GXP 2500 Subsea Shear PARTS MANUAL

Transcription

1 GXP 500 Subsea Shear PARTS MANUAL

2 CONTACT INFORMATION World Headquarters Genesis Attachments 000 Genesis Drive Superior, WI 5880 USA Toll Free: 888-SHEAR-IT ( ) Phone: Fax: Europe/Africa/Middle East Genesis GmbH Alpenstrasse 7 D Memmingen, Germany Phone: Fax: genesis-europe.com info@genesis-europe.com Asia Pacific Representative Office Upper Serangoon View #-8 Singapore 5305 Phone: tchoo@genesisattachments.com Central & South America, The Caribbean Cra A #89-38 / Ofi 6 Bogota, Colombia Phone: (57-) / contact@themsagroup.com Brazil Rua José Alves dos Santos, 8 - Sala - São José dos Campos / SP - Brazil Phone: +55 () metalamericas@metalamericas.com View and download all manuals at genesisattachments.com/manuals.asp 05 Genesis Attachments, LLC GXP 500 Subsea Shear

3 TABLE OF CONTENTS NOTES & SKETCHES GENERAL ARRANGEMENT ASSEMBLY PIVOT GROUP - RIGHT SIDE Mach Bearing Mach End Cap Mach Tie Rod Mach Tie Rod Nut Shim Set - Thrust Washer ASSEMBLY PIVOT GROUP - LEFT SIDE 0- Mach Main Shaft Mach Bearing Mach End Cap Mach Tie Rod Nut Shim Set - Thrust Washer ASSEMBLY LOWER SHEAR BLADES - Mach Blade Mach Blade Guide Mach Blade Razor Mach Adjustment Plt Primary Mach Adjustment Plt Secondary Mach Adjustment Plt GB Mach Adjustment Plt Guide Shim Set ASSEMBLY UPPER SHEAR BLADES Mach Blade Mach Blade Tip R.H. Mach Blade Tip L.H ASSEMBLY AUTO GUIDE 6-7 Mach Puck Shim Set ASSEMBLY CYLINDER PINS 8-9 Mach Pin Rear Wldt Pin Front Mach Bearing Upper Cylinder Connection ASSEMBLY ACCESS COVERS 0- Wldt Cover Plt Rear Cover ASSEMBLY CYLINDER PISTON SEAL ARRANGEMENT GLAND SEAL ARRANGEMENT Genesis Attachments, LLC GXP 500 Subsea Shear 3

4 TABLE OF CONTENTS SUB-ASSEMBY CYLINDER Assembly Cylinder REGEN BYPASS MANIFOLD ASSEMBLY PORT BLOCK - RH SIDE Mach Port Block Plt Port Block Mount Wldt Port Block Tube ASSEMBLY PORT BLOCK - LH SIDE 3-35 Mach Port Block Plt Port Block Mount Wldt Port Block Tube WARRANTY CLAIM PROCEDURE 36 PARTS ORDER POLICY AND PROCEDURE 37 Placing Parts Orders Part Numbers Shipping Invoices Returns Return Goods Authorizations (RGA) PARTS ORDER FORM 38 WEAR PARTS LIST 39 INDEX NUMERICAL INDEX NOTES & SKETCHES Genesis Attachments, LLC GXP 500 Subsea Shear

5 NOTES AND SKETCHES 05 Genesis Attachments, LLC GXP 500 Subsea Shear 5

6 GENERAL ARRANGEMENT Genesis Attachments, LLC GXP 500 Subsea Shear

7 GENERAL ARRANGEMENT ITEM QTY PART NUMBER DESCRIPTION Wtmg Stick GXP500 (Cable Hung) 0535 Wtmg Upper GXP500 3 See Page 9 Assembly Pivot Group - RH side See Page Assembly Pivot Group - LH side 5 - See Page Assembly Lower Blades 6 - See Page 5 Assembly Upper Blades 7 - See Page 7 Assembly Auto Guide 8 - See Page 9 Assembly Cylinder Pins 9 - See Page Assembly Access Covers 0 - See Page 3 Assembly Cylinder - See Page 33 Assembly Port Block - RH - See Page Assembly Port Block - LH Shackle Double Swing 05 Genesis Attachments, LLC GXP 500 Subsea Shear 7

8 ASSEMBLY PIVOT GROUP - RIGHT HAND SIDE 9 Ft-Lb 5 Nm 778 Ft-Lb 055 Nm 0 Maintenance Schedule Lubricate every 8 Hours Ft-Lb 3 Nm Genesis Attachments, LLC GXP 500 Subsea Shear

9 ASSEMBLY PIVOT GROUP - RIGHT HAND SIDE ITEM QTY PART NUMBER DESCRIPTION Mach Bearing R.H. 008 Mach Thrust Washer 009 Shim Set Thrust Washer 0075 Mach End Cap 0078 Mach Tie Rod 008 Mach Tie Rod Nut S0905 O-Ring F Socket Head Capscrew M6 x.00 x 50 F0630 Flat Washer M6 F06080 Socket Head Capscrew M x 3.00 x 80 F0 Flat Washer M6 F06050 Socket Head Capscrew M x.75 x 50 F0 Flat Washer M F0035 Flat Head Capscrew M x.75 x Grease Fitting 05 Genesis Attachments, LLC GXP 500 Subsea Shear 9

10 ASSEMBLY PIVOT GROUP - LEFT HAND SIDE Ft-Lb 5 Nm Ft-Lb 3 Nm Ft-Lb 055 Nm 0 05 Genesis Attachments, LLC GXP 500 Subsea Shear

11 ASSEMBLY PIVOT GROUP - LEFT HAND SIDE ITEM QTY PART NUMBER DESCRIPTION Mach Main Shaft 0053 Mach Bearing LH F0035 Flat Head Capscrew M x.75 x Mach Thrust Washer 009 Shim Set Thrust Washer Grease Fitting 0075 Mach End Cap 008 Mach Tie Rod Nut S0905 O-Ring F Socket Head Capscrew M6 x.00 x 50 F0630 Flat Washer M6 F06080 Socket Head Capscrew M x 3.00 x 80 F0 Flat Washer M6 F06050 Socket Head Capscrew M x.75 x 50 F0 Flat Washer M 05 Genesis Attachments, LLC GXP 500 Subsea Shear

12 ASSEMBLY LOWER SHEAR BLADES 360 Ft-Lb 86 Nm Ft-Lb 86 Nm Ft-Lb 86 Nm Ft-Lb 0 Nm 05 Genesis Attachments, LLC GXP 500 Subsea Shear

13 ASSEMBLY LOWER SHEAR BLADES ITEM QTY PART NUMBER DESCRIPTION 000 j Mach Blade 00 j Mach Blade Guide j Mach Blade Razor 095 Mach Adjustment Plt Primary Mach Adjustment Plt Secondary Mach Adjustment Plt GB Mach Adjustment Plt Guide Dowel Pin 9 F5000 Set Screw Socket Head.00-8 x F05600 j Hex Head Capscrew.50-6 x F0050 j Flat Washer.50 8 F j Hex Nut F j Flat Head Capscrew.50-6 x 7.00 F00300 j Hex Head Capscrew.00-8 x F0000 j Flat Washer.00 j GXP 500 SHIM SETS j Blade Shim Set Guide Shim Set, Blade Side j For complete Wear Parts List - See Page Genesis Attachments, LLC GXP 500 Subsea Shear

14 ASSEMBLY UPPER SHEAR BLADES 360 Ft-Lb 86 Nm Ft-Lb 6 Nm 6 05 Genesis Attachments, LLC GXP 500 Subsea Shear

15 ASSEMBLY UPPER SHEAR BLADES ITEM QTY PART NUMBER DESCRIPTION 000 j Mach Blade 00 j Mach Blade Tip R.H j Mach Blade Tip L.H. F j Flat Head Capscrew.50-6 x F j Flat Head Capscrew.50-6 x j Mach Bolt Socket Head Capscrew.5-7 x F j Hex Nut F0050 j Flat Washer.50 j For complete Wear Parts List - See Page Genesis Attachments, LLC GXP 500 Subsea Shear 5

16 ASSEMBLY AUTO GUIDE 360 Ft-Lb 86 Nm Maintenance Schedule Lubricate every 8 hours Genesis Attachments, LLC GXP 500 Subsea Shear

17 ASSEMBLY AUTO GUIDE ITEM QTY PART NUMBER DESCRIPTION 007 Mach Auto Guide 009 Mach Auto Guide Adjustment Plate Grease Fitting.-7 NPT F05800 Hex Head Capscrew.50-6 x F0050 Flat Washer.50 GXT 500 SHIM SET Shim Set, Auto Guide 05 Genesis Attachments, LLC GXP 500 Subsea Shear 7

18 ASSEMBLY CYLINDER PINS Genesis Attachments, LLC GXP 500 Subsea Shear

19 ASSEMBLY CYLINDER PINS ITEM QTY PART NUMBER DESCRIPTION 0086 Mach Pin Rear 0088 Mach Pin Keeper 3 5 F0680 F08300 Socket Head Capscrew M x 3.00 x 80 Hex Nut M x 3.00 F0600 Socket Head Capscrew M x 3.00 x Wldt Pin Front 7 06 Mach Pin Keeper Mach Bearing Upper Cylinder Connection 05 Genesis Attachments, LLC GXP 500 Subsea Shear 9

20 ASSEMBLY ACCESS COVERS Genesis Attachments, LLC GXP 500 Subsea Shear

21 ASSEMBLY ACCESS COVERS ITEM QTY PART NUMBER DESCRIPTION Wldt Cover 309 Plt Rear Cover 3 F06030 Hex Head Capscrew M6 x.0 x 30 F0030 Hex Head Capscrew M x.75 x 30 5 F0 Flat Washer M 05 Genesis Attachments, LLC GXP 500 Subsea Shear

22 ASSEMBLY CYLINDER Ft-Lb 98 Nm 8 Not Shown Ft-Lb 05 Nm Ft-Lb 6 Nm 5 7 Ft-Lb 98 Nm 8 Not Shown 7 05 Genesis Attachments, LLC GXP 500 Subsea Shear

23 ASSEMBLY CYLINDER ITEM QTY PART NUMBER DESCRIPTION Piston Rod Assembly Butt & Tube Assembly Piston Gland Socket Head Capscrew Socket Head Capscrew Anode Hex Head Capscrew Bushing Canned Wiper Bearing Ring 6300 O-Ring BU Washer Capped T-Seal Rod Bearing Ring Buffer Seal U-Cup BU Washer Special Wiper Special Wiper 6300 Kuver Seal x BU-Washer See Page for a detailed arrangement of Piston Seals See Page 6 for a detailed arrangement of Gland Seals Seals only available in Seal Kit SK Genesis Attachments, LLC GXP 500 Subsea Shear 3

24 PISTION SEAL ARRANGEMENT 3 05 Genesis Attachments, LLC GXP 500 Subsea Shear

25 PISTON SEAL ARRANGEMENT ITEM QTY PART NUMBER DESCRIPTION Bearing Ring 6300 O-Ring BU-Washer Capped T-Seal Seals only available in Seal Kit SK Genesis Attachments, LLC GXP 500 Subsea Shear 5

26 GLAND SEAL ARRANGEMENT Genesis Attachments, LLC GXP 500 Subsea Shear

27 GLAND SEAL ARRANGEMENT ITEM QTY PART NUMBER DESCRIPTION Rod Bearing Ring 6300 Buffer Seal U-Cup BU Washer Special Wiper Special Wiper Kuver Seal BU-Washer Seals only available in Seal Kit SK Genesis Attachments, LLC GXP 500 Subsea Shear 7

28 SUB-ASSEMBLY CYLINDER Ft-Lb 60 Nm 8 38 Ft-Lb 77 Nm 9 50 Ft-Lb 60 Nm Ft-Lb 53 Nm Genesis Attachments, LLC GXP 500 Subsea Shear

29 SUB-ASSEMBLY CYLINDER - 03 ITEM QTY PART NUMBER DESCRIPTION Assy Cyl B0.0 R.0 S5.0 See Page 30 Manifold Regen Bypass O-Ring F090 Hex Head Capscrew M x 3 x 90 5 F0 Flat Washer M 6 09 Mach Port Block O-Ring 8 See Below Split Flange Kit 9 F0750 Socket Head Capscrew.5-7 x.50 0 F500 Lock Washer.5 00 Hose 3-36WR-3FLH906-3FLH Split Flange Kit H0600 Split Flange Half.00 Code 6 F00070 Hex Head Capscrew M0 x.5 x 70 F0000 Lock Washer M0 S0908 O-Ring 05 Genesis Attachments, LLC GXP 500 Subsea Shear 9

30 REGEN BYPASS MANIFOLD 0 In-Lb N 83 Ft-Lb Nm Genesis Attachments, LLC GXP 500 Subsea Shear

31 REGEN BYPASS MANIFOLD ITEM QTY PART NUMBER DESCRIPTION Manifold Regen Bypass 6303 Plug 0MO Plug MO 05 Genesis Attachments, LLC GXP 500 Subsea Shear 3

32 ASSEMBLY PORT BLOCK - RH SIDE 9 30 Ft-Lb 3 Nm 6 50 Ft-Lb 60 Nm Ft-Lb 3 Nm 3 xx Ft-Lb xxx Nm 6 50 In-Lb 93 N 0 39 Ft-Lb 53 Nm 3 05 Genesis Attachments, LLC GXP 500 Subsea Shear

33 ASSEMBLY PORT BLOCK - RH SIDE ITEM QTY PART NUMBER DESCRIPTION 056 Mach Port Block Plt Port Block Mount 3 F06070 Hex Head Capscrew M6 x.00 x 70 F0630 Flat Washer M Wldt Port Block Tube 6 See Below -/ Split Flange Kit 7 See Below Split Flange Kit 8 See Page 30 Regen Bypass Manifold Hose -6WR-FLH FLH Plug 06MO Plug 08MO 6 -/ Split Flange Kit H0650 Split Flange Half.50 Code 6 F06060 Hex Head Capscrew M6 x.00 x 60 F068 Lock Washer M6 S0905 O-Ring 7 Split Flange Kit H0600 Split Flange Half.00 Code 6 F00070 Hex Head Capscrew M0 x.5 x 70 F0000 Lock Washer M0 S0908 O-Ring 05 Genesis Attachments, LLC GXP 500 Subsea Shear 33

34 ASSEMBLY PORT BLOCK - LH SIDE 30 Ft-Lb 3 Nm Ft-Lb 53 Nm 0 30 Ft-Lb 3 Nm 6 30 Ft-Lb 3 Nm 6 50 In-Lb 93 N Ft-Lb 3 Nm Genesis Attachments, LLC GXP 500 Subsea Shear

35 ASSEMBLY PORT BLOCK - LH SIDE ITEM QTY PART NUMBER DESCRIPTION 056 Mach Port Block Plt Port Block Mount 3 F06070 Hex Head Capscrew M6 x.00 x 70 F0630 Flat Washer M Wldt Port Block Tube 6 3 See Below -/ Split Flange Kit 7 See Page 30 Regen Bypass Manifold HOSE -6WR-FLH90-FLH Plug 06MO Plug 08MO 6 -/ Split Flange Kit H0650 Split Flange Half.50 Code 6 F06060 Hex Head Capscrew M6 x.00 x 60 F068 Lock Washer M6 S0905 O-Ring 05 Genesis Attachments, LLC GXP 500 Subsea Shear 35

36 WARRANTY CLAIM PROCEDURE Notify the Genesis Service Department of the potential warranty claim prior to making the repair. Digital pictures are very helpful for diagnosing problems and recommending repairs. Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration. The Genesis Service Department will issue an authorization number to track the repair costs, outgoing parts, and/or defective parts returning to the factory. Replacement parts must be ordered using a purchase order number. Shipping is standard ground. Overnight shipping is available by request, and Genesis will not cover the shipping charge. When the repair is complete, submit an invoice to the Genesis Service Department within 30 days. Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference the authorization number on all invoices. When returning parts for warranty consideration, include a copy of any related Genesis paperwork along with any other necessary documentation to ensure proper processing and credit. The Genesis Service Department will provide the necessary forms. Your account will be credited when the warranty claim is accepted. Please direct any questions to the Genesis Service Department: Genesis Attachments, LLC GXP 500 Subsea Shear

37 PARTS ORDER POLICY AND PROCEDURE ORDER PLACEMENT PARTS ORDERS SHOULD INCLUDE THE FOLLOWING: q q q q q Purchase order number Model and serial number of attachment Part number and quantity needed Shipping and billing address Method of shipment or required delivery date PLACING ORDERS Orders may be placed by phone, or fax. To fax an order, use the form on the following page. Contact information is located at the front of this manual. PART NUMBERS Part numbers are listed in this manual. Contact the Genesis Parts Department with questions regarding part numbers, availability and pricing. SHIPPING PARTS POLICY All orders will be shipped best way surface unless an alternate shipping method is requested. Shipping charges are not included in the purchase price of parts. INVOICES All invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to review and may be placed on C.O.D. status without further notice. RETURNS Unused Genesis parts may be returned with proper documentation. Return shipping is the responsibility of the purchasing party. Credit will be issued upon return, less a 0% restocking fee. Documentation is required for credit of returned parts. Contact the Genesis Parts Department at for a RGA (Return Goods Authorization) number and form. RETURN GOODS AUTHORIZATION All parts returned to Genesis for warranty consideration must be returned with a completed RGA (Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be completed in its entirety; including any additional information requested by the Parts or Service Department. Return freight is the responsibility of the shipper and will be credited upon claim approval. A determination to accept or deny the claim will be made based on the information available to Genesis. Warranty on purchased parts other than wear components is 6 months. There is no warranty period on wear parts or components. 05 Genesis Attachments, LLC GXP 500 Subsea Shear 37

38 PARTS ORDER FORM Date: Customer: Phone: Shipping Address: Contact: Fax: Billing Address: Purchase Order: Model: Shipping Method: Serial Number: Quantity Part Number Description Price 38 Fax to the Genesis Parts Department at For assistance, call or 05 Genesis Attachments, LLC GXP 500 Subsea Shear

39 WEAR PARTS LIST PART NO. 000 QTY Mach Blade.5 x 8.0 x 9.0 DESCRIPTION REFERENCE PAGE NO. ITEM NO.,5, 00 Mach Blade Tip - RH 5 00 Mach Blade Tip - LH Mach Blade Guide 0073 Mach Blade Razor Shim Set Guide Shim Set Blade - 03 F00300 F05600 F F F F F0000 F Mach Bolt Socket Head Capscrew.5-7 x 6.50 Hex Head Capscrew.00-8 x 3.00 Hex Head Capscrew.50-6 x 6.00 Flat Head Capscrew.50-6 x 7.00 Flat Head Capscrew.50-6 x 8.00 Flat Head Capscrew.50-6 x 9.00 Hex Nut.50-6 Flat Washer Narrow.00 Flat Washer Narrow ,5, ,7 5 5,8 05 Genesis Attachments, LLC GXP 500 Subsea Shear 39

40 INDEX Anode Assembly access covers Assembly Auto Guide Assembly cylinder Assembly cylinder pins Assembly Lower Shear Blades Assembly Pivot group - Left Hand Side Assembly Pivot group - Right Hand Side Assembly Port Block - LH Side Assembly Port Block - RH Side Assembly Upper Shear Blades Bearing Ring Blade Shim Set Buffer Seal Butt & Tube Assembly Canned Wiper Capped T-Seal General Arrangement Gland Gland seal arrangement Guide Shim Set, Blade Side Invoices Kuver Seal Mach Adjustment Plt GB Mach Adjustment Plt Guide Mach Adjustment Plt Primary Mach Adjustment Plt Secondary Mach Bearing LH Mach Bearing R.H. Mach Bearing Upper Cylinder Connection Mach Blade Mach Blade Guide Mach Blade Razor Mach Blade Tip L.H. Mach Blade Tip R.H. Mach End Cap Mach Main Shaft , , 0 05 Genesis Attachments, LLC GXP 500 Subsea Shear

41 INDEX Mach Pin Keeper Mach Pin Rear Mach Port Block Mach Puck Mach Puck Adjustment Plate Mach Thrust Washer Mach Tie Rod Mach Tie Rod Nut Notes and Sketches Numerical INdex Part Numbers Parts Order Form Parts order policy and procedure Parts Policy Piston Piston Rod Assembly Piston Seal Arrangement Placing Orders Plt Port Block Mount Plt Rear Cover Regen Bypass Manifold Return Goods Authorization Returns Rod Bearing Ring Shackle Double Swing Shim Set Thrust Washer Shim Set, Auto Guide Shipping Special Wiper Sub-assembly cylinder - 03 U-Cup Warranty Claim Procedure Wear parts list Wldt Cover Wldt Pin Front Wldt Port Block Tube Wtmg Stick GXP500 (Cable Hung) Wtmg Upper GXP ,33, , 5, , , , Genesis Attachments, LLC GXP 500 Subsea Shear

42 05 Genesis Attachments, LLC GXP 500 Subsea Shear NUMERICAL INDEX Part No. Found on Page Part No. Found on Page Part No. Found on Page H0650 H0600 S0905 S0908 S F0030 F06030 F06060 F06070 F00070 F090 F00300 F05600 F05800 F0035 F F F F06050 F F F06080 F0600 F0680 F0750 F08300 F F0 F0630 F0630 F0 F0000 F0050 F068 F0000 F500 F5000, , 9, 9 9, 9 9, ,5 3,5 3,7 3,7 3,5 3,7 3,5 3,7 3,7 3,7 3 3,7 3, ,5 35 9, , 5 5 9, 9, 9, ,5 9,, 9,,35 9,,9,5,7 33,35 9, ,35 9,33 33,35 9,33 9,

43 NOTES AND SKETCHES 05 Genesis Attachments, LLC GXP 500 Subsea Shear 3

44 LOCATIONS World Headquarters Genesis Attachments 000 Genesis Drive Superior, WI 5880 USA Toll Free: 888-SHEAR-IT ( ) Phone: Fax: Europe/Africa/Middle East Genesis GmbH Alpenstrasse 7 D Memmingen, Germany Phone: Fax: genesis-europe.com info@genesis-europe.com Asia Pacific Representative Office Upper Serangoon View #-8 Singapore 5305 Phone: tchoo@genesisattachments.com Central & South America, The Caribbean Cra A #89-38 / Ofi 6 Bogota, Colombia Phone: (57-) / contact@themsagroup.com Brazil Rua José Alves dos Santos, 8 - Sala - São José dos Campos / SP - Brazil Phone: +55 () metalamericas@metalamericas.com View and download all manuals at genesisattachments.com/manuals.asp Rev. D