SOFTEK / AIRTEK Front Suspension System for FCCC Motorhome Chassis

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1 SOFTEK / AIRTEK Front Suspension System for FCCC Motorhome Chassis LIT NO: SP- DATE: November REVISION: G CONTENTS DESCRIPTION PAGE DESCRIPTION PAGE SOFTEK with STEERTEK NXT Axle, K/0K/2K Capacity Vehicles built after March SOFTEK with STEERTEK. Axle, K/0K/2K Capacity Vehicles built between May 0 and March SOFTEK with STEERTEK Axle, K/0K Capacity Vehicles built prior to May AIRTEK with STEERTEK NXT Axle, 0K Capacity SOFTEK with STEERTEK NXT Axle SOFTEK with STEERTEK. Axle SOFTEK with STEERTEK Axle AIRTEK with STEERTEK NXT Axle

2 SOFTEK for FCCC Motorhome Chassis Vehicles built with STEERTEK NXT axle after March 2 K/0K/2K Capacity c c 27a,b a,b a,b a,b 4 8a 8b K Capacity Single-leaf Spring Assembly 0K Capacity Leaf and a Half Spring Assembly 2 SP-

3 SOFTEK with STEERTEK NXT Axle for FCCC Motorhome Chassis KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. *Shock Absorber 2 2 *¾"-0 UNC Upper Shock Bolt - 4.0" 2 *¾"-0 UNC Lower Shock Bolt -.0" 2 4 *¾"-0 UNC Hex Locknut 4 *¾" Hardened Washer *Shock Spacer - 8" Thick Shock Bracket 2 8 Spring Assembly, Includes Spring Eye Bushings 2 a K, Single-leaf b K, Leaf and a Half c K, 2-Leaf Thrust Washer - Front Hanger Top Pad Sway Bar Bracket Front Hanger 2 *¾"-0 UNC Bolt -." 2 4 *¾"-0 UNC Locknut 2 *¾" Hardened Washer Rear Shackle Bracket and Bushing Assembly Rear Shackle Plate Rear Shackle Wear Pad Shackle Stop Tube 2 *¾"-0 UNC Hex Bolt -." 2 *¾"-0 UNC Hex Nylocknut 22 *¾" Hardened Washer 2 STEERTEK NXT Axle Assembly, Ackermann Equipped with Hydraulic Brake, Includes Key Nos. 2, 24a-27a,,, 7, Equipped with Air Brake, Includes Key Nos. 2, 24b-27b,,, 7, M Axle & Kingpin Assembly 24 LH Lower Steering Knuckle Assembly, Ackermann, Includes Key Nos. 2-,, - a Equipped with Hydraulic Brake b 800- Equipped with Air Brake 2 RH Lower Steering Knuckle Assembly, Ackermann, Includes Key Nos. 2-,, - a Equipped with Hydraulic Brake b Equipped with Air Brake 2 LH Upper Steering Knuckle Assembly Includes Key Nos.,, - a 00-2 Equipped with Hydraulic Brake b 00-4 Equipped with Air Brake 27 RH Upper Steering Knuckle Assembly Includes Key Nos.,, - a Equipped with Hydraulic Brake b Equipped with Air Brake 0- Kingpin Bushing and Roller Thrust Bearing Service Kit, One Side, Includes Key Nos. -, Loctite Grease Cap Assembly, Upper Grease Cap Assembly, Lower Kingpin Bushing Roller Thrust Bearing Kingpin Seal Grease Zerk /8"- UNC Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube 0-0 Stop Bolt Service Kit, One Side, Includes Key Nos ½"- UNC Square Head Bolt ½"- UNC Hex Jam Nut ***Tie Rod Assembly, K/0K/2K KPI,. Drop, Ackermann Includes Key Nos ***Tie Rod End Service Kit, Axle Set, Includes Kit Nos & ***LH Tie Rod End Service Kit, Includes Key Nos. 8, ***RH Tie Rod End Service Kit, Includes Key Nos ***LH Tie Rod End ***RH Tie Rod End **7 8" Castle Nut " Flat Washer Tie Rod Nut Cotter Pin 2 *¾"- UNF U-bolt -." 4 *¾"- UNF Hex Locknut 8 4 *¾" Hardened Washer 8 *Auxiliary Spring 2 NOTE: * Not supplied by Hendrickson, used for reference only. Refer to vehicle manufacturer for more information. Hendrickson is not responsible for components supplied by vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** Item included in assembly only, part not sold separately. *** The tie rod assembly is designed for use on a suspension with hydraulic brakes, it is not designed for vehicles with air brakes. Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior to ordering find the part number on the tie rod tube, see Hendrickson Publication No. SEU-022 or contact Hendrickson Truck Parts for corre spon ding kit numbers. SP-

4 SOFTEK for FCCC Motorhome Chassis Vehicles built with STEERTEK. axle between May 0 and March 2 K/0K/2K Capacity c c a,b a,b a 8b K Capacity Single-leaf Spring Assembly 0K Capacity Leaf and a Half Spring Assembly 4 SP-

5 SOFTEK with STEERTEK. Axle for FCCC Motorhome Chassis KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. *Shock Absorber 2 2 *¾"-0 UNC Upper Shock Bolt - 4.0" 2 *¾"-0 UNC Lower Shock Bolt -.0" 2 4 *¾"-0 UNC Hex Locknut 4 *¾" Hardened Washer * Shock Spacer - 8" Thick Shock Bracket 2 8 Spring Assembly, Includes Spring Eye Bushings 2 a K, Single-leaf b K, Leaf and a Half c K, 2-Leaf Thrust Washer - Front Hanger Top Pad Sway Bar Bracket Front Hanger 2 *¾"-0 UNC Bolt -." 2 4 *¾"-0 UNC Locknut 2 *¾" Hardened Washer Rear Shackle Bracket and Bushing Assembly Rear Shackle Plate Rear Shackle Stop Tube Rear Shackle Wear Pad 4 *¾"-0 UNC Hex Bolt -." 2 *¾"-0 UNC Hex Nylocknut 22 *¾" Hardened Washer 2 STEERTEK. Axle Assembly, Ackermann Equipped with Hydraulic Brake, Replaces -004, Includes Key Nos. 2, 24a-2a, 2-, -7, Equipped with Air Brake, Replaces -00, Includes Key Nos. 2, 24b-2b, 2-, -7, M Axle & Kingpin Assembly, Replaces LH Lower Steering Knuckle Assembly, Ackermann, Includes Key Nos. - a Equipped with Hydraulic Brake b Equipped with Air Brake 2 RH Lower Steering Knuckle Assembly, Ackermann, Includes Key Nos. - a Equipped with Hydraulic Brake b Equipped with Air Brake LH Upper Steering Knuckle Assembly Includes Key Nos RH Upper Steering Knuckle Assembly Includes Key Nos Kingpin Bushing w/roller Thrust Bearing Service Kit, One Wheel End, Includes Key Nos. - and Loctite -000 Grease Cap Assembly Retaining Ring Roller Thrust Bearing Service Kit, One Wheel End, Includes Key Nos. - and Loctite -000 Roller Thrust Bearing 2 Kingpin Shim (As required) " Thickness " Thickness Kingpin Bushing Kingpin Seal "- UNC Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube Stop Bolt Service Kit, One Side, Includes Key Nos ½"- UNC Square Head Bolt ½"- UNC Hex Jam Nut ***Tie Rod Assembly, K/0K/2K KPI,. Drop, Ackermann Includes Key Nos ***Tie Rod End Service Kit, Axle Set, Includes Kit Nos & ***LH Tie Rod End Service Kit, Includes Key Nos. 8, ***RH Tie Rod End Service Kit, Includes Key Nos ***LH Tie Rod End ***RH Tie Rod End ** 7 8" Castle Nut " Flat Washer Tie Rod Nut Cotter Pin 2 *¾"- UNF U-bolt -." 4 *¾"- UNF Hex Locknut 8 4 *¾" Hardened Washer 8 *Auxiliary Spring 2 NOTE: * Not supplied by Hendrickson, used for reference only. Refer to vehicle manufacturer for more information. Hendrickson is not responsible for components supplied by vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** Item included in assembly only, part not sold separately. *** The tie rod assembly is designed for use on a suspension with hydraulic brakes, it is not designed for vehicles with air brakes. Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior to ordering find the part number on the tie rod tube, see Hendrickson Publication No. SEU-022 or contact Hendrickson Truck Parts for corre spon ding kit numbers. SP-

6 SOFTEK for FCCC Motorhome Chassis Vehicles built with STEERTEK axle prior to May 0 K/0K Capacity b b a K Capacity Single-leaf Spring Assembly SP-

7 SOFTEK with STEERTEK Axle for FCCC Motorhome Chassis KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. *Shock Absorber 2 2 *¾"-0 UNC Upper Shock Bolt - 4.0" 2 *¾"-0 UNC Lower Shock Bolt -.0" 2 4 *¾"-0 UNC Hex Locknut 4 *¾" Hardened Washer Shock Spacer Shock Bracket 2 8 Spring Assembly, Includes Spring Eye Bushings 2 a K, Single-leaf b K, Replaces Thrust Washer - Front Hanger 4 Replaces Top Pad Sway Bar Bracket, Replaces Front Hanger, Replaces *¾"-0 UNC Bolt -." 2 4 *¾"-0 UNC Locknut 2 *¾" Hardened Washer Rear Shackle Bracket and Bushing Assembly Rear Shackle Plate 4 **Rear Shackle Plate 4-000, Replace with Conversion Kit No Rear Shackle Stop Tube Rear Shackle Wear Pad 4 *¾"-0 UNC Hex Bolt -." 2 *¾"-0 UNC Hex Locknut 22 *¾" Hardened Washer XXX STEERTEK Axle Assembly, Includes Key Nos. 2-, -7, 4- Contact Hendrickson Tech Services for Part No Axle & Kingpin Assembly 24 LH Lower Steering Knuckle Assembly Includes Key Nos. - 0 Ackermann Equipped with Hydraulic Brake Ackermann Equipped with Hydraulic Brake Equipped with Air Brake 2 RH Lower Steering Knuckle Assembly Includes Key Nos. - 0 Ackermann Equipped with Hydraulic Brake Ackermann Equipped with Hydraulic Brake Equipped with Air Brake LH Upper Steering Knuckle Assembly Includes Key Nos RH Upper Steering Knuckle Assembly Includes Key Nos Kingpin Bushing w/roller Thrust Bearing Service Kit, One Wheel End, Includes Key Nos. - and Loctite -000 Grease Cap Assembly Retaining Ring Roller Thrust Bearing Service Kit, One Wheel End, Includes Key Nos. - and Loctite -000 Roller Thrust Bearing 2 Kingpin Shim (As required) " Thickness " Thickness Kingpin Bushing Kingpin Seal, Replaces "- UNC Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube Stop Bolt Service Kit, One Side, Includes Key Nos ½"- UNC Square Head Bolt ½"- UNC Hex Jam Nut ****Tie Rod Assembly, /0K, KPI,. Drop, Ackermann, Includes Key Nos. 8-, Replaces ****Tie Rod End Service Kit, Axle Set, Includes Kit Nos & -02 Replaces ****LH Tie Rod End Service Kit, Includes Key Nos. 8, -, Replaces ****RH Tie Rod End Service Kit, Includes Key Nos. -, Replaces ****LH Tie Rod End, Replaces ****RH Tie Rod End, Replaces *** 7 8" Castle Nut " Flat Washer Tie Rod Nut Cotter Pin Top Axle Wrap Bottom Axle Wrap Top Axle Wrap Liner Bottom Axle Wrap Liner 2 47 *¾"- UNF U-bolt - 0.0" 4 48 *¾"- UNF Hex Locknut 8 4 *¾" Hardened Washer 8 0 *Auxiliary Spring 2 NOTE: * Not supplied by Hendrickson, used for reference only. Refer to vehicle manufacturer for more information. Hendrickson is not responsible for components supplied by vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** No longer available. See Rear Shackle Plate Conversion Kit No *** Item included in assembly only, part not sold separately. **** The tie rod assembly is designed for use on a suspension with hydraulic brakes, it is not designed for vehicles with air brakes. Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior to ordering find the part number on the tie rod tube, see Hendrickson Publication No. SEU-022 or contact Hendrickson Truck Parts for corre spon ding kit numbers. SP- 7

8 AIRTEK for FCCC Motorhome Chassis Vehicles built with STEERTEK NXT axle 0K Capacity SP-

9 AIRTEK with STEERTEK NXT Axle for FCCC Motorhome Chassis KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ L Air Spring Air Spring Bracket HCV, Link Mount & Linkage Assembly, Includes Key Nos Height Control Valve HCV Linkage -00 "- UNC Stud "- UNC 2B Nut " Flat Washer "- UNC 2B Nut ¼" Flat Washer ¼"- UNC Locknut 2 *Shock Absorber Shock Bracket 2 *Shock Spacer - 8" Thick 2 4 *¾"-0 UNC Upper Shock Bolt - 4.0" 2 *¾"-0 UNC Lower Shock Bolt -.0" 2 *¾" Flat Washer *¾"-0 UNC Hex Locknut Leaf Spring Assembly Front Hanger Thrust Washer - Front Hanger 4 2 *¾"-0 UNF Hex Bolt -." 2 22 *¾" Flat Washer 4 2 *¾"-0 UNF 2B Locknut Rear Shackle Bracket and Bushing Assembly Rear Shackle Plate 4 2 *¾"-0 UNC Hex Bolt -." 4 27 *¾" Washer 8 *¾"-0 UNC Hex Locknut LH Top Pad RH Top Pad Sway Bar Bracket 2 *¾"- UNF Hex Bolt -." 8 *¾" Flat Washer 8 *¾"- UNF 2B Locknut STEERTEK NXT Axle Assembly, " KPI,." Drop, Ackermann, Includes Key Nos. -, 4-48, M Axle & Kingpin Assembly 800- LH Lower Steering Knuckle Assembly Includes Key Nos. -, RH Lower Steering Knuckle Assembly Includes Key Nos. -, LH Upper Steering Knuckle Assembly Includes Key Nos. -4, RH Upper Steering Knuckle Assembly Includes Key Nos. -4, - 0- Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos. 0-2 & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos. -4, 47, Loctite 0- RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos. -, -47 & Loctite -000 Grease Zerk Grease Cap Assembly, Upper Grease Cap Assembly, Lower Kingpin Bushing 4 0- Thrust Bearing Service Kit, Axle Set, Includes Kit Nos. 0- & - 0- LH Composite Thrust Bearing Service Kit, Includes Key Nos. -4, 47 & Loctite 0- RH Roller Thrust Bearing Service Kit, Includes Key Nos., -47 & Loctite Kingpin Seal LH Composite Thrust Bearing -000 RH Roller Thrust Bearing "- UNC Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube ***Tie Rod Assembly, Includes Key Nos. 4-4 ** 7 8" Castle Nut ***Tie Rod End Service Kit, Axle Set, Includes Kit Nos & ***LH Tie Rod End Service Kit, Includes Key Nos. 0, ***RH Tie Rod End Service Kit, Includes Key Nos ***LH Tie Rod End ***RH Tie Rod End " Flat Washer Tie Rod Nut Cotter Pin Stop Bolt Service Kit, One Side, Includes Key Nos ½"- UNC Square Head Bolt ½"- UNC Hex Jam Nut 2 NOTE: * Not supplied by Hendrickson, used for reference only. Refer to vehicle manufacturer for more information. Hendrickson is not responsible for components supplied by vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** Item included in assembly only, part not sold separately. *** The tie rod assembly is designed for use on a suspension with hydraulic brakes, it is not designed for vehicles with air brakes. Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior to ordering find the part number on the tie rod tube, see Hendrickson Publication No. SEU-022 or contact Hendrickson Truck Parts for corre spon ding kit numbers. SP-

10 This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at (Toll-free U.S. and Canada), (Outside U.S. and Canada) or truckparts@hendrickson-intl.com. Truck Commercial Vehicle Systems (Toll-free U.S. and Canada) 800 South Frontage Road (Outside U.S. and Canada) Woodridge, IL 0-4 USA Fax..0. Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. SP- Rev G -4 0 Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America

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