UTA Formula SAE Racecar Combustion and Electric

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1 UTA Formula SAE Racecar Combustion and Electric Dr. Bob Woods Professor of Mechanical Engineering Distinguished Teaching Professor Director, Arnold E. Petsche Center for Automotive Engineering Faculty Advisor to FSAE

2 Outline of Presentation The FSAE competition Technology in UTA cars The 2016 UTA FSAE cars Combustion Electric Significance to Engineering Education

3 Formula SAE The premier intercollegiate student design competition USA Michigan USA Lincoln United Kingdom Australia Japan Brazil Italy Germany Austria Hungary Spain China India Czech Republic Russia

4 Concept of the Competition Hosted by the Society of Automotive Engineers Team offers a prototype racecar to a hypothetical company Judged by professionals from automotive and race companies Vehicle judged on static and dynamic events

5 Events Day 1 Technical Inspection: Rules compliance, Tilt test, Sound level, Brakes

6 Events Day 1 Design Judging, Cost Analysis, Oral Presentation

7 Events Day 2 Skid Pad: Measure lateral g s Acceleration: Drag race for 82 yards

8 Events Day 2 Autocross: Solo lap on a course with slaloms, chicanes, straight-away, sweepers, hairpins, etc.

9 Events Day 3 Endurance: 13 miles on an autocross-style track, 2 drivers Fuel Economy: Best combination of fuel used and time

10 Scoring Points are awarded for each event. Highest points wins. UTA has won 8 times in the USA plus wins in England, Australia, and Japan. UTA quite often wins the Texas Autocross Weekend that we host on campus in the summers, and the Sports Car Club of America s Solo Nationals. In 2014 UTA was ranked number one in the USA and fifth in the world.

11 In Car Video

12 Technology in UTA Cars

13 Carbon Fiber, Titanium, Aluminum, Chrome-Moly Steel

14 Combined Clutch and Shifter

15 Electronic Fuel Injection

16 Carbon Composite Wheel

17 Computational Fluid Dynamics

18 Active Aero Flaps on front and rear, left and right are controlled by computer

19 Active Aero

20 UTA 2016 Cars Combustion Electric

21 2016 Combustion Return to 4-cylinder 600 cc engine with upgrades Continue with active aero Redesigned chassis

22 2016 Combustion - Chassis

23 2016 Combustion - Engine

24 2016 Combustion - Aerodynamics

25 2016 Combustion - Ergonomics

26 2016 Electric Four in-wheel motors Motor controller mounted on motors Motor and power electronics cooled simultaneously by water Lithium iron phosphate battery pack, 200 volts, air cooled Battery management system 18 computers on board Torque vectoring

27 2016 Electric - Configuration

28 2016 Electric In wheel motor and controller, gear reduction, brake

29 2016 Electric Brushless DC Motor

30 2016 Electric Blended Brake Pedal

31 2016 Electric Circuit board

32 2016 Electric Battery Pack

33 2016 Electric Performance Combustion cars launch at 1 g with about 0.5 g s at 60 mph. Zero-to-sixty in 3.7 seconds. Electric car is four-wheel drive. It will launch at 1.4 g s and hold 1.4g s until 50 mph. Zero-to-sixty in 2.2 seconds. Torque vectoring in braking and accelerating in and out of corners.

34 Significance of FSAE to Engineering Education Team is conducted as a volunteer organization with students ranging from freshmen to graduate students Seniors and graduate students could get course credit UTA offers a Certificate in Automotive Engineering at the undergraduate and graduate levels Student team spends a total of 6,000 man-hours to build and compete with a new car, mostly without course credit

35 Importance of Student Design Competitions To the Student: Work in a group, within a budget, within a schedule Depend upon others Engineering education Professional development, networking No 85% Job recruitment To the University: Engineering education Publicity, visibility, recognition Student recruitment Sponsorship, interaction with industry

36 Value of Formula SAE Develops technical skills through hands-on involvement Develops professionalism, team work, budgeting, deadlines, and other skills valuable to industry Competition-based learning is the highest form of education

37 Discussion

38 A.E. Petsche Center for Automotive Engineering

39 Design and Analysis Lab

40 Machine Shop

41 Composites Lab

42 Electronics Lab

43 Thank You

44 My Hobby

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