Large-area vacuum gripper systems FXC/FMC

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1 Largearea vacuum gripper systems / Maximum flexibility for automated handling processes Construction, functions and performance of the new largearea vacuum gripper systems / Largearea vacuum gripper system with integrated vacuum generator Basic body Extruded aluminium section Variable lengths; also variable widths by blocking together Protective housing for vacuum generator Vacuum indicator (manometer) End cover with functional elements for connections "Sensor", "Blow off" and "Separate" Slots for flexible mechanical mounting of the gripper Vacuum generator Lightweight, pushin ejector Quickly replaceable Alternatively with up to 4 multistage ejector blocks for optimum power adjustment Valve module with valve technology as lowcost version with valve technology SVKW for short cycle times Sealing mat flexible and hardwearing various hole spacings, depending on workpiece width quickly replaceable Largearea vacuum gripper system with external vacuum generator Basic body low overall height End cover with functional elements Vacuum indicator (manometer) Connector for external vacuum generator Slots Valve module Sealing mat Optional for und : Filter mat with selfcleaning effect to protect the gripper against dirt 7

2 Largearea vacuum gripper systems / Selection criteria Selection criteria for / Application properties Vacuum generation with maximum effectiveness No losses since the ejector is integrated close to the point where vacuum is needed in the gripper Richtwerte zur Orientierung Flow efficiency Recommended type Function integration and process reliability Improved process reliability, with no projecting parts and no risk of damage, since there are no vacuum hoses, distributors or mounting elements between the vacuum generator and the gripper Minimum system costs No additional costs for installation of external vacuum generator. Ejectors cost less than electric vacuum generators, need less space and weigh less Investmentcost comparison ejectors electric vacuum generators Dynamic operation and very short cycle times Minimum weight and overall gripper height on robot or portal head Gripper weight Operation with electric vacuum generator Lower operating costs by using external vacuum generators such as a vacuum pump or blower Operating costs (energy) Selection criteria for product features / Application properties Short cycle times and rough workpiece surfaces Lowcost version Very dirty surroundings; fine/sticky/moist dust Separation of porous objects from stacks (e.g. chipboards, MDF) Workpiece width Badly warped and very rough surfaces Nonrigid workpieces (e.g. goods packed in plastic film, thin cardboard boxes) Recommended product features Valve technology SVKW Valve technology Sealing mat with integrated filter / with integrated separation function At least 30mm with fine hole spacing (F), mm with medium hole spacing (M) Solution with product type SBX, see page 17 Solution with product type SSP, see page 19 Service and practical hints When handling uneven layers and objects with rough surfaces, the lifting capacity and the handling safety can be improved by pressing the gripper against the workpiece and by flexible mounting of the gripper The operating lifetime of the sealing mat is generally 3 to 12 months if it is applied to and removed from the workpiece vertically Regular inspections every six months will extend the operating lifetime of the largearea vacuum gripper system Lifting tests with original workpieces are in all cases necessary in order to ensure correct operation. We will carry out these tests for your application free of charge 8

3 Largearea vacuum gripper system FX/ Technical data of largearea vacuum gripper systems FX/ FX120x FX120xSEA** 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM * Other mat thicknesses on request Sealingmat material* Air consumption [ Max. suction rate Degree of evacuation [%] FX120x FX120xSEA** 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM 4 vacuum [N]* % vacuum [N]* * With rigid workpieces and full coverage ** Gripper system with blowoff function for rapid release of the workpieces % vacuum [N]*

4 Largearea vacuum gripper system FX/ FX 120x /SVKW Design data for largearea vacuum gripper system FX/* FX120x FX120xSEA 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM Dimensions B B d G1 G1/2 IG G1/2 IG * Customerspecific sizes available to order The gripper types and have a second slidein ejector G4 M6 IG M6 IG H H1 H2 H3 H4 L L L3 X Y Largearea vacuum gripper system with separation Separation pulse flows through the sheets and prevents several sheets from sticking together when the top sheet is gripped 400V Article No Air consumption 3,2 12

5 Largearea vacuum gripper system FM/ Ordering codes for largearea vacuum gripper system FM/ Short designation Example: FM Length (x width) in mm 76x 120x Valve technology SVKW Valve technology SVKW Ordering data for vacuum gripper system FM/ Ordering data for accessories FM/ FM76x FM120x 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM Without filter Gripper types and have a straight connection With filter Typ Vacuum switch Mounting kit for slot blocks Mounting kit for robot flange Mounting kit for springmounting Article No Ordering codes for replaceable sealing mat FM/ Ordering data for replaceable sealing mat FM/ Short designation Example: WM WMFM WM Length (x width) [mm] 76x 120x Hole spacing F F fine M medium WMFM76x WMFM120x WM400F WM400M WM0F WM0M WM0F WM0M WMF WMM WMF WMM Without Filter With Filter Note: By default, the sealing mat is made of a special foam material for vacuum applications. For special applications, we can also supply foam materials which are oil resistant and withstand higher temperatures (> C). 14

6 Largearea vacuum gripper system FM/ Technical data of largearea vacuum gripper systems FM/ FM76x FM120x 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM *With rigid workpieces and full coverage **Other mat thicknesses on request Sealingmat material* 40 % vacuum [N]* % vacuum [N]* % vacuum [N]*

7 Largearea vacuum gripper system FM/ FM 76x FM 120x /SVKW Design data for largearea vacuum gripper system FM/* FM76x FM120x 400F 400M 0F 0M 0F 0M F M F M 400SVKWF 400SVKWM 0SVKWF 0SVKWM 0SVKWF 0SVKWM SVKWF SVKWM SVKWF SVKWM Dimensions B B3 D d4 4.5 dn 6 6 * Customerspecific sizes available to order Gripper types and have a straight connection G1 G 1 /2 IG G4 M4IG M6 IG H H1 H2 H3 H4 H5 L L L L3 X X2 48 Y1 46 Largearea vacuum gripper system with separation Separation pulse flows through the sheets and prevents several sheets from sticking together when the top sheet is gripped Typ 400V Article No Air consumption 2,4 16