(ISME, RAS, ISHRAE & SAE)

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Daisy Carmel Hutchinson
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1 Activities conducted by various student chapters (ISME, RAS, ISHRAE & SAE) under Production and Mechanical Engineering departments during July September ) INDIAN SOCIETY OF MANUFACTURING ENGINEERS (ISME) Industrial Visits:- Date: - 26 th August 2016 Industry: - Mahagenco, Eklahare, Nashik Conducted by: - Department of Production Engineering, DJSCE An industrial visit was arranged for third year students of Production Engineering Department on 26 th August 2016 to Mahagenco (Maharashtra State Power Generation Company), Eklahare, Nashik. During this visit, students got an opportunity to see the complete power generation process. The plant generated electricity (210 Mwatts) using coal based thermal power plant. The coal refining process was displayed to the students. They also saw the railway line, which was only dedicated to Mahagenco. The Thermodynamic cycle used for power generation was briefly explained by the plant engineer. Transmission of electricity to various distribution centers were also displayed. All the principles of transmission of electricity using bus bars & step-up transformer were also explained. Students doubts were thoroughly solved and they had a very good experience and exposure. Date: - 26 th August 2016 Industry: - Indian Tools, MIDC Satpur, Nashik Conducted by: - Department of Production Engineering, DJSCE An industrial visit was arranged for third year students of Production Engineering Department on 26 th August 2016 to Indian Tools, MIDC Satpur, Nashik. During this visit, students got an opportunity to see the complete manufacturing of high speed cutting and machining tools like Reamers, Splines & Twist Drills of various sizes. The complete manufacturing process was explained in a very detailed manner. The heat treatment methods performed on various tools was displayed to the students. Apart from tradition manufacturing processes, students also saw CNC machines & Non-tradition manufacturing processes like friction welding. Students were also briefed on "KAIZEN - A philosophy of improving working practice". With this visit, students got an overall good experience and they were able to relate many of the subjects studied to the task performed on their shop floor.

2 Date : 19 th September, Organised by: Department of Production Engineering jointly with Indian Society of Manufacturing Engineers (ISME) Industry: Mercedes-Benz Automobile Plant, Chakan The first year students of Production Engineering of D. J. SANGHVI COLLEGE OF ENGINEERING were very happy and grateful to witness one of the world class automobile industries, Mercedes-Benz Automobile Plant, Chakan. They were taken around in the plant and were shown all the processes and facilities. Date : 23 rd September, Conducted by: - Department of Production Engineering, DJSCE Industry: TATA Motors, Pimpri, Pune. The third year students of Production Engineering department of D J SANGHVI COLLEGE OF ENGINEERING were very happy and grateful to witness one of the world class automobile industries, TATA MOTORS LIMITED located at pimpri, pune. They were first enlightened with a presentation explaining the history of the company. Tata Motors Limited, a USD 42 billion organisation, is a leading global automobile manufacturer with a portfolio that covers a wide range of cars, sports vehicles, buses, trucks and defense vehicles. It is spread over 1200 acres of land. Students and accompanying faculty members were guided through various manufacturing plants, by the guides, who have been working with the company for the last 35 years. They went through the sheet metal pressing units, manufacturing units of gears, dyes of the doors, bonnet, and bumpers. Students were even taken to the weld shop. TATA MOTORS pimpri manufactures their own products and use them right from the scratch to its assembly, except for rubbers, glasses, which are imported. Most of the manufacturing processes are automated whereas the assembly line unit is done manually. The students were shown the race track, where the vehicle maneuverability and stability was checked by driving the vehicle through a series of non-uniform tracks. The most eye catching sector of the plant was the assembly line unit. Students were mesmerized by the systematic organization and coordination with which every part and component was assembled through various stages in a straight line. Students were given the opportunity to see the assembly of TATA INDICA, SAFARI and the trucks of Tata. On an average, every 5 minutes one car is assembled in the plant.

3 Not only does Tata motors pune plant manufactures cars, but also it takes care of the surrounding environment. They had a separate Lake house having thousands of trees adding up to the natural beauty of the area and compensating for the pollution generated by the nearby industries. Date: - 27 th September, Industry: - MAHAGENCO Gas Turbine Power Station, Uran. An industrial visit was conducted for Third Year students of Production Engineering Department on 27 th September, 2016 to MAHA GENCO Gas Turbine Power Station, Uran. The power plant is operated by the Maharashtra State Power Generation Company. The gas based generating station at Uran, has an installed capacity of 672 MW. The students got an opportunity to see how a gas turbine works and generates electricity internally as the company had got scrapped turbines, which were out of order. The students were also shown the 16stage compressor and were explained about every minute detail. The heat emitted from the gas turbine was utilised by connecting the gas turbine to a steam turbine with heat exchangers. This was the environment protected and the energy was reused. Also the gas cycles, such as Rankine and Bryton were explained as they are the basic cycles on which the turbines work. The students were also taken to control room from where the operators could control the whole of the plant on a monitor by feeding in a few instructions. Overall the students benefitted a lot from the visit and were very happy.

The second year students of Production Engineering of D J SANGHVI COLLEGE OF ENGINEERING visited (1) Johnson Control & (2) Chaphekar Engg.

4 Date: 30 th September, Organised by: Department of Production Engineering jointly with Indian Society of Manufacturing Engineers (ISME) Industries : (1) Johnson Control (2) Chaphekar Engg. The second year students of Production Engineering of D J SANGHVI COLLEGE OF ENGINEERING visited (1) Johnson Control & (2) Chaphekar Engg. These visits were very useful and the students got maximum benefit out of seeing the operating and processes in the company. Date: - 19 th September 2016 Industry: - M/s. Kela Industries, Nashik Organised by: - Department of Mechanical Engineering, DJSCE The students of Second Year Mechanical Engineering visited M/s Kela Industries Nasik on 19 th September 2016.

2) ROBOTICS AND AUTOMATION SOCIETY (RAS) A 3 day work shop was conducted on the topic PLC Scada (industrial automation) on 13 th, 14th and 20 th of Aug 2016 by Prolific PVT LTD.

5 2) ROBOTICS AND AUTOMATION SOCIETY (RAS) A 3 day work shop was conducted on the topic PLC Scada (industrial automation) on 13 th, 14th and 20 th of Aug 2016 by Prolific PVT LTD. 3) THE INDIAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING ENGINEERS (ISHRAE) Ansys Software training workshop from August 2016 to December 2016 by CADD Centre Mumbai for TE students of Production and Mechanical Engineering. 4) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) Value Added Program Solid Works Modeling Software training conducted between July 2016 and December 2016 in association with CADD Centre Mumbai.

DJS Skylark - AERO MODELLING WORKSHOP conducted on 17 th, 18th & 25 th September.

The first day aimed at covering the theory chapters which included topics like How does an aircraft

. Every Student was given a private attention by the lecturer and the team members solving all their

6 DJS Skylark - AERO MODELLING WORKSHOP conducted on 17 th, 18th & 25 th September. DAY 1 The event started at 2pm after the lectures were over. The first day aimed at covering the theory chapters which included topics like How does an aircraft fly?, Parts of an aircraft, Electronics used in a RC aircraft and so on.. Every Student was given a private attention by the lecturer and the team members solving all their doubts and difficulties. Analysis and CAD softwares like XFLR and Solidworks were introduced to the students. There was an overwhelming response from the students after the first day ended.

taught. Each team got split into two groups, with each group working either on the fuselage or on the wings.

7 Day 2 The second day started with solving all the problems faced by students while they tried working on the software at home. Students were provided with the manufacturing details and the necessary techniques they needed to make the best aircraft were taught. Each team got split into two groups, with each group working either on the fuselage or on the wings. The manufacturing continued for about 8 to 9 hours without a single team lagging behind by a major factor. It was like watching the design turn into reality for them.

had in their mind. The students were provided with snacks during the exhaustive manufacturing.

8 Teams of 8 had been assigned with a senior team member to help them in manufacturing phase. During manufacturing, the teams were free to go to any team member and ask them extra questions which they had in their mind. The students were provided with snacks during the exhaustive manufacturing. The teams were given the aircraft they made to take home. The students were very curious to know more about aeronautics field and aircrafts.

The team designs an RC (Radio-Controlled) aircraft credible enough

9 DJS Skylark being the official aero-design team of the college participates in SAE Aerodesign Competition held in USA every year. The team designs an RC (Radio-Controlled) aircraft credible enough to compete and succeed at an international level against the best in the world.

ONWARDS AND UPWARDS Standing by the slogan, the team has been competing in the international SAE Aero-Design competition, USA for the past 2 years achieveing greater heights each time.

10 ONWARDS AND UPWARDS Standing by the slogan, the team has been competing in the international SAE Aero-Design competition, USA for the past 2 years achieveing greater heights each time. SAE AERODESIGN SERIES SAE Aerodesign competition is intended to provide undergraduate and graduate engineering students with a real life engineering challenge.it is a four day USA based competition held in March. Achievements in the past: 3rd worldwide in the round of Oral Technical Presentation. 2nd in the Asia Pacific region. The team was ranked among the top 20 teams out of 75 teams.

progress and the fabrication of rollcage, front and rear

11 DJS Kronos Qualified for BJS SAE India 2016 Design is fully finalised and fabrication of various parts are going on progress and the fabrication of rollcage, front and rear suspension links, drivetrain assembly and front hub are completed.

12 DJS Karting India Team members attended seminar by the GKDC in Greater Noida from the 5 th to the 9 th of July. Design and fabrication of Chassis, Breaks and Transmission are going on. Selected NKRC 2016 to be held at Kolhapur from 29 th sept to 2nd Oct 2016.

13 DJS Racing Design is fully finalised and fabrication and testing of car is going on in full phase.

P2. PRODUCT P3. PRICE

P2. PRODUCT P3. PRICE P2. PRODUCT Creating ps first of its kind New design features or use of special material, components or systems in manufacture of ps which translates into a good value proposition for the customers EXAMPLE