WOOCHANG company overview

Transcription

1 WOOCHANG company overview October 2016 New Challenge WOOCHANG PRECISION CO., LTD.

2 WOOCHANG PRECISION Company Overview

3 WOOCHANG PRECISION Company History Registered as an Official Supplier of VALEO Group Certified SQ-Mark (HKMC) Started to supply Inside Door Handles to SEOYON E-HWA (HMC) SEOYON E-HWA (SEOYEON) became the largest shareholder of SEOYON ELECTRONICS and WOOCHANG Awarded the Commemorative Stone Tower for 20million USD Export Established Research & Development Center Certified ISO/TS (IATF) Certified ISO (KPC-QA) SEOYON ELECTRONICS took 100% of shareholder (changed company name to WOOCHANG Precision Co., Ltd.) Established Korea HUF Co., Ltd. as a joint venture of SEOYON ELECTRONICS (previously known as SHINCHANG) and HUF SALES Major Products Others Locksets 23% 20% in million USD Woochang Switches 14% I/S Handles 9% Lock Housings 15% O/S Handles 19% 2015 Sales Turnover Seoyon Electronics 0.63billion USD / Seoyon E-hwa 2.0billion USD / Seoyon 2.7billion USD 3

4 WOOCHANG PRECISION Seoyon Group Global Footprint Seoyon s global presence including 43 manufacturing locations in 10 countries with 10 ER&D centers in 5 countries North America (6) Seoyon E-Hwa Interior Systems Alabama(Selma, AL) Seoyon E-Hwa Interior Systems Georgia(Lagrange, GA) Seoyon E-Hwa Interior Systems Manufacturing (GA) Seoyon E-Hwa Automotive Mexico(Monterrey) Seoyon Top Metal Mexico(Monterrey) Seoyon E-Hwa Fabricacao De Sistema Interior Automotivo Brasil LTD Seoyon America(Michigan) Europe (6) Seoyon E-Hwa Slovakia (Dubnica) Seoyon E-Hwa CZECH () Seoyon E-Hwa Poland (Ustron) Assan Hanil (Izmit, Turkey) Seoyon C&FT (Izmit, Turkey) Seoyon Electronics Poland(Gliwice) Seoyon Electronics Germany(Frankfurt) China (15) Beijing Hanil E-Hwa(Beijing) Beijing Hanil E-Hwa Tech(Beijing) Beiqi Hanil Automotive Interior(Changzhou) Jiangsu Seoyon E-Hwa(Jiangsu) Liaoning Seoyon E-Hwa(Liaoning) Zhejiang Hanil Limin(Zhejiang) Sanhe Seoyon Top Metal (Sanhe) Huanghe Seoyon Top Metal (Huanghe) Jiangsu Seoyon Intech Auto Interior (Jiangsu) Sichuan Seoyon Intech Auto Interior (Sichuan) Chongqing Seoyon C&F (Chongqing) Suzhou Seoyon Electronics Science&Technology (Suzhou) Suzhou Seoyon Die Casting (Suzhou) Guizhou Huachang (Guizhou) Jiaxing Huachang (Jiaxing) South Korea (12) South America (1) Seoyon Group Headquarters 6 Plants Seoyon Electronics(6 Plant) Woochang Precision (Ansan) Seoyon Brazil(Piracicaba, SP) India (3) Seoyon E-Hwa Automotive India Private Limited (Chennai) Seoyon E-Hwa Automotive Chennai Private * ER&D locations Country Location sum Korea Anyang, Seoul, Asan 3 China Beijing, Liaoning, Jiangsu, Suzhou 4 Others India, Turkey, Germany 3 Limited(Chennai) Seoyon C&F India (Chennai) * Seoyon Electronics s facilities are marked in blue-color

5 WOOCHANG PRECISION Main Customers DOMESTIC GLOBAL ALLIANCE 5

6 WOOCHANG PRECISION Product Portfolio * RSM SM3/SM5/SM7 * HKMC GC/GCI/QL/QLe Inside Door Handles Key Sets & Lock Housing * GM Spark/Aveo/Captiva/ Gentra/Lacetti/Matiz/etc * Tata-Daewoo Outside Door Handles Switches * GM Spark/Aveo/Captiva/ Gentra/Lacetti/Matiz/etc * SYMC Chairman * GM Spark/Aveo/Captiva/ Gentra/Matiz/etc * Tata-Daewoo * Daewoo-Bus

7 WOOCHANG PRECISION COMPANY OVERVIEW Experiences of WOOCHANG Espero Kalos(T250) Gentra(T255) Matiz (M100) All new Matiz(M200) Magnus(V200) Tosca(V250) Winstorm(C100) Lacetti(J200) Chairman W (PEPS) Captiva(C140) Captiva(C140 PEPS) Spark(M300) Aveo(T300) L38/43/47(Inside Handle) L38/43/47(Key Set) M2XX (GM) SM6 (RSM) GC, GS (HMC) QL, QLe (KMC) YC, AE, DE (HKMC) 7

8 WOOCHANG PRECISION Main Product Electric & Electronic Product of WOOCHANG Car Lock Set Steering Column Lock Housing & IGN Switch Cigar Lighter & Power Socket 0 Multifunction Switch Window Switch Products of Seoyon Electronics Immobilizer System Smart Key System 8

9 WOOCHANG PRECISION Main Product Exterior Part Product of WOOCHANG Products of SEOYON E-HWA Outside Door Handle Cowl Top Insulation Dash Panel Isolation Pad Bumper Luggage Mat Outside Handle 1. Supplying to GM Korea and GM Global since Market share to GMK is 50% (100% among Local suppliers) Model: Spark, Aveo, Captiva, Cruze, etc. 3. Developing the next model of Spark - M2XX O/S handle (Smart Key Specification, 260K/Year) 9

10 WOOCHANG PRECISION Main Product Interior Part Product of WOOCHANG Products of SEOYON E-HWA Inside Door Handle Door Trim Console Head Liner Pillar Seat Crash Pad Floor Carpet Covering Shelf (P/Tray) Inside Handle 1. Supplying to RSM (Renault Samsung Motors) since Market share to RSM is 75% - Model : SM3, SM5, SM7, etc. 3. Developing the I/S handle of HMC / KMC - GC (70K/Year), QL (200K/Year), QLe (150K/Year), etc. 10

11 WOOCHANG PRECISION CO., LTD. Research & Development Do the Best for Your Success

12 Woochang WOOCHANG Precision PRECISION Co,. Ltd ENGINEERING Product Design Design System CONCEPT EXPLORATION DFMEA System BENCH MARK DESIGN DFMEA PROTO EVALUATION TFT MEETING OPEN ISSUES DESIGN DESIGN REVIEW DFMEA APPLICATION PROTO PROTO DESIGN MOLD FLOW ANALYSIS MOLD MAKING PROTO PROTO VALIDATION 12

13 ENGINEERING R&D Center & Validation Capability Research and Development Center Mechanical & Electronic Core Design Tool Utilization CATIA V5(R20) Work Station Validation Test & Quality Assurance Team Local Validation & Measurement Test Equipment Validated to Customer Specification UG NX 9.0 Work Station Measurement Lab Test Lab Project Team

14 WOOCHANG PRECISION Testing and Validation ES & Regulation Regulation Test Overload Test 1. Operating Power Test 2. Overload Test Endurance Test 4. Complex 3. Endurance Test Environment Test 5. Heat-resistant Test 14

15 WOOCHANG PRECISION CO., LTD. Production Management Do the Best for Your Success

16 PRODUCTION Lockset Production KEY ASS Y(REMOTE KEY) Enable to use the function of lock/unlock and start the engine Remote Lock/Unlock/Trunk Immobilizer Flap/Rigid Key Inner/Outer Blade Path Key code: 3,000(max.6,000) LOCK CYLINDER ASS Y Assemble with lock housing, to make a start the engine using the key. Die Casting: ZDC2 Tumbler: 8 SIDE DOOR/TRUNK LOCK ASS Y It has a function of lock/unlock the doors by rotating the key. Free-Wheeling Die Casting: ZDC2 Tumbler: 8 LOCK HOUSING Assemble to Steering Column and locks Steering Wheel when key is withdrawn Illumination Ignition switch Solenoid Immobilizer Die Casting: ZDC2

17 PRODUCTION Lockset Production Overview of assembly requirement for error proofing EOL testing for complete key Measurement of RF characteristics Validation of immobilizer LF read capability Reading & writing EEPROM on NXP transponder Manual loading, automated test and manual unloading for labeling EOL Tester Error proofing for Lockset assembly Ignition actuator travel check Free wheeling force check Simple RF checker at the end of line Keyset Line

18 PRODUCTION Door Handle Production LIFT TYPE HANDLE Mold in Color Body Color Chromed Standard type Rear Hidden Door (Vertical Lift Type) for GM Spark PULL-BAR TYPE HANDLE With/without notch Mold in Color Body Color Chromed Standard Smart Button Capacitive Sensor for GM Captiva INSIDE HANDLE Handle Aspect - Chromed (Bright & Satin) - Painted - Grain Automatic Assembly for Renault Samsung SM3, SM5 & SM7

19 Woochang WOOCHANG Precision PRECISION Co,. Ltd MANAGEMENT SYSTEM Production Management Woo-Chang Management System(a.k.a WCMS) WCMS improves company s capability to control manufacturing environment by providing and planting simple Plan, Do, Check, Act throughout the complete development phases to production. CUSTOMER Business Plan/Training/Document/Record Management CUSTOMER Development Order Management Product / Process Design New Product Development Production Management Production Control Tooling/ Equipment Inspection/Records Tier Management Contamination Control Nonconforming Control Improvement QSB VS LPA Lesson Learn Data built in WCMS

20 WOOCHANG PRECISION CO., LTD. Quality Management Do the Best for Your Success

21 QUALITY SYSTEM WOOCHANG Quality System Quality Verification EPC (Early Product Control) Quality Verification Plan GP-11/12 : PROTO ~ 3months after SOP 0 DEFECTS Continual Improvement 4M Change management TIER 2 Monitoring Customer Process improvement - PCPA, LPA, RPN Reduction Product improvement E/P Review & Verification Preventive maintenance Change point management -TIER 2 Included Supplier Audit Education: Quality Problem, Standards TIER 3 Control Customer line Review& Improvement 21

22 Woochang Precision Co,. Ltd COMPANY SYSTEM Quality Management Quality Management Quality Performance Proactive. Manufacturing only Quality Product Don t make defect products, check it one more time. Data Base System for the Lessons Learned GM Y 2014 Y 2015 RANK Points 100 (Green) 100 (Green) PRR (ppm) 2 3 Leading. Encourage Operator s Quality Pride. Continuous Quality System Review & Improvement RSM Y 2014 Y 2015 PRR (ppm) 0 0 Sharing. Sharing the Know How with Tiered Supplier. Continuous Quality System Audit and Evaluation Seoyon E-hwa Y 2014 Y 2015 PRR (ppm) 0 0

23 WOOCHANG PRECISION QSB CERTIFICATION

24 WOOCHANG PRECISION Thank you for your attention!