DIAMO Velux PARTS CATALOG Second Edition July 2006
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1 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden. DIAMO Velux PARTS CATALOG Second Edition July 2006
2 The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact: LS MotorSports, LLC Reed Rd, Suite 145 Sugar Land, TX Information contained in this publication is subject to change without notice. For the most up to date information please contact DIAMO USA or an Authorized Dealer Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
3
4 CONTENTS PAGE DIAGRAM TITLE 4 0 DOCUMENTS 5 1 FRONT FORK 6 2 EXHAUST 7 3 REAR SUSPENSION 8 4 FRONT WHEEL 9 5 REAR WHEEL 10 6 FRONT BRAKE 11 7 REAR BRAKE 12 8 STEERING 13 9 FUEL TANK SEAT BACKREST SIDE STAND MAIN STAND ENGINE SUSPENSION BRACKET FRAME AIR CLEANER FRONT BODY PANELS DASHBOARD LOWER DASH PANEL CONVERTIBLE TOP TRUNK REAR WHEEL FENDER LEFT REAR BODY PANEL RIGHT REAR BODY PANEL HANDLE BAR COVER BATTERY BOX WINDSHIELD FRONT FENDER FLOORBOARD PANEL ELECTRICAL SYSTEM LIGHTING SPEEDOMETER WINDSHIELD WIPER WINDSHIELD WIPER TANK REAR BRAKE MOUNTING BRACKET TOOLS
5 FIG. 0 DOCUMENTS REF # PART # CODE DESCRIPTION Owners Manual Parts Manual - CD 3 Service Manual - NA
6 FIG. 1 Front Fork 1 G4P001A1G5C Nut, Steering Stem 2 G4A001A1G5C Bearing, Upper 3 G4A002A5G5C Steering Stem Comp 4 G4A003A1G5C Bearing, Lower 5 G4A004A5G5C Fr. Shock Absorber Assy., LFT 6 B16674V Bolt M6x12 7 G4P009A1G5C Cable Holder 8 G4A005A5G5C Fr. Shock Absorber Assy., RGT 9 B16674V Bolt M8x30 10 G4P010A1G5C Cable Holder 2
7 FIG. 2 Exhaust - 150CC 1 B16674V Bolt M6x10 2 B97AVVV Washer 6 3 E1A002B1G5C Cover Exhaust Nozzel 4 E1P001B4G5C Decoration Plate 5 E1A001A6G5C Exhaust Muffler 6 B16674V Bolt M8x135 7 B16674V Bolt M8x65 8 B16674V Bolt M8x70 9 E1P002B1G5C Nut Gasket, Exhaust
8 FIG. 3 Rear Suspension 1 B16674V Nut M10x G5A001A4G5C Shock Assy, RR 3 B16674V Bolt M10x45x B16674V Bolt M8x30
9 FIG. 4 Front Wheel 1 B16674V Nut M12x B820VVV Screw M5x20 3 G1A001B1G5C Gear, Speedometer 4 B278VVV6301Z Bearing G1P001A4G5C Hub, FR Wheel 6 B2983VV Tire 7 G1P002A1G5C Bush 1 8 G1A002B1G5C Dust Seal 9 G1P003A1G5C Bush 2 10 G1P004A1G5C Axle, FR Wheel
10 FIG. 5 Rear Wheel RR Wheel Tire, 130/ RR Disc Brake Fixing Hub - '04 ONLY Nut, RR Axle Bolt, RR Disc Fixing Hub
11 FIG. 6 Front Brake System 1 G7P003A1G5C Bolt, Lever 2 G7P002A1G5C Lever, FR Disc Brake 2A A Adjusting Screw, Brake Lever 3 G7A001A1G5C Master Cylinder 3A A Lid, Master Cylinder 3B B Seal, Master Cylinder Lid 3C C Screw, Master Cylinder Lid 4 G7P009A1G5C Washer 5 G7P004A1G5C Cylinder 6 B16674V Bolt M6x25 7 B5780VV Nut M6 8 G7A007B1G5C Switch Assy, Brake 9 B848VVV Washer 4 10 B859VVV Spring Lock Washer 4 11 B820VVV Screw M4x10 12 G7A003A7G5C Hose Assy, Front Brake 13 G7A006A1G5C ABS 14 G7A002A1G5C Caliper, FR Brake 15A A FR Brake Pad Kit 15 G7A004A1G5C Friction Plate 1 - inc in A 16 G7A005A1G5C Friction Plate 2 -inc in A 17 G7P001A3G5C Disc, Front Brake 18 G7P005A1G5C Bolt, Front Disc
12 FIG. 7 Rear Brake System 1 G7P027A1G5C Bolt, Lever 2 G7P026A1G5C Lever, RR Disc Brake 3 B16674V Bolt M6x25 4 G7P025A1G5C Clamp, Master Cylinder 5 G7A011A1G5C Master Cylinder 6 G7P024A1G5C Washer 7 G7A011B1G5C Switch Assy, Brake 8 G7A010A7G5C Hose Assy, Front Brake 9 G7A006A1G5C ABS 10 G7A009A1G5C Caliper, RR Brake 10A A Caliper Assy, RR Brake 11A A Brake Pad Kit, RR 11 G7A008A1G5C Friction Plate 1 12 G7A009A1G5C Friction Plate 2 13 G7P021A1G5C Fixing Bracket 14 G7P022A3G5C Disc, RR Brake 15 G7P023A3G5C Bolt, RR Brake Disc Floating Pin, RR Brake Caliper
13 FIG. 8 Steering System 1 G6A002B2G5C Grip, RGT Throttle 2 G6A004B1G5C Combination Switch, RGT 3 G6A004B1G5C Cable, Throttle 4 B6170VV Nut M10 5 G6P004C1G5C Bush 1 6 G6A001A6G5C Handlebar Comp 7 G6P005C1G5C Bush 2 8 B70AVVV Screw M10x55 9 G6A008B1G5C NA 10 G6P003B1G5C NA 11 G6P002B1G5C NA 12 B6170VV NA 13 G6A007A8G5C NA 14 G6A003C2G5C Grip, LFT 15 G6A005B1G5C Combination Switch, LFT 16 G6P001A1G5C NA 17 B16674V NA 18 G6POO6A1G5C NA
14 FIG. 9 Fuel Tank 1 E3A002B1G5C Cap. Fuel Tank 2 E3P001B3G5C Fill Hose, Fuel Tank 3 E3A003B2G5C Sensor, Fuel 3A A Gasket, Fuel Sensor 3B B Bracket, Fuel Sensor 4 E3A001B4G5C Fuel Tank 5 B16674V Bolt M6x16 6 E3P002B3G5C Grommet, Fuel Tank Mount 7 B6170VV Nut M6 8 E3P006C1G5C Clip 9 E3P003C5G5C Fuel Hose 1 10 E3A005C1G5C Fuel Filter 11 E3P004C5G5C Fuel Hose 2 12 E3P005C5G5C Air Hose 1 13 E3P007C1G5C Nut Fuel Switch
15 FIG. 10 Seat Ref # Part Name Part Number Description 1 Rubber Rubber 2 Nut M Nut M6 3 Fr. Support, Seat Fr. Support, Seat 4 Seat Seat
16 FIG. 11 Backrest Ref # Part Name Part Number Description 1 Fixing Block Fixing Block 2 Nut M Nut M6 3 Backrest Backrest
17 FIG. 12 Side Stand Ref # Part Name Part Number Description 1 F1P003B1G5C Bolt, Side Stand 2 F1A004B3G5C Side Stand 3 F1P005B1G5C Side Stand Spring
18 FIG. 13 Main Stand Ref # Part Name Part Number Description 1 B91VVVV Pin 3x32 2 F1P007C1G5C Rubber Cushion 3 F1A003B5G5C Main Stand 4 F1P004B1G5C Spring, Main Stand 5 F1P002B2G5C Axle Main Stand
19 FIG. 14 Engine Suspension Bracket 1 B16674V Bolt M10x55x F1A010B1G5C Buffer Bush 3 B6187VV Nut M10x F1A002A4G5C Rr, Suspension Bracket 5 F1P008C1G5C Rubber Block 6 F1P001A1G5C Fixing Shaft, Engine 7 B6187VV Nut M12x1.25
20 FIG. 15 Frame 1 F1A001A9G5C Main Frame 2 F1P011C1G5C Bush 1 3 F1P012C1G5C Grommet 4 B6187VV Nut M6 5 F1P013C2G5C Fixing Plate, Audio Box 6 B16674V Bolt M6x12 7 B8941VV E-Clip, Trunk Hinge Pin 8 F1A011C1G5C Hinge, Trunk 9 F1P014C2G5C Pin, Trunk Hinge 10 B70VVVV Bolt M8x60 11 F1P015C2G5C Bush 2 12 F1A012C3G5C Top Supporting Brace 13 F1P016C4G5C Heat-insulation Panel
21 FIG. 16 Air Cleaner - 150CC 1 E2P001C3G5C Outlet Oil Pipe 2 E3P006C1G5C Hose Clamp 3 E2A001A5G5C Air Filter Housing Assy 4 E2P002C1G5C Bush 5 E2P003C1G5C Mounting Bracket 6 B16674V Bolt M6x Air Filter Element Clamp, Air Cleaner to Carburetor
22 FIG. 17 Front Body Panels Ref # Part Name Part Number Description 1 H2P002B6G5C Press Strip, Front Cover 2 H2P007B3G5C Waterproof Strip 3 H2P001B6G5C Front Cover - Painted 4 H2P003B3G5C Decoration Grill - Chrome Decoration Grill Base - Painted
23 FIG. 18 Dashboard Ref # Part Name Part Number Description 1 H2P202B3G5C Cover Plate, Audio Dox 2 H2P201B6G5C Dashboard Trim Ring, Speedometer
24 FIG. 19 Lower Dash Panel Ref # Part Name Part Number Description 1 H2P011B6G5C Lower Dash Cover 2 H2P014B2G5C R Decoration Plate 3 B845VVV Screw ST4.8x16 4 H2P015B3G5C Speaker Grill 5 H2P012B2G5C Cover, Frame Number 6 H2P013B2G5C L Decoration Plate 7 H2P014C4G5C Front Lining Sheet 8 H2P016B1G5C R Upper Decoration Plate 9 H2P017B1G5C L Upper Decoration Plate 10 H2P018B1G5C R Lower Decoration Plate 11 H2P019B1G5C L Lower Decoration Plate 12 H2P020B1G5C Lower Dash Cover, Center Lower Dash Cover Trim Kit
25 FIG. 20 Convertible Top 1 H2A211C1G5C Latch, Vehicle Top 2 B845VVV Self-Taping Screw St 4.8x13 3 H2P211B5G5C Vehicle Top, FR Section 4 H2P214C1G5C Bolt 5 B6187VV Nut M6 6 H2P213B5G5C Back Screen 7 H2P215C1G5C Rubber Bush 8 H2P212B5G5C Vehicle Top, RR Section
26 FIG. 21 Trunk 1 H2A094C7G5C Cargo Net, Trunk 2 B6170VV NUT M8 3 H2P094C2G5C SUPPORTING PLATE 4 H2P095C2G5C CONNECTION PLATE 5 H2P096C1G5C Bushing 6 H2P091B7G5C Trunk Cover - Painted 7 B5781VV BOLT M H2P097C1G5C Pin, Trunk Latch 9 H2P098C1G5C Latch Hook, Trunk 10 H2A095C1G5C Latch, Trunk 10A A Trunk Latch, Upper Half 10B B Trunk Latch, Lower Half 11 H2A096C5G5C Hanging Cord, Rear Box 11A A Bush, Hanging Cord 12 H2P099C7G5C Liner, Trunk Forward Section 13 H2P100C7G5C Liner, Trunk Rear Section 14 H2P101C9G5C Weatherstrip, Trunk 15 H2A097C4G5C LFT Binding Strap 16 H2A098C4G5C RGT Binding Strap 17 H2A099C3G5C Lens, Third Brake Light
27 FIG. 22 Rear Wheel Fender 1 H2P071C5G5C RR Fender, FR Section 2 B845VVV Self-Taping Screw St 4.8x13 3 B96VVVV Washer 4 B6187VV Nut M6 5 H2P072B4G5C RR Fender, Tail Section 6 H2P073C3G5C Support, Number Plate 7 B16674V Bolt M6x12 8A A Base, RR Reflector 8B H2A070B1G5C B Reflector, RR RR Lower Guard - painted
28 FIG. 23 Left Rear Body Panel 1 H2P023C1G5C LFT Side Plate, Speaker 2 T001VVV Block Nut D 3 T001VVV Clamp Nut E 4 H2P021C1G7C LFT Side Cover - painted 5 H2P024C1G5C LFT Cap, Speaker 6 B845VVV Bolt St 4.8x16
29 FIG. 24 Right Rear Body Panel 1 H2P034C1G5C RGT Cap, Speaker 2 B818VVV Bolt M5x20 3 H2P032B2G5C Cap Seat, Fuel Tank 4 B6187VV Nut M5 5 H2P033C1G5C RGT Side Plate, Speaker 6 T001VVV Clamp Nut E 7 H2P031B7G5C RGT Side Cover - painted 8 B845VVV Bolt St 4.8x16 9 T001VVV Clamp Nut E
30 FIG. 25 Handle Bar Cover 1 B845VVV Self-Taping Screw St 4.2x16 2 B845VVV Self-Taping Screw St 4.8x13 3 H2P081B4G5C Handle Bar Cover, Lower - painted 4 H2P082B4G5C Handle Bar Cover, Upper - painted
31 FIG. 26 Battery Box 1 B16674V Bolt M6x10 2 H2P101C2G5C Battery Chamber Battery Strap
32 FIG. 27 Windshield 1 H2P111B7G5C Windscreen 2 H2A013B2G5C R. Mirror 3 B70VVVV Bolt M8x55, Mirror Mounting 4 H2P115C1G5C R. Strip Guard, Mirror 5 H2A014B7G5C Windshield Frame 6 B16674V Bolt M8x20 7 H2P012B7G5C L. Mirror 8 H2P115C1G5C L. Strip Guard, Mirror 9 A2A020B1G5C L. Side, Reflector 10 A2A021B1G5C R. Side, Reflector 11 H2P117B7G5C Windshield Rubber 12 H2A014B1G5C Mount, Mirror RH 13 H2A015B1G5C Mount, Mirror LH
33 FIG. 28 Front Fender 1 B845VVV Fender Bolt St 4.8x13 2 B96VVVV Washer 3 H2P062C1G5C LFT Fixing Braket, FR Fender 4 H2P061B5G5C FR Fender 5 H2P063C1G5C RGT Fixing Bracket, FR Fender
34 FIG. 29 Floorboard Panel 1 H2P014B4G5C RGT Trilateral Cover 2 H2P015B4G5C LFT Trilateral Cover 3 H2P016B8G5C RGT FR Cover 4 H2P017B8G5C LFT FR Cover 5 H2P011B8G5C Footrest Board 6 H2P013B8G5C Lower Frame Cover, Footrest Board 7 H2P012B8G5C Backrest, Rear Seat Carpet Mat Coupler, Cargo Box Lock
35 FIG. 30 Electrical System 1 A3A020B2G5C Motor, Windscreen Wiper 2 A3A003B1G5C Ignition Switch 2A A Bezel, Ignition Switch 3 A3A005B1G5C Horn 4 A3A026C1G5C NA 5 A3A012B1G5C Warning Switch 6 A3A026C2G5C NA 7 A3A021B1G5C Cigarette Lighter 8 A3A006B1G5C Ignition Coil 9 A3A007B1G5C Starting Relay 10 A3A022B1G5C Antenna 11 A3A009B1G5C Voltage Regulator 12 A3A001B1G5C Wiring Harness 13 A3A008B1G5C Battery 14 A3A004B1G5C Flashing Relay 15 A3A014B1G5C NA 16 A3A024B1G5C NA 17 A3A025B1G5C Radio 18 A3A015B1G5C Main Fuse Holder NA Speaker, Radio ATC Fuse Block Key, Blank Alarm System
36 FIG. 31 Lighting 1 A2A003B1G5C RGT FR Turn Signal 2 A2A002B1G5C LFT FR Turn Signal 3 A2A001A5G5C Headlight 4 A2A004B2G5C RGT RR Tail Light 5 A2A005B2G5C LFT RR Tail Light 6 A2A006B1G5C Number Plate Light Assy 6A A Housing, Number Plate Light 6B B Mounting Base, Number Plate Light 6C C Lens, Number Plate Light Bulb, Headlight Wiring Harness, LFT RR Tail Light Wiring Harness, RGT RR Tail Light Bulb, Tail Light
37 FIG. 32 Speedometer 1 A1A001A3G5C Instrument Cluster 2 B6187VV Nut M6 3 A1A002A7G5C Speedometer Cable Wire Harness, Instrument Cluster Bulb, Instrument Cluster
38 FIG. 33 Windshield Wiper 1 H0P001C1G5C Cover, Windscreen Wiper Arm 2 B5780VV Bolt M8x40 3 H0A001C7G5C Windscreen Wiper Arm 4 H0A003C1G5C Countershaft, Wiper Arm Wiper Blade
39 FIG. 34 Windshield Wiper Tank 1 H2P305C9G5C Hose Pipe I 2 H2P304C1G5C Pipe Connector 3 H2P306C3G5C Hose Pipe II 4 H2A301C1G5C Motor Pump 5 H2P303C1G5C Waterproof Ring 6 H2P301C3G5C Tank 7 H2P302C1G5C Tank Cap Nozzle
40 FIG. 35 Rear Brake Mounting Bracket 1A A RR Wheel Bracket Assy, Disc Brake 1 F4A001C3G5C Bracket (Disk Brake) 2 F4A005C1G5C Rubber Bush 3 B893AVV "U" Clip 4 B278VVV6203Z Bearing 6301
41 FIG. 36 Tools 1A A Tool Kit 1 H8P001C1G5C Socket 2 H8P002C2G5C Handlebar 3 H8P003C2G5C Pliers H8P004C2G5C Screw Driver 5 H8A001C1G5C Grip, Screw Driver 6 H8P005C2G5C Spanner 8x10 7 H8P006C2G5C Spanner 12x14 8 H8P007C2G5C Bag, Tools
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