Disconnectors MF range (0,5 to 3000 Hz) (1250 to Amp)
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1 High Frequency Disconnectors For more than 100 years, Mersen has been providing the market with safe, reliable and longer life time off-load disconnectors. These devices offer high performances and robustness for heavy duty requirements with very limited maintenance. Mersen offers one of the largest product ranges on the market and is the global leader. Mersen has a switch solution that will meet your unique needs. Our standard MF High Power Switches are rigorously engineered to meet your technical specifications. Operation : They can be operated manually or with an adapted motor (see list) up to cycles. Phase to Phase distance, Signaling, Terminal Box or Locking system can be studied and customized. Maximum frequency up to 3.000Hz (above please consult) Indoor in a currentless state Ambient air should not exceed +40 C (otherwise please consult) Altitude should not exceed 1000 m Relative humidity should not exceed 95% List 1 following IEC Features Benefits z No Load operation z Indoor Type - Non Magnetic and tropicalized equipment which can be installed in vertical or horizontal position z Change-over (2 or 3 positions) or disconnector configuration with 1 to 10 poles double sided and 12 poles single sided technology. Warning, when reversing, the isolation between terminals 1 and 2 is not ensured. z Mechanical endurance : cycles minimum warrantied for a device maintained according to the maintenance recommendations. z Electrical contact by connecting plates and movable contacts silvered copper entirely non-magnetic Pressure of each rivet ensured by an individual spring in stainless steel. z Temperature rise at nominal current is less than 65 K (with 40 C max. ambient temperature) z Visible break by direct seeing of the mobile silver-plated copper contacts. z Large isolation air and creepage path. z Easy connections to Copper busbar by bolting and self-supporting (Busbar must be sized to withstand the disconnector additionnal weight). z Self-cleaning blade contacts. z True opening and visible distance. z Ponctual temperature withstand without equipment damages 140 C. z Full customisation with : - Manual (handle or gear box), motor, pneumatic drives operation - Quantity of Auxilary switches, safety blocking magnet, locking devices - Dimensions of the disconnector and Fittings/connexions to the busbar. z Fixing flange in duralinox. Applications z Isolation of installations with a dirty surrounding z Dividing of a source towards 2 applications (ex. : 2 induction furnaces) z Isolation of installations requiring a withstand to very high short-circuit currents Standards IEC and IEC
2 Technical data overview Size per Standard Speed/Characteristic Number of Poles Working Temperature Disconnectors MF 0,5 to 3000Hz 3 to 20 seconds with motor operation (according to the device) 10 poles single sided or 12 poles double sided technology -20 C to +40 C Product range MF Rated peak current RMS 1 sec short-time withstand current Frequencies 0.5 Hz 50 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz MF 100 Double sided 100 ka 70 ka 2750 A 2500 A 2300 A 2100 A MF 100 Single sided 80 ka 50 ka 1600 A 1500 A 1450 A 1400 A 1300 A 1200 A 1100 A MF 125 Double sided 125 ka 90 ka 3200 A 2750 A 2525 A 2400 A MF 125 Single sided 100 ka 70 ka 2000 A 1900 A 1825 A 1750 A 1600 A 1450 A 1300 A MF 160 Double sided 150 ka 100 ka 4000 A 3300 A 3100 A 2900 A MF 160 Single sided 125 ka 90 ka 2500 A 2400 A 2300 A 2200 A 2000 A 1800 A 1600 A MF 200 Double sided 150 ka 100 ka 5000 A 4250 A MF 200 Single sided 150 ka 100 ka 3200 A 3000 A 2850 A 2650 A 2500 A 2200 A 2000 A MF 250 Double sided 150 ka 100 ka 6000 A 4750 A MF 250 Single sided 150 ka 100 ka 3800 A 3400 A 3250 A 3000 A 2750 A 2500 A 2250 A MF 80 Single sided 75 ka 50 ka 1400 A 1350 A 1300 A 1250 A 1150 A 1100 A 1050 A 3000 Hz Technical Data Number of poles/phases Degree of protection IP 0 Rated voltage AC Rated impulse withstand voltage BIL Phase to earth and between poles Rated impulse withstand voltage BIL across the insulating distance Dielectric withstand voltage 1min/50Hz Phase to earth and between poles Dielectric withstand voltage 1min/50Hz Across the isolating distance Voltage drop Design Temperature rise at rated current ( K) MF Maximum 10 poles single sided or 12 poles double sided technology 3000 V 20 kv 20 kv 10 kv 10 kv 35 mv motorized on the right with 3 microswitches 65 K
3 Dimensions MF : Technology connecting plate E thick silver plating rivets stainless steel moveable contacts counter plates single sided pole articulation of moveable contacts connecting plate double sided pole E:10 (standard) 3
4 Dimensions MF DISCONNECTOR : 3 POLES - 2 POSITIONS 1-0 (Open - Closed) - Single sided Rated current A B C D F G H I J K L MF MF 100 single sided MF 100 double sided MF 125 single sided MF 125 double sided MF 160 single sided MF 160 double sided MF 200 single sided MF 200 double sided MF 250 single sided MF 250 double sided
5 Dimensions MF CHANGE-OVER : 2 POLES - 2 POSITIONS 1-2 (Position 1 - Position 2) - single sided MF CHANGE-OVER : 3 POLES - 3 POSITIONS (Position 1 - NEUTRAL - Position 2) - double sided 5
6 Dimensions MF CHANGE-OVER : 10 POLES - 3 POSITIONS (Position 1 - Position 3 - Position 2) - double sided Motors Motor types Code Motor voltage rating AC Mono AC 3 phases DC Code A 50Hz Code B 60Hz Code C 50Hz Code D 60Hz Code G 230VAC 220VAC 400VAC 400VAC 110VDC 220VDC Functions Derating calculation MFxxx corresponding to the witdth of the connecting plates. maximum of poles : 12 in single sided technology, 10 poles in double sided technology. Derating in accordance with ambient temperature K : Squarre Root ((110 - Ambiant temperature C) / 70) Example of selection : Circuit 500Hz Amp V, single phased, Ambiant temperature 50 C, isolation of go and back ways Solution Derating factor K = Squarre root ((110-50)/70) = 0,92 Therefore the use of device with maximum permissible current of 7200 A/ 0,92 = 7826 Amp is required i.e. : MF200 (1-0) with 6 single sided poles sandwiched RSRSRS, 3 poles for each phase. in mum current per phase of 2650 X 3 = 7950 Amp (higher than 7826 Amp, therefore corrrect) 6
7 Functions Special types on Request - Liquid cooled device enabling thus the reduction of its dimensions. - Length deformable devices (±15 mm max.). Their use can be a good solution to absorb the elongation due to the dilatation of connected bars (30mm). - For double sided devices, E space of sides shall be from 0 to 20 mm (standard : 10 mm). - Devices with 1 isolated pole among 2 to keep the reduction of the electromagnetic influence (proximity effect) in the case the way back must not be isolated. R S R S R S R S R S R S Isolated to-and-fro movement Non Isolated fro movement Electrical precautions Above 175 Hz, pole must be sandwiched RSRSRS... in single phase circuit or RSTRSTRST... in three phase circuit. In single phase circuit, if we wish to isolate the fro movement of current, one can use devices with 1 not isolated pole among 2. For induction furnace application : When the device is placed on the output of an inverter, the best solution consists in separating the circuits of each pole by allocating the same of capacitors. If it is not possible, make sure that the impedance per pole be slightly equal by adapting symmetrical connecting arrangements. Note : The use of a liquid cooled device often leads to a simpified busbar. Non-Magnetic and Tropicalized version All the MF range is Non-magnetic and tropicalized This range is using stainless steel and a tropicalized version of motor or microswitches and special paints. 7
8 Functions Connection plate adaptation To adapt the disconnector to the Busbar Customized signaling This range can be equipped with micro switches offering 10 Amp under 400VAC (or DC13 110VDC 0,5Amp) and 10 million cycles operation. These microswitches are used to signal the switch position and also to cut the power of the motor when it arrives at the end of its operation. The disconnectors can be equipped with 1, 2, 3 microswitches (more under study). Manual operation locking The disconnector in this range have their position secured in Open and Closed (or both) positions using various locking systems for complete security. - Padlocking (1 padlock diam 6mm) - Key locking using preferably a Ronis Lock - Blocking Magnets 8
9 Functions Blocking magnets Blocking magnets are used to guarantee electromechanically the position of the Disconnector using remote control. This operation can be done for one or both position (open and closed). Blocking magnet can be used missing Voltage or Voltage can be 24VDC, 48VDC, 110VDC, 230VDC and 230VAC (consumption GE40; TGN15; TGN17 between 20 to 45W) Connection box, Connection Terminal This Disconnector range can be equipped with a wiring connection terminal or connection box. Control box This Disconnector range can be equipped with a control box to operate the disconnector (open and close). Mechanical Operation Counter This Disconnector can be equipped with a mechanical operation counter (one complete cycle (open and close) = 1)to watch maintenance operations In a Cubicle Disconnectors can be protected in made to mesure cubicles or under roofs 9
10 Functions Torque Limiting system Disconnectors can be protected by torque limiting systems to save the mechanism in case of faulty operation. This system is based on a cluch system Accessories Indication facilities Length Weight kg 1) MECHANICAL OPERATION COUNTER W mm 0,50 1 piece W Microswitches MF pre-assembled pole D Supplementary poles Removable handles for emergency manual operation Description Length Rated current I n Weight kg 1) MF POLE Under request Set of Knife pre-assembled 0 1 piece Lubricants 1) weight in kg per piece or set including package Weight kg 1) Copper Grease L piece Weight kg 1) AUXILARY SWITCH (NO+NC) V ,040 1 piece VOLANT D=160/14 E mm 2,0 1 piece 10
11 Accessories Manual operation handles Description Length Weight kg 1) MANUAL HANDLE MF R300 C UV protected paddlockable red handle 300 mm 3,0 1 piece MANUAL HANDLE MF LIGHT R mm 2,0 1 piece C ) weight in kg per piece or set including package 11
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