Schaeffler Romania. Official presentation

Size: px

Start display at page:

Download "Schaeffler Romania. Official presentation"

Holly Manning
6 years ago
Views:

1 Official presentation

2 Schaeffler at a glance Schaeffler A leading global technology company Schaeffler Group at a glance Continuous sales growth from (in EUR bn) Integrated automotive and industrial supplier Around 85,000 employees in over 50 countries Above industry average profitability and revenue growth Sales by division and region in 2015 (in %) Global footprint #Plants #R&D Centers Europe Americas 14 5 Greater China 7 1 Industrial Automotive Europe Greater China Asia / Pacific Americas Asia / Pacific 5 2 EUROPE: Incl. Germany, Western, Southern and Eastern Europe, Middle East, Africa, Russia and India Total

3 Schaeffler at a glance Global customer proximity Germany Bühl Elfershausen Eltmann Gunzenhausen Hamm/Sieg Herzogenaurach Hirschaid Höchstadt (2) Homburg (3) Ingolstadt Kaltennordheim Lahr Luckenwalde Magdeburg Morbach Schweinfurt (2) Steinhagen Suhl Unna Wuppertal Hungary Debrecen Szombathely Europe Austria Berndorf-St. Veit Italy Momo Czech Republic Lanskroun Spain Elgoibar Portugal Caldas da Rainha Great Britain Llanelli Plymouth Sheffield Switzerland Romanshorn France Calais Chevilly Haguenau (2) Romania Braşov Slovakia Kysucké Nové Mesto Skalica Russia Canada USA Stratford (2) Cheraw (2) Danbury Fort Mill (2) Joplin Spartanburg Troy Wooster China Japan Uljanowsk Anting Nanjing Suzhou Taicang (3) Yinchuan (2) Yokohama South Korea Mexico Irapuato Puebla Ansan Changwon Jeonju Vietnam Brazil Sorocaba (2) Production (74) R&D Centers (17) South Africa Port Elizabeth India Hosur Pune Vadodara (2) Thailand Bien Hoa City Rayong Schaeffler Romania - official presentation

4 General information Romania Country data Population: Total area: km 2 Schaeffler Romania manufacturing location in Brasov industry & automotive Currency: 1 EUR = 4.48 RON ( ) GDP per capita in 2015: Member of: UN, NATO, OSZE and EU Investments HC (2015) Continental Autoliv Takata SEWS Leoni Yazaki Schaeffler

5 General information The Braşov region Old Town Ecaterina Gate University Transilvania Black Church View Bearing industry since 1949 Qualified work force University Transilvania Support from local authorities Competent suppliers Black Church Pipeorgan Bran Castle White Watchtower Council Square The Old Fortress Schaeffler Romania - official presentation

History milestones 2002 Founding of INA-

Start of production in a rented building.

2004 Relocation and start of production in

Employees: 652 2005 Official inauguration of

2008 The first bearing (slewing ring) in

Romania. 2009 Inauguration of the forge.

6 History milestones 2002 Founding of INA- Schaeffler Braşov LTD. Start of production in a rented building. The first 100 employees Relocation and start of production in the new plant in Cristian. Employees: Official inauguration of the first Schaeffler building in Romania. TUEV and Environment accreditations Start of activity in the Training Workshop: apprenticeships, perfecting courses and reconversion courses The first large sized bearing is produced in Schaeffler Romania The first bearing (slewing ring) in outer diameter range mm is produced in Romania Inauguration of the forge. The forge has a capacity for rings with diameters of up to 3 m Inauguration of the Engineering Center Schaeffler 2013 Schaeffler Romania awarded as excellence supplier by Ford and GM 2014 First promotion of the Professional German School Kronstadt 6

Layout: Overview of Construction Stages (CS) Total Area: 440.877 m² Built area: 139.702 m² Engineering Center &Tool Constr: 1.500 m² (x4 Levels) Cafeteria & Training Center: 1.

7 Layout: Overview of Construction Stages (CS) Total Area: m² Built area: m² Engineering Center &Tool Constr: m² (x4 Levels) Cafeteria & Training Center: m² (x2 Levels) CS 6 ca m² II. Qu CS 1 CS 2 ca m² 2004 ca m² 2005 CS 5 ca m² 2008 CS 3 CS 4 ca m² 2006 ca m² ca m² 2007 construction potential production area inauguration extension 7

8 20% 80% Schaeffler Romania Overview >500mil sqm 12 Employees Investment Production area Products investment cum industry: 9 production credit automotive: 3 8

9 Divisions, application range, clients Industry Automotive Tapered roller bearings Spherical roller bearings Cylindrical roller bearings Wind Rail VCT RSTO Transmission Systems Linear technology Industrial Automation Tripod rollers Power Transmission Engine Systems 80% 20% 9

10 Schaeffler Romania Trends Investment Headcount

EMPLOYEES AND SOCIETY STRATEGY Development of

to the customer Cost leadership Robustness and

initiation Operational excellence through

growth TARGETS PROJECTS Q Roll-Out Robustness

Reduction of additional time and improvement of

Sigma organization Q, Dojo implementation for

11 Management Approach VISION SUSTAINABLE DEVELOPMENT LONG-TERM POLICY COMMITMENT TO OUR EMPLOYEES AND SOCIETY STRATEGY Development of Human resources potential long-term Close care to the customer Cost leadership Robustness and quality culture (FfQ) Investment projects initiation Operational excellence through continuous improvement Qualified and profitable growth TARGETS PROJECTS Q Roll-Out Robustness concept pilot projects (N12, G16) C C, Q Reduction of additional time and improvement of routings' quality Finish the roll-out of Six Sigma organization Q, Dojo implementation for each MU C, D Overall Equipment Effectiveness improvement at bottleneck machines 11

Success factors Schaeffler Production System Fit for Quality

Delivery Delivery Perfomance Cost Productivity Quality has

Fit For Quality Academy since January 2014 training for all

Verschwendung = more, without waste MOVE Academy since

12 Success factors Schaeffler Production System Fit for Quality MOVE Safety Working Capacity Quality External Q-Claims Delivery Delivery Perfomance Cost Productivity Quality has the highest priority! Fit For Quality Academy since January 2014 training for all employees interactive 1 day-course 8 quality axioms Mehr Ohne Verschwendung = more, without waste MOVE Academy since October 2009 training for all employees 10 distinct courses Schaeffler concept Morale Fluctuation target: zero defects 12

international standards Manager of the year award Top Exporter Award CCIBv Awards and titles Best inventory

13 Success factors Research & Development Recognition Engineering Center ~ 3,2 mio Euro investment > 100 employees Research & Development Technical Calculations Analysis and Benchmarking CAD-Methods and Support Top international standards Manager of the year award Top Exporter Award CCIBv Awards and titles Best inventory development GPF Meeting Certificate Lead Segment for Large Rollers Supplier & Group awards ISO / TS : 2009 IRIS 13

Success factors Employee Development Students Investing in future generations Increasing the level of

the Schaeffler Romania Awards Gala Training Center Internship program Dissertation program Schaeffler Masters

laboratories Events, lectures and other projects Leading role in initiating the first vocational school in dual

14 Success factors Employee Development Students Investing in future generations Increasing the level of qualification: Schaeffler Academy training opportunities Events and activities custom made for employees: eg. the Schaeffler Romania Awards Gala Training Center Internship program Dissertation program Schaeffler Masters program 10 Excellence Scholarships / year Trainee program CONAT FISITA main sponsor (2004, 2010) 3 Schaeffler laboratories Events, lectures and other projects Leading role in initiating the first vocational school in dual system in Romania: German Vocational School Kronstadt over half of the first graduates of the school are now Schaeffler Romania employees 14

15 Social Responsibility Social and charitable projects More than 200 cultural, educational, social and charitable projects Our employees Special programs for and with our employees: sports competitions, anniversaries, children's day, employee gala Educational programs German Vocational School Kronstadt, student programs, Summer Job for Employees' Children, Fit for Future Professional orientation for pupils, visiting program Environment Project involving planting, protecting and cleaning the environment The Schaeffler Park 2007 first involvement 2011 concept competition 15

16 Thank you for your attention 16

Schaeffler Corporate Presentation

Schaeffler Corporate Presentation Schaeffler A leading global technology company Schaeffler Group at a glance Integrated automotive and industrial supplier Continuous sales growth from in EUR bn Around