LT36607 Winslow Depth Filters. Winslow Depth Filters

Transcription

1 LT36607 Winslow epth ilters Winslow epth ilters

2 Winslow Lube Oil ilters Introduction Selecting a Lube Oil ilter Winslow Lube Oil ilters ull-low - Type y-pass - Type ull-low - Type y-pass - Type Winslow Liquid uel ilters Winslow Liquid uel ilters Introduction Standard esign - Type Standard esign - Type Revisions

3 Winslow Lube Oil ilters 4-3

4 Introduction Introduction Winslow Lube Oil iltration Systems Power generating stations, pipelines, and marine engines worldwide work hard, for long hours. Run times of 98+% are a standard in many industries. Winslow lube oil filters provide your engine with contaminant protection and an extended service life unmatched by other systems. No other filter media controls solids, water, lacquers, nitration, and oxidation like the Winslow depth filter. Lube Oil ilter Types ull-flow 100% of the engine lube oil is filtered. y-pass used in conjunction with the full-flow filter, a percentage of the oil is filtered through the by-pass filter. Winslow ull-low ilters The Winslow depth type full-flow lube oil filter has been installed and retrofitted on engines around the world to improve existing engine oil filtration. In most cases, engine oil change intervals doubled or tripled. Winslow y-pass ilters Numerous tests have proven the benefits of adding a by-pass filter to an engine. hoosing the right by-pass filter can remove particulate contaminants that cannot effectively be controlled by standard engine oil filters. iesel ngines Reduces soot levels in oil xtends oil change intervals Provides better oil cleanliness levels xtends full-flow filter life Natural as ngines Reduces oxidation and nitration Optional treated elements are available to combat acid formation in oil Helps maintain viscosity levels xtends full-flow filter life Non-Standard as ngines (Landfill, igester, iomass, etc.) Increases oil sump capacity sorbs and sorbs semi-solid contamination xtends full-flow filter life 4-4

5 Selecting a Lube Oil ilter Selecting a Lube Oil ilter Selecting a ull-low Oil ilter If you want to replace your existing engine full-flow filtration system, you must first determine the oil pump flow rate for your engine. onsult the engine dealer or manufacturer if you are uncertain. Select the proper housing part number by matching the flow rate with the specifications on the following page. If you are still uncertain, contact ummins iltration Technical ssistance for help in choosing the proper filter. epending on the type of existing full-flow filter(s) already in your engine, an adapter or alternate engine oil connection port(s) may be required to install the replacement Winslow ull-low Oil ilter. Selecting a y-pass Oil ilter If you want to add a Winslow y-pass Oil ilter to your engine, use the chart below: ngine Oil apacity qt (L) ilter Oil Volume qt (L) low Rate** gal/min (L/min) ilter Part 20 to 48 (18.9 to 45.4) 12 (11.4) 0.4 (1.5)95240J 49 to 68 (46.3 to 64.4) 15 (14.2) 0.8 (3.0) to 117 (65.3 to 110.7) 27 (25.6) 1.2 (4.5) to 147 (111.7 to 139.1) 35 (33.1) 1.9 (7.2) to 319 (140.1 to 301.9) 86 (81.4) 3.0 (11.4) to 467 (302.8 to 442.0) 128 (121.1) 5.6 (21.2) to 814 ( ) 170 (160.9) 8.2 (31.0)95833 or application information, consult ummins iltration Technical ssistance for details. 4-5

6 Winslow Lube Oil ilters ull-low Type 1 Winslow Lube Oil ilters ull-low ilters or Natural as ngines, iesel ngines, ompressors, and eneral Industrial pplications Type 1 Specifications Housing Part ilter Oil Volume qt (L) low Rate* gal/min (L/min) lement of lements fficiency (Particulate ontrol) apacity (3.8) 4 (15.1) = (5.7) 6 (22.7) = (14.2) 10 (37.9)82480U 1 15 = (33.1) 20 (75.7) = 2 apacity xceeds S Time onstraints * low rate based on 30 S oil at 180 (82.2 ) at 55 lb/in 2 (3.8 bar). Notes: 1. esigned for 75 lb/in 2 (5.2 bar) continuous operating conditions. 2. Initial assembly differential pressure should not exceed 3 PSI (20.7 kpa). 3. hange element after initial differential pressure increases 5-7 PSI ( kpa), depending on engine age and operating oil pressures. maintenance professional should make the appropriate application decision. 4. Terminal assembly differential pressure should not exceed 10 PSI (69.0 kpa). Specifications subject to change without notice. 4-6

7 ull-low - Type 1 Winslow Lube Oil ilters ull-low Type 1 Vent Plug (NPT) Parts List Part escription Part over ssembly O-Ring and lamp Housing See Ordering Information rain Plug ilter lement omponent Kit omponent Kit (varies according to housing) rain Plug (NPT) 4-7

8 ull-low Type 1 Winslow Lube Oil ilters Ordering Information Housing* over ssembly O-Ring and lamp rain Plug ilter lement omponent Kit 95101Q80296Q58811Q52629Q K 95201Q57508Q58510Q53086Q K 95251Q57511Q58500Q53085Q U990434K 95351Q Q52860Q K * esigned for 75 lb/in 2 (5.2 bar) continuous operating conditions. Table corresponds to Parts List on previous page. Replacement ilter lements Part U escription 15 = 2 ull-low Lube epth lement 15 = 2 ull-low Lube epth lement 15 = 2 ull-low Lube epth lement 15 = 2 ull-low Lube epth lement ilter Specification omposed of a high flow media and a dense cotton/wood blend media section. The high flow media (ontrolled Pressure or P section) permits highly viscous cold oil to flow through the element and filter during cold engine starts. Provides 15 = 2 solid contamination control. Mounting/imensions Mounting rackets (2) Type Mounting rackets (2) Type Inlet Outlet 0.41 (10.4) x 1.12 (28.5) Thru Slot (2X) 0.41 (10.4) Thru Slot (4X) ll dimensions are in inches (millimeters) Housing* Mounting racket Mounting racket Mounting racket racket Part iameter Height Hole Horiz. Spacing Hole Vert. Spacing Max. Width Type in (mm) in (mm) Inlet Outlet in (mm) in (mm) in (mm) (127.0) 14.0 (355.6) 3/4" NPT 3/4" NPT 5.75 (146.1) 5.97 (151.6) (152.4) 20.5 (520.7) 1" NPT 1" NPT 4.38 (111.3) 7.04 (178.8) (203.2) 23.0 (584.2) 1" NPT 1" NPT 4.25 (107.8) 1.75 (44.5) 9.42 (239.3) (218.4) 40.0 (1016.0) 2" NPT 2" NPT 4.25 (107.8) 1.75 (44.5) (254.8) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 4-8

9 y-pass - Type 1 Winslow Lube Oil ilters y-pass Type 1 y-pass ilters or Natural as ngines, Non-Standard as ngines, iesel ngines, ompressors, and eneral Industrial pplications Type 1 Specifications Housing Part ilter Oil Volume qt (L) low Rate* gal/min (L/min) lement of lements fficiency (Particulate ontrol) apacity 95240J 12 (11.4) 0.4 (1.5) = (14.2) 0.8 (3.0) = (25.6) 1.2 (4.5) = (33.1) 1.9 (7.2) = 75 apacity xceeds S Time onstraints * low rate based on 30 S oil at 180 (82.2 ) at 55 lb/in 2 (379.2 kpa). Notes: 1. esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 2. y-pass filter elements can be changed each time full-flow elements are changed or with every other full-flow element change. Specifications subject to change without notice. 4-9

10 y-pass Type 1 Winslow Lube Oil ilters Vent Plug (NPT) Parts List Part escription Part over ssembly O-Ring and lamp Housing See Ordering Information rain Plug ilter lement omponent Kit omponent Kit (varies according to housing) rain Plug (NPT) 4-10

11 Winslow Lube Oil ilters y-pass Type 1 Ordering Information Housing* over ssembly O-Ring and lamp rain Plug ilter lement omponent Kit 95240JQ Q52860Q K 95252Q57511Q58500Q53085Q K 95303Q Q52860Q K 95353Q Q52860Q K * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. ** ilter does not include an internal by-pass valve. n external by-pass valve can be ordered separately, if required. Table corresponds to Parts List on previous page. Replacement ilter lements Part escription 5 = 75 ull-low Lube epth lement 5 = 75 ull-low Lube epth lement 5 = 75 ull-low Lube epth lement 5 = 75 ull-low Lube epth lement ilter Specification ensely ram-packed cotton provides 5 = 75 solid contamination control. Mounting/imensions Mounting rackets (2) Inlet 0.41 (10.4) Thru Slot (4X) Outlet ll dimensions are in inches (millimeters) Housing* Mounting racket Mounting racket Mounting racket Part iameter Height Hole Horiz. Spacing Hole Vert. Spacing Max. Width in (mm) in (mm) Inlet Outlet in (mm) in (mm) in (mm) 95240J 8.6 (218.4) 18 (457.2) 1/4" NPT 1/4" NPT 4.25 (108.0) 1.75 (44.5) 8.97 (227.8) (203.2) 23.0 (584.2) 1" NPT 1/2" NPT 4.25 (108.0) 1.75 (44.5) 9.41 (239.0) (218.4) 30.9 (784.9) 1" NPT 1/2" NPT 4.25 (108.0) 1.75 (44.5) (254.8) (218.4) 40.0 (1016.0) 2" NPT 1-1/2" NPT 4.25 (108.0) 1.75 (44.5) (254.8) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 4-11

12 ull-low - Type 2 ull-low Type 2 Winslow Lube Oil ilters ull-low ilters or Natural as ngines, Non-Standard as ngines, and iesel ngine pplications Type 2 Specifications Housing Part ilter Oil Volume qt (L) low Rate* gal/min (L/min) lement of lements fficiency (Particulate ontrol) apacity (81.4) 45 (170.3) = (121.1) 85 (321.8) = (160.9) 100 (378.5)82370/82620 (7 each) = 2 apacity xceeds S Time onstraints Notes: 1. esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 2. Initial assembly differential pressure should not exceed 5 PSI (34.5 kpa). 3. hange element after initial differential pressure increases 5-7 PSI ( kpa), depending on engine age and operating oil pressures. maintenance professional should make the appropriate application decision. 4. Terminal assembly differential pressure should not exceed 12 PSI (82.7 kpa). Specifications subject to change without notice. 4-12

13 Winslow Lube Oil ilters ull-low Type 2 Parts List Part escription Part over O-Ring Housing Plugs (NPT) See Ordering Information ilter lements omponent Kit T-olt Kit omponents for omponents for omponents for omponent Kit for T-olt Kit (includes Washer, Nut and T-olt) omponent Kit for and

14 ull-low Type 2 Winslow Lube Oil ilters Ordering Information Housing* over O-Ring Plugs ilter lement of lements omponent Kit T-olt Kit 95631**Q80660Q79058Q K990449K 95731**Q80660Q79058Q K990449K 95831**Q80660Q79058Q /82620 (7 each) K990449K * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. ** ilter does not include an internal by-pass valve. n external by-pass valve can be ordered separately, if required. Table corresponds to Parts List on previous page. Replacement ilter lements Part escription 15 = 2 ull-low Lube epth lement 15 = 2 ull-low Lube epth lement 15 = 2 ull-low Lube epth lement ilter Specification omposed of a high flow media and a dense cotton/wood blend media section. The high flow media (ontrolled Pressure or P section) permits highly viscous cold oil to flow through the element and filter during cold engine starts. Provides 15 = 2 solid contamination control. Mounting/imensions Vent 3/4" NPT 16 (406.4) of learance Required for lement Replacement for (812.8) of learance Required for lement Replacement for and " NPT Intlet Housing* Part Overall Height in (mm) Inlet Height in (mm) 95631** 31.0 (787.4) 18.0 (457.2) 95731** 47.0 (1193.8) 34.0 (863.6) 95831** 63.0 (1600.2) 50.0 (1270.0) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. ** ilter does not include an internal by-pass valve. n external by-pass valve can be ordered separately, if required. Mounting Holes in ase.562 (1.43) (4X) on (457.2) olt enter irty Oil rain 1" NPT lean Oil rain 1" NPT Thermometer Port 1/2" NPT (400.1) 2" NPT Outlet 5.0 (127.0) 19.3 (490.2) ll dimensions are in inches (millimeters) 4-14

15 y-pass - Type 3 Winslow Lube Oil ilters y-pass Type 3 y-pass ilters or Natural as ngines, Non-Standard as ngines, and iesel ngine pplications Type 3 Specifications Housing Part ilter Oil Volume qt (L) low Rate* gal/min (L/min) lement of lements fficiency (Particulate ontrol) apacity (81.4) 3.0 (11.4) = (121.1) 5.6 (21.2) = (160.9) 8.2 (31.0) = 75 apacity xceeds S Time onstraints * low rate based on 30 S oil at 180 (82.2 ) at 55 lb/in 2 (379.2 kpa). Notes: 1. esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 2. y-pass filter elements can be changed each time full-flow elements are changed or with every other full-flow element change. Specifications subject to change without notice. 4-15

16 y-pass Type 3 Winslow Lube Oil ilters Parts List Part escription Part over O-Ring Housing Plugs See Ordering Information ilter lements omponent Kit T-olt Kit omponents for omponents for omponents for omponent Kit for T-olt Kit (includes Washer, Nut and T-olt) omponent Kit for omponent Kit for

17 Winslow Lube Oil ilters y-pass Type 3 Ordering Information Housing* over O-Ring Plugs ilter lement of lements omponent Kit T-olt Kit 95633Q80660Q79058Q K990449K 95733Q80660Q79058Q K990449K 95833Q80660Q79058Q K990449K * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. Table corresponds to Parts List on previous page. Replacement ilter lement Part escription 5 = 75 ull-low Lube epth lement ilter Specification ensely ram-packed cotton provides 5 = 75 solid contamination control. Mounting/imensions Vent 3/4" NPT 2" NPT Inlet 16 (406.4) Required for lement Replacement Housing* Part Overall Height in (mm) Inlet Height in (mm) (787.4) 18.0 (457.2) (1193.8) 34.0 (863.6) (1612.9) 50.0 (1270.0) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. Mounting Holes in ase.562 (1.43) (4X) on (457.2) olt enter irty Oil rain 1" NPT lean Oil rain 1" NPT Thermometer Port 1/2" NPT 16.0 (406.4) 3/4" NPT Outlet 5.0 (127.0) 19.3 (490.2) ll dimensions are in inches (millimeters) 4-17

18 Notes 4-18

19 Winslow Liquid uel ilters Winslow Liquid uel ilters 4-19

20 Introduction Introduction Winslow uel iltration Systems Winslow depth filtration gives the best protection against all types of fuel contaminants. The densely packed organic materials filter not only the solid particulates including catalyst fines but semi-solids, petroleum gums, asphaltenes and other organic compounds through absorption and adsorption by the depth media. Simple pleated paper filters cannot provide this protection because they filter on a barrier or screen principle. Winslow acts more as a sponge to absorb and adsorb the contaminants while allowing cleaned fuel to pass through. To assure clean fuel, the Winslow filter is installed alone, after a centrifuge or in a primary or secondary manner, depending on the situation. When high water and particulate concentrations are common, a Winslow primary fuel filter followed by a secondary fuel/water coalescer is the ideal solution for aviation to M-1 marine diesel fuels. Other contaminants that can be prevalent in fuels are sodium compounds, water (which may contain dissolved sodium salts), asphaltenes, petroleum gums and numerous solids at high levels. Water and the consequential bacteria which develop, are commonly found in fuels through leakage, condensation, poor fuel handling or a combination of these. Longer Service Life and the est Protection In normal engine operation, the service life of a filter element is determined by its capacity to hold contaminants without reaching the pre-determined differential pressure across the filter. The capacity of an element is determined by the amount of media in the element and the absorbency of the media. epth elements outlast pleated media because the cellular fibers absorb more contaminants and do not coat over, causing premature high differential pressures. Winslow Liquid uel ilters depth elements hold up to two times their weight in contaminants because wood fiber keeps the cotton from compacting, so the element can retain its porosity longer and absorb large quantities of contaminants. This ram packed construction eliminates channeling to provide constant efficiencies over life of the element. Market Winslow fuel filters are recommended wherever fuel quality cannot be controlled or predicted. Power generating stations, pipelines and marine engines worldwide are using all types and grades of liquid fuel. The degree of contamination varies as well as the degradation which takes place when fuel is stored. Winslow fuel filters can be used in applications from #2 distillate to residual fuels for marine, mining equipment, drilling rigs, over-the-road trucks and stationary engines. uel Handling etter fuel handling maintenance by providing clean and water-free fuel to your storage tank and engine Longer filter life as it resists (unlike standard pleated paper media) choking from asphaltenes, a soft hydrocarbon inherent in most fossil fuels Longer life for on-engine OM supplied fuel filters Longer fuel storage life Turbines More complete combustion with less exhaust smoke ewer deposits on turbine blades Less metallic corrosion of turbine blades and vanes with lower grade fuels Longer hot section life between overhauls 4-20

21 Standard esign - Type 1 Winslow Liquid uel ilters Standard esign Type 1 Standard esign or Reciprocating and as Turbine ngine pplications #2 iesel to Heavy uel Specifications Type 1 Housing Part low Rate* gal/min (L/min) lement hemically Treated Part of lements fficiency (Particulate ontrol) (37.8) = (56.8)82482 N/ 1 5 = (75.7)82534 N/ 1 5 = (132.5) = 2 apacity apacity xceeds S Time onstraints * low rate based on #2 iesel fuel with a maximum viscosity of 4.63 mm 2 /s. or residual and heavy fuel blends, ontact ummins iltration Technical ssistance. Notes: 1. esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 2. Initial assembly differential pressure should not exceed 3 PSI (20.7 kpa) on the pressure side (downstream) of the pump. 3. hange element after initial differential pressure increases 3-4 PSI ( kpa), depending on engine age and operating oil pressures. maintenance professional should make the appropriate application decision. 4. Terminal assembly differential pressure should not exceed 7 PSI (48.3 kpa). Specifications subject to change without notice. 4-21

22 Standard esign Type 1 Winslow Liquid uel ilters Vent Plug (NPT) Parts List Part escription Part over ssembly O-Ring and lamp Housing ilter lement omponent Kit See Ordering Information on ollowing Page omponent Kit (varies according to housing) rain Plug (NPT) 4-22

23 Winslow Liquid uel ilters Standard esign Type 1 Ordering Information Housing* over ssembly O-Ring and lamp rain Plug ilter lement omponent Kit 95200Q57508Q58510Q53086Q K 95250Q57511Q58500Q53085Q K 95300Q Q52860Q K Q Q52860Q K * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. Table corresponds to Parts List on previous page. Replacement ilter lements Part escription 5 = 2 ull-low Lube epth lement 5 = 2 ull-low Lube epth lement 5 = 2 ull-low Lube epth lement 5 = 2 ull-low Lube epth lement ilter Specification omposed of a high flow cotton/wood media blend to provide 5 = 2 solid contamination control. Mounting/imensions Mounting rackets (2) Type Mounting rackets (2) Type Inlet Outlet 0.41 (10.4) x 1.12 (28.5) Thru Slot (2X) 0.41 (10.4) Thru Slot (4X) ll dimensions are in inches (millimeters) Housing* Part iameter in (mm) Height in (mm) Inlet/Outlet Mounting racket Hole Horiz. Spacing in (mm) Mounting racket Hole Vert. Spacing in (mm) Mounting racket Max. Width in (mm) racket Type (152.4) 20.5 (520.7) 1" NPT 4.38 (111.25) 7.04 (178.8) (203.2) 23.0 (584.2) 1" NPS 4.25 (108.0) 1.75 (44.5) 9.42 (239.3) (218.4) 31.7 (805.2) 2" NPT 4.25 (108.0) 1.75 (44.5) (254.8) (218.4) 40.0 (1016.0) 2" NPT 4.25 (108.0) 1.75 (44.5) (254.8) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 4-23

24 Standard esign - Type 2 Standard esign Type 2 Winslow Liquid uel ilters Standard esign or Reciprocating and as Turbine ngine pplications #2 iesel to Heavy uel Type 2 Specifications Housing Part low Rate* gal/min (L/min) lement hemically Treated Part of lements fficiency (Particulate ontrol) apacity (265.0) = 2 apacity xceeds (378.5) = 2 S Time onstraints * low rate based on #2 iesel fuel with a maximum viscosity of 4.63 mm 2 /s. or residual and heavy fuel blends, ontact ummins iltration. Notes: 1. esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. 2. Initial assembly differential pressure should not exceed 3 PSI (20.7 kpa) on the pressure side (downstream) of the pump. 3. hange element after initial differential pressure increases 3-4 PSI ( kpa), depending on engine age and operating oil pressures. maintenance professional should make the appropriate application decision. 4. Terminal assembly differential pressure should not exceed 7 PSI (48.3 kpa). Specifications subject to change without notice. 4-24

25 Winslow Liquid uel ilters Standard esign Type 2 Parts List Part escription Part over O-Ring Housing Plugs See Ordering Information ilter lements omponent Kit T-olt Kit omponents for omponents for omponent Kit for T-olt Kit (includes Washer, Nut and T-olt) omponent Kit for

26 Standard esign Type 2 Winslow Liquid uel ilters Ordering Information Housing* over O-Ring Plugs ilter lement of lements omponent Kit T-olt Kit 95730Q80660Q79058Q K990449K 95830Q80660Q79058Q K990449K * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. Table corresponds to Parts List on previous page. Replacement ilter lement Part escription 5 = 2 ull-low Lube epth lement ilter Specification omposed of a high flow cotton/wood media blend to provide 5 = 2 solid contamination control. Mounting/imensions Vent 3/4" NPT 16 (406.4) Required for lement Replacement 2" NPT Intlet Housing* Part Overall Height in (mm) Inlet Height in (mm) (1193.8) 34.0 (863.6) (1600.2) 50.0 (1270.0) * esigned for 75 lb/in 2 (517.1 kpa) continuous operating conditions. Mounting Holes in ase.562 (1.43) (4X) on (457.2) olt enter irty Oil rain 1" NPT lean Oil rain 1" NPT Thermometer Port 1/2" NPT (400.1) 2" NPT Outlet 5.0 (127.0) 19.3 (490.2) ll dimensions are in inches (millimeters) 4-26

27 Revisions Revisions 4-27

28 Revisions Revisions Revision ate escription 02/26/2018 dded Revision lock. LT36607 was LT

29 Notes 4-29