) LE8 Terminal nut washer For softstarter type PST8...4 PST...0 PSTB PSTB Req. qty 6 6 LE8 ) LE0 ) LE4 LE (0.44) 0.0 (0.66) 0.0 (.) 0.0 (.6) LE4 LT... AL Terminal shrouds For softstarter type PST8 4 PST...0 PSTB PSTB Suitable for Compression lugs and cable connectors Compression lugs and cable connectors Compression lugs and cable connectors Compression lugs and cable connectors Req. qty pc and pc pcs pcs pcs LT8AL LT4AL LT0AL ) ) LT4AL LT0AL 0. (0.48) (.764) 0.80 (0.67) (.764) 0.8 (.89) External keypad including a m cable For softstarter type PST...0 PSTB PSTEK 0.0 (0.88) PSTEK Marine Kit For softstarter type PST8 4 PSTM 0. (0.9) Fieldbus plug ABB Filedbus Plug suitable for all sizes. See page 84 PSTM Only its on the motor side. Use two sets of the accessories on the line side and one set on the motor side. The LT0AL is not compatible with PSLK0/ cable connector. ) ) ) Softstarters

33 PST(B) The advanced range Technical data Rated insulation voltage Ui 6 V Control circuit Rated operational voltage Ue V, V + 0 % / % / Hz ±% Number of inputs (start, stop) Rated control supply voltage Us V +0% / % / Hz ±% Rated control circuit voltage Internal or external 4 V DC Uc Starting capacity at Ir Number of starts per hour Overload capability x Ie for sec. PST...0 ) 0 ) PSTB Number of additional programmable inputs Signalling indication LED Overload class 0 Power on Green Service factor PST(B)...8 PSTB0 % 00 % Fault Protection Ambient temperature during operation ± C ( to ºF) ) Protections during storage Maximum altitude Degree of protection main circuit Supply and control circuit Main circuit Builtin Bypass contactor Cooling system Fan cooled HMI for settings (Human Machine Interface) Display Languages Keypad Signal relays Number of programmable signal relays K4 K K6 Rated operational voltage, Ue Rated thermal current Ith Rated operational current Ie at AC (Ue=0 V) Analog output Output signal reference Type of output signal ) ) ) C ( to 8 ºF) 00 m ) PST...7 IP0 IP PST...0 No PST8...PSTB0 IP00 PSTB Yes Yes (thermostat controlled) Full text English, German, Italian, Dutch, Chinese, Finnish, Swedish, French, Spanish, Russian, Portugese, Turkish, Polish and Czech selection keys and navigating keys (each relay can be programmed to be Run, Bypass or Eve nt signal) Default as Run signal Default as TOR (Bypass) signal Default as Event signa 0 V AC / 4 V DC A. A V, 0... ma, 4... ma l I Amp, U Volt, P kw, P, Q kvar, S kva, TmpMot, TmpSCR, cosphi Electronic overload Dual overload PTC connection Locked rotor protection Underload protection Phase imbalance High current (8 x Ie) Phase reversal protection Warnings (prewarning) High current Low current (underload) Overload trip Overtemp, thyristor (SCR) Start of several motors Possible to setup and start three different motors Field bus connection Connection for ABB FieldBusPlug PTC input Switch off resistance Switch on resistance External keypad Display Ambient temperature During operation During storage Degree of protection Valid for % on time and % off time.. x Ie for 7 sec., if other data is required, contact your sales ofice. Above ºC (04 ºF) up to max. ºC ( ºF) reduce the rated current with 0.8 % per ºC (0.44 % per ºF). When used at high altitudes above 000 meters (8 ft) up to 00 meters ( ft) you need to derate the rated current using the following formula. (Each input can be programmed to be either; Non, Reset, Enable, Jog, DOL On, Start motor, Start motor or FBDis) Red Yellow Yes (Class 0A, 0,, ) Yes (separate overload function for start and run) Yes Yes (Level and delay adjustable) Yes (Level and delay adjustable) Yes (Level and delay adjustable) Yes Yes Yes (Level and delay adjustable) Yes (Level and delay adjustable) Yes (Level and delay adjustable) Yes Yes (Different parameter sets) Yes 8 ohm ± % ohm ± % LCD type ± C ( to ºF) C ( to 8 ºF) IP66 (culus type 4X indoor) [ % of Ie = 00 x 000 ] x = actual altitude for the softstarter in meter [ % of Ie = 00 x ] x = actual altitude for the softstarter in feet PSTB bypass ratings Softstarter PSTB70 PSTB470 PSTB70 PSTB7 PSTB8 PSTB0 contactor AF0 AF4 AF80 AF0 AC rating (A) Softstarters

34 PST(B) The advanced range Technical data Major possible settings and the displayed text and the set default values Description Text on display Values on display Default value Setting current for overload, locked rotor etc. Time for start ramp Time for stop ramp Initial voltage for start ramp End voltage for stop ramp Step down voltage Level of the current limit. Selection of Kick start Level of Kick start if selected Time for Kick start if selected Selectable range for start ramp Selectable range for stop ramp Overload protection Overload Class Overload Class, Dual type, Start Class Overload Class, Dual type, Run Class Type of operation for overload protection Locked rotor protection Trip level for locked rotor protection Trip time for locked rotor protection Type of operation for locked rotor protection Underload protection Trip level for Underload protection Trip time for Underload protection Type of operation for Underload protection Phase imbalance protection Trip level for phase imbalance protection Type of operation for phase imbalance protection High current protection Type of operation for high current protection Phase reversal protection Type of operation for phase reversal protection PTC protection Type of operation for PTC protection An external Bypass contactor is used High current warning Trip level for high current warning Low current warning Trip level for low current warning Overload warning Trip level for overload warning Thyristor overload warning Type of operation for phase loss fault Type of operation for bypass doesn t close Type of operation for bypass doesn t open Type of operation for ieldbus fault Type of operation for frequency fault Type of operation for heat sink over temperature fault Type of operation for thyristor short circuit fault Function of programmable input In_0 Function of programmable input In_ Function of programmable relay output K4 Function of programmable relay output K Function of programmable relay output K6 Control of the softstarter with ieldbus Number of sequences for sequence start. Language to use on display Setting Ie Start Ramp Stop Ramp Init Volt End Volt Step Down Current Lim Kick Start Kick Level Kick Time Start Range Stop Range Overload OL Class OL Class S OL Class R OL Op Locked Rotor Lock R Lev Lock R Time Lock R Op Underload Underl Lev Underl Time Underl Op Phase Imb Ph Imb Lev Ph Imb Op High I High I Op Phase Rev Ph Rev Op PTC PTC Op Ext ByPass Warn I=High Wa I=H Lev Warn I=Low Wa I=L Lev Warn OL Wa OL Lev Warn SCR OL Ph Loss Op BP open Op BP closed Op FB Fault Op Freq F Op HS Temp Op SCR SC Op In0 In Relay K4 Relay K Relay K6 Fieldb Ctrl No of Seq Language A divided into 9 overlapping ranges.... s,... s (Range depends on Start Range) 0... s, 0... s (Range depends on Stop Range) % %...00 % x Ie Yes, No % s... s,... s 0... s, 0... s No, Normal, Dual 0 A, 0,, 0A, 0,, 0A, 0,, StopM, StopA, Ind Yes, No x Ie s StopM, StopA, Ind Yes, No x Ie... s StopM, StopA, Ind Yes, No % StopM, StopA, Ind Yes, No StopM, StopA, Ind Yes, No StopM, StopA, Ind Yes, No StopM, StopA Yes, No Yes, No x Ie Yes, No x Ie Yes, No % Yes, No StopM, StopA StopM, StopA StopM, StopA StopM, StopA StopM, StopA StopM, StopA StopM, StopA None, Reset, Enable, Jog, DOL, Start, FBDis None, Reset, Enable, Jog, DOL, Start, FBDis Run, TOR, Event Run, TOR, Event Run, TOR, Event Yes, No No,, US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN, RU, TR, PL, CZ See table, page 7 0 s 0s % % 00 % 4.0 x Ie No % s 0... s Normal StopM No 4.0 x Ie.0 s StopM No 0. x Ie 0 s StopM No 80 % StopM No StopM No StopM No StopM No No. x Ie No 0.8 x Ie No % No StopM StopM StopM StopM StopM StopM StopM Reset Reset Run TOR Event No No US/UK 4 Softstarters

35 PST(B) The advanced range Technical data Description Text on display Values on display Default value Password for display Start mode Stop mode Torque limit Analog output Analog output, reference Analog output, type of value Password Start Mode Stop Mode Torque limit Analogue Out Anl Ref Anl Type No,... Volt, Torque Volt, Torque... % Yes, No V, 0... ma, 4... ma I Amp, U Volt, P kw, P, Q kvar, S kva, TmpMot, TmpSCR, cosphi Volt Volt % No 4... ma I Amp Tripping curves for the integrated electronic overload protection All units have an integrated electronic overload protection possible to set on four different tripping classes. Below you find a curve for each tripping class in cold state. These tripping curves are valid for PSE, PST and PSTB Time (s) Class 0 Class Class 0 Class 0A Tripping curves for electronic overload protection (Cold) for PSE, PST and PSTB. Current (x Ie) Softstarters

36 E88D E89D E8D E86D PST(B) The advanced range Technical data Cross section of connection cables Main circuit Available teminals: (For external bypass) Connection clamp L, L, L T, T, T B, B, B Softstarter PST... 7 PST PST... 0 PSTB PSTB Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Solid/stranded Solid/stranded Tightening torque (recommended) Connection bar x mm (AWG) x mm (AWG) Nm (lbin) (8.../0) 6... (0...) 6.0 (.0) See accessories See accessories See accessories ø 6. ø 8. ø 0. ø 0. ø 6. ø. Width and thickness mm (in) x (0.689 x 0.97) x (0.787 x 0.97) x 6 (0.984 x 0.6) x 6 (. x 0.6) Hole diameter mm (in) 8. (0.) 0. (0.) 0. (0.4) 6.,. (0.6, 0.49) Tightening torque (recommended) Supply and control circuit Connection clamp Nm (lbin) 8 (9.) 8 (47.8) Yes (9.8) 4 (98.) Solid/stranded Solid/stranded Tightening torque (recommended) x mm (AWG) x mm (AWG) Nm (lbin). (4). (6) 0. (4.4) 6 Softstarters

37 PST(B) The advanced range Technical data Fuse ratings and power losses Recommended ABB Overload protection Max power loss at rated Ie Max semiconductor fuse rating main circuit For Current without with Supply circuit Coordination typ e (6 ka) ) power Softstarter range bypass ) bypass Bussman Fuses, DIN4 6 requirements ) Type Type A W W A Type Size VA/VA pull in PST PST PST7 PST44 PST PST PST7 PST8 PST0 PST4 PST PST PST0 PST0 PSTB 0 V PSTB70 PSTB470 PSTB70 PSTB7 PSTB8 PSTB0 PSTB 6 V PSTB70 PSTB470 PSTB70 PSTB7 PSTB8 PSTB N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A M66 70M68 70M69 70M69 70M70 70M7 70M7 70M89 70M809 70M80 70M8 70M8 70M68 70M8 70M68 70M68 70M84 70M86 70M88 70M8 70M68 70M68 70M84 70M86 70M87 For the supply circuit use a maximum 6 A timedelay fuse or an MCB with type C characteristics. Calculated power loss at operational current (Iop) without bypass. Ptot = x Iop + VA value Example: PST running at A Ptot = x + = 6 W Max fuse rating independent of InLine or Inside Delta connection. In Inside Delta connections of PST, the fuses can be placed outside of the delta. For PSTB the fuses shall be placed inside the delta. Contact ABB for more information. ) ) ) /480 /480 /0 /8 /8 /8 /480 /480 /0 /8 /8 /8 Softstarters 7

38 Field Bus Communication MODBUS TCP interface MTQFBP Modbus TCP interface Ethernet connectivity for up to four UMC00 Modbus TCP protocol Supports all network topologies Star Bus Ring with redundancy (MRP protocol) No special Ethernet connectors requried in MCCs Easy to use in widthdrawable applications MTQ Ordering details Designation Cable Type Order code Price Pkg length qty ( pce) Pkg s Ethernet Modbus TCP Interface Terminal bloc for MTQ X X4 Terminal bloc for MTQ X X4 MTQFBP.0 ETHTBFBP.4 ETHTBFBP. SAJ0R000 SAJ99R000 SAJ99R Cable MTQ UMC00. m CDP7FBP. SAJ9970R Cable MTQ drawer outside Cable UMC00 drawer inside Passive cable fixing bracket Passive cable fixing bracket. m.0 m CDP8FBP. CDP9FBP.00 CDPFBP.0 CDPFBP.4 SAJ9980R00 SAJ99R000 SAJ90R000 SAJ90R (0.) 0.00 (0.) Softstarters with MTQFBP Modbus TCP interface Use CDP to fix CDP7 To softstarter To softstarter 8 Softstarters

39 Field Bus Communication DeviceNet, MODBUSRTU and CANopen, ordering details DeviceNet FieldBusPlug Readymade DeviceNet ieldbus interface with various cable lengths. Applicable on all FBP motor starters and other devices Degree of protection IP6, diagnostic LED Designation Cable length Type DeviceNetFBP 0. m (0.8 ft) DNPFBP.0 SAJ 000 R00 DeviceNetFBP DeviceNetFBP DeviceNetFBP 0. m (.64 ft) DNPFBP.0.00 m (.8 ft) DNPFBP m (6. ft) DNPFBP.0 SAJ 000 R00 SAJ 000 R00 SAJ 000 R (0.98) 0.0 (0.) 0. (0.87) 0.6 (0.794) DNPFBP MRPFBP COPFBP MODBUSRTU FieldBusPlug Readymade MODBUSRTU ieldbus interface with various cable lengths. Applicable on all FBP motor starters and other devices Degree of protection IP6, diagnostic LED Designation Cable length Type MODBUSRTUFBP MODBUSRTUFBP MODBUSRTUFBP MODBUSRTUFBP 0. m (0.8 ft) MRPFBP.0 0. m (.64 ft) MRPFBP.0.00 m (.8 ft) MRPFBP m (6. ft) MRPFBP.0 SAJ R000 SAJ R000 SAJ R000 SAJ R (0.98) 0.0 (0.) 0. (0.87) 0.6 (0.794) CANopen FieldBusPlug Readymade CANopen ieldbus interface with various cable lengths. Applicable on all FBP motor starters and other devices Degree of protection IP6, diagnostic LED Designation Cable length Type CANopenFBP CANopenFBP CANopenFBP 0. m (0.8 ft) COPFBP.0 0. m (.64 ft) COPFBP.0.00 m (.8 ft) COPFBP.00 SAJ 00 R00 SAJ 00 R00 SAJ 00 R (0.98) 0.0 (0.) 0. (0.794) To connect the PST Softstarter to a DeviceNet or CANopen ieldbus system... you need speciic software for PLC setup, (EDS ile) which is available atwww.abb.com/lowvoltage on the Softstarter pages. Look under the documentationlink named Software. If you need help or advice, please contact your local ABB ofice. Softstarters 9

40 Field Bus Communication DeviceNet, MODBUSRTU and CANopen accessories, ordering details Accessories for the DeviceNet, MODBUSRTU and CANopen bus connector DNFFBP.0 DeviceNet, MODBUSRTU and CANopen round cable for bus junctions Readymade bus cable with an M connector and an open cable end. Designation Round cable with female connector Cable length Type 0. m (.64 ft) DNFFBP.0 SAJ 9 00 R (0.088) Round cable with male connector 0. m (.64 ft) DNMFBP.0 SAJ 9 00 R (0.088) DNMFBP.0 DNXFDP DeviceNet, MODBUSRTU and CANopen round cable for bus extension Readymade bus cable with M male and female connectors Designation Cable length Type Extension cable.00 m (.8 ft) DNXFBP.00 SAJ 9 00 R (0.76) Extension cable Extension cable Round cable.00 m (9.84 ft) DNXFBP.0.00 m (6. ft) DNXFBP m (8 ft) DNCFBP.999 SAJ 9 00 R00 SAJ 9 00 R00 SAJ R (0.44) 0. (0.68). (.46) DNMFBP.0 DeviceNet, MODBUSRTU and CANopen round cable connectors Bus cable and coupling accessories DNFFBP.0 Designation Type Male connector for round cable Female connector for round cable DNMFBP.0 DNFFBP.0 SAJ 9 00 R000 SAJ R (0.) 0. (0.) DNRFBP. DeviceNet, MODBUSRTU and CANopen termination resistor Designation Type Termination Resistor, Ohm DNRFBP. SAJ R (0.044) Softstarters

41 Field Bus Communication Proibus DP, ordering details PDPFBP Proibus DP FieldBusPlug Readymade Proibus DP ieldbus interface with various cable lengths. Supports PROFIBUS DP V0 and V Applicable on all FBP motor starters and other devices Degree of protection IP6, diagnostic LED Designation Cable length Type Proibus DP FBP Proibus DP FBP Proibus DP FBP Proibus DP FBP Proibus DP FBP 0. m (0.8 ft) PDPFBP.0 0. m (.64 ft) PDPFBP.0.00 m (.8 ft) PDPFBP m (6.6 ft) PDPFBP..00 m (6. ft) PDPFBP.0 SAJ 00 R00 SAJ 00 R00 SAJ 00 R00 SAJ 00 R0 SAJ 00 R (0.98) 0.0 (0.) 0. (0.87) 0. (0.44) 0.6 (0.794) Proibus DP FieldBusPlug for 4 devices PDQ is a member of the ABB FieldBusPlug family of bus connectors. It allows the connection of up to four devices to Proibus DP by just using one Proibus node access. This allows a cost eficient device integration for devices that are located physically nearby. PDQ supports DPV0 and DPV. The degree of protection is IP66. There are separate diagnosis LEDs for bus and device status. Note that the accessory PDQFBP only works with the PSR and PSE and not with the PST(B) softstarter. PDQFBP Designation Quadruple bus connector Type PDQFBP SAJ R00 0. (0.44) DINrail adapter for PDQFBP CDAFBP. 0 SAJ 99 0 R (0.4) Fixing bracket for passive plug of connection cable CDPFBP.0 SAJ R (.0) Coniguration software This cable and software can be used for setup and comissioning of the softstarter as well as to keep backup of the parameter settings. Designation USB to FBP interface cable PDP/PDQ Device Type Manager (DTM) incl. FDT/DTM frame application Type UTFFBP PBDTMFBP SAJ 99 0 R000 SAJ 94 0 R000 To connect the PST Softstarter to a Proibus DP ieldbus system... you need speciic software for PLC setup, (GSD ile) which is available at on the Softstarter pages. Look under the documentationlink named Software. If you need help or advice, please contact your local ABB ofice. PDP is replaced by PDP. Use PDP with the GSDile Abb_08d.gsd regardless if the PLC is a DP/V0 or DP/V. Softstarters 4

42 Field Bus Communication Proibus DP accessories, ordering details PDFFBP. PDMFBP. Accessories for the Proibus DP Bus Connector Proibus DP Round Cable for Bus Junctions Readymade bus cable with an M connector and an open cable end. Application on bus junctions such as e.g. Proibus DB couplers or devices with an integrated Proibus DB interface Designation Round Cable with female connector Round Cable with male connector Cable length 0. m (.64 ft) 0. m (.64 ft) Type PDFFBP.0 PDMFBP.0 SAJ R000 SAJ R (0.088) 0.04 (0.088) PDXFBP Proibus DP Round Cable for Bus Extension Readymade bus cable with M male and female connectors Round cable on coil Designation Cable length Type Extension Cable 0. m (.64 ft) PDXFBP.0 SAJ R (0.088) Extension Cable.00 m (.8 ft) PDXFBP.00 SAJ R (0.76) Extension Cable.00 m (9.84 ft) PDXFBP.0 SAJ R00 0. (0.44) Extension Cable.00 m (6. ft) PDXFBP.0 SAJ R00 0. (0.68) Round Cable m (8 ft) PDCFBP.999 SAJ R000. (.46) PDMFBP PDFFBP Proibus DP Accessories for Bus Extension Designation Type Male Connector for round cable PDMFBP.0 SAJ R (0.066) Female Connector for round cable PDFFBP.0 SAJ R (0.066) PDRFBP. PDVFBP, PDVFBP Proibus DP Termination Resistor, Miscellaneous Accessories Designation Type Termination Resistor, Ohm PDRFBP. SAJ R (0.066) Feeding connector 4V DC, Code BA PDVFBP.0 SAJ R (0.088) PDAFBP.0 Feeding connector 4V DC, Code AA PDVFBP.0 SAJ 94 0 R (0.088) Adaptor MDsub9M Cable length 0.m PDAFBP.0 SAJ R (0.088) Adaptor MDsub9M Cable length x 0.m PDAFBP.0 SAJ R (0.088) PDAFBP.0 Extension cable Designation Cable length Type Extension cable (female/ 0. m (0.98 ft) CDPFBP.0 SAJ 99 R000 male), shielded Extension cable (female/ male), shielded Extension cable (female/ male), shielded Extension cable (male/open), shielded 0.6 m (.97 ft) CDPFBP.0. m (4.9 ft) CDPFBP.. m (4.9 ft) CDP6FBP. SAJ 99 R0006 SAJ 99 R00 SAJ 99 R00 0. (0.44) 0. (0.44) 4 Softstarters

43 9. (.7) 8 (4.6) 8 (.4) (.) Wall mounting instructions Softstarters Minimum distance to wall/front Dimensions (mm/in) Softstarter A B C E F H PSR PSR... 6 / ) 0 4/.77 /. 4/4.49 PSR... / ) 0 4/.77 /6. 8/.04 PSR / ) 0 4/. 87/7.6 /6.0 PSR... 0 / ) 0 70/.76 / /7.09 PSE PSE / / /.94 /.4 4/9.6 8./7. PSE / / /.94 /. 9/.6 9./8.64 PSE / / /.94 /7.48 /.6 6./9. PST PST... 7 / / /.94 /6. /0.4 96/7.7 PST / / /.94 86/7. /. 70/0.6 PST... 0 / / /.94 /4.7 4/6.4 70/0.6 PSTB PSTB /0.787 /0.94 /.9 6/4.7 4/8. 6/4. PSTB /0.787 /0.94 /.9 4/7. /.8 8/4. ) mm/0.97 inch for the 4 V AC/DC version Dimensions PSTEK (.) (.9) (.) 07 (4.). (.). (.) 4.8 (.9) 4 (.). (. 89) Dotted line denotes area covered by external keypad Dimensions in mm (and inches) Dimensions in mm (and inches) Softstarters 4

44 Dimensions PSR softstarters PSR 6 PSR7 4 PSR... 0 PSR Dimensions in mm (and inches) 44 Softstarters

45 (.) (.) (9.06) 4 (9.6) 78 (0.94) (8.70) 9 (.6) (.94) 470 (8.) (.6) 7 (.46) 6 (.4) 7 (.8) (.7 9. (.6) (.4) 09. (4.) 8. (7.) 9. (8.64). (4.94) (.) (.) 6. (9.) (.) Dimensions PSE softstarters PSE8 0 PSE PSE (.77) (7.48) (.) (.4) (.69) (.) 6. (.6) 6. (.6) 6. (.6) 4. (.7) 4. (.7) (.8) (.8) 80 (.) (.8) (.8). (4.47) 6. (6.44) Dimensions in mm (and inches) Softstarters 4

46 48 (7.4) 84 (.) 4 (8.) 49 (9.4) 49 (7.8) (.8) 98 (.67) 70 (4.7) 4 (6.4) 8 (. 8 (.) (.47) (.47) (.47) (.98) (.7) 6 (.4) (.7) 6 (.4) (.4) 70 (0.6) 4 (.94) 6 (4.) 74 (4.7) 8 (.00) (.). (.07) (.08) 68 (4.49) (.9) (.) 44 (9.6) (0.4) (9.88) (.) (.98 (.47) 64. (.4) 7 (.8) (.47) 7 (.80) (.4) 4 (.) 96 (7.7) 70 (0.6) 70 (0.6) (.) Dimensions PST and PSTB softstarters PST... 7 PST8...4 PST8...4 with marine kit (6.) (.69). (.8) 49 (.9) 49 (.9) 4 (.6). (.8). (.8) 86 (7.) 6. (.4 6) 6. (.4 6) 44. (. ) 8 (. 0 ) 8 (. 0 ) 8 (. 0 ) 6. (.6) (.8) (.8) 7 (.8) 80 (.) 4 (.7) (.) 46. (.8) (6.0) 46. (.8) (. 8) (. 8) 6 (0.) 7 (.8) (6.0) PST... 0 PSTB PSTB (.77) (4.7) 6 (4.0) (.08) 88 (.46) 97 (.8) 08 (4.) 66 (4.4) 46 (7.7) 4. (.7). (.) 4. (.7) 8 (4.09) 4. (.8) 48 (6.8) 4. (.8) 6 (. 4 8 ) 6 (.48) 79 (7.0) 7 (. 8 ) 7 (.8) 8 (8.98) 7 (.8) 4. (.7) 4. (.7) 78 (7.0) (. 99) (.) 7 (.8) Dimensions in mm (and inches) 9 (8.) 6 (4.96). (.4) 7 (.8) 4 (9.7) 6 (6.8). (.4) 46 Softstarters

47 Circuit diagrams PSR softstarters PSR...6 A) With MMS B) With MMS and auxiliary contact C) With fuses, contactor and O.L. PSR... 4 D) With MMS E) With MMS and auxiliary contact F) With fuses, contactor and O.L. PSR... 0 G) With MMS H) With MMS and auxiliary contact I) With fuses, contactor and O.L. Softstarters 47

48 Circuit diagrams PSE softstarters PSE MCCB L L L N L N L L L N L N Start Stop Start Stop Start Stop KM Start Stop L L L Run TOR Fault L L L Run TOR Fault T 4T 6T 4 NC 6 NO 7 T 4T 6T 4 NC 6 NO 7 U V W M U V W M 48 Softstarters

49 Circuit diagrams PST and PSTB softstarters PST...0 PSTB Softstarters 49

50 prosoft and marketing material prosoft Softstarter selection tool The selection of a softstarter can be done according to this catalog. This will work ine in the majority of cases but by using the softstarter selection tool prosoft, a more optimized selection will be achieved. Especially in extremely heavy duty applications with several minutes starting time, the use of prosoft is recommended. When using prosoft, the selection is done in steps, which can be seen as different tabs in the program:. Input tab Type in the general data and information about the motor and about the load. Try to use as accurate data as possible to get the most accurate results.. Calculation tab Here it is possible to see how long the start will be depending on how high the current is. This tab will indicate which settings should be used and it might affect the selection.. The selection tab Select which of the suggested softstar ters to use. Here it is also possible to generate a report about the selection. SoftstarterCare Service Engineer Tool for PSE Access all parameters on the HMI from a PC Access to additional parameters that can t be reach from the HMI Access to the PSE event log Acesss to PSE Softstarter status information Upgrade the Softstarter firmware Marketing material available on The following material is a selection of all softstarter related material that is available on Just click on Control Products, then Softstarters. Product catalogs and brochures Certificates and approvals Circuit diagrams and application diagrams Dimension drawings (D and D) Manuals eds and gsdfiles for fieldbus connection prosoft selection tool Softstarters