BCM 160. Hidropneumatika blok cilindri Hidropneumatika block cylinders Hidropneumatika Blockzylinder

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1 BCM 160 Nazivni tlak/ Nominal pressure/ Nenndruck: 160 bar Ispitni tlak/ Test pressure/prüfdruck: 210 bar Max. hod/ Max. stroke/ Max. Hub: 200 mm Klip/ Piston/ Kolben : mm Primjena/ Applica on area/ Einsatzgebiet: izrada kalupa/ Mould-making/ Formenbau izrada naprava/ Design of the device / Vorrichtungsbau izrada alata/ Tool manufacturing/ Werkzeugbau IDROPNEUMATIKA d.o.o. HR Sv. Ivan Zelina tel: +385(0) fax: +385(0)

2 Oblici izrade / Design / Bauformen 2

3 Oblici izrade / Design / Bauformen 3

4 Opći opis i naputci Magnetski senzori mon rani u utor detek raju poziciju klipa pomoću magneta koji se nalazi na klipu Pomicanjem senzora po utoru moguće je bilo gdje na hodu cilindra podesi točke uključivanja Za nesmetan rad senzora, BCM ne smije bi instaliran u području vanjskog magnetnog polja koja prelaze 1kA/m U blizini senzora ne smije bi feritni materijal Radna temperatura senzora iznosi od -20 C do +70 C, a indikacija se odvija preko LED Cilindar se odlikuje malom masom zbog kućišta koje je izrađeno od legure aluminija Descrip on and Informa on Magne c field sensors mounted in grooves of the cylinder, indicate the posi on of the piston by a magnet on the piston By sliding the sensors in their grooves, the switching points can be set at will anywhere along the stroke of the cylinder For the smooth opera on of the sensors, the BCM must not be installed in an external magne c field, which is exceeding 1kA /m In near the sensor must not be ferrite materials Ambient temperature of the magne c field sensors ranges from -20 C to +70 C, the indica on is signalized by LED For the low weight of the cylinder body is a high-strength aluminium alloy responsible Beschreibung und Hinweise Magnetfeldsensoren, die in der Schalternut mon ert sind, detek eren die Posi on des Kolbens mit Hilfe eines auf dem Kolben mon erten Magneten Durch Verschieben der Sensoren ist es möglich Schaltpunkte über den komple en Zylinderhub einzustellen Für das reibungslose Funk onieren der Sensoren darf der BCM nich in einem äußeren Magne eld installiert sein, das 1kA /m überschreitet In der Nähe der Sensors dürfen keine Ferrit-Materialien sein Die Betriebstemperatur beträgt von -20 C bis zu +70 C, die Anzeige erfolgt über LED Der Zylinder verdankt seine kleine Masse der hochfesten Alu-Legierung kromirane i indukcijski kaljene Brtva za klipnjaču: PTFE (TANDEM) hard chromed and induc v hardened Piston rod seal: PTFE (TANDEM) nitriert und oxidiert, von an hart verchromt und induk v gehärtet Kolbenstangendichtung: PTFE (TANDEM) Brtva za klip: klizni prsten PTFE Piston seal: PTFE Kolbendichtung: PTFE, Gleitring Površinska zaš ta: Surface protec on: Oberflächenschutz: tvrdo eloksiranje hard anodizing Hart eloxiert 4

5 Simbol Symbol Sinnbild Način rada Mode of opera on Funk onsart Iden fikacijski broj Iden fica on number Iden fika onsnummer Opis Descrip on Beschreibung D01 Dvoradni Double-ac ng Doppeltwirkend Tehnički podaci/ Technical Data/ Technische Daten Klip Klipnjača Površina klipa (tlačno) (A T) cm² Piston face (pushing) Kolbenfläche (stoßend) Površina klipa (vlačno) (A V) cm² Piston ring face (drawing ac on) Kolbenringfläche (ziehend) 3,14 4,91 8,04 12,56 19,63 31,16 2,00 2,90 4,90 7,65 11,59 18,60 Sila (A T) N 50 bar Force 100 bar Kra 150 bar 200 bar Sila (A V) N 50 bar Force 100 bar Kra 150 bar 200 bar

6 Senzori/ Sensors/ Sensoren Tehnički podaci / Technical Data / Technische Daten Senzor/ Sensor/ Sensor BALLUFF BMF305K-PS-C-2-PU-02 SICK MZT8-03VPS-KU0 Zaš ta od zamjene polova Protected polarity reversal Verpolungssicher Radni napon U e [DC] Rated opera ng voltage U e [DC] V Betriebsspannung U e [DC] Struja u radnom hodu I e Effec ve opera ng current I e 200 ma 200 ma Strombelastbarkeit I e Frekvencija prekidanja f max Switching frequency f max Schal requenz f Hz 1000 Hz Zaš ta od kratkog spoja Short circuit protected Kurzschlussfest Temperatura okruženja Ambient temperature Umgebungstemperatur Način rada Principle of opera on Funk onsprinzip Materijal kabela Cable jacket material Kabelmaterial Materijal kućišta Housing material Gehäusematerial Stupanj zaš te Enclosure ra ng Schutzart max Funkcija izlaznog prekidanja Switching output func on Ausgangsschal unk on C LCP (Polymer) IP67 DA YES JA DA YES JA Magnetski Magne c Magne sch PUR (kabel 2m, 3 x 0.14m²) C Plas c IP 68, IP69K PNP, normalno otvoren (NO) PNP, normally open (NO) PNP Schliesser, normalerweise geöffnet BALLUFF BMF305K-PS-C-2-PU-02 SICK MZT8-03VPS-KU0 6

7 Opis Descrip on Beschreibung Strana Page Seite Oznaka Designa on Beispiel Opcije Op on Op on BCM D Blok cilindar Hidropneuma ka Block cylinder Hidropneuma ka Blockzylinder Hidropneuma ka Radni tlak [bar] Working pressure [bar] Betriebsdruck [bar] Promjer klipa [mm] Piston diameter [mm] Kolbendurchmesser [mm] Promjer klipnjače [mm] Piston rod diameter [mm] Stangendurchmesser [mm] Oblik izrade Form of Produc on Bauform Način rada Modes of opera on Funk onsart Hod [mm] Stroke [mm] Zylinderhub [mm] Pozicija senzora Sensor posi on Schalterposi on Primjer za narudžbu Ordering example Bestellbeispiel BCM D Blok cilindar radnog tlaka do 160 [bar] Promjer klipa 20 [mm] Promjer klipnjače 12 [mm] Učvršćenje vijcima kroz 4 uzdužna provrta sa upus ma sprijeda za DIN912 Dvoradni Standardni hod 20 [mm] Pozicija senzora 1 BCM D Block cylinder with working pressure up to 160 [bar] Piston diameter 20 [mm] Piston rod diameter 12 [mm] Moun ng screws through the 4 longitudinal holes with countersink at the front for DIN912 Double-ac ng Stroke 20 [mm] Sensor posi on 1 BCM D Blockzylinder für Betriebsdruck von 160 [bar] Kolbendurchmesser 20 [mm] Kolbenstangendurchmesser 12 [mm] Befes gungsschrauben durch 4 Langlöcher mit Senkung an der Vorderseite für DIN912 Doppeltwirkend Hub 20 [mm] Schalterposi on 1 7

8 Posebne izvedbe Special equipment Sonderaussta ungen P3 Centrirajući izdanak za oblik izrade 2/2A, 4, 21/21A Centering outgrowth for produc on form 2/2A, 4, 21/21A Zentrierbund bei Bauform 2/2A, 4, 21/21A P7 Izvedba klipnjače od nehrđajučeg čelika W.Nr Construc on piston-rod from Stainless Steel W.Nr Korrosionsbeständige Kolbenstangen Ausführung durch W.Nr P8 Izvedba klipnjače od čelika W.Nr postojanog u morskoj vodi i otpornog na kiseline Construc on piston-rod from Steel W.Nr stable in sea water and resistant to acid Meerwasser- und Säurebeständige Kolbenstangen Ausführung durch W.Nr P10 Vanjski navoj klipnjače Piston-rod end with external thread Kolbenstangenende mit Aussengewinde RH Redukcija standardnog hoda-sve mjere odgovaraju standardnom hodu Reduced standard stroke-all dimensions according to the standard stroke. Mit Hubreduzierung - sämtliche Aussenabmessungen gemäss Standardhub 8

9 Opcije / Options / Optionen Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen d7f7 L1 L17 L18** mn9 n s h1* Na zahtjev / On request / nach Kundenwunsch * Standard h1=h **L18 ili na zahtjev / or on request / oder nach Kundenwunsch M8 M10 M12 M16 M20 M

10 Oblik izrade Design 1/1A BCM160 Bauform NAČIN RADA MODES OF OPERATION FUNKTIONEN D01 Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen b1 b2 b3 b4 d1 n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe G L0 L1 L4 L5 OK / SW Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x32 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 /

11 Oblik izrade Design 2/2A BCM160 Bauform NAČIN RADA MODES OF OPERATION FUNKTIONEN Klip / Piston / Kolben b1 b2 b3 b4 d1 n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe G L0 L1 L4 L5 OK / SW D01 d Klipnjača / Piston rod / Stangen Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, M8X12 M10x15 M12x15 M16x25 M20x30 M27x40 M6X12 M8x16 M10x20 M10x20 M12x24 M16x32 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 /

12 Oblik izrade Design 3/3A Bauform BCM160 NAČIN RADA MODES OF OPERATION FUNKTIONEN D01 Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen b1 b2 b4 d1 h h1* Na zahtjev / On request / Nach Kundenwunsch h2** n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe m N9 s G L0 L1 L4 L5 OK / SW Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / *Standard h1=h **Za standardni hod 3 ili na zahtjev / For standard stroke 3 or on request / Ab Standardhub "3" oder auf Kundenwunsch 12

13 Oblik izrade Design 4 Bauform BCM160 NAČIN RADA MODES OF OPERATION FUNKTIONEN D01 Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen b1 b2 b3 b4 d5 n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe G L0 L1 p p1 OK / SW Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x32 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / 4 G 1 / , , ,

14 Oblik izrade Design 11/11A Bauform BCM160 Na zahtjev On request Kundenwunsch Hod / Stroke / Hub NAČIN RADA MODES OF OPERATION FUNKTIONEN D01 Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen b1 b2 b3 b4 d1 d3 d4 n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe L0 L1 OK / SW Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x

15 Oblik izrade Design 21/21A Bauform BCM160 NAČIN RADA MODES OF OPERATION FUNKTIONEN D01 Klip / Piston / Kolben d Klipnjača / Piston rod / Stangen b1 b2 b3 b4 d1 d3 d4 n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe L0 L1 OK / SW Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x

16 Oblik izrade Design 31/31A Bauform BCM160 NAČIN RADA MODES OF OPERATION FUNKTIONEN Klip / Piston / Kolben b1 b2 b4 d1 d3 d4 h h1* Na zahtjev / On request / Nach Kundenwunsch h2** n x dubina / depth / Tiefe n1 x dubina / depth / Tiefe m N9 s L0 L1 L4 L5 OK / SW O-Ring*** D01 d Klipnjača / Piston rod / Stangen Standardni hod Standard stroke Normhub Max hod / Stroke max / Hub max ,5 8,5 10,5 10, , M8x12 M10x15 M12x15 M16x25 M20x30 M27x40 M6x12 M8x16 M10x20 M10x20 M12x24 M16x x1,5 8x1,5 9x2 9x2 9x2 9x *Standard h1=h ** Za standardni hod 3 ili na zahtjev / For standard stroke 3 or on request / Ab Standardhub "3" oder auf Kundenwunsch *** Uključeno / Included / Wird mitgeliefert 16

17 IDROPNEUMATIKA d.o.o. HR Sv. Ivan Zelina Psarjevo Gornje bb tel: +385(0) fax: +385(0) mail: web:

Flange holes are bored according to DIN 28605: up to DN 150 for PN 16 (PN 16 on special request).

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