Are you looking for the perfect match? We ve got it

Transcription

1 Are you looking for the perfect match? We ve got it

2 The new CH500 series a perfect match The and are completely new cone crushers with endless combination possibilities. They are the perfect match for any plant looking to increase production capacity, eliminate bottlenecks, reduce cost per tonne or improve the quality of the end product. At Sandvik, safety always comes first Safety features have been carefully considered in the development process. Every single detail is thoroughly examined and tested by our experts, technicians and machine operators to guarantee optimal safety. We have developed the new CH500 cone crusher series based on valuable input from our customers. Our customers need to produce high-quality aggregates in a cost-efficient way. To optimize production it is important with as few and quick maintenace interruptions as possible. Something versatile crushers combining small footprint with high performance can solve. It was a great challenge to combine the increased performance with a low weight and height. To achieve this combination we optimized all our components, and reduced the amount of raw material - the result is remarkable. These machines are what our customers have been waiting for. We have created cone crushers that will deliver both in the short and long term. They are maintenance friendly, spare parts are easily accessible and there is a reliable service program. and are the perfect match between craftsmanship, safety and environmental considerations. Accordingly spare parts are developed to simplify and shorten maintenance procedures and to minimize potential health and safety risks. The new CH500 series is the perfect match between safety and productivity. Sweden the heart of cone crusher development Sandvik has been developing cone crushers for several genera tions. Today we have thousands of cone crushers in operation around the world. The knowledge and experience of cone crushing technology is an important part of our history as well as our future. Every Sandvik cone crusher is the perfect match between experience and know-how. We understand our customers, and have developed the and to fulfil your current and future needs. The history of cone crushers A selection of Sandvik s cone crushers SVEDALA N.O. 2 H22 In 1897 Sandvik presented the first mobile crusher, Svedala N.o. 2, with an impressive capacity. At this time stone crushing was a very time-consuming activity, mostly made by hand. One worker was generally able to crush one m³ a day. Svedala N.o 2 transformed the business, by enabling m³ stone to be crushed in a single day. H22 was the first cone crusher to be produced on site in Svedala, Sweden. The first edition was delivered in June 1951, equipped with several beneficial features for a high performance. Developed to simplify the daily use, where settings could be easily adjusted by a hydraulic cylinder. With more than 100 years of experience in crusher development and manufacturing Sandvik launched the innovative. Developed with a sophisticated design, remarkable capacity and a high efficient IE3 motor. It will provide you with superior performance at every crushing stage. The is the second step in a new generation of cone crushers. Its capacity, environmental impact and quality is groundbreaking. It is a perfect match for anyone who is looking for great production results and a flexible machine. Combine it with and develop your business even further.

3 Setting a new standard in cone crushing EXCELLENCE IN QUALITY AND PERFORMANCE SANDVIK SVEDALA CONE CHRUSHING DEVELOPMENT CENTER The CH500 series has a ground-breaking reduction ratio in relation to size and weight. Since the CH500 crushers have a higher capacity and reduction capability the wear parts have been adapted to ensure a lower cost per ton produced. The CH500 series is equipped with an Automatic Control System as standard. This provides many benefits, e.g. automatic adjustment for wear and peaks while the crusher is working, thus optimizing uptime and performance while protecting product life time. The series is based on the proven HYDROCONE TM concept, giving the stones a highly competitive quality and cubicity. Fewer crusher stages needed in a plant due to increased reduction ratios leading to more cost efficient solutions and better ROI for our customers. POWER SAVING Comparing the IE1 motors to IE3, the additional cost of the motor is refunded in less than a year. IE3 is currently the highest energy efficiency classification. The enhanced motor ensures a high performance every minute, enabling maximal usage of motor power. The internal bearings in the crusher have been optimized, resulting in less friction to reduce overall energy consumption. Effective power transfer thanks to new drive arrangements that give a precise lining of the V-belts. TECHNICAL SPECIFICATION IN BRIEF Feed size 185 (7 1 /3 ) 215 (8 1 /2 ) Number of chambers 5 7 Cone diameter Similar to CH430 Similar to CH440 Motor power - max 250kW (335hp) 330kW (440hp) Trow range - available (1-2 ) (1 1 /8-2 ) Height - foot to top feed hopper 2135 (84 ) 2388 (94 ) Weight crusher (27500Ibs) (41500Ibs) Weight crusher on subframe (35000Ibs) (50500Ibs)

4 ECO-EFFICIENT DESIGN and are free from plastic backing compound, making the work environment safer and lowering the environmental impact. These crushers are fully recyclable and have a compact design. Reducing the amount of raw material, resulting in less environmental impact. The motors have the highest energy efficiency classification, IE3, reducing power consumption and CO 2 emissions The design is robust, compact and powerful, combining functional design with high capacity and small footprint. SAFE AND SERVICE FRIENDLY An Automatic Control System, is included as standard to guarantee safe use and optimal performance at all capacities. The crushers are equipped with a dump valve, provided with Tramp Iron Release, to prevent overload situations if an unbreakable object enters. Minimum use of welding in the crusher. Well-defined lifting points and lifting tools for safe handling of heavy components. Service is simplified by less exposed components and easy access to inspection points on crusher and lubrication tank. The wear parts are free from plastic backing compound, allowing fast changes of manganese to maximize uptime and making the work environment safer. The wear parts have been adapted to the higher performance of the CH500 series, extending the lifespan of the manganese. Sandvik has teams in all parts of the world in order to provide global support. The worldwide network is able to provide all essential parts, consumables, maintenance and guidance and repairing according to your needs. Customer Service Spare parts At Sandvik, service is our main priority. Sandvik has regional and local warehouses globally. The availability of spare parts is always there, close-at-hand. Effective and high-quality original parts bring assurance of a reliable crusher performance. On-time maintenance gives the crusher extended lifetime. The production team at Sandvik has composed smart spare part kits with everything you need. During maintenance, these kits will make sure that you have all the necessary spare parts in place. Our smart kits make it is easier to maximize your crusher s uptime and thereby its product ivity. They are easy to order, and each kit has its own specific kit number. THE PINION SHAFT ROLLER KIT contains all the parts you need for changing the Pinions shaft roller bearing in a quick and simple way. THE LIFTING TOOL KIT is another novelty for safe handling of wear parts. From now on there is no welding required when lifting crushing chamber parts. It will save you time and energy and give you increased safety on site and in workshop. It is compatible with both new and worn crushing chambers. CONE CRUSHER RUBBER LINER KITS An additional improvement is the cone crusher rubber liners, which effectively protect your machine from damage, significantly reduce noise and help dampen the vibrations of the crusher. Sandvik rubber liners fulfill the highest requirements for safety and quality. Since they are bolted onto the inner walls of the feed hopper and bottom shell, they are easy to remove. No need for time-consuming cutting and welding! SECURITY+ FOR CRUSHERS Sandvik is now offering a comprehensive security package for your new crusher. The package may include all support services available, for example: An extended warranty period for ten years from coission date Scheduled Sandvik inspections with trained service engineers Genuine parts Supply Plan Installation and Process approval Security+ customers are always our highest priority. Planned maintenance assures you of optimal performance. By choosing Sandvik spare parts together with well-planned and performed maintenance you will: have a crusher which is always in top condition extend machine life reduce unplanned maintenance lower costs To achieve best results, let your Sandvik crusher remain a Sandvik crusher!

5 Dimensions of the and oil tank 1 A Dimensions and weights B D D1 C A D E D2 B F C1 C G C2 H J C3 K C1 C2 C3 D1 D2 L Dimensions 61" 16 1/4" 19 15/16" 15 9/16" 31 1/2" 31 1/8" 44 3/4" 72 5/8" 108 1/16" Weights A B C D 74 3/8" 17 3/16" 23 3/4" 16 9/16" 35 13/16" 34" 50 1/4" 82 3/16" 154 5/16" Component weight (incl. casting tolerance) Weights Feed Hopper w/o splitter Topshell Ar. Bottomshell Ar. Mainshaft Ar Component weight (incl. casting tolerance) Feed hopper w/o splitter Material Sharp edges broken M Change Note 2 Qty. 3 Topshell Ar Weld classes acc. to SS-ISO 5817 (SA 1184,095) Castings 2066 U-threads SMS A/2B (SA 1161,150) (v) Very coarse For broken edges and angular dimensions 12 SS-ISO c SS-ISO v SS-ISO v SS-ISO c Mainshaft Ar / / / 16 T / / / 4 T / / / 16 T / 8 C / / 16 T C / T / 8 C / / 4 D / / / 16 T6 D / / 4 T / 58 Description dimension and weight genera T with for m >4000 SS-ISO m Machined with non-cutting tools (includes sawing) Bottomshell Ar. SA 1151,100 SA 3071,100 Castings, Dimensins ISO 8062-CT12 (SA 1121,300) Tolerance class < Crusher General tolerances for linear and angular dimensions (c) Coarse Machined with cutting tools (does not include sawing) 1 Dimensions M-threads ISO 965-6H/6g (SA 1161,130) Approv Name Marking of Parts Welded constructions SS-EN ISO B (SA 1121,200) (m) Medium Basic dimension : New Item Created by Boberg, John (eb4343) TOLERANCES - Unless otherwise specified 13 14

6 Performance of the Max feed size () CSS () Standard mantles Nominal capacities MTPH (STPH) for cone crusher Chamber EC C M F EF 185 (7 1 /3) 135 (5 5 /16) 85 (3 1 /3) 55 (2 1 /6) 44 (1 1 /4) 4 ( 5 /32) (50-65) (43-93) 6 ( 1 /4) (53-114) (46-99) 8 ( 5 /16) (44-128) (56-121) (49-106) 10 ( 3 /8) 91 (100) (98-131) (82-176) (60-128) (52-104) 13 ( 1 /2) ( ) ( ) (88-192) (64-139) (56-104) 16 ( 5 /8) ( ) ( ) (96-207) (69-139) (61-91) 19 ( 3 /4) ( ) ( ) ( ) (75-137) (65-87) 22 ( 7 /8) ( ) ( ) ( ) (79-119) 63 (69) 25 (1) ( ) ( ) ( ) (85-112) 32 (1 1 /4) ( ) ( ) ( ) 38 (1 1 /2) ( ) ( ) 41 (1 5 /8) ( ) 168 (185) A/B/FF A/B/FF A/B A/B EF Performance of the Max feed size () CSS () Standard mantles Nominal capacities MTPH (STPH) for cone crusher Chamber EC C M F EF F 215 (8 1 /2) 175 (7) 140 (5 1 /2) 110 (4 1 /3) 85 (3 1 /3) 70 (2 3 /4) 6 ( 1 /4) ( ) 8 ( 5 /16) ( ) ( ) 10 ( 3 /8) 141 (155) ( ) 13 ( 1 /2) ( ) ( ) ( ) ( ) ( ) ( ) 16 ( 5 /8) ( ) ( ) ( ) ( ) ( ) ( ) 19 ( 3 /4) ( ) ( ) ( ) ( ) ( ) ( ) 22 ( 7 /8) ( ) ( ) ( ) ( ) ( ) ( ) 25 (1) ( ) ( ) ( ) ( ) ( ) ( ) 32 (1 1 /4) ( ) ( ) ( ) 230 (253) 198 (218) 38 (1 1 /2) ( ) ( ) ( ) 44 (1 3 /4) ( ) ( ) A/B/FF A/B/FF A/B/FF A/B A/B A/B

7 SANDVIK CONSTRUCTION SE0-1014ENG Sandvik Construction. SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.