SAW & ESW Strip Cladding Nozzles & Magnetic Steering Device

Transcription

1 Tailor-Made ProtectivityTM SAW & ESW Strip Cladding Nozzles & Magnetic Steering Device voestalpine Böhler Welding

2 Cladding Nozzle SK 30 ES2-75 Spare parts standard nozzle SK 30 E O W Q R T U I Article number: Components to be ordered separately Standard mounted on nozzle Standard strip width 30 mm Art.-No. Q side rollers W inside roller for drive roll Adaptation for strip feed motors Art.-No. Qty P drive roll 30 ES P } q e E bottom insulation R cooled fixed contact shoe { adapter drive roll for ESAB A } adapter ring for ESAB A { w T movable finger Y standard flux hopper q drive roll 30 ES U pressure roller w adapter drive roll for Lincoln NA I welding cable LG: 370 mm (14.6") e adapter ring for Lincoln NA O flux hose r drive roll 30 ES t adapter drive roll for Oerlikon UP y adapter ring for Oerlikon UP r y u i Adaptation for SAW cladding Art.-No. Qty u curved flux hopper t o i Y distributor for flux o non-cooled fixed contact shoe Adaptation for SAW cladding 2 3

3 Cladding Nozzle SK 60 ES3-207 Q W Spare parts standard nozzle SK 60 P { T q I O } Y U w e Article number: E r Standard mounted on nozzle R Standard strip width 60 mm Art.-No. Adaptation for strip feed motors Art.-No. Qty Q side rollers W inside roller for drive roll t drive roll 60 ES t i E back insulation R front insulation y adapter drive roll for ESAB A u adapter ring for ESAB A u p T upper insulation Y insulation holder i drive roll 60 ES y o U insulation plate I fixed contact shoe o adapter drive roll for LINCOLN NA3S p adapter ring for LINCOLN NA3S O movable finger P conductor braided (150 x 25) { nylon brushing [ drive roll 60 ES ] adapter drive roll for OERLIKON UP [ S } flux hopper for strip mm q pressure roller A adapter ring for OERLIKON UP Adaptation for SAW cladding Art.-No. Qty A D w flux hose e welding cable LG: 450 mm x 95 mm S flux hopper for strip mm D Y distributor for flux ] F r holder contact shoe F screw for hopper holder Adaptation for SAW cladding 4 5

4 Cladding Nozzle SK 125 ES2-300 R T Spare parts standard nozzle SK 125 I O Standard mounted on nozzle E Standard strip width 60 mm Art.-No. Q stationary side guide W side rollers Q W P { E adjustable side guide R adjustable roller holder T centre holder } Y upper holder U rotating holder I back insulation for strip 60 mm Y w O front insulation for strip 60 mm P insulation plate U { insulation plate (outside) (70 x 18 x 3) } insulation plate (inside) (95 x 73 x 3) q holder contact shoe w fixed contact shoe strip mm e holder hopper r screw M6 x 20 for holder hopper t flux hopper for mm strip y current connection bar u movable finger holder t q r e y i p u i adjustable screw M6 for movable finger Article number: o movable finger p spring for movable finger o [ conductor braided (150 x 25) ] flux hose [ A welding cable LG: 450 mm x 95 mm S pressure roll + NUT M S D pressure screw F spring washer G handle D F H front guide bar J nylon brushing G A H ] J

5 Cladding Nozzle SK 125 ES2-300 (cont.) : Adaptation for strip feed motors Art.-No. Qty Adaptation pieces for 30 mm strip K 30 mm upper back insulation K L L 30 mm under back insulation : 30 mm front insulation Adaptation pieces for 90 mm strip Adaptation pieces for 30 mm strip d k a 90 mm back insulation s 90 mm front insulation d 90 mm fixed contact shoe h f flux hopper for 90 mm strip g movable finger h spring for movable finger j braided conductor (150 x 25) a g k adjustable screw for movable finger Adaptation pieces for 120 mm strip l 120 mm back insulation Article number: ; 120 mm front insulation z 120 mm fixed contact shoe x flux hopper for 120 mm strip c movable finger s Adaptation pieces for 90 mm strip j f v spring for movable finger b braided conductor (150 x 25) z n n adjustable screw for movable finger v l c ; Adaptation pieces for 120 mm strip b x

6 Cladding Nozzle SK 125 ES2-300 (cont.) Adaptation for strip feed motors Art.-No. Qty adapter plate for ESAB A drive roll for ESAB A adapter plate for LINCOLN NA3S drive roll for LINCOLN NA3S adapter plate for OERLIKON UP drive roll for OERLIKON UP Adaptation for SAW cladding Art.-No. Qty Y distributor for flux flux hopper for mm strip* flux hopper for 90 mm strip* flux hopper for 120 mm strip* screw M6 x 20 for hopper holder T nut for hopper holder Article number: * Depending on the strip width Adaptation for SAW cladding 10 11

7 Installation Guide SK 30 ES2-75 Installation Guide SK 60 ES3-207 Installation on Wire Feed Motor: Installation on Wire Feed Motor: 1. Remove specific items for welding with wire (contact nozzle, roll pressure level, drive roll). Remarks: parallel keys, nuts or setting screws can be used for strip drive roll (10, 13 or 16). 2. Clean drive roll shaft and corresponding gear box outside thoroughly. 3. Install complete drive roll (10, 13 or 16) on the shaft and lock with standard washer and nut. 4. Install the complete strip cladding head (normally assembled with adapter ring (12, 15 or 18)) on the outside of the gear box. Lock screw of adapter and adjust to assure that the cladding head will be in a straight vertical line. 5. Assure that both shafts of the drive roll (10, 13 or 16) and the pressure roller (7) are on the same level. 6. Install standard flux hopper (6) for ESW or standard flux hopper (6) and curved flux hopper (19) for SAW. 7. Connect flux hose (9) and Y flux distributor (20) to standard flux hopper (6) for ESW or to the standard flux hopper (6) and curved flux hopper (19) for SAW. Cut hoses to length. Control convenient position of hoses to prevent flux feeding stops. 8. Install the standard wire reel for feeding strips without excessive torsion or bending. 9. Connect current power cables to the power source. 10. Control feeding direction of the wire motor. To correct feeding direction, inverse both field connections or follow the instructions of the welding head manual. 11. Before operation, control the insulation between the strip cladding head and the ground connection. 12. When feeding the strip into the nozzle, there is no pressure. The strip must be freely movable. 13. The clearance between strip and side rollers (1) must be 0.5 mm. 14. The first time, adjust pressure between contact shoes and strip. Apply sufficient pressure for current connection, but not so high that it will affect strip feeding. 15. The second time, adjust pressure between strip and pressure roll. Increase pressure until strip can not be moved anymore by hand. Limit pressure to avoid deformation of strip. 1. Remove specific items for welding with wire (contact nozzle, roll pressure level, drive roll). Remarks: parallel keys, nuts or setting screws can be used for strip drive roll (17, 20 or 23). 2. Clean drive roll shaft and corresponding gear box outside thoroughly. 3. Install complete drive roll (17, 20 or 23) on the shaft and lock with standard washer and nut. 4. Install the complete strip cladding head (normally assembled with adapter ring (19, 22 or 25)) on the outside of the gear box. Lock screw of adapter and adjust to assure that the cladding head will be in a straight vertical line. 5. Assure that both shafts of the drive roll (17, 20 or 23) and the pressure roller (13) are at the same level 6. Install flux hopper(s) (26) on hopper holder with screw (28). 7. Connect flux hose (14) and Y flux distributor (27) to the flux hopper(s) (26). Cut hoses to length. Control convenient position of hoses to prevent flux feeding stops. 8. Install the standard wire reel for feeding strips without excessive torsion or bending. 9. Connect current power cables to the power source and current connection bar. 10. Control feeding direction of the wire motor. To correct feeding direction, inverse both field connections or follow the instructions of the welding head manual. 11. Before operation, control the insulation between the strip cladding head and the ground connection. 12. When feeding the strip into the nozzle, there is no pressure. The strip must be freely movable. 13. The clearance between strip and side rollers (1) must be 0.5 mm. 14. The first time, adjust pressure between contact shoes and strip. Apply sufficient pressure for current connection, but not so high that it will affect strip feeding. 15. The second time, adjust pressure between strip and pressure roll. Increase pressure until strip can not be moved anymore by hand. Limit pressure to avoid deformation of strip

8 Installation Guide SK 125 ES2-300 Types of Cladding Nozzles TYP Installation on Wire Feed Motor: SK 30- ES2-75 SK 60- ES3-207 SK 125- ES2-300 SK 180- ES1-315* 1. Remove specific items for welding with wire (contact nozzle, roll pressure level, drive roll). Remarks: parallel keys, nuts or setting screws can be used for strip drive roll (52, 54 or 56). 9. Connect current power cables (25) to the power source and current connection bar (18). We recommend not to use more than 600 A for each power cable. allowed strip width (mm) min. internal diameter (mm): longitudinal cladding* circular cladding** Clean drive roll shaft and corresponding gear box outside thoroughly. 3. Install complete drive roll (52, 54 or 56) on the shaft and lock with standard washer and nut. 4. Install the complete strip cladding head (normally assembled with adapter plate (51, 53 or 55)) on the outside of the gear box. Lock screw of adapter and adjust to assure that the cladding head will be in a straight vertical line. 5. Assure that both shafts of the drive roll (52, 54 or 56) and the pressure roller (26) are at the same level. 10. Control feeding direction of the wire motor. To correct feeding direction, inverse both field connections or follow the instructions of the welding head manual. 11. Before operation, control the insulation between the strip cladding head and the ground connection. 12. When feeding the strip into the nozzle, there is no pressure. The strip must be freely movable. 13. The clearance between strip and side rollers (2) must be 0.5 mm. fitting available for equipment: ESAB A6 Lincoln NA3 S OERLIKON UP 15 * Only available on request ** May vary depending on drive motor and equipment positioning Magnetic steering device SK CED C22 (220 V / 50 Hz) Art. nr SK CED C11 (110 V / 60 Hz) Art. nr Spare parts Description Art.-No. rheostat ESAB A6 Lincoln NA3 S OERLIKON UP 15 ESAB A6 Lincoln NA3 S OERLIKON UP 15 ESAB A6 Lincoln NA3 S OERLIKON UP Install flux hopper(s) (17, 38 or 46) on hopper holder (15) with screw (61) and nut (62). 7. Connect flux hose (24) and Y flux distributor (57) to the flux hoppers (17, 38 or 46). Cut hoses to length. Control convenient position of hoses to prevent flux feeding stops. 8. Install the standard wire reel for feeding strips without excessive torsion or bending. 14. The first time, adjust pressure between contact shoes and strip. Apply sufficient pressure for current connection, but not so high that it will affect strip feeding. 15. The second time, adjust pressure between strip and pressure roll. Increase pressure until strip can not be moved anymore by hand. Limit pressure to avoid deformation of strip. Ampere meter cylindrical support magnetic core Serienmäßiges Magnetfeldsteuergerät bestehend aus Steuerkasten, Anschlusskabeln und Magnetspulen. Spare parts Description Art.-No. female connector for cables and electric box connector case male connector connector case female connector male connector cable lock cable WITHOUT connectors to plug coils to electric box (3m length, other lengths on request) complete magnetic coil insulating tube (3 cm) cable WITH connectors to plug coils to electric box (3m length, other lengths on request)

9 069/2017/DE/GL voestalpine Böhler Welding Welding know-how joins steel With over 100 years of experience, voestalpine Böhler Welding is the global top company for the daily challenges in the areas of joint welding, repair, hardfacing and cladding as well as brazing. Customer proximity is guaranteed by more than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide. With individual consultation by our application technicians and welding engineers, we make sure that our customers master the most demanding welding challenges.voestalpine Böhler Welding offers three specialized and dedicated brands to cater our customers and partners requirements. Lasting Connections As a pioneer in innovative welding consumables, Böhler Welding offers a unique product portfolio for joint welding worldwide. More than 2000 products are adapted continuously to the current industry specifications and customer requirements, certified by well-respected institutes and thus approved for the most demanding welding applications. As a reliable partner for customers, lasting connections are the brand s philosophy in terms of both welding and people. Tailor-Made Protectivity TM UTP Maintenance ensures an optimum combination of protection and productivity with innovative and tailor-made solutions. Everything revolves around the customer and their individual requirements. That is expressed in the central performance promise: Tailor-Made Protectivity. In-Depth Know-How As a leading manufacturer of soldering and brazing consumables, Fontargen Brazing offers proven solutions based on 50 years of industrial experience, tried and tested processes and methods. This In-Depth Know-How has made Fontargen Brazing an internationally preferred partner for every soldering and brazing task. voestalpine Böhler Welding