PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)
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1 PERIODIC SCHEDULE (months or km whichever occurs earlier) Period 1 month 3 months 6 months 9 months 1 months 15 months Item Km Engine cum transmission oil R I & T R I & T R I & T Oil filter C C C Oil circulation I I I Centrifugal filter C C C Spark plug C & A C & A C & A C & A R C & A Compression pressure I I Air cleaner elements I & C I & C I & C I & C I & C R SAI / PCV filter elements I & C I & C I & C I & C R I & C Engine breather pipe C C C C C Carburettor assembly I I I & C I I & C I Tappet clearance I & A I & A I & A I & A I & A I & A Head cylinder / piston Fuel cock sediment bowl C C C C C C 3 Hose fuel I I I I I I Gear shift lever free play I & A I & A I & A I & A I & A I & A Rotary gear function I I I I I I Throttle cable play I & A I & A I & A I & A I & A I & A Choke operation I I I I I 30
2 Period 1 month 3 months 6 months 9 months 1 months 15 months Item Km Steering play I & A I & A I & A I & A I & A I & A Front fork oil I I I I I I All fasteners I & TI I & TI I & TI I & TI I & TI I & TI Rear sprocket fasteners TI Drive chain I, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & A All bulbs, horn and beeper I I I I I I Head lamp beam I & A I & A I & A I & A I & A I & A Brake light switch I & A I & A I & A I & A I & A Battery electrolyte level I & T I & T I & T I & T I & T I & T 5 Specific gravity and voltage I I I I I I Brakes I & A I & A I & A I & A I & A I & A Brake pedal shaft C C Tyres (air pressure) I & A I & A I & A I & A I & A I & A Wheel freeness I I I I I I Muffler drain hole C C C C C C 6 Idling rpm & CO% I & S I & S I & S I & S I & S I & S R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set; D - Decarbonise If necessary Replace if necessary Inspect for leak Recharge if necessary Idling CO% should be set with the help of exhaust gas analyser and tachometer only
3 PERIODIC SCHEDULE (months or km whichever occurs earlier) Period 18 months 1 months months 7 months 30 months Item Km Engine cum transmission oil R I & T R I & T R Oil filter C C C Oil circulation I I I Centrifugal filter C C C Spark plug C & A C & A R C & A C & A Compression pressure I I I Air cleaner elements I & C I & C I & C I & C R SAI / PCV filter elements I & C I & C R I & C I & C Engine breather pipe C R C C C Carburettor assembly I & C I I & C I I & C Tappet clearance I & A I & A I & A I & A I & A Head cylinder / piston D Fuel cock sediment bowl C C C C C 3 Hose fuel I I I I I Gear shift lever free play I & A I & A I & A I & A I & A Rotary gear function I I I I I Throttle cable play I & A I & A I & A I & A I & A Choke operation I I I I I 3
4 Period 18 months 1 months months 7 months 30 months Item Km Steering play I & A I & A I & A I & A I & A Front fork oil R I I I I All fasteners I & TI I & TI I & TI I & TI I & TI Rear sprocket fasteners TI Drive chain I, C, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & A All bulbs, horn and beeper I I I I I Head lamp beam I & A I & A I & A I & A I & A Brake light switch I & A I & A I & A I & A I & A Battery electrolyte level I & T I & T I & T I & T I & T 5 Specific gravity and voltage I I I I I Brakes I & A I & A I & A I & A I & A Brake pedal shaft C C C Tyres (air pressure) I & A I & A I & A I & A I & A Wheel freeness I I I I I Muffler drain hole C C C C C 6 Idling rpm & CO% I & S I & S I & S I & S I & S R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set; D - Decarbonise The above maintenance schedule is given for the warranty period. In the post warranty period, it is recommended that maintenance services are done in similar intervals for good performance of your vehicle. 33
5 LUBRICATION SCHEDULE Interval Initial Every Every Every Item km km km km Throttle grip Grease Speedometer gear pinion Grease Brake cam Grease Drive chain TRU SPRAY TRU SPRAY Brake pedal shaft Grease Kick starter pedal pivot T oil T oil Centre stand and side stand pivot Grease Steering stem bearings... Clean and lubricate with fresh grease every 1000 km... Swing arm shaft... Grease every years... Front brake and throttle cables... Lubricate at ends using grease in all services... 3
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Km after 1. Water wash & dry the vehicle Ensure to prevent water completely entry in Petrol tank, Silencer & electrical Parts. Use cauic free detergent for washing. 2. Engine oil (Bajaj DTSi oil) C,R R
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