Table of Contents

Transcription

1 FULL Catalog

2 Table of Contents COOPER Valves Company Information 1 Our History 1 The COOPER Mission Statement 1 Our Products 2 Typical Applications 2 COOPER Features and Benefits 2 Why consider COOPER Valves? 3 We are Exceptional! 3 Industries We Serve 3 Inventory Availability 3 Certifications 3 Services 4 Manual Operations 4 Valve Automation 4 Testing 4 Valve Modification 4 Body and Bonnet Materials 5 Wrought Designations 5 Cast Designations 5 Forged Designations 5 Gate Valves 6 Gate Valve Manufacturing Standards 6 Gate Valve Expanded View 7 Cast Full Port Gate Valves 8 Forged Regular Port Gate Valves 10 Globe Valves 11 Globe Valve Manufacturing Standards 11 Globe Valve Expanded View 12 Cast Full Port Globe Valves 13 Cast Full Port Threaded Globe Valves 14 Cryogenic Cast Full Port Globe Valves 15 Forged Regular Port Globe Valves 16 Check Valves 17 Check Valve Manufacturing Standards 17 Check Valve Expanded View 18 Cast Full Port Swing Check Valves 19 Cast Full Port Threaded Swing Check Valves 20 Cast Full Port Lift Check Valves 21 Cast Full Port Threaded Lift Check Valves 22 Forged Regular Port Swing Check Valves 23 Forged Regular Port Lift Check Valves 24 Cryogenic Full Port Check Valves 25 COOPER Figure Number Guide 26 Soft Seated Ball Valves 29 Soft Seated Ball Valve Manufacturing Standards 29 2-Piece Ball Valve Expanded View 30 Cast Full Port 2-Piece Ball Valves 31 2-Piece Ball Valve - Top Work Design 32 Cryogenic Ball Valves 33 3-Piece Ball Valve Expanded View 34 Cast Standard Port 3-Piece Ball Valve 35 Cast Full Port 3-Piece Ball Valve 35 Accuseal Metal Seated Ball Valves 36 Why Accuseal MSBVs? 36 There is a difference! 36 Optimized ball valve design 36 Superior valve coatings 37 Omni-Lap 360o 37 Vacuum seal testing 37 Accuseal Steam Power Valve (SPV) 38 Accuseal SPV Manufacturing Standards 38 Accuseal SPV Applications and Specifics 39 Accuseal SPV Materials 39 Accuseal SPV Features and Benefits 40 Accuseal SPV Expanded View 41 Accuseal SPV ASME LTD 42 Accuseal SPV ASME LTD 43 Accuseal Critical Service Valve (CSV) 44 Accuseal CSV Manufacturing Standards 44 Accuseal CSV Applications and Specifics 45 Accuseal CSV Features & Benefits 46 Accuseal CSV Expanded View 47 Accuseal Automated Relief Valve (ARV) 48 Accuseal ARV Manufacturing Standards 48 Accuseal ARV Applications and Specifics 49 Accuseal ARV Materials 49 Accuseal ARV ASME LTD 50 Accuseal ARV Control Package 50 Accuseal ARV Field Repair Kit 50 Valve and Name Plate Overview 51 Limited Warranty 52 Incoterms sales@coopervalves.com

3 COOPER Valves Company Information Our History COOPER Valves was founded in 1930 and in 1934 COOPER s foundry developed the first successful technique to pour 304 stainless steel. Since then COOPER has become a well-respected and approved valve manufacturer that specializes in exotic alloys valves, serving the downstream and mid-stream chemical, petrochemical, oil and gas, water, power, mining and refining industries for over 80 years. COOPER s success is derived from its dedication to building dependable valves through advanced engineering, experienced personnel, controlled manufacturing processes, and a wide level of end-users approvals. In 2013 COOPER Valves expanded its product offering and acquired industry leading metal-seated ball valve manufacturer Accuseal. The COOPER Mission Statement To be the preferred global provider of alloy severe and critical service low emission isolation valves for the process, power mid-stream and mining industries. Our motto is Quality Without Compromise. We strive to make every valve we produce bullet proof because we know that our quality directly impacts our end users, our community, and our environment. Cooper s vision is to grow and maintain our market position as the leading manufacturer and supplier of high alloy and nickel valves in a global market, still proudly made in the USA. We believe through hard work, intelligent decision making and effective management we can deliver the highest quality, shortest lead delivery products to our client base at a fair price. We believe that our employees and their dedication to preserving and protecting our core values will be our basis for success. We are all like-minded people with shared beliefs in striving to always do the best sales@coopervalves.com 1

4 Our Products Valve Type Shape Process Size Pressure Class End Connections Materials Gate Globe Check Cast Forged Cast Forged Cast Forged # # RFF, RTJ, BW, SE, SW, TSW 150# # RFF, RTJ, BW, SE, SW, TSW 150# # RFF, RTJ, BW, SE, SW, TSW Soft Seated Ball 2-piece Cast # - 600# RFF, RTJ,BW Soft Seated Ball 3-piece Cast PSI/WOG SE, SW, TSW, BW, TE Accuseal Steam Power Valve (SPV) Accuseal Critical Service Valve (CSV) Accuseal Automated Relief Valve (ARV) Forged # # LTD SW, BW, Hub Forged # # SW, BW, RFF, RTJ, Hub Forged #150 - #4500 LTD BW, RFF Stainless Austinetic Stainless Alloy 20 Alloy 990 Duplex Super Duplex Monel Inconel Incoloy Nickel Titanium Hastelloy Zirconium Accuseal also available in F91, A105, and F22. Typical Applications The attention to detail we put into our products ensures a higher standard of dependability. This dependability allows COOPER Valves to be installed in a wide range of applications and various service extremes. High Temperature (+1100ºF) Cryogenic Service (-320ºF) Corrosive/Erosive Toxic/Lethal Fugitive Emissions Abrasive/Slurry Special/Severe (Autoclave Process-Gold/Nickel Mining) COOPER Features Largest Offering of Nickel Alloy Materials Wide Range of Severe Service Applications Material Test Reports Traceability / Serial Numbers RFID Enabled with IDS TraceIt+ API-591 Tested API-598 Tested Major End-User Approvals Extensive Engineering Capabilities Excellent Customer Service Extended Warranty Program Quick Deliveries & Stock Recognized Highest Industry Quality Extensive NDE Availability Tested for Low Fugitive Emissions International Organization for Standardization (ISO 9001) sales@coopervalves.com

5 Why Consider COOPER Valves? Why COOPER? Highest Quality Products Available Short Lead Times Friendly and Educated Staff Still Proudly Made in the USA Fast and Reliable Service Industries COOPER Valves Serves: Chemical/Petrochemical Refining Mining Slurry/Autoclave Power Available Inventory for Quick Delivery COOPER Valves maintains an inventory that is ever changing based upon market conditions. If you have any quick delivery or inventory needs please contact the factory at or Certifications ISO 9001:2008 CE/PED CRN

6 Our Services Manual Operations Worm Gears, Spur Gears, Bevel Gears, and Reach Rods Table Stands, Extension Systems, and Brackets Shop Installation Services Valve Automation Electric, Hydraulic, and Pneumatic Automation Multi-turn, Quarter-turn, and Linear New Applications Testing Radiography Testing Dye Penetrant Testing Ferrite Content Testing Hardness Testing Corrosion Evaluation Testing Chlorine Cleaning Oxygen Cleaning Phosgene Cleaning Valve Modification By Passes Bore Changes Mounting Plates Stem Extensions Limit Switches Trim Changes and More! sales@coopervalves.com

7 Body and Bonnet Materials COOPER Valves are available in a wide range of body/bonnet and trim materials. Listed below are some of the more popular materials. Additional materials are available upon request. Please contact COOPER Valves or your local distributor for details. Cast ASTM s A351 A743 A744 A351 A494 A890 A995 Wrought Designations - Cast Designations 303 SS CF16F 310 SS CK20 317L SS CG3M 304 SS CF8 316 SS CF8M 347SS CF8C 304H SS CF10 316L SS CF3M Alloy 20 CN7M 304L SS CF3 317 SS CG8M SMO CK3MCuN Hastelloy C CW12MW Hastelloy C22 CX2MW AL6XN CN3MN Hastelloy B N12MV Inconel 600 CY40-1 Incoloy 800 CT15C Hastelloy B2 N7M Nickel 200 CZ100 Monel 400 M35-1 Hastelloy C4 CW2M Inconel 625 CW6MC Incoloy 825 CUMCuC Duplex 2505 CD4MCu** GR.1A CE3MN GR.5A Duplex 2507 CD4MCuN GR.1B CD3MWCuN GR.6A Duplex 2205 CD3MN GR.4A - A990 Modified Alloy 20 CN3MCu Titanium GR.2 B367 Titanium GR.3 Zirconium GR.702C B752 Zirconium GR.705C Titanium GR.7B Titanium GR.12 forged ASTM s A182 B462 B564 * Limitations are per 2004 Edition of ASME B ** Per 2007 Edition of ASTM A890 Note: Trim materials are typically same as body/bonnet materials unless requested otherwise. Wrought Designations - Forged Designations F316L F316 F316H Dual Certification (L) F304L F304 F304H Dual Certification (L) - F347 F347H Dual Certification (H) - F317 F317H - F321L F321 F321H Dual Certification (H) F51 F53 F55 - NO8020 N04400 N10276 N06625 NO8825 NO sales@coopervalves.com 5

8 GATE VALVEs COOPER gate valves are multi-turn valves typically used as a stop valve or isolation valve in either fully open or fully closed positions. Our gate valve design utilizes an Outside Screw and Yoke (OS&Y) which is advantageous in that the threads are outside the fluid resulting in minimized thread damage. Standards for end connects Screwed End Socket Weld Thread by Socket Weld Valve Design: API 602 & B16.34 Pipe Threads, General Purpose, Inch: ASME B Socket Welding & Threaded: ASME B16.11 Tested in Accordance with: API 598 Standards for end connects Raised Face Ring Type Joint Butt Weld Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: API sales@coopervalves.com

9 Gate Valve Expanded View 1. Body: Cooper nickel alloy bodies with integral seats provide optimum strength and corrosion resistance & 7. Bonnet Bolting: The bonnet bolts and nuts secure the bonnet to the body Bonnet Gasket: The bonnet gasket creates a leak-proof seal between the bonnet and body Bonnet & Yoke: The Cooper bonnet and yoke assemblies are built to the same standards as the bodies. Larger size gate valves utilize a multipiece bonnet design. Bonnet has integral back seat & 6. Gland Bolt and Nut: The gland bolts and nuts allow easy adjustment for packing compression Grease Fitting: The grease fitting allows easy stem lubrication Stem Nut: The stem nut provides a precision guide for proper stem alignment Key: The key helps prevent the hand wheel from slipping. 11. Thrust Bearing: The thrust bearing prevents metal to metal ware and galling Handwheel Nut: The handwheel nut secures the handwheel to the bonnet assembly Handwheel: The handwheel cycles the valve Stem: The stem is precision machined and inserts into the horizontal channel in the disc. 15. Gland Flange: The gland flange applies pressure to the gland for accurate packing adjustments Gland: The gland (same as body material) compresses the packing to create a stem seal above the back seat, between the bonnet and stem. 17. Packing: The packing creates a seal above the back seat, between the bonnet and stem. 18. Gland Bolt Pin: This pin secures the gland bolts to the yoke and bonnet. 19. Wedge: Cooper s wedge is machined to the tightest tolerances to ensure trouble free shutoff and cycling. Integral Back Seat: (not shown) The integral back seat, when engaged with the stem head, provides a stable shutoff to the stuffing box which isolates the packing from flow exposure sales@coopervalves.com 7

10 Cast Full Port Gate Valves Gate Valve D Sizes 1/2 thru 36 Connections Raised Face Ring Type Joint Butt Weld Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. C A Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Size (in.) a b c d wt (lb) 1/ / / Note: C dimensions represent valve in fully open position. Class Model GA030 B Metric size (mm.) a b c d wt (kg) Class Model GA015 Size (in.) a b c d wt (lb) 1/ / / Metric size (mm.) a b c d wt(kg) Note: C dimensions represent valve in fully open position sales@coopervalves.com

11 Cast Full Port Gate Valves Gate Valve D Sizes 1/2 thru 36 Connections Raised Face Ring Type Joint Butt Weld C A Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. B Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. Class Model GA090 Size (in.) a b c d wt (lb) / Metric size (mm.) a b c d wt (kg) Size (in.) a b c d wt (lb) 1/ / / Note: C dimensions represent valve in fully open position. Anything larger than the dimensions above is available on request. Class Model GA060 Metric size (mm.) a b c d wt (kg) Class Model GA150 Size (in.) a b c d wt (lb) / Metric size (mm.) a b c d wt (kg) Note: C dimensions represent valve in fully open position. Anything larger than the dimensions above is available on request sales@coopervalves.com 9

12 Forged Regular Port Gate Valves Forged Gate Valve Sizes 1/4 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Note: Pipe threads, general purpose, inch: B Socket welding and thread: B16.11 Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. H D1 S P L C B Class Model GA080 END CONNECTION Size (in.) H L W P wt (lb) b C d1 (NPT) s 1/4* /8* / / / / / / / / metric END CONNECTION Size (mm.) H L W P wt (kg) b C d1 (NPT) s 6* * / / / / * Size available in Socket Weld design only. Class Model GA150 END CONNECTION Size (in.) H L W P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L W P wt (kg) b C d1 (NPT) s / / / / Valve Imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice sales@coopervalves.com

13 GLOBE VALVEs COOPER cast globe valves are typically used for unidirectional isolation and when a pressure drop is required or preferred. Our globe valve design utilizes an Outside Screw and Yoke (OS&Y) which is advantageous in that the threads are outside the fluid resulting in minimized thread damage. Standards for end connects Screwed End Socket Weld Thread by Socket Weld Valve Design: API 602 & B16.34 Pipe Threads, General Purpose, Inch: ASME B Socket Welding & Threaded: ASME B16.11 Tested in Accordance with: API 598 Standards for end connects Raised Face Ring Type Joint Butt Weld Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: API sales@coopervalves.com 11

14 Globe Valve Expanded View 1. Body: Cooper nickel alloy bodies with integral seat provide optimum strength and corrosion resistance Plug: Cooper s plug type disc is machined to the tightest tolerances to ensure trouble free shutoff and cycling Gasket: The bonnet gasket creates a leak-proof seal between the bonnet and body Stem: The stem inserts vertically into the disc. 5. & 7. Gland Bolts and Nuts: Allows easy adjustment for packing and compression Stuffing Box: The stuffing box contains the packing. 8. & 20. Bonnet Bolting: The bonnet bolts and nuts secures the cover to the body. 9. Grease Fitting: The grease fitting allows for easy stem lubrication. 10. Key: The key helps prevent handwheel from slipping Snap Ring: The snap ring helps to prevent loosening and distributes pressure evenly Handwheel Nut: The handwheel nut secures the handwheel to the bonnet assembly. 13. Handwheel: The handwheel cycles the valve. 14. Stem Nut: The stem nut provides a precision guide for proper stem alignment. 15. Bonnet: Cooper bonnet assemblies are built to the same standards as the bodies Gland Flange: The gland flange applies pressure to the gland for proper packing and compression. 17. Gland: The gland (same as body material) compresses the packing to create a stem seal above the back seat, between the bonnet and the stem. 18. Gland Bolt Pin: This pin secures the gland bolts to the yoke and bonnet. 19. Packing: The packing creates a seal above the back seat, between the bonnet and the stem. Integral Back Seat: (not shown) The back seat, when engaged with the stem head, provides a stable shutoff to the stuffing box which isolates the packing from flow exposure sales@coopervalves.com

15 Cast Full Port Globe Valves Globe Valve D Sizes 1/2 thru 12 Connections Raised Face Ring Type Joint Butt Weld C Valve Imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. Size (in.) a b c d wt (lb) 1/ / / Note: C dimensions represent valve in fully open position. Class Model GL035 A B Metric size (mm.) a b c d wt(kg) Class Model GL015 Size (in.) a b c d wt (lb) 1/ / / Metric size (mm.) a b c d wt(kg) sales@coopervalves.com 13

16 Cast Full Port Threaded Globe Valves Threaded Globe Valve D Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Note: Pipe threads, general purpose, inch: B Socket welding and thread: B16.11 Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. C Size (in.) a b c d wt (lb) 1/ / / B Note: C dimensions represent valve in fully open position. A Class Model GL060 Metric size (mm.) a b c d wt(kg) Class Model GL015 Size (in.) a b c d wt (lb) 1/ / / Metric size (mm.) a b c d wt(kg) Note: C dimensions represent valve in fully open position. Class Model GL030 Size (in.) a b c d wt (lb) 1/ / / Metric size (mm.) a b c d wt(kg) Note: C dimensions represent valve in fully open position sales@coopervalves.com

17 Cryogenic Cast Full Port Globe Valves Cryogenic Globe Valve Sizes 1/2 thru 8 Connections Raised Face Ring Type Joint Butt Weld Design Per MSS-SP134/ISO /BS6364 Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. E The above valve is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. OPTIONS Renewable plug with Teflon insert good to -325 F. Renewable plug with KEL-F insert good to -325 F. Pressure relief vent hole. Extended Bonnet Dimensions Size (in.) Class 150 Class 300 Class 600 1/ / / ON REQUEST ON REQUEST Metric Size (mm.) Class 150 Class 300 Class ON REQUEST ON REQUEST E dimension shown to the left is standard minimum length. It goes from the center line of bore to top of stuffing box. Longer E dimension is optional. Contact COOPER Valves. Cooper Cryogenic Globe Valves are available in ASME pressure classes 150, 300 and 600 with OS&Y extended bolted bonnet and metal plug or renewable disc. Class 150: Flanged or buttweld 1/2 thru 8.* Threaded, socketweld, NPS 1/2 thru 2. Class 300: Flanged or buttweld 1/2 thru 8.* Threaded, socketweld, NPS 1/2 thru 2. Class 600: Flanged or buttweld 1/2 thru 8.* Threaded, socketweld, NPS 1/2 thru sales@coopervalves.com 15

18 Forged Regular Port Globe Valves Forged Globe Valve Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Note: Pipe threads, general purpose, inch: B Socket welding and thread: B16.11 Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. H Class Model GL080 END CONNECTION Size (in.) H L W P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION D1 P B Size (mm.) H L W P wt (kg) b C d1 (NPT) s / / / / S C Class Model GL150 END CONNECTION L Size (in.) H L W P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L W P wt (kg) b C d1 (NPT) s / / / / Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice sales@coopervalves.com

19 Check VALVEs COOPER check valves have a simple yet reliable design that allows them to perform with low pressure drop and excellent seat tightness. We manufacture both swing check and lift check designs. Our lift check valves are generally used in applications where faster closing speeds are required to prevent surges. Standards for end connects Screwed End Socket Weld Thread by Socket Weld Valve Design: API 602 & B16.34 Pipe Threads, General Purpose, Inch: ASME B Socket Welding & Threaded: ASME B16.11 Tested in Accordance with: API 598 Standards for end connects Raised Face Ring Type Joint Butt Weld Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: API sales@coopervalves.com 17

20 Check Valve Expanded View 1. Body: The Cooper nickel alloy bodies with integral seat provide optimum strength and corrosion resistance & 8. Bonnet Bolting: The bonnet bolts and nuts secures the bonnet to the body. 3. Cover Gasket: The cover gasket creates a leakproof seal between the cover and the body Disc: The disc allows unidirectional flow and restricts back flow with trouble-free shutoff Swing Arm(s): The swing arm(s) allow the disc to open and close Hinge Pin: The hinge pin provides a stable mechanism for the swing arm(s) to function. 7. Cover: The cover seals the valve and allows access to the internal components. 3 4 Integral Seat: (not shown) Cooper s integral seat ensures a stable shutoff, the integral seat is precision machined for optimal seating sales@coopervalves.com

21 Cast Full Port Swing Checks Swing Check Valve C Sizes 1/2 thru 12 Connections Raised Face Ring Type Joint Butt Weld Valve Imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. B A Class Model SC015 Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Class Model SC030 Size (in.) a b c wt (lb) 1/ / / Size (in.) a b c wt (lb) 1/ / / Class 900 and 1500 are available on request. Metric size (mm.) a b c wt(kg) Class Model SC060 Metric size (mm.) a b c wt(kg) sales@coopervalves.com 19

22 Cast Full Port Threaded Swing Checks Threaded Swing Check Valve C Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Valve Imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. B A Class Model SC015 Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Size (in.) a b c wt (lb) 1/ / / Size (in.) a b c wt (lb) 1/ / / Class Model SC030 Class Model SC060 Metric size (mm.) a b c wt(kg) Metric size (mm.) a b c wt(kg) sales@coopervalves.com

23 Cast Full Port Lift Checks C Lift Check Valve Sizes 1/2 thru 3 Connections Raised Face Ring Type Joint Butt Weld The valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. B A Class Model LC015 Class Model LC030 Class Model LC060 Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) COOPER Lift Checks are supplied with an Inconel X-750 spring for extra strength and corrosion resistance. Cooper Lift Checks have a low differential pressure seal with a cracking pressure of 5 to 10 PSI. They can be supplied with a renewable disc with a Teflon insert good for -100 o F or KEL-F insert good for -325 o F sales@coopervalves.com 21

24 Cast Full Port Threaded Lift Checks Threaded Lift Check Valve Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld C The above valve is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. B A Class Model LC015 Class Model LC030 Class Model LC060 Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) Size (in.) a b c wt (lb) 1/ / / Metric size (mm.) a b c wt(kg) sales@coopervalves.com

25 Forged Regular Port Swing Check Valves Forged Swing Check Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Note: Pipe threads, general purpose, inch: B Socket welding and thread: B16.11 H The above valve is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. P B D1 S C L Class Model SC080 END CONNECTION Size (in.) H L P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L P wt (kg) b C d1 (NPT) s / / / / Class Model SC150 END CONNECTION Size (in.) H L P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L P wt (kg) b C d1 (NPT) s / / / / sales@coopervalves.com 23

26 Forged Regular Port Lift Check Valves Forged Lift Check Sizes 1/2 thru 2 Connections Screwed End Socket Weld Thread by Socket Weld Note: Pipe threads, general purpose, inch: B Socket welding and thread: B16.11 H Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. P B D1 S C L Class Model LC080 END CONNECTION Size (in.) H L P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L P wt (kg) b C d1 (NPT) s / / / / Class Model LC150 END CONNECTION Size (in.) H L P wt (lb) b C d1 (NPT) s 1/ / / / / / / / metric END CONNECTION Size (mm.) H L P wt (kg) b C d1 (NPT) s / / / / sales@coopervalves.com

27 Cryogenic Full Port Check Valves Cooper Cryogenic Swing Check Valves are available in ASME pressure classes 150, 300 and 600 with bolted cover and metal or renewable disc. Class 150: Flanged or buttweld 1/2 thru 12.* Threaded, socketweld, NPS 1/2 thru 2. Class 300: Flanged or buttweld 1/2 thru 10.* Threaded, socketweld, NPS 1/2 thru 2. Class 600: Flanged or buttweld 1/2 thru 6.* Threaded, socketweld, NPS 1/2 thru 2. Cryogenic Check Valve Renewable Disc The above valve is for representation purposes only. Renewable discs available with virgin Teflon or KEL-F inserts Options Renewable Disc with Teflon Insert (Good to -100 o F) Renewable Disc with KEL-F Insert (Good to -325 o F) Pressure Relief Vent Hole Design and Manufacturing Standards Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: API sales@coopervalves.com 25

28 Valves FIGURE NUM VALVE TYPE GA GATE GL GLOBE SC S. CHECK LC L. CHECK 2B 2PC BALL 3B 3PC BALL PRESSURE CLASS PROCESS C CAST F FORGED GA 030 RF C END CONNECTION RF RAISED FACE FLANGED ST MIXED (TH X BW) FF FLAT FACED FLANGE DF ISO 5752 DBL FLANGED SW SOCKET WELD SE SCREWED ENDS BW BUTT WELD TS MIXED (TH X SW) RJ RING TYPE JOINT L L L 347 A20 M40 N20 I60 I62 I80 I82 HB1 HC1 254 AL6 D1A D1B D4A D5A D6A M20 TR2 TR3 T7B T12 Z02 Z05 CAST BODY MATER A351 - CF8 A351 - CF3 A351 - CF8M A351 - CF3M A351 - CG8M A351 - CG3M A351 - CF8C A351 - CN7M A494 - M35-1 A494 - CZ100 A494 - CY40 CL.1 A494 - CW6MC A351 - CT15C A494 - Cu5MCuC A494 - N-12MV A494 - CW12MW A351 - CK3MCuN A744/A351 - CN3MN A890 - CD4MCu A890 - CD4MCuN A890/A995 - CD3MN A890 - CE3MN A890 - CD3MWCuN A990 - CN3MCu B367 - GR.2 B367 - GR.3 B367 - GR. 7B UNS R53400 B752 - GR.702C B752 - GR.705C 304SS 304LSS 316SS 316LSS 317SS 317L 347SS ALLOY 20 MONEL 400 NICKEL 200 INCONEL 600 INCONEL 625 INCOLOY 800 INCOLOY 825 HASTELLOY B HASTELLOY C AVESTA 254 SMO ALLOY AL-6XN DUPLEX GR. 1A DUPLEX GR. 1B DUPLEX GR. 4A DUPLEX GR. 5A DUPLEX GR. 6A MODIFIED ALLOY 20 TITANIUM GR. 2 TITANIUM GR. 3 TITANIUM GR. 7B TITANIUM GR. 12 ZIRCONIUM GR. 702C ZIRCONIUM GR. 705C

29 BER GUIDE Form 100 Rev PORT F FULL R REDUCED SPECIAL CODE CR CRYOGENIC EX STEM EXTENSION HS HALF STELLITE FS FULL STELLITE PS PRESSURE SEAL BONNET SP SPECIAL NC NACE MV MODIFIED VALVE 00 F H SP IAL L L L 347 A20 M40 N20 I60 I62 I80 I82 HC1 FORGED A182 - F304 A182 - F304L A182 - F316 A182 - F316L A182 - F317 A L A182 - F347 ALLOY 20 MONEL 400 NICKEL 200 INCONEL 600 INCONEL 625 INCOLOY 800 INCOLOY 825 HASTELLOY C TRIM MATERIAL 00 SAME AS BODY 01 API TRIM 1* 02 API TRIM 2* 05 API TRIM 5* 10 API TRIM 10* 12 API TRIM 12* 14 API TRIM 14* 16 API TRIM 16* SP SPECIAL *Refer to API 600 Trim Chart for more specifics and options. OPERATION TYPE B BEVEL GEAR C CHAIN WHEEL G BARE STEM J MOUNTING PAD ONLY L LEVER AND WEIGHTS P PNEUMATIC OPERATION W WORM GEAR H HAND OPERATION O OTHER X NO OPERATOR (CHECK) D4A D5A A182 - F51 A182 - F53

30 Flange Dimensions - ASME B16.5 Raised Face Class 150 & 300 B B Raised Face Class 600 thru 2500 RTJ Class 600 thru 2500 C D A C D A Flange Dimensions in inches class inches a b c d Ring Joint Facing Ring Bolt Holes C F E No. size No. 1/ / / / / / / / / R / R R / R / R R / R / R R / R / R R / R / R R / R / R R B E F C D A sales@coopervalves.com

31 Soft Seated Ball VALVEs COOPER Valves Soft-Seated Ball Valves are a Floating Ball design for bubble tight operation in clean services and low temperature settings. They have blowout proof stems, are API 607 Firesafe, and have an ISO 5211 Mounting Pad. Additionally, with special configuration our Soft-Seated Ball Valves are capable of cryogenic service. Standards for end connects Screwed End Socket Weld Thread by Socket Weld Valve Design: API 602 & B16.34 Pipe Threads, General Purpose, Inch: ASME B Socket Welding & Threaded: ASME B16.11 Tested in Accordance with: API 598 Standards for end connects Raised Face Ring Type Joint Butt Weld Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: API 598 API 607 Rev 4* sales@coopervalves.com 29

32 2-Piece Ball Valve Expanded View 1. End Piece: The end piece is built to the same standards as the bodies. 2. Seat: The seat ensures positive shutoff for pressure or vacuum services. 3. Ball: Cooper s ball is machined to the tightest tolerances to ensure trouble free shutoff and cycling. 4. Body Seal: The body seal creates a leakproof seal between the body and end piece. 5. Body: Cooper nickel alloy bodies provide optimum strength and corrosion resistance. 6. Body & End Piece Bolting: The body and end piece bolting secures the body to the end piece. 7. Stem: Blow-out proof stem ensures the valve stem cannot be blown out of the body under pressure. 8. Thrust Bearing: The thrust bearing provides back seating, protection, and reduces friction and loading. 9. Packing: The packing creates a seal above the back seat, between the bonnet and the stem. 10. Stem Bushing: Compresses the packing and thrust bearing to create a stem seal. Stem Bushing is same as body material. 11. Lever: Cycles the valve. 12. Stop Plate: The stop plate prevents the stem turning past 90 o. 13. Handle Nuts: These secure the lever to the stem Anti Static Spring: (not shown) Ensures electrical continuity between the body, ball, and stem sales@coopervalves.com

33 Cast Full Port 2-Piece Ball Valves 2-Piece Ball Valve D C2 C1 Valve imagery is for representation purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Sizes 1/2 thru 12 Connections Raised Face Ring Type Joint Butt Weld (available on request) Class Model 2B015 Size (in.) a b c1 c2 d e wt (lb) 1/ / / METRIC Size (mm.) a b c1 c2 d e wt (kg) A E B Class Model 2B030 Size (in.) a b c1 c2 d e wt (lb) 1/ / / METRIC Size (mm.) a b c1 c2 d e wt (kg) Class Model 2B060 Size (in.) a b c1 c2 d e wt (lb) 1/ / / METRIC Size (mm.) a b c1 c2 d e wt (kg) Class 900 & 1500 are available upon request sales@coopervalves.com 31

34 Cast Full Port 2-Piece Ball Valves Top Work Design and Specifics LENGTH OF SQUARE OR LENGTH OF KEY B A E C DIA FLATS D 45 Size (in.) a b c d 1/ / /.213 3/ / / / / / / / / / / / Dimensions for Top Works are approximations. Size (in.) a b c d 1/ / /.213 3/ / / / / / / / / / / / Dimensions for Top Works are approximations. Size (in.) a b c d 1/ / /.213 3/ / / / / / / / / / / Dimensions for Top Works are approximations. Class Model 2B015 metric Size (mm.) a b c d Class Model 2B030 Metric Size (mm.) a b c d Class Model 2B060 metric Size (mm.) a b c d BOTH e 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 1/2-20 UNF (thru) on a DIA. B. C. 1/2-20 UNF (thru) 1/2 DP, on a 6 DIA. B. C. 11/16 DIA (thru) on a 8 DIA. B. C. 3/4-10 UNF (thru) on a DIA. B. C. BOTH e 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF, 3/4 DP, on a DIA. B. C. 1/2-20 UNF (thru), 3/4 DP, on a DIA. B. C. 3/4-10 UNF, 1-1/8 DP, on a 7.00 DIA. B. C. 3/4-10 UNF, 7/8 DP, on a DIA. B. C. 1-1/4-8 UNF, 1-3/4 DP, on a DIA. B. C. BOTH e 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 1/4-28 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF (thru) on a DIA. B. C. 3/8-24 UNF, 1/2 DP, on a DIA. B. C. 3/8-24 UNF, 3/4 DP, on a DIA. B. C. 5/8-11 UNF, 3/4 DP, on a DIA. B. C. Class 900 & 1500 are available upon request sales@coopervalves.com

35 Cryogenic Ball Valves Cryogenic 2-Piece and 3-Piece Ball Valve A Sizes 1/4 thru 3 Connections Threaded Socketweld Buttweld Sanitary Pressure Class 1500 PSI/WOG A Standard extended bonnet and stem A dimension available in 3, 4, 6 & 8 lengths. Other lengths available on request. Special Advantages Reinforced TFE seats and seals Secondary metal-to-metal seat Self-adjusting packing Blowout-proof stem 1/4 thru 3 standard and full port 781 PEEK thrust bearing exceptionally long life Pressures: vacuum to 1500 PSI Ends: threaded, socketweld, buttweld & sanitary Materials: cast stainless steel & exotic alloy All valves tested to ASME, MSS, or API specifications All valves serialized full traceability of materials Flexible manufacturing facility widest choice of special applications in the industry sales@coopervalves.com 33

36 3-Piece Ball Valve Expanded View 1. End Pieces: The end pieces are built to the same high standards as the bodies. 2. Seat: The seat ensures positive shutoff for pressure or vacuum services. 3. Ball: Cooper s ball is machined to the tightest tolerances to ensure trouble free shutoff and cycling. 4. Body Seal: The body seal creates a leakproof seal between the body and end piece. 5. Body: Cooper nickel alloy bodies provide optimum strength and corrosion resistance. 6. Body & End Pieces Bolting: The body and end piece bolting secures the body to the end piece. 7. Stem: Blow-out proof stem ensures the valve stem cannot be blown out of the body under pressure. 8. Thrust Bearing: The thrust bearing provides back seating, protection, and reduces friction and loading. 9. Packing: The packing creates a seal above the back seat, between the bonnet and the stem Stem Bushing: Compresses the packing and thrust bearing to create a stem seal. Stem Bushing is same as body material. 11. Belleville Washer: Releases stored compression energy for automatic compensation of seals due to wear and tear. 12. Stem Nut: Compresses the center stem system to enable blocking of leakage Stop Plate: Prevents the stem turning past 90 o Lever: Cycles the valve Handle Nut: Secures the lever to the stem sales@coopervalves.com

37 Cast 3-Piece Ball Valves D C 3-Piece Soft-Seated Ball Valve E DIA. J B K Sizes 1/4 thru 3 Connections Screwed End Socket Weld Thread by Socket Weld Pressure Class 1500 PSI/WOG A H DIA BOLT 4 PLACES I ACROSS FLATS Valve imagery is for representational purposes only. Note: Dimensions are in Inches/Millimeters - Weight is in Pounds/Kilograms. Dimensions are subject to change without notice. Data displayed in this catalog is for basic reference. For more precise measurements, please contact our sales department. G F Class Model SB150 - Standard Port / Full Port Standard Port / Full Port Same Dimension Values 0.10/ Size (in.) a b c d e f g h i j k wt (lb) 1/ / / / /2 2.91/ / / / / / / /4 3.09/ / / / / / / / / / / / / / / / / /5 1 1/4 4.16/ / / / / / / / /3.00 5/ /2 4.53/ / / / / / /3.25 7/ / / / / / / / / / / / / / / / / / / / /40 Metric Size (mm.) a b c d e f g h i j k wt (kg) / / /78 11/13 27/26 40/ /37 32/ / /95 14/19 26/33 43/ /48 38/44 6/ /149 51/ /106 21/25 33/35 56/ /61 44/ / /115 25/32 35/44 60/ /68 51/57 8/ /194 64/76 2/ /127 32/38 44/45 73/ /80 57/ /83 3/ /151 38/51 45/53 78/ /99 67/84 10/ /241 83/102 5/ /76 71/ / / /123 19/22 13/22 241/ /178 16/ sales@coopervalves.com 35

38 Accuseal Metal Seated Ball Valves Why make Accuseal your severe service metal-seated ball valve of choice? Demands on industrial plants are unprecedented. Mechanical equipment, including valves, must meet the frequent challenges relating to cycling and thermal transience. Reliable, repeatable isolation has never been more critical. There is a difference! Many claim to be the best. All have a ball, seat and stem. But which valve most consistently provides isolation under the most challenging of conditions? You choose severe service valves with care because the consequences of failure are severe. COOPER Valves provides many advantages in all types of industry applications. COOPER Valves delivers predictable reliability and performance Optimized Ball Valve Design and Engineering Software Proprietary software fast tracks optimal valve engineering. Superior Valve Coatings Accuseal 's state-of-the-art HP-HVOF (high pressure high velocity oxygen fuel) coatings provide maximum protection for longer valve life. Omni-Lap 360 o TM The proprietary Accuseal mate-lapping process laps the entire spherical surface of the ball and seat surface, not just the sealing band areas. Vacuum Seal Test Accuseal ball and seat sealing is tested prior to valve assembly, ensuring seal integrity. Optimized ball valve design and engineering software Extensive severe service ball valve engineering experience is combined with proprietary valve optimization CAD/CAM/CAE software that informs and fasttracks optimized valve design. Service conditions are simulated, providing feedback with engineering analysis, FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics). Beginning to end, the most current Product Life-Cycle Management (PLM) software is used. Advantages Include: Optimized ball/seat sealing engagement Line of sight bore for totally unobstructed media flow Optimized ball/stem tang interface Thermally stabilized seat geometry allows for rapid sealing sales@coopervalves.com

39 Superior valve coatings Not all HVOF coatings are equal. Accuseal 's specified HVOF coating formulas are the most consistent and least porous available, matched to the ball/seat material. State of the art technology applies the coating at the highest velocity for greatest density coverage, superior bond strength and surface hardness. Ongoing research ensures the most reliable coating is matched to service conditions. Superior coating performance under thermal stress and media bombardment Longer valve life with smooth surface integrity No place for leak paths to develop Reduced torque values to operate the valve *Highly engineered fused coatings for Class 4500 extreme applications are available. Omni-Lap 360 Proprietary mate-lapping produces the tightest, most reliable seal available. All metal seated ball valves rely on continuous, unbroken contact between the metal ball and seat to create an isolating seal. Omni-Lap 360 o TM mate-laps the entire ball and seat for optimal roundness, producing 100% ball to seat contact, regardless of positioning. Traditional cup-lapping methods mate only the sealing band of the ball to seat surfaces creating ridges that distort the ball s roundness and compromise the coating thickness. The sealing sweet spot originates a leak path if even slightly misaligned resulting in reduced valve life, more maintenance and higher actuation costs. Omni-Lap 360 o TM Automated lapping of the entire spherical surface Consistent 100% roundness Uniform coating thickness Seals in any position 100% ball to seat contact Smooth surfaces reduce friction for lower torques Traditional Lapping Laps only a sealing band Distorts roundness Compromises coating thickness Creates ridges around sweet spot Surface irregularities cause higher torques Vacuum seal testing COOPER Valves vacuum testing of every ball and seat prior to assembly verifies 100% ballto-seat seal to Class VI shut-off. Seal reliability is ensured Greater manufacturing efficiency means lower cost Easier valve assembly in the factory and in the field sales@coopervalves.com 37

40 Accuseal steam power valve (SPV) The Accuseal SPV is a metal-seated ball valve designed for high-temperature and high pressure clean steam services. Engineered to perform with a Class VI shut off, the Accuseal SPV is typically installed in vents and drains and can be used in conjunction with the Accuseal Automated Relief Valve (ARV). An industry leading 5 year warranty comes standard on the Accuseal SPV. Standards for end connects Socket Weld Valve Design: B16.34 Socket Weld Dimensions: B16.11 Tested in Accordance with: B16.34, MSS SP-61, and FCI 70-2 Class VI sales@coopervalves.com

41 Accuseal SPV Applications Vents and Drains during start-up and shut-down. An alternative to globe and gate valves giving you a straight thru bore, quarter turn, pressure assisted Omni-Lap 360 o TM ball valve. Sizes ½ 2½ (various bore sizes available) Pressure Class Limited Class Connections SW ASME B16.11 (Standard) BW ASME B16.25 Hub connectors Per customer specifications 5 year warranty standard 1 year warranty on High Cycle Applications (Contact COOPER Valves for details) Bill of Materials - Accuseal SPV Item description material 1 Body A105 A182 F22 Cl.3 A182 F91 2 Ball 410 SS / CC Coating (Std Cl.) Inconel 718 / Spray & Fuse (Std Cl.) 3 Seat 410 SS / CC Coating (Std Cl.) Inconel 718 / Spray & Fuse (Std Cl.) 4 Wave Spring A Stem Inconel 718 / A-286 Hardfaced 6 Packing Bushing 316 SS Hardfaced 7 Packing Rings Grafoil 8 Anti-Extrusion Ring Inconel Wire Reinforced Grafoil 9 Packing Follower 316 SS Hardfaced 10 Articulating Gland Flange 4130 Hardfaced 11 Live Loading Belleville Springs Stainless Steel 12 Retaining Pins Inconel Guide Bearing Ni-Al-Brz 14 Stem Retaining Ring Stainless Steel 15 Mounting Flange Carbon Steel 16 Transition Piece 410 SS 17 Load Ring/Retaining Ring A Special alloys and coatings available upon request CC Chrome Carbide coating Features and Benefits Omni-Lap 360 o TM optimized roundedness and matched ball and seats assemblies ensure 100% seal Application specific coatings Withstands severe thermal shocks TSO (Tight shut-off) to API 598/MSS SP-61 Wave spring maximizes thermal cycling strength for longer life ISO 5211 Mounting Patterns sales@coopervalves.com 39

42 Accuseal SPV Features & Benefits 1. Body one-piece machined forged bar stock Mechanical and chemical integrity ensured NO body leaks Extended uni-body design protects seat during Post Weld Heat Treat (PWHT) 2. Ball Omni-Lap 360 o TM Optimized roundedness 100% seal eliminates leak path 3. Seat Optimized seat geometry maintains maximum seal, even during thermal transience Ball and seat are same material ensuring matched thermal expansion rates 4. Wave Spring Superior performance to Belleville springs More predictable force on ball to seat seal even at low pressure Longer spring life means longer valve life 5. Stem One piece with surface hardening Eliminates galling potential between rotating parts Stem standard ASME keyed for reliable adaption 6. Packing Bushing Prevents packing intrusion into body Eliminates lateral stem motion Most secure stem seal regardless of orientation 7. Grafoil Packing Rings Premium die-formed Pre-stressed to a specific density Optimal packing resiliency for extended life 8. Grafoil Anti-Extrusion Ring Die-formed with skive-cut Inconel wire reinforcement Prevents packing extrusion 9. Packing Follower Thermally matched to the stem material Prevents galling and contains upper packing 10. Articulating Gland Flange Spherically engages with packing follower Prevents stem binding and galling during adjustments 11. Live Loaded Packing Standard with Belleville spring washers Eliminates routine gland adjustments Reduces maintenance Guarantees zero stem emissions 12. Open/Closed Indicator Scribed lines on stem and articulating gland flange Ensures proper ball to seat alignment Positive Open/Closed indicator 13. Dual Inconel 718 Pins Oversized pins contained in thrust collars Blow-out proof stem to ASME B Outboard Guide Bearing Provides positive stem alignment Prevents lateral stem motion 15. External Stem Retaining Ring Prevents ball misalignment during actuator installation Stem cannot be forced into ball stem slot 16. Mounting Flange Precision machined to ISO 5211 External mounting flange provides rigid mounting for ease of actuation Direct mounting option reduces hysteresis and stem deflection 17. Handle T-handle style Adjusts for clearance in either direction Worm gear or automated packages available 18. Precision Mechanical Stop Prevents over-travel Both lever-operated and automated valves are positively aligned 19. Lockout Standard Fulfills Open/Closed lockout requirements sales@coopervalves.com

43 Articulating Gland Flange 12 Optimized Seat Socketweld ends per ASME B16.11 Wave Spring 1 ring F22 2 rings A105 3 rings F91 PWHT guide line per ASME B31.1 (see IOM for details ) Nameplate sales@coopervalves.com 41

44 ACCUSEAL STEAM POWER VALVE ASME LTD C E D B A ASME 600, 900, 1500 Limited Class IMPERIAL - Cv Bore (inches) Pipe size (inches) / schedule SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH IMPERIAL - DIMENSION model bore Class sw end a(in.) b (in.) c (in.) d (in.) e (in.) wt(lb) Accuseal SPV METRIC - Dimension a (mm.) b (mm.) c (mm.) d (mm.) e (mm.) wt(kg) Accuseal SPV072 Accuseal SPV106 Accuseal SPV MAXIMUM OPERATING PRESSURE vs. TEMPERATURE Temp ( o f) -20 to Temp ( o c) -29 to ASME 600 LTD ASME 600 LTD A 105 (1) A 182 Gr. F11 Cl.2 (2) A 182 Gr. F22 Cl.3 (2) A 182 Gr. F A 105 (1) A 182 Gr. F11 Cl.2 (2) A 182 Gr. F22 Cl.3 (2) A 182 Gr. F ASME 600 LTD A 105 (1) A 182 Gr. F11 Cl.2 (2) A 182 Gr. F22 Cl.3 (2) A 182 Gr. F (1) Not recommended for prolonged use above 800 F / 427 C (2) Not recommended for prolonged use above 1100 F / 593 C Contact COOPER Valves for pressure classes not listed. The valve body is designed in accordance with ASME B16.34 Limited Class pressure rating requirements for the designated pressure class. Reduced ratings shown above are limited by material design considerations. NOTE: MAXIMUM differential pressure across valve 2500 psig sales@coopervalves.com

45 ACCUSEAL STEAM POWER VALVE ASME LTD ASME 3200 Limited Class IMPERIAL - Cv Bore (inches) Pipe size (inches) / schedule SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH IMPERIAL - DIMENSION model bore Class sw end a(in.) b (in.) c (in.) d (in.) e (in.) wt(lb) Accuseal SPV METRIC - Dimension a (mm.) b (mm.) c (mm.) d (mm.) e (mm.) wt(kg) Accuseal SPV072 Accuseal SPV106 Accuseal SPV ASME 3200 LTD MAXIMUM OPERATING PRESSURE vs. TEMPERATURE Temp ( o f) -20 to Temp ( o c) -29 to A 105 (1) A 182 Gr. F11 Cl.2 (2) A 182 Gr. F22 Cl.3 (2) A 182 Gr. F (1) Not recommended for prolonged use above 800 F / 427 C (2) Not recommended for prolonged use above 1100 F / 593 C Contact COOPER Valves for pressure classes not listed. The valve body is designed in accordance with ASME B16.34 Limited Class pressure rating requirements for the designated pressure class. Reduced ratings shown above are limited by material design considerations. NOTE: MAXIMUM differential pressure across valve 4500 psig ASME 4500 Limited Class IMPERIAL - Cv Bore (inches) Pipe size (inches) / schedule SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH 160 SCH 80 SCH IMPERIAL - DIMENSION model bore Class sw end a(in.) b (in.) c (in.) d (in.) e (in.) wt(lb) Accuseal SPV METRIC - Dimension a (mm.) b (mm.) c (mm.) d (mm.) e (mm.) wt(kg) Accuseal SPV MAXIMUM OPERATING PRESSURE vs. TEMPERATURE Temp ( o f) -20 to Temp ( o c) -29 to ASME 4500 LTD A 105 (1) A 182 Gr. F11 Cl.2 (2) A 182 Gr. F22 Cl.3 (2) A 182 Gr. F (1) Not recommended for prolonged use above 800 F / 427 C (2) Not recommended for prolonged use above 1100 F / 593 C Contact COOPER Valves for pressure classes not listed. The valve body is designed in accordance with ASME B16.34 Limited Class pressure rating requirements for the designated pressure class. Reduced ratings shown above are limited by material design considerations. NOTE: MAXIMUM differential pressure across valve 6000 psig sales@coopervalves.com 43

46 Accuseal Critical Service Valve (CSV) Developed using advanced design and engineering systems proprietary to COOPER Valves, the Accuseal CSV is the pinnacle of severe service ball valves. Performing to Class VI Leakage standards, the Accuseal CSV is a valve you can depend on for critical isolation. Because of our proprietary design and engineering systems we are able to design valves to customer specifications that excel in their installation conditions. Standards for end connects Per Customer Specifications Valve Design: B16.34 Flange Dimensions: B16.5 Face to Face Dimensions: B16.10 Tested in Accordance with: B16.34, MSS SP-61, and FCI 70-2 Class VI sales@coopervalves.com

47 Accuseal CSV Applications A valve customed designed to solve problem applications for critical isolation. Wide range of size options available for any possible isolation needs. Sizes ½ 30 (larger sizes available) Pressure Class Limited Class Sealing Options Uni-directional - Standard Bi-directional - Optional End Connections Per Customer Specifications Features and Benefits Omni-Lap 360 o TM ball and seat Application specific coatings Coating matched to ball and seat materials to withstand thermal shocks Articulating gland flange prevents stem binding and galling during adjustments External and internal guide bearings insure proper alignment to prevent lateral motion of the stem, even during side loading Replaceble ball and seats provide field repairability 1 year warranty on standard service (Contact COOPER Valves for details) Buttweld ends per ASME B16.25 Other End Connections Available sales@coopervalves.com 45

48 Accuseal CSV Features & Benefits 1. Body/End Connection Machined from forgings for material structural integrity. End Connections: RFF- raised face flange Standard. Options available on request: BW-Butt Weld, SW- Socket Weld, RTJ, Hub Connectors, Threaded, Lens Joint, Wafer, etc. Weld overlay of wetted surfaces to protect from corrosion and erosion available upon request. 2 & 3. Ball + Seats the sealing assembly Omni-Lap 360 o TM optimizes the matched roundness of the ball and seat for 100% seal, regardless of positioning. The sealing surface is maximized, providing the widest metal to metal seal possible. The seal is consistently reliable. Corrosion resistant materials with matched rates of thermal expansion are used on the sealing components to maintain seal integrity and reliability. Coatings are robotically applied with HP-HVOF (high velocity oxygen fueled) or Spray and Fuse processes for uniform surface thickness, coating density and maximum metallurgical bond to withstand extreme service conditions. Self-cleaning the seats remove all debris from the ball with every on/off cycle, extending valve life. Field repair is simpler and faster, when required. The ball and seat assembly is vacuum seal verified at the factory and easily replaced on site. 4. Dual Belleville Springs Provides resilient loading of ball to seat. Provides effective particulate exclusion. 5. Stem Surface modification eliminates galling with rotation. Blow-out proof per ASME B Inner Stem Seal Provides primary metal-to-metal stem seal. 7. Packing Bushing Prevents stem packing intrusion into body. Works with stem bearing to prevent lateral stem motion. 8. Packing Rings Reinforced graphite. 9. Anti-extrusion Rings Prevents packing extrusion. 10. Packing Follower Thermally matched to stem material. Prevents galling and contains upper packing. 11. Articulating Gland Flange Spherically engages the packing follower to prevent stem binding and galling during adjustments. 12. Belleville Springs Live load on the bolted joint eliminates routine gland adjustments. Reduces maintenance. 13. Stem Retaining Ring Prevents stem misalignment during actuator installation. Stem cannot be forced into ball stem slot. 14. Mounting Flange Precision machined to ISO External mounting flange provides rigid mounting for ease of adjustment. Direct mounting option reduces hysteresis and stem deflection. 15. Body Gasket Spiral Wound Gaskets Grafoil filled 1500 pressure class and below Engineered Body Seal 2500 pressure class and above Gold plated Inconel 718 Pressure assisted seal sales@coopervalves.com

49 Unidirectional flow Flanged seat design. Sharp leading edges of the seat scrape the ball clean each time the valve is opened. Fully field service-able. Trim kits vacuum tested to Class VI shutoff. Dual Spring Upstream Seat Landing is mate lapped to upstream landing for bi-directional seat. Line contact at the O.D. and I.D provides a particulate barrier protecting the landing. Bidirectional Locked-in downstream seat. Fully bidirectional - completely independent of flow direction. Redundant isolating seats - both upstream and downstream seat are in continuous sealing engagement with ball. Engineered Body Seal 2500 pressure class and above Articulating Gland Flange Preferred Flow Direction Dual Belleville load springs provide effective particulate exclusion of critical annular area between load ring and body. Accuseal CSV SHOWN above: Flanged seat dual springs Other End Connections Available sales@coopervalves.com 47

50 Accuseal Automated Relief Valve (arv) The ARV automatically or manually provides overpressure protection for steam boiler systems to assist with venting. The ARV operates at a lower pressure set point than the associated spring-loaded safety valve to reduce the number of safety valve lifts, decrease the need for maintenance, and increase boiler efficiency. Standards for end connects Butt Weld Raised Face Flange Valve Design: B16.34 Flange Dimensions: B16.5 Tested in Accordance with: B16.34, MSS SP-61, and FCI 70-2 Class VI sales@coopervalves.com

51 Accuseal ARV Applications Steam overpressure protection for boiler systems, assisting with venting for start-up and shut-down. Inlet Size 1½, 2, 2½ Bore Size 1, 13/4, 2 Orifice Size Connections Butt Weld Raised Face Flange Per customer specifications Outlet Size 3 300, ASME Standard Class Other options available upon request ASME Pressure Class 1500, 2500, 3100 LTD, 4500 LTD Features and Benefits Omni-Lap 360 o TM optimized roundedness and matched ball and seats assemblies ensure 100% seal Application specific coatings Withstands severe thermal shocks TSO (Tight shut-off) to API 598/MSS SP-61 Wave spring maximizes thermal cycling strength for longer life ISO 5211 Mounting Patterns year warranty on standard service (Contact COOPER Valves for details) Application specified orifice Bill of Materials - Accuseal ARV Item description material 1 Body A182 F22 Cl.3 A182 F91 2 Ball Inconel 718 / Spray & Fuse 3 Seat Inconel 718 / Spray & Fuse 4 Wave Spring A Load Ring 410 SS Hardfaced 6 Spacer 410 SS 7 Stem A-286 Hardfaced 8 Packing Bushing 316 SS Hardfaced 9 Packing Rings Grafoil 10 Anti-Extrusion Rings Inconel Wire Reinforced Grafoil 11 Packing Follower 316 SS Hardfaced 12 Articulating Gland Flange 4130 Hardfaced 13 Live Loading Belleville Springs Stainless Steel 14 Stem Retaining Ring Stainless Steel 15 Mounting Flange Carbon Steel 16 Body Gasket Die formed Grafoil Special alloys and coatings available upon request CC Chrome Carbide coating sales@coopervalves.com 49

52 ASME LTD The Accuseal ARV design provides automatic or manual over pressure protection for steam boiler systems. Operation at lower pressure set point than spring-loaded safety valve reduces lifts, maintenance and increases boiler efficiency. Control Package Includes Pressure switch Solenoid Limit switch Control station Operates in less than two seconds increasing sealing component life. Optimized Seat Ball Load Ring Wave Spring Spacer Field Repair Kit Ball and Seat Inconel 718 ball and seat Fused Carbide coating Omni-Lap 360 o TM Computer optimized sealing geometry All field repair kits are vacuumed tested to ensure Class VI shut-off. Wave Spring Superior performance to Belleville springs More predictable force on ball to seat seal even at low pressure Longer spring life means longer valve life MAXIMUM OPERATING PRESSURE vs. TEMPERATURE Temp ( o f) Temp ( o c) ASME 1500 LTD ASME 2500 LTD ASME 3100 LTD A 182 Gr. F22 Cl.3 (1) (2) A 182 Gr. F91(2) A 182 Gr. F22 Cl.3 (1) (2) A 182 Gr. F91(2) A 105 (1) A 182 Gr. F11 Cl.2 (2) ASME 4500 LTD A 105 (1) A 182 Gr. F11 Cl.2 (2) (1) Permissible, but not recommended for prolonged use above 1100 F / 593 C (2) Flanged-end valve ratings terminate at 1000 F / 538 C Reduced ratings shown above are limited by material design considerations. The valve body is designed in accordance with ASME B16.34 Limited Class pressure rating requirements for the designated pressure class sales@coopervalves.com

53 Valve and Name Plate Overview Name Plate The name plate displays all construction and tracking data regarding the respective valve on which it is attached. Below is a general overview of the identification tag components. Name Plates are securely fastened to the valve. Globe and Check Valves will have a flow direction arrow on body for proper installation. Name Plate Material Pattern Flow Direction Size Pressure Class Cooper Valve Name Plate COOPER VALVES MAX TEMP N/A Temperature Rating Design Specification Finished Goods Number Serial Number S/N 09C P/N CSKS1340A B16.34 GATE VALVE Type of Valve Pressure Rating Pressure Class CWP 1200 CL 600 FIG # 3611 SE SIZE 3/4 Figure Number Size of Valve Trim Material TRIM HAST C BODY CW12MW Body/Bonnet Material sales@coopervalves.com 51

54 Limited Warranty 1. COOPER warrants to the original purchaser, for a period of one year from the date of SHIPMENT (ExWorks) that its products will be free from defects in materials and workmanship, not caused or resulting from improper usage or application, improper installation, improper maintenance, repair modification or alterations. In the event the original purchaser shall determine that a product purchased from Cooper shall be defective in workmanship or materials, the customer shall notify the Cooper Warranty Representative by telephone ( ), followed by written notice within 7 days therefrom, addressed to: COOPER Valves 4659 Wright Road Stafford, Texas USA 2. Extended warranty of 5 years is offered as standard on all Manually Operated SPV valves in steam and Boiler Feed Water service application only. All other applications of the Cooper SPV shall be a standard one year warranty. All other Cooper products carry a limited one year warranty. To validate the 5 year warranty, the following conditions of usage must be applied: a) All conditions of installation and maintenance as defined in Manufacturer IOM manual must be followed. b) Valve must be cycled open to closed, and closed to open at least 5 occurrences each year after installation. c) Service must be clean Steam or Boiler Feed Water d) Valve must not be modified or repaired in any way without express written agreement from manufacturer In the event Cooper shall determine that the product is defective as a result of factory workmanship, based upon such examination of the product which Cooper may deem appropriate, Cooper shall thereupon, at its sole option and discretion do one of the following: a) Cause the defective product to be repaired, or b) Replaced with a substantially identical product Cooper shall bear all normal surface transportation costs to the original purchaser for all products determined to have been defective from User s facility to Cooper nearest Authorized Service Center. But shall in no event bear any installation, de-installation, re-installation, engineering, consequential/ incidental/liquidated damages, loss of profit, damages or harm to property or personnel, etc. or any other costs or loss incurred in connection with repair or replacement. The selection, suitability, installation, and fitness for purpose of all products sold by Cooper shall be deemed to have been determined by and within the sole discretion of the Purchaser. Accordingly, Cooper disclaims any obligation, warranty or guarantee in any manner relating to or resulting from the selection, application, suitability, and fitness for purpose or installation of its products. The foregoing constitutes sole obligation of Cooper with respect to defective products purchased from it and in no manner shall Cooper assume or be liable for any other expenses, incidental, or consequential or liquidated damages, losses, lost profits, down time, harm to personnel, damage to property whatsoever, whether directly or indirectly suffered or in any other manner relating to or as the result of any defect or failure of any products that it may sell. Catalog illustrations are representations of products of a certain size, type, material, however; in no way shall they be used to determine final design selection. Cooper reserves the right to modify, change, delete, or expand catalog illustrations without notice. Buyer is cautioned to seek engineered drawings for final approval of selection of product for exact product specifications and product details. NO PERSON IS AUTHORIZED TO GRANT OR EXTEND ANY WARRANTY OR REPRESENTATION ON BEHALF OF COOPER OTHER THAN AS SET FORTH HEREIN. This Agreement may be modified or amended by specific Supply Agreements agreed to in writing by Cooper Valves, LLC. For more information regarding Terms and Conditions, please visit sales@coopervalves.com

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56 4659 Wright Rd Stafford, Texas Phone: Fax: COOPER CATALOG