The Hortisystems Screening Catalogue 2016 vs 1.00 Welcome to the new Hortisystems screening catalogue.
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- Eustacia Burns
- 5 years ago
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1 Screening The Hortisystems Screening Catalogue 2016 vs 1.00 Welcome to the new Hortisystems screening catalogue. As the UK s leading independent supplier of screen systems, we have an unrivalled experience in the design and installation of screens in every type of greenhouse. We offer free no obligation quotations for fitted or DIY screens with as much advice as you need just a phone call away. Please call for further details. In this catalogue we have included all the components needed to put together or maintain a greenhouse screen system. However, there are some specialist components which are not included, so if there is something you cannot find, please just give us a call. FINDING YOUR WAY AROUND THIS CATALOGUE We have split the conventional greenhouse screen system as follows: Support Page 3 - The steelwork which provides the structure onto which the screen is fastened and the associated wires on which the material itself rests or hangs. Drive system Page 5 - Separated into either drive wire or rack and pinions sub sections. Leading edge Page 16 - Components for the moving edge of the screen material, separated into either aluminium profile or leading edge tube sub-sections. Rolling screens Page 18 - From tubular motors to the various clips and tape needed for a rolling screen. Screen material Page 23 - Various types of shade, thermal and blackout material. Fastenings Page 31 - Nuts, bolts, screws, silicon and other bits and pieces. If you know the particular components you require, you can simply refer to the index. If there is anything you cannot find, just contact us today. Copyright Hortisystems UK Ltd 2016 Hortisystems UK Ltd West Chiltington Road, Pulborough, West Sussex, RH20 2PR sales@hortisystems.co.uk web: Tel: Fax: screens@hortisystems.co.uk Page 1 of 34
2 Screening Tel: Fax: Page 2 of 34
3 Support SUPPORT Parts used to strengthen the greenhouse and provide the support for the screen. Box Section and Components Angle steel Box Section Steel Galvanised steel box section. Normally forms the backbone of the screen system. Also used to reinforce the glasshouse. Galvanised steel angle for making brackets. SBA3030 Angle 30/30 x 3.0mm x 3.0m SBA4040 Angle 40/40 x 4.0mm x 3.0m Monofil wire *6.4m lenths only as a special delivery SB5032 Box 50 x 50 x 2mm x 3.2m SB5064 Box 50 x 50 x 2mm x 6.4m* Oversize Sleeve Galvanised steel sleeve for joining lengths of 50 x 50mm box section together. SB60 Sleeve 60 x 60 x 200mm Zinc Paint Rust protection for bare steel where the galvanising has been removed by cutting or welding. SYZ Zinc spray paint Low stretch polyester monofilament, used as the main supporting wires above and below screen material. Clear is standard for most applications. Nominal sizes SNL 2.5mm clear monofil 1800m Plastic coated wire rope Clamp Plate Galvanised clamp plate for fastening box section to stanchions. Two plates are used at 45. M8 studding or bolts required. SBCP515 Clamp plate 5 x 15cm A black plastic coated galvanised wire rope for a variety of applications such as back edge and side wires and additional supporting wires. Overall diameter 2.5mm. SNWC SNWC mm coated wire 500m coil 2.5mm coated wire 100m coil See page 31 for nuts, bolts studding and other fastenings. Tel: Fax: screens@hortisystems.co.uk Page 3 of 34
4 Support PVC pipe Used to sleeve over edge wires to provide smooth run for the material and egg rings (see page 29) which secure the side of the screen. PVC clip pipe has an opening down its length and can be added after the wires have been fixed. SYPC1430 Clip pipe white 14mm x 3.0m SYPC1440 Clip pipe white 14mm x 4.0m SYPC1450 Clip pipe white 14mm x 5.0m SYPW1665 PVC pipe white 16mm x 6.5m Wire tensioner bracket SBBT-S Galvanised steel bracket for 50 x 50mm box section with wire tensioner. Requires 2 x M6 x 65mm bolts and M6 nuts. SBBT-S SBBT- L SBBT-L Tensioner with bracket short Tensioner with bracket long Wire fixing bracket Galvanised steel fixing bracket for 50 x 50 mm box section. Provides a fastening point for the fixed end of the wire for both the short and the long tensioner brackets shown above. Requires 2 x M6 x 65mm bolts and M6 nuts. Wire locating plate Aluminium locating plate used to provide intermediate support for wire runs down the glasshouse. Drilled to provide alternative fixing points and wire location. Fixed with self-drilling hex head screws. SBBL Wire locating plate Self drilling hex screws Hex head self drilling and tapping screws for fixing to mild steel. Used with power drivers / drills. GSS Self drill screws 5.5 x 19mm M6 bzp set screws and nuts Zinc plated high tensile bolts for use with tensioner and wire brackets. GC06-65 GN06 Set screw M6 x 65mm Nut M6 See page 31 for more fastenings SBBT-F Fixing bracket 50 x 50mm Tel: Fax: screens@hortisystems.co.uk Page 4 of 34
5 Drive wire systems Drive Systems All moving screens have a leading edge which is moveable and a back edge which is fastened to the greenhouse structure. The leading edge of the material is fastened either to a lightweight steel tube or to an aluminium profile. This leading edge tube or profile makes a seal with the greenhouse structure or the back edge of the next sheet, when the screen is fully closed. It also provides a fixing point for the screen s drive system. The simplest form of moving screen is drawn by pulling on the leading edge across the greenhouse by hand with a nylon cord. However, this is only possible with very small screens. As a screen gets larger, it is necessary to provide a method which will move the leading edge equally across its whole width. Motor driven moving screens are pulled opened and closed either by a drive wire system (see below) or by a rack and pinion system (see page 12). Small manual screens can be driven with drive wires and a simple crank handle gearbox. Box Section and Components Drive wires are fixed to a leading edge made of lightweight steel tube or aluminium profile. These are wound on and off a 2 torque tube to open and close the screen. Ridder motor gearboxes Compact self-braking gearboxes with single or three phase motors for driving the screen system. Three rpm motor gearboxes are used for wire rope driven screens. General specifications: Type rpm nm kw 240v motors 400v motors RW A 0.41 A RW A 0.70 A RW A 1.10 A RW A 1.40 A RW A 2.80 A Larger drive units available on request RW45 motor gearbox units RW phase & 1 phase R R RW kW 3rpm 3 phase RW kW 3rpm 1 phase RW45 chain couplings Chain coupling sets ½ x 5/16 x 12 tooth, weld on for 2 drive shafts. Two sets required per gearbox. The picture shows assembled sets although in practice the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. Type R Weld chain coupling set 2 Medium duty motor gearboxes fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. Tel: Fax: screens@hortisystems.co.uk Page 5 of 34
6 Drive wire systems RW45 mounting brackets RW400 motor gearbox units R Other sizes and un-galvanised brackets are also available. Please ask for details. R R R R Galvanised right angle motor bracket H = 75mm Galvanised right angle motor bracket H = 90mm Galvanised flat motor bracket B = 195mm Please contact us for advice on which motor gearbox is appropriate for your screen system. RW240 motor gearbox units Heavy duty motor gearboxes for large screens. Fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. RW400 series 3 phase & 1 phase R R RW kW 3rpm 3 phase RW kW 3rpm 1 phase RW240 / 400 series chain couplings Heavy duty motor gearboxes for larger screens. Fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Options for installation of a multi-turn potentiometer to give position feedback for computer control. RW240 series 3 phase & 1 phase R R RW kW 3rpm 3 phase RW kW 3rpm 1 phase Weld on chain coupling sets 5/8 x 3/8 x 16 tooth for 2 drive shafts. Two sets required per gearbox. The picture shows assembled sets although in practice, the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. R Weld chain coupling set 1 & 2 Tel: Fax: screens@hortisystems.co.uk Page 6 of 34
7 Drive wire systems RW240 motor gearbox units Heavy duty motor gearboxes for very large screens. Fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. RW600 series 3 phase R R RW kw 3rpm 3 phase RW kW 3rpm 1 phase RW600 series chain couplings Weld on chain coupling sets 5/8 x 3/8 x 16 tooth for 1, 1 ¼ and 2 drive shafts. Two sets required per gearbox. The picture shows an assembled set although in practice the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. R Weld chain coupling set 1 & 2 RW240 RW400 RW600 Mounting brackets Other sizes and un-galvanised brackets are also available. Please ask for details. R R R Galvanised right angle motor bracket H = 90mm Galvanised flat motor bracket H = 163mm. R HRS reverse starters Control unit with overload for connecting Ridder RW series single or three phase motors. Forward, reverse, auto and off switch positions. Provided with terminals for limit switches and 24V DC, 24V AC and volt free external control. Also available with time clock; please ask for details. HRS reverse starters, 1 phase Type Overload Phase Suitable for: range (A) ECH1-D RW45(-3.5) ECH1-F RW243 ECH1-G RW245, RW403 ECH1-J RW405, RW603 ECH1-D ECH1-F ECH1-G ECH1-J HRS 1 phase Amp HRS 1 phase Amp HRS 1 phase Amp HRS 1 phase Amp HRS reverse starters, 3 phase Type Overload range (A) Phase Suitable for: ECH3-B RW45 (-3.5), RW241, RW401 ECH3-C RW243 ECH3-D RW245, RW403 ECH3-E RW405, RW603 ECH3-G RW605 ECH3-B ECH3-C ECH3-D ECH3-E ECH3-G HRS 3 phase Amp HRS 3 phase Amp HRS 3 phase Amp HRS 3 phase Amp HRS 3 phase Amp We can also offer the Ridder RMC series of reverse starters. These are similar to the HRS but offer the extra reassurance of an additional safety contactor. This protects against the possibility of the motor overrunning its limit switches should the forward or reverse contactor fail. Please call for further details Tel: Fax: screens@hortisystems.co.uk Page 7 of 34
8 Drive wire systems Torque tube and accessories Wire tensioning sleeve Torque tube Galvanised 2 steel tubing used as torque tube for drive wire screen systems. Lengths may vary from that shown. Nominal bore Wall thickness Suitable diameter ST mm 60.3mm ST2-32 Galvanised 2 tube x 3.25m *ST2-65 Galvanised 2 tube x 6.5m *6.5m lengths only as a special delivery Torque tube bearing brackets Galvanised steel sleeve for tensioning drive wires on 2 torque tube. Complete with three M8 x 10mm bolts. Two sleeves are required per drive wire. The end of the drive wire is fastened to one of the sleeves with one of the bolts. The sleeve is then rotated on the torque tube with a pipe wrench to tension the drive wire before securing with the two pinch bolts. The operation is repeated with the other sleeve to take up any remaining slack. 3 M8 x 16mm bolts required. STC Cable Drum Sleeve Cable drum for 1 tube. STC-1 Cable Drum 1 Tube Side mounting reversing brackets Galvanised brackets which provide support for 2 torque tubes. With 4 ball bearings. STBB-2 Bearing bracket 2 Bearing set Galvanised bracket for side mounting on 50 x 50mm box section complete with 4 pulley wheel with ball bearing. Used in wire rope driven screen systems where the torque tube is mounted above the box section, to turn the drive wires at the end of the greenhouse. Requires 2 x M6 x 65mm bolts and M6 nuts. SBBR4 Reversing bracket 4 pulley Replacement set of 4 ball bearings for torque tube bearing brackets. Fits 1 or 2 brackets. STB-1 Bearing set 1 or 2 Torque tube universal joints Used to accommodate level changes in the glasshouse. Weld to fit. STU2 Universal joint 2 (1½ ) Tel: Fax: screens@hortisystems.co.uk Page 8 of 34
9 Drive wire systems Bottom mounting reversing brackets Galvanised steel bracket for bottom mounting on 50 x 50mm box section complete with 4 pulley wheel with ball bearing. Used in wire rope driven screen systems where the torque tube is mounted below the box section, to turn the drive wires at the ends of the greenhouse. Requires 2 x M6 x 65mm bolts and M6 nuts. SBBR4B Reversing bracket 4 pulley Reversing bracket wheels Replacement 2, 3 or 4 pulley wheels with ball bearings, for reversing brackets. SBWB2 SBWB3 SBWB4 2 pulley wheel with bearing 3 pulley wheel with bearing 4 pulley wheel with bearing Tel: Fax: screens@hortisystems.co.uk Page 9 of 34
10 Drive wire systems Cord, wire and accessories Galvanised wire rope Nylon cord 4mm nylon cord on a 100m roll for manual and pull-up screens. SNN4-1 Nylon cord 4mm x 100m The 4.0mm (7 x 19) galvanised wire rope is used around the torque tube where its extra flexibility means that it will last longer than stainless steel used in the same situation. The 3.0mm (7 x 19) ropes are sometimes used as drive wires. SNWG3-1 SNWG4-1 Bulldog clips 3.0mm galv. wire rope 100m 4.0mm galv. wire rope 100m Pre-stretched cord 6mm pre-stretched polyester cord for rope driven screen systems. SNNP6-1 SNNP6-2 Pre-stretched cord 6mm x 100m Pre-stretched cord 6mm x 200m Stainless steel wire rope Clips for joining and looping stainless and galvanised wire. SNYC-1 Bulldog clip 3mm (1/8 ) SNYC-2 Bulldog clip 5mm (3/16 ) SNYC-3 Bulldog clip 6mm (¼ ) Aluminium ferrules The 2.5mm (7 x 7) is the standard wire rope used for our dirve wire screen solutions. The 3mm is a more flexible (7x19) rope and should be used around reversing brackets on long systems where it will last longer. (A 7 x 7 wire rope has 7 strands made up of 7 wires. A 7 x 19 has 7 strands made up of 19 wires. Therefore, for wire rope of the same overall size, these individual wires are smaller and hence are more flexible). SNWS2-1 SNWS2-2 SNWS2-5 SNWS2-10 SNWS3-1 SNWS mm ss. wire rope 100m 2.5mm ss. wire rope 250m 2.5mm ss. wire rope 500m 2.5mm ss. wire rope 1000m 3.0mm ss. wire rope 100m 3.0mm ss. wire rope 250m 3mm aluminium ferrules for joining wire rope. Requires heavy duty pliers such as long handled concreting nippers. Cannot be crimped with ordinary pliers. SNYF3 Aluminium ferrule 3m Plastic torpedoes A torpedo shaped plastic sleeve for enclosing knots on wire rope to prevent snagging on screen material. SNYT Plastic torpedo Wire tensioner Standard wire tensioner for all types of screen wires. IYWT-3 Wire tensioner medium Tel: Fax: screens@hortisystems.co.uk Page 10 of 34
11 Drive wire systems Pulleys Leading edge tube delay set SYQ1 SYQ1C Lightweight pulley wheels used for supporting drive wires and on gable end screens. SYQ1 Pulleys 1 open with hook SYQ1C Pulley 1 closed with hook Connections to the leading edge Drive wire clamp Used in conjunction with one or two bullets to allow for shorter sections within a screen system. The leading edge tube fits into the saddle clamps and the drive wire runs through the two eye hooks. The bullet is then fastened to the wire between the eyes so as to allow a delay before the movement of the drive wire starts to move the screen. Other lengths available on request. SLE10 Delay set 10cm SLE20 Delay set 20cm SLE30 Delay set 30cm SLE40 Delay set 40cm SLE60 Delay set 60cm Bullets Aluminium block for connecting aluminium leading edge profile to the drive wires. Requires 40mm hammerhead bolt. SLPD Drive wire clamp 40mm Leading edge block Aluminium alloy bullets with grub screw. Fitted to the screen drive wires as part of the delay mechanism. Grooved design enables fitting to wires which are already in place. The brass closed and grooved bullets are no longer available. SNYB Bullet with groove Slipping clutch/block Aluminium block for connecting 19mm leading edge tube to the drive wires. Comprises an aluminium block and aluminium saddle. Bolt included. SLB Leading edge block If you are building a drive wire system, you can now go to the section for leading edge on page 16. Slipping clutch screen delay for 6mm polyester rope driven screen systems. SLF Slipping clutch SLSC Slipping block SC Leading edge slipping block KLI-MAX aluminium block for connecting tube or profile to 3mm drive wire. Bolt and saddles excluded. SLK KLI-MAX slipping block Tel: Fax: screens@hortisystems.co.uk Page 11 of 34
12 Rack and pinion systems Rack and Pinion systems Steel push-pull tubes are fixed to a leading edge made of lightweight steel or aluminium profile. These are driven by rack and pinion connected to a 1 or 1¼ torque tube to open & close the screen. Ridder motor gearboxes Compact self-braking gearboxes with single or three phase motors for driving the screen system Five rpm motor gearboxes are used for rack and pinion (push-pull) driven screens. Type rpm nm kw 240v motors 400v motors RW A 0.41 A RW A 1.10 A RW A 1.40 A RW A 2.80 A Please Note: While the tables in this catalogue give the nominal Newton metre torque rating for the different gear ratios, the calculated capacity of each unit must take into account the size of the torque tubes, the total load, and any friction in the system. Please contact us to discuss your particular system and motor/gearbox specification. RW45 motor gearbox units Medium duty motor gearboxes fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. RW45 3 phase & 1 phase R R RW kw 5rpm 3 phase RW kw 5rpm 1 phase RW45 mounting brackets R R R Galvanised right angle motor bracket H = 75mm Galvanised right angle motor bracket H = 90mm Galvanised flat motor bracket B = 195mm RW45 chain couplings R R R R Chain coupling sets ½ x 1/5 x 12 tooth, weld on for 1 drive shafts and bolt on for 1 and 1¼ drive shafts. Two sets required per gearbox. The picture shows assembled sets although in practice the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. R Weld chain coupling set 1 R Weld chain coupling set 1 ¼ R Bolt chain coupling set 1 R Bolt chain coupling set 1¼ If you are not sure which motor to use, just call for free advice. Tel: Fax: screens@hortisystems.co.uk Page 12 of 34
13 Rack and pinion systems RW240 motor gearbox units RW600 motor gearbox units Heavy duty motor gearboxes for larger screens. Fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. RW240 series 3 phase & 1 phase R R RW kw 5rpm 3 phase RW kw 5rpm 1 phase Please see page 7 for reversing starter control switches RW400 motor gearbox units RW600 with a double sided shaft suitable for chain coupling. 3 or 5 rpm output speed with limit switch and emergency stop for maximum of 86 revolutions. Option for installing a multi-turn potentiometer for position feedback. RW600 series 3 phase R R RW kw 5rpm 3 phase RW kw 5rpm 1 phase RW600 series chain couplings Heavy duty motor gearboxes for large screens. Fitted with a double sided output shaft which connects to the torque tube with chain couplings. Built in linear limit switch and emergency stop. Option for installation of a multi-turn potentiometer to give position feedback for computer control. RW240 series 3 phase & 1 phase R R RW kw 5rpm 3 phase RW kw 5rpm 1 phase RW240/400 series chain couplings Weld on chain coupling sets 5/8 x 3/8 x 16 tooth for 1 1¼ and 2 drive shafts two sets required per gearbox. The picture shows an assembled set although in practice the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. R Weld chain coupling set 1 &2 R Weld chain coupling set 1¼ RW240 RW400 RW600 mounting brackets R R Bolt and weld on chain coupling sets 5/8 x 3/8 x 16 tooth for 1, 1¼ assembled sets although in practice the cogs for the gearbox side are usually supplied already fitted and the cog for the torque tube is supplied separately with the chain. Two sets required per gearbox. R Weld chain coupling set 1 & 2 R Weld chain coupling set 1 ¼ R Bolt chain coupling set 1 R Bolt chain coupling set 1¼ Other sizes and un-galvanised brackets are also available. Please ask for details. R R Galvanised right angle motor bracket H = 90mm Galvanised flat motor Bracket H = 163mm Tel: Fax: screens@hortisystems.co.uk Page 13 of 34
14 Rack and pinion systems Torque tube and accessories TUS25 weld-on slide couplings Torque tube Nominal bore Wall thickness Suitable diameter ST1 etc. 1 3mm 33.7mm ST1-60 Galvanised 1 tube x 6.0m swaged *ST1-64 Galvanised 1 tube x 6.4m swaged *6.4m lengths only as a special delivery TUS25 rack and pinion system Mounting washer A heavy duty square mounting washer, 45mm x 45mm which fits under the trellis girder to prevent distortion when mounting the TUS25/TUS25G R Mounting washer RH40 90 gearbox single output Aluminium 90 gearbox with steel 1:1 engine. Used to connect vertical torque tube to the ends of the horizontal torque tube to drive the side screens. Two couplings required. R R RH40E single output RH40 mounting bracket Rack and pinion system with 1.8:1 drive ratio for operating push-pull screen system. Low overall height is suitable for use with double screen systems. TUS25 pinion housing Couplings for 1 or 1¼ torque tube which slide onto thetus25 input shaft at the other end. A special weld-on slide coupling which allows 310 or 130 degrees of free movement before the drive is taken up is also available. This allows for the extra bulk of the screen package at the sides of certain types of screen. R TUS25 x 1 weld coupling R TUS25 x 1¼ weld coupling R TUS25 special coupling 1 & 1¼ Shaft retaining clip A stainless steel clip which holds the torque tube in place between pinion housings. The clip can be removed to allow removal of the torque tube. R TUS25 racks Shaft clip Galvanised 3mm pressed steel racks, 25mm wide x 40mm high. R R R R Rack H40-3 L = 2959mm Rack H40-3 L = 3160mm Rack H40-3 L = 3965mm Rack H40-3 L = 4467mm TUS25 rack connector Galvanised steel pinion housing with 1.8:1 reduction ratio for use with TUS25 steel racks. 26.4mm diameter drive shaft with 20mm flats. Connected to 1 torque tube with weld-on slide couplings (see below). R TUS25 pinion housing Aluminium rack connector for joining TUS25 racks to 27 or 32mm diameter push pull tubes. R R TUS25 rack connector 27mm TUS25 rack connector 32mm Tel: Fax: screens@hortisystems.co.uk Page 14 of 34
15 Rack and pinion systems TU21 rack and pinion system A pinion housing for operating outside screen systems. TU21-40 pinion housing Push pull tube SPQB A pinion housing for mounting on 1 torque tube. H40-3 type rack is mounted below the push pull tube and connected by push pull tube connectors and connecting plates. R TU21-40 pinion housing TU21 connecting plates A set consisting of two plates plus fixing bolts for connecting TU21-40 racks to 27mm or 32mm push pull tube connections. R TU21 connecting plates Galvanised steel tube which connects the racks to the leading edge of the screen. Drilled with 1 hole for fixing. *6.4m lengths available to special order. Shorter repair lengths also available. SPQ2747 Push pull tube 27mm 4.30m SPQ2764 Push pull tube 27mm 6.4m* SPQ3244 Push pull tube 32mm 4.80m SPQ3264 Push pull tube 32mm 6.4m* SPQB Flanged bolts M6 27/32mm +nut Connection to leading edge Aluminium table clamp and saddle Push-pull system components Diabolo roller SPTS Diabolo roller with zinc plated bracket and shaft. Supports and guides the push-pull tube in rack and pinion screen driven screen system. SPD SPDW Diabolo roller bracket complete Plastic diabolo roller only SPU27 SPU32 SPTS GBH06-75 Table clamp 27mm Table clamp 32mm Saddle clamp 19mm Bolt with nut 75mm Push pull delay Allows for shorter sections within the screen system. SPQD SPU27 Push pull delay General arrangement of torque tube and motor in a rack and pinion system Tel: Fax: screens@hortisystems.co.uk Page 15 of 34
16 Leading edge Leading Edge There are two principal types of leading edge an aluminium profile or a lightweight steel tube. There are several different designs (ie. profiles) of the aluminium profile leading edge and one type of tube, although there have been others in the past. Leading edge profile Aluminium profile Wire guides SLPG SLPGP Aluminium leading edge profile, 45mm wide x 55mm high. *6.4m lengths only as special delivery SLPV32 Leading edge profile x 3.2m SLPV64 Leading edge profile x 6.4m* Profile couplers Wire clips which connect the upper and lower screen wires in screens with aluminium leading edge profile. Ensures a compact package when the screen is open. SLPG Wire guide low SLPGH Wire guide high SLPGP Wire guide plastic SLPC SLPCN Couplers for joining lengths of aluminium leading edge profile. Requires 2 x M6 x 10mm bolts. SLPC Profile coupler SLPCN Profile coupler 90 GC06-10 Profile coupler bolt M6 x 10mm Sealing strip Black rubber sealing strip, 20mm wide. Inserts into the front of the leading edge to form a seal with the trellis girder when the screen is closed. SLPS-B Black rubber sealing strip 20mm Tel: Fax: screens@hortisystems.co.uk Page 16 of 34
17 Leading edge Leading edge tube Leading edge tube 19mm Light weight 19mm diameter pre-galvanised steel tube in 5m lengths with swaged end. SLT1960 Leading edge tube 6.0m length Stainless steel screen collectors Leading edge tube couplers SLTC-1 Used to connect un-swaged leading edge tube for example when repairing damaged tube. SLTC-1 SLTC-2 Leading edge tube coupler Tube coupling SLTC-2 An alternative to the triple set, the stainless steel fingers collect the material and ensure a neat package when the screen is fully open. Clips over leading edge tube. SLDS Terry tube clips Stainless steel collector Screen material collectors Triple sets SLS SLSU SLSS SLSL Plated steel or plastic tube clips for holding screen material onto the leading edge tube. SLTT-1 SLTT-2 Terry tube clips 17mm Terry tube clips 19mm A very popular type of screen collector and our standard. Plastic triple sets connect the upper and lower screen wires in screens with a 19mm leading edge tube. Ensures a compact package when the screen is fully open. Only suitable for 2.5mm wires. SLS SLSL SLSS SLSU Triple sets complete Lower wire clip S- hook Upper wire clip Monofil Fixing of material to leading edge tube Please see page 23 for screen materials Tel: Fax: screens@hortisystems.co.uk Page 17 of 34
18 Rolling screens Rolling Screens Rolling screens have a number of uses, most usually as side or intermediate screens. The most common type is the centre rolling screen. In this the tube which the material rolls around is positioned across the middle of the screen material when fully unrolled. When the screen rolls up the bottom and top parts of the material are rolled up simultaneously. The centre rolling screen is usually motorised but can be operated with a manual winch. The bottom rolling screen is very similar to this but, as the name suggest, the roll tube is positioned at the very bottom of the material when fully unrolled. This type is usually motorised. The final type of rolling screen is the top rolling screen. In this the roll tube is positioned at the top of the screen and the screen material is rolled off the tube in a similar way to a domestic roller blind. We have split this section as follows: Drive system separated into electric tubular motors and manual winches. Roller tube and accessories separated into sub-sections for centre and bottom rolling screens and top rolling screens. RB series guide carriage Tubular motors and accessories Tubular motors with noiseless, maintenance free transmissions and single phase electric motors for centre and bottom rolling screen systems. The motor fastens inside the end of the rolling screen tube and has a square shaft to locate on a guide carriage which runs up and down an aluminium guide rail. General Specifications Type rpm nm kw 230v RB A RB A RB A RB40/RB50/120 tubular motors R R Carriage which locates the tubular motor on the guide rail. R RB40/50 guide carriage R RB50E LH guide carriage R RB50E RH guide carriage R RB120 guide carriage R Bow shaft swivel carriage Tubular motors with built in limit switches for up to 45 revolutions. RB50 has a 560mm diameter aluminium casing for connection to 50mm diameter roller tube while the RB120 has a 63mm diameter casing for use with 63mm tube. R R R RB kw 11 rpm RB kw 3.5rpm RB kw 11rpm RB50-3.5Eplus & RB120-11Eplus The almost silent tube motor is fitted with a 1-phase 2- core asynchronous electric motor, an integrated brake and permanently lubricated planetary gear unit. The tube motor has a self-repairing thermal protection system, which prevents the burn-out of the drive if the electric motor should overheat. The tube motor is almost entirely water resistant. The high protection class, IP55, means that the function of the tube motor will not be affected by a damp atmosphere. Type rpm nm kw 230v RB50E A RB120E A R R R RB50E+3.5 RB120E+11 RB50E limit adjustment box Tel: Fax: screens@hortisystems.co.uk Page 18 of 34
19 Rolling screens Aluminium guide carriage Roll-up screen guide carriage SRRT Aluminium guide rail for tubular motors. Also used for HW manual switches. R R R R R R R Cable protector Right angle mounting plate Guide rail length 1000mm Guide rail length 2000mm Guide rail length 3000mm Guide rail length 4000mm Guide rail length 5000mm Guide rail length 6000mm Included for those requiring spares, this is an alternative guide carriage assembly which locates tubular motor on a 27mm guide tube. The short carriage is used with bottom roller screens, the long carriage with centre roller screens and greater rolling distances. SRRS SRRT SRRS Short guide tube carriage Long guide tube carriage Manual winches and accessories Manual winches Protector for the tubular motor power cable. R R R Cable protector 1000mm Protector mount set RB40/50 Protector mount set RB120 RMC50 motor controller Controller for operating one RB series tubular motor. Adjustable operating time limits for motor protection and manual/automatic switches. Visual display for manual operation and fault reporting. Contained in plastic box (IP55) with junctions for 24V AC or DC control signals. R RMC50 control unit SRW7 Manual winch 1:7 SRW13 Manual winch 1:13 SRW15 Manual winch 1:15 SRWC Winch pin 12 x 12mm Winch handle SRW7 SRWC Handle for manual rolling screen winches 1.2m long. SRH Winch handle 1.2m SRH20 Winch handle 2.0m SRW13 Tel: Fax: screens@hortisystems.co.uk Page 19 of 34
20 Rolling screens Manual screen guide carriage Ridder HW60 manual winch A new manual winch system which provides an alternative to the manual screen guide carriage shown in the previous section. HW60 manual winch A guide carriage assembly which incorporates a manual winch for use on centre rolling screens. The guide runs on a 27mm guide tube. SRRM7 SRRM13 SRRM15 Guide carriage & 1:7 winch Guide carriage & 1:13 winch Guide carriage & 1:15 winch Winch connection 50mm R HW60 manual winch 1:15 R HW60 winch handle HW guide carriage Carriage locates the HW60 manual winch on the aluminium guide rail R HW guide carriage HW winch connection 50mm Connects 50mm aluminium roller tube to a manual winch. Fasten to the roller tube with pop rivets. R HW60 winch connection 50mm W120 worm wheel gearboxes Connects 50mm aluminium roller tube to a manual winch for manual centre roller screens. Includes pin. SRRW50 Winch connection 50mm Winch connection 32mm Connects 32mm steel tube to a manual winch for top rolling screens. Includes pin. SRRW32 Winch connection 32mm W120 gearbox Worm wheel gearboxes are maintenance free, compact power units for manually-driven roller screen systems, featuring a one-sided output drive shaft and available in right handed (R) and left handed (L) version. R W120 worm wheel gearbox (L) R W120 worm wheel gearbox (R) R RW45 / W120 shaft cog W120 winding tube coupling R Aluminium roll tube coupling for the W120 worm wheel gearboxes. Fitted to the W120 gearbox with an adjustable screw. R W120 worm wheel coupling Tel: Fax: screens@hortisystems.co.uk Page 20 of 34
21 Rolling screens Roller tube and accessories There are essentially two categories of roller tube the 50 and 63mm aluminium tube used for centre and bottom rolling screens and the smaller 32mm steel tube used for top rolling screens. Aluminium roller tube for centre and bottom rolling screens SH40 90 gearbox Aluminium roller tube Aluminium roller tube for centre and bottom rolling screens. The tube is available with either a single or double groove. 6.4m lengths to special order SRR5050 Roller tube 50mm x 5.0m SRRD5050 Roller tube 50mm x 5.0m (double groove) SRR6364 Roller tube 63mm x 6.4m Aluminium 90 gearbox with steel 1:1 gearing. Designed specifically for transferring the drive around a corner in bottom rolling screens on side walls. Couplers located directly in 50mm rolling screen tube. R SH40 90 gearbox Caddy clip Roller tube coupler A clip for fixing the top of a centre of bottom rolling screen to suitable purlins. SCC4-7 Caddy clip 4-7mm Aluminium coupler for joining lengths of roller tube and for connecting roller tube to the motor. Use pop-rivets or self tapping screws to fasten the coupler to the tube. SRRC50 Coupler for roller tube 50mm SRRC63 Coupler for roller tube 63mm Compact wire tensioner Double sided tape Used to tension the top fixing wire of a centre or bottom rolling screen. Caddy clips then provide additional support to prevent the wire from sagging. SRT Compact tensioner Double sided tape for sticking material onto roller tubes where a locating strip is not used. (see also repair tape on page 29) SRRD Double sided 19mm x 50m Tel: Fax: screens@hortisystems.co.uk Page 21 of 34
22 Rolling screens Power roller screen system The RPR100-4 Power Roller is a maintenance free drive suitable for side wall roof and twin roller screen systems in greenhouses and roller screen systems in livestock sheds. Because of its compact design and patented tilting movement, the RPR100-4 Power Roller can be fitted with the heating pipes in the side walls of a greenhouse. With the conductor that is specifically designed for the Power Roller and the tilting movement of the drive, a roller screen can be fully opened and closed. The RPR100-4 Power Roller couplings ensure a seamless connection to the many suitable types of roller tubes with diameters of 35mm, 50mm and 63mm. The RPR100-4 Power Roller has a combination of mutually tuned gear wheel and worm wheel transmissions, which results in an almost silent drive. The self-braking worm wheel transmission for the RPR100-4 ensures that the two sided output drive shafts are locked when the drive is in the rest position. The drive has a twosided drive shaft, which enables the Power Roller to be fitted in the centre of a roller screen system, which significantly lowers the torsion in the roller tube with driven screen lengths. The Power Roller has an integrated linear limit switch system with control and safety switches that have high switching precision. The maximum switch range for the limits switch system reaches 43 drive shaft revolutions. The Power Roller comes supplied with a cable tree (harness) set connected to an electric motor and a limit switch system. These should be ordered separately according to the required length. Position 1 RPR100-4D Power Roller (GC) 2 Cable tree (harness) set PRP100-4D 3 Guide tube (bottom moveable, girder wider than 80mm) 4 Mounting bracket guide tube bottom (fixed) 5 Mounting bracket guide tube top (fixed) 6 Guiding roll unit weight compensation 7 Cord set weight compensation 8 Counter weight for weight compensation 9 Roll tube coupling weight compensation 10 Roll tube coupling 11 Cable carrier 12 Mounting set cable carrier R RPR100-4 GC R Cable tree (harness) L = 4000 R Cable tree (harness) L = 6000 R Guide tube (bottom moveable) 1900mm R Guide tube (bottom moveable) 2900mm R Mounting bracket (bottom) fixed R Mounting bracket (top) fixed R Guiding roll unit - weight compensation R Cord set weight compensation R Counter weight R Roll tube coupling weight compensation R Roll tube coupling R Cable Carrier R Mount set for cable carrier Tel: Fax: screens@hortisystems.co.uk Page 22 of 34
23 Screen material Screen Material Shade / material TEMPA - dual thermal control SOLARO - ultimate solar protection TEMPA: open structure TEMPA replaces the XLS Firebreak material from Svensson and no longer has a flame-retardant strip. For flame retardant material please see ranges on page 24. Type shade Standard widths (m) TEM 5557D 55% 57% 4.30*,5.30* TEM 6562D 65% 62% 4.30* TEM 7567D 75% 67% 4.30*, 5.30* *delivery time may take longer SMX15 SMX16 SMX17 XLS 15 shade / TEM 5557D XLS16 shade / TEM 6562D XLS 17 shade / TEM 7567D SMX15 Notes: 1. Non Firebreak 2. Shade/transparency and figures are shown only as a guide to the relative performance of different materials. 3. Material can be cut and sewn to almost any width. 4. The availability & delivery timescales of some widths and materials can change, please check before ordering. 5. Shade s are direct radiation, please check for diffuse radiation s. Please Contact 6. the us above. for more details SOLARO: open structure Shade screen similar to TEMPA except that the clear polyester strips are left out allowing airflow through the screen. This reduces the temperature below the screen as hot air can pass through and out of the glasshouse vents. However XLS-F does not offer the same as XLS. For flame-retardant material please see ranges on page 24. Type shade SOL 5220 D O 52% 20% 5.30* SOL 6125 O 61% 25% 4.30* SOL 7330 O 73% 30% 4.30* *delivery time may take longer SMX15F SMX16F SMX17F Notes: 1. Non Firebreak XLS15F / SOL 5220 D O XLS16F / SOL 6125 O XLS 17F / SOL 7330 O SMX17F Standard widths (m) Standard Widths are subject to change. Please contact us for current widths available before ordering. Tel: Fax: screens@hortisystems.co.uk Page 23 of 34
24 Screen material PH An alternative to the XLS range or shade material. Type shade Standard widths (m) PH44 45% 52% 3.25, 4.30, 4.80 PH55 55% 58% 3.25, 4.30, 4.80 PH66 65% 63% 3.25, 4.30, 4.80 PH77 75% 68% 3.25, 4.30, 4.80 SMP44 SMP55 SMP66 SMP77 PH44 shade / thermal material PH55 shade / thermal material PH66 shade / thermal material PH77 shade / thermal material PH open / outdoor An alternative to the XLS-F range of shade material. *Outdoor material based on normal fabric but specially developed to be durable for outdoor use. Type shade Standard widths (m) PH55-O 55% 20% 3.25, 4.30, 4.80 PH66-O 65% 25% 3.25, 4.30, 4.80 PH77-O 75% 30% 3.25, 4.30, 4.80 SMPO55 SMPO66 SMPO77 SMPOO55 SMPOO66 SMPOO77 PH55 open shade material PH66 open shade material PH77 open shade material *PH55 open outdoor material *PH66 open outdoor material *PH77 open outdoor material Flame retardant shade material LUXOUS - with maximum light transmission TEMPA - dual thermal control TEMPA/LUXOUS: flame retardant A flame retardant version of Tempa/Luxous material for use in areas open to the public or where there is a particular fire risk. All ranges will be supplied with Aluminium/White (A/W) reverse side as standard. ** Ultra diffuse material. Type shade Standard widths (m) LUX 1347 FR 13% 47% 3.35,4.30,4.70, 5.30 LUX 1547 D FR 15% 47% 3.35, 4.30, 4.70, 5.30 TEM 5555 FR 55% 55% 4.30* TEM 6360 FR 63% 60% 3.35*, 4.30* TEM 6965 FR 69% 65% 3.35, 4.30* TEM 8570 FR 85% 70% 3.35* *delivery time may take longer SOLARO - ultimate solar protection SOLARO: open structure, flame retardant The flame retardant version of Solaro where the clear polyester strip is left out to allow extra airflow through the screen. Type shade SOL 6827 O FR 68% 27% 3.35 SMXR17F XLS17F Rev AW/SOL 6827 O FR Standard widths (m) SMXR10 XLS10 Rev / LUX 1347 FR **SMXR10U XLS10 Ultra / LUX 1547 D FR SMXR15 XLS15 Rev AW / TEM 5555 FR SMXR16 XLS16 Rev AW / TEM 6360 FR SMXR17 XLS17 Rev AW / TEM 6965 FR SMXR18 XLS18 Rev AW / TEM 8570 FR Tel: Fax: screens@hortisystems.co.uk Page 24 of 34
25 Screen material 52 FR A traditional white shade material Type shade 52 FR 55% 43% 2.70 Standard widths (m) SMLR56 LS56 Rev / 52 FR Please note that the shade/transparency and figures shown should be regarded only as a guide to the relative performance of different materials. Materials can be cut and sewn to almost any width and length. Please call for details. HARMONY - high grade light diffusion HARMONY: closed structure, flame retardant.solar reflection screens. Type HAR 2747 FR HAR 3647 FR HAR 4647 FR HAR 5747 FR HAR 7247 FR SMXH30 SMXH40 SMXH50 SMXH60 SMXH70 XLS30 Har Rev / HAR 2747 FR XLS40 Har Rev / HAR 3647 FR XLS50 Har Rev / HAR 4647 FR XLS60 Har Rev / HAR 5747 FR XLS70 Har Rev / HAR 7247 FR HARMONY: open structure, flame retardant.solar reflection screens. Type HAR 2315 O FR HAR 3315 O FR HAR 4215 O FR HAR 5220 O FR HAR 6920 O FR SMXH25F SMXH35F SMXH45F SMXH55F SMXH65F XLS25F / HAR 2315 O FR XLS35F / HAR 3315 O FR XLS45F / HAR 4215 O FR XLS55F / HAR 5220 O FR XLS65F/ HAR 6920 O FR PhormiTex (Bonar) A flame-retardant version of Bonar PH range of materials. Type shade Standard widths (m) PhormiTex Clear 13% 45% 3.25,4.30,4.80, 5.30 PhormiTex Super 15% 45% 3.25,,4.30, Phormitex 44 45% 50% 3.25,4.25,4.75, 5.25 Phormitex 55 55% 55% 3.25,4.25,4.75, 5.25 Phormitex 66 65% 61% 3.25, 4.25, Phormitex 77 75% 63% 3.25,4.25,4.75, 5.25 SMPPC PhormiTex Clear SMPPS PhormiTex Super SMPP44 PhormiTex 44 SMPP55 PhormiTex 55 SMPP66 PhormiTex 66 SMPP77 PhormiTex 77 Tel: Fax: screens@hortisystems.co.uk Page 25 of 34
26 Screen material Blackout Materials 100 FR Blackout screening usually consisting of two layers of material. The top layer is aluminium while the lower or inner layer is black or white, giving very low light transmission. 100 FR is used for doors, skirts, troughs and other finishing and light sealing products. Type shade Standard widths (m) 100 FR 99.95% 43% Contact us for sizes SML100 LS100 / 100 FR Use of Firebreak materials does not, on its own, guarantee that a fire cannot spread across a screen. Please contact us for further information PH98 & PH1 An alternative to the XLS Obscura range of shade material. Type shade Standard widths (m) PH1 96% 40% 3.25, 4.30, x PH1 99% 60% 3.25, 4.30, 4.80 PH98 & PH1 99.9% 43% 3.25, 4.30, 4.80 SMP1 SMP2 SMP98 PH1 blackout material 2 x PH1 blackout material PH98 + PH1 blackout material Black Frontscreen Heavy duty black polythene material for troughs and pelmets. SMPB Black frontscreen polythene White-black-white polythene White faced blackout polythene 70 micron for blackout partitions where good light reflection is required. Available in various lengths. SOX W/B/W poly 3.0m x 007 SOX W/B/W poly 3.5m x 007 SOX W/B/W poly 4.0m x 007 Other widths available on request OBSCURA - light restriction to blackout Obscura: for blackout, flame retardant Two flame retardant materials when combined provide blackout. SMXOR-ABBB OBSCURA OBS10075 FR AB+B XLS SMXOR-ABBW OBSCURA OBS10075 FR AB+BW SMXOR-WBBB OBSCURA OBS10075 FR WB+B SMXOR-WBBW OBSCURA OBS10075 FR WB+BW Obscura for light restriction, flame retardant reducing light pollution (white/white) SMXO99R-WW OBS 9950 FR W Obscura: rolling screen, flame retardant A rolling blackout material designed for the perimeter walls. It is available white on both sides (W/W). Type shade Standard widths (m) *made to order OBS R FR W 100% 70% 2.00, 2.40, 2.70, 3.00, 4.00 SMGWR Hortirolls WW / OBS R FR W Other widths available on request Tel: Fax: screens@hortisystems.co.uk Page 26 of 34
27 Screen material GEV-AL/PHL PHL can be used for blackout, assimilation lighting and. UV-resistant laminate to give higher wear resistance. PHL white white partition screen on both sides Type shade Standard widths (m) SMET PHL white 100% 60% 1.90, 2.10, 2.30, 2.50, 2.70 SMPL-W PH white Please note: The availability of some widths and materials can change. Please check with us before ordering. Weatherproof & Windbreak Material Solarwoven SMTT SMEBR Econet FR SMEF Econet 3937 SMES Econet 2777 SMET Econet 1535 SMEW Econet 4045 Standard widths (m) *longer delivery time Manufacturers Part No. SMEBR 4.80* FR SMEF 3.20* 3977 SMES 3.60* 2777 SMET 4.20* 1535 SMEW 4.20* 4045 *Longer delivery times may apply Fitting procedures Ask for a free copy of our installation notes when y ou order your DIY screen system. A strong reinforced plastic designed as a heavy duty / long life cover for tunnels. It is also used for partitions. Type shade Standard widths (m) *made to order ULTRA 13% 45% 2.0, 2.40, 2.70, 4.00 SMTT Solarwoven ULTRA Insect netting Econet Insect netting in various mesh sizes. Woven from UV stabilised acrylic and HDPE yarns for a long working life. Please call for standard widths type Hole size transparency x %/82% 40% x %/79% 30% FR 1.0 x %/82% 5% x %/84% 30% x % Vent reduction Tel: Fax: screens@hortisystems.co.uk Page 27 of 34
28 Rolling Screen non flame retardant LUXOUS- with maximum light transmission LUXOUS: rolling screens clear SOLARO - ultimate solar protection SOLARO: outside, open structure Type shade Standard widths (m) SMO60 LUX 1345 DR 99% 70% 2.40*, 4.80* *delivery time may be longer SMIU ILS ULtra / LUX 1345 D R Rolling Screen flame retardant Flame retardant versions of rolling screen material. Type shade Standard widths m LUX 2945 R FR 29% 45% 2.40*,2.70* 4.80* TEM 7965 R FR 79% 65% 2.40*,4.80* SOL 7830 O R FR 78% 30% 2.40*,4.80* HAR 4945 R FR 49% 45% 2.40*,4.80* HAR 6145 R FR 61% 45% 2.40*,4.80* HAR 7445 R FR 74% 45% 2.40*,4.80* *delivery time may be longer LUXOUS rolling screens FR SMIR10 ILS10 Rev / LUX 2945 R FR TEMPA rolling screens, closed structure FR SMIR70W ILS70 Rev AW / TEM 7965 R FR SOLARO rolling screens open structure FR SMIR70FW ILS70F / SOL 7830 O R FR HARMONY rolling screens, closed structure FR SMIH50 ILS50 / HAR 4945 R FR SMIH60 ILS60 / HAR 6145 R FR SMIH70 ILS70 / HAR 7445 R FR Please note: The availability of some widths can change. Please check before ordering. Outside screen material HARMONY - high grade light diffusion HARMONY: open structure, outside flame retardant. Type shade Standard widths (m) HAR 5020 O E FR 50% 20% 2.40*, 4.80* HAR 6020 O E FR 60% 20% 2.40*, 4.80* SMIHO50 SMIHO60 HAR 5020 O E FR HAR 6020 O E FR A strong material for internal or external fixed or rolling screens. Type shade Standard widths (m) SOL 5120 O E AW 51% 20% 2.10*, 4.20* SOL 6125 O E AW 61% 25% 2.10*, 4.20* SOL 7530 O E AW 75% 30% 2.10*, 4.20* *delivery time may be longer SMO50 SMO60 SMO70 OLS50 / SOL 5120 O E AW OLS 60 / SOL 6125 O E AW OLS 70 / SOL 7530 O E AW Phormilux outdoor / PHL rolling A complete range of fabrics for wall, partition and overhead screens. The shading roller fabrics for inside and the phormilux outdoor for outside (can also be used indoors) Phormilux outdoor (SMPHO) clear roller screen material PHL 20 (SMPL20) clear rolling material PHL55, 66 & 77 (SMPL55, 66 & 77) and sun resistant material. Type shade Standard widths (m) *made to order Phormilux 20% 50% Outdoor PHL55 59% 65% PHL66 65% 70% PHL77 78% 75% PHL20 20% 50% 1.90, 2.30, 2.50, 2.70 SMPHO Phormilux outdoor SMPL55 PHL 55 SMPL66 PHL 66 SMPL77 PHL 77 SMPL20 PHL 20 Please note that the shade/transparency and figures shown should be regarded only as a guide to the relative performance of different materials. Materials can be cut and sewn to almost any width and length. Please call for details. Tel: Fax: screens@hortisystems.co.uk Page 28 of 34
29 Screen material Clips, grips & hooks Alliplugs Truss clips The quick and easy to use plastic clip for fixing screening material to glazing bars which have the necessary groove. SYFA Alliplugs, pack of 500 SYFAS Super Alliplugs, pack of 500 Egg rings Clips which secure the fixed end of the screen material and the monofil wire to a truss. SLC20 Truss clip 20mm SLC25 Truss clip 25mm SLC30 Truss clip 30mm SLC40 Truss clip 40mm SLC50 Truss clip 50mm Stainless Steel Wire Truss Clip Rings for securing screen material at the sides with edge wires which have been sleeved over with 16mm PVC pipe. SYFE Egg rings Schumann hooks Standard steel wire truss clip SLCW50-25 SS wire truss clip 50 x 25 SLCW50-30 SS wire truss clip 50 x 30 Material Stopper General purpose hook for securing screen material to wires and especially for making vertical partitions. SYFH Schumann hooks Pegs SYFP A metal tongue used with a truss clips, provides a stop against which the screen will pack when opened. SLCS Material stopper SYFPS Stapler and staples Quick and easy fixing of polythene and screen material to a wire. SYFP Plastic pegs black SYFPS Stainless steel pegs Used for joining material in various situations. SYR Rapid stapler 24/8 SYRS Stainless staples 24/8 x 1000 Tel: Fax: screens@hortisystems.co.uk Page 29 of 34
30 Screen material Tape The repair tape is the best method we have found for repairing aluminium type screen materials. Use with a piece of spare material as a patch, the double sided repair tape is almost like glue on a roll. SYTLD Repair tape 12mm x 55mm SYTA Anti-hotspot tape 3.3 x 30mm S-hooks Chain and hooks Silicon sealant Clear silicon sealant. Many uses including sticking screen material to glass. SYSS Clear silicon sealant Screen weights Screen weights in pairs complete with clip. Place at 50cm intervals. One weight goes either side of the material and the clips goes through both to secure. SYX Screen weights pair with clip SYXX Screen weights clip only Grip strip Grip strip SGGP50D Grip strip double channel x 6m SGSP60S Standard grip rail x 6m SGSK Standard grip rail infill x 1m A = diameter of steel B = size of opening D = diameter of eye L = overall length A mm B mm L mm box qty SCH SCH SCH SCH SCH30 S-hook 30 SCH35 S-hook 35 SCH40 S-hook 40 SCH45 S-hook 45 Chain Chain for various hanging purposes such as suspending pulleys. Mattress chain is for light duty applications, and is available in buckets of 100m. SCM Mattress chain V-grip SGVP V-grip aluminium profile x 5m V-grip accessories SGVK V-grip plastic keeper strip x 91.5cm Tel: Fax: screens@hortisystems.co.uk Page 30 of 34
31 Fastenings Fastenings Set screws and bolts Rectangular head glazing bar bolts M6 high tensile bzp set screws GC06-10 Set screw M6 x 10mm GC06-16 Set screw M6 x 16mm GC06-20 Set screw M6 x 20mm GC06-40 Set screw M6 x 40mm GC06-50 Set screw M6 x 50mm GC06-65 Set screw M6 x 65mm GC06-80 Set screw M6 x 80mm M8 high tensile bzp set screws GC08-10 Set screw M8 x 10mm GC08-16 Set screw M8 x 16mm GC08-20 Set screw M8 x 20mm GC08-30 Set screw M8 x 30mm GC08-40 Set screw M8 x 40mm GC08-50 Set screw M8 x 50mm GC08-60 Set screw M8 x 60mm GC08-70 Set screw M8 x 70mm GC08-80 Set screw M8 x 80mm Square head glazing bar bolts Stainless steel bolts with rectangular head which can be inserted into glazing bar channel and turned to lock in place. GBGR06-20S Stainless bolt 13x10x3 M6 x 20mm GBG06-20S Stainless bolt 10x6x3 M6 x 2mm GN06S Stainless steel nut M6 Eyebolts GE06-25 Eyebolts Eyebolt M6 x 25mm Studding Mild steel bzp studding Zinc plated studding (threaded rod) 1 m for general fastening where very long bolts are not available. GT06 Studding M6 x 1000mm GT08 Studding M8 x 1000mm GT10 Studding M10 x 1000mm Nuts Aluminium bolts with square head which slide into channelled glazing bars from the end. GBG06-11A Aluminium bolt M6 x 11mm Hammerhead bolts Aluminium bolts with square head which slide into channelled glazing bars from the end. GBH06-40 Hammerhead bolt M6 x 40mm GBH06-75 Hammerhead bolt M6 x 75mm Mild steel bzp nuts Bright zinc plated full nuts. GN06 Nut M6 GN08 Nut M8 GN10 Nut M10 Tel: Fax: screens@hortisystems.co.uk Page 31 of 34
32 Fastenings Mild steel bzp locking nuts Tube clamp pressings Bright zinc plated nylock type nuts. GNL06 Lock Nut M6 GNL08 Lock Nut M8 GNL10 Lock Nut M10 Washers Mild steel bzp washers Bright zinc plated washers. GW06 Washer M6 GW08 Washer M8 GW10 Washer M10 Mild steel bzp penny washers Bright zinc plated penny washers. GWP06 Penny washer M6 x 25 GWP08 Penny washer M8 x 30 GWP10 Penny washer M10 x 28 The metal pressing round U-bolts to make a clamp GUP28 Pressing for 28mm tube GUP35 Pressing for 35mm tube GUP45 Pressing for 45mm tube GUP50 Pressing for 50mm tube GUP60 Pressing for 60mm tube Screws Self drilling hex screws Round U-bolts Tube clamps and U-bolts Hex head self drilling and tapping screws for fixing to mild steel. Used with power drivers. GSS Self drill screw 5.5 x 19mm GSS Self drill screw 5.5 x 25mm GSS Self drill screw 5.5 x 32mm GSS Self drill screw 5.5 x 43mm Round U-bolts for making clamps for tubes. Two M8 nuts required. Pressing (base) extra see below. shows diameter x depth / thread length GU28-1 U-bolt 28 x 51 / 26mm GU35-1 U-bolt 35 x 55 / 23mm GU35-2 U-bolt 35 x 95 / 47mm GU45-1 U-bolt 45 x 67 / 25mm GU50-1 U-bolt 50 x 72 / 25mm GU50-2 U-bolt 50 x 125 / 35mm GU60-1 U-bolt 60 x 85 / 27mm Index Tel: Fax: screens@hortisystems.co.uk Page 32 of 34
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