Teaching equipment designer and manufacturer

Transcription

1 Teaching equipment designer and manufacturer

2 PRODUCTION ACTIVITIES PRODUCTION LINES... P. 89 PLURITECHNOLOGICALS EQUIPMENTS... P. 104 MECHANICAL SYSTEMS... P. 108 DIAGNOSIS AND ADJUSTMENT... P. 115 APPLIED MECHANICS ELEVATORS PNEUMATICS FLUIDS DYNAMICS measurement HYDRAULICS PROCESS THERMODYNAMICS PRODUCTION ACTIVITIES HVAC AND THERMAL 88

3 1 PRODUCTION LINES MLP 001 LINE OF PRODUCTION AND OF MODULAR CONDITIONING Conduct of production machines of various technologies Parameterization according to production revenues Quality control (SPC, traceability, processes capability) Online production or production in degraded mode (implementation of activities stripping / repotting) Maintenance (electrical, mechanical, pneumatic...) Studies of technological solutions Study of the control loops (pressure temperature, velocity and position). Modular line comprised of 1 to 7 machines Manufacturing / Product development Filling by volumetric dosing Filling by weight filling Plugging Conformity control Cartoning MLP 100 1: preparation machine of liquid product of semi-pasty. The + for technical trainings: multiple regulation technologies (regulation of simple temperature or cascade, regulation of temperature via wave train or phase angle, speed regulation with PID parameters and visualization of the effects of pumping, of error... ) The + for training in processing: product manufacturing / implementation recipes of preparation, parameterization MLP 205: feed table in containing machines. This table is used to continuously supply the rest of the line in jars and flasks MLP 315: dosing machine of volumetric liquid The + for technical trainings: technology of positioning by encoder and weighing by sensor with strain gauges The + for training in processing: the parameterization quality control (calibration, capability, repeatability SPC) MLP 325: weight filling machine The + for technical trainings: technology of positioning by encoder and weighing by sensor with strain gauges The + for training in processing: parameterization, settings change in format, sorting notion of periodic testing of the reliability of the control. MLP 335: plugging machine of pots of flasks The + for technical trainings: cycle management of unstacking, polar manipulators, fieldbus ASI The + for training in processing: parameterization, format change settings, lot management, traceability, process efficiency. MLP 345 machine of control conformity by camera The + for technical trainings: operation of a camera of quality control, procedures for image calibrations, TCPIP protocol The + for training in processing: parameterization, settings change in format, notion of sorting notion of periodic testing of the reliability of the control. MLP 500: automatic cartoner The + for technical trainings: Linear axis with a servomotor - position controller The + for training in processing: parameterizing of operation, tool change, settings, change of container and product change 89

4 1 PRODUCTION LINES APPLIED FLUIDS DYNAMICS measurement THERMODYNAMICS PROCESS HYDRAULICS MECHANICS ELEVATORS PNEUMATICS HVAC AND THERMAL Chart of Machines usable in standalone stations PRODUCTION ACTIVITIES MLP 100 liquid product preparation MLP 205 feed table in jars and flasks MLP 315 volumetric liquid dosing machine MLP 325 volumetric dosing machine MLP 335 plugging machine MLP 345 machine of control by camera X X X X X X MLP 500 cartoner DESCENDING COMPATIBILITY MLP 100 preparation liquid product Chart of descending compatibilities of the MLP range MLP 205 feed table in jars and flasks MLP 315 liquid volumetric dosing machine DOWNSTREAM MACHINES MLP 325 volumetric dosing machine MLP 335 plugging machine MLP 345 machine of control by camera MLP 500 cartoner MLP 100 preparation liquid product MLP 205 eed table in jars and flasks the MLP 100 operates independently. Therefore, the liquid product can be conditioned on the MLP 315 the MLP 205 must be placed in front of the first of the machines MLP 315, 325, 335 or 345 used «UPSTREAM MACHINE MLP 315 liquid volumetric dosing machine MLP 325 volumetric dosing machine the MLP 325 may be positioned upstream of the 315 MLP the MLP 315 may be positioned upstream of the MLP 325 and 335 «the MLP 325 may be positioned upstream of the MLP 335 MLP 335 plugging machine the MLP 335 may be positioned upstream of the MLP 345 and 500 MLP 345 machine of control by camera the MLP 345 may be positioned upstream of the MLP 500 MLP 500 cartoner 90

5 1 PRODUCTION LINES EXAMPLE OF COMPOSITIONS OF LINES LINE CONFIGURATION MLP 100 LIQUID PRODUCT PREPARATION MLP 205 FEED TABLE IN JARS AND FLASKS MLP 315 VOLUMETRIC LIQUID DOSING MACHINE MLP 325 VOLUMETRIC DOSING MACHINE MLP 335 PLUGGING MACHINE MLP 345 MACHINE OF CONTROL BY CAMERA MLP 500 CARTONER MLP 700 MAINTENANCE - INDUSTRIAL PALLETIZER 3 AXISL

6 1 PRODUCTION LINES MLP 100 Preparation reactor of liquid or pasty products measurement FLUIDS DYNAMICS PRODUCTION HVAC AND THERMAL ACTIVITIES Automated steering system Instructions setting of operation (receivers, parameterization the operating conditions...) Study and loop settings of simple temperature control or in cascade Study of the signals of the regulating part of power temperature via wave train dimmers (syncope) and phase angle selectable by switch Study of the asynchronous motor speed control + visualization of regulating pumping effects Study of the regulation pressure Improvement maintenance (optional): integration of a recycling The MLP 100 reactor is a machine allowing to make pasty liquid homogeneous mixtures, may require temperature regulating, a homogenization, an emulsion as well as a pressurization. This type of machine is used in agrifood preparation, the cosmetic as well as pharmaceutical industry and allows great flexibility in the manufacturing approach to consider. Therefore, the production receiver as well as the different regulations parameters are all modifiable in order to adjust the process to product to manufacture This machine allows to the students of PSPA to become familiar with the definition of production receiver. For MI and EtectrotecH sections, the interest is in studying the behavior of the system, the regulations, as well as the part electrical power and automation. Associated with the fluid recycling module (optional), putting in place of a vibration monitoring device is made possible, as well as the spectral visualization of current defects of the machine. device of the heat transfer fluid of cooling, for studying of the vibration analysis Functional analysis Technical analysis Industrial maintenance organization Any activity of preventive and corrective maintenance (we can make available of failing hardware directly integrated in premises and place on the machine in order to achieve the maintenance operations / contact us). PROCESS ELEVATORS PNEUMATICS HYDRAULICS THERMODYNAMICS APPLIED MECHANICS ChASsis A metal anodized aluminum structure 4 brake swivel casters for simplified mobility 1 duckboards overhanging 1 stainless bin for retention of the fluids and products is situated in the lower part of the machine 1 electric box described below Electrical box It includes : Circuit breakers and differential Module preventa Main switch 24V power supply Schneider PLC M340 with card Ethernet and analog card 1 variator types DANFOSS FC51 for control of the emulsifier 1 variator types DANFOSS FC51 for control of mixer + 1 regulator 4 / 20mA for adjusting the setpoint speed + speed display return + 1 frequency converter / current for return speed signal from the encoder 92

7 1 PRODUCTION LINES MLP 100 Preparation reactor of liquid or pasty products Control panel Integrated in the electrical box, it includes: Buttons, indicators and control switches Color touch screen magelis schneider XBTGT for parameterization of operation of the machine, the selection of actuators for their individual manual control and visualization of sensor states. Operating part 1 stainless steel reactor with 40L capacity on 3 feet with triple casing (insulator + heat transfer fluid) 1 capacitive detector of the fluid level in the double casing. 1 stainless steel cover guided by preloaded ball pads balanced by a gallows assembly, cable and counterweight provides access to the interior of the reactor. This support cover of the engines, probes Pt100, temperature indicator and management solenoid valve of the reactor pressure 1 wheel asynchronous geared motor and screws 0.75kW on mixer associated to an incremental encoder for speed regulation 1 asynchronous motor 1500 rev /min for emulsion 1 analog pressure transducer for measuring the pressure in the tank + 1 safety valve 2 bars 1 washing device by perforated ball 1 plug valve driven by compressed air for the discharge of the product in the lower part Closing the cover by 8 eye screws and nut on flat seal Heat transfer fluid circuit Copper piping Different solenoid valves TOR 24V 1 servo-valve 4/ 20mA for temperature regulation (cooling) 1 heating rod with safety thermostat for temperature regulation (heating) 1 flowmeter Steam traps and drain valves manual Centrifugal pump Flow rate detector OPTIONAL: Heat transfer fluid recycling module (Ref MLP 110) consisting of: 1 anodized aluminum structure 1 bin of 200L in polypropylene 1 centrifugal pump 1 unit heater with fan assembly 230V for cooling the coolant fluid 1 centrifugal pump group composed of: 1 Parallel shaft gear motor output speed 2000rev / min 1 centrifugal pump 1 coupling 1 set of defects identified by vibration analysis 1 reducer shaft with 2 bearings and 1 failed gear 1 reducer shaft bearing 1 pinion and 2 bearings where 1 is defective 1 reducer shaft bearing 1 pinion and 2 bearings in which the second bearing is defective 1 unbalance Also ability to create vibration defects by misalignment of the system (obtained by disruption of the system). Note: the elements constituting the previously mentioned defects assortment are delivered mounted in subset in a specific case. Power supply: 400V tetra - 50Hz LxWxH: 1900x800x2000 (mm)/weight: 500kg 93

8 1 PRODUCTION LINES mlp 205 Feeding table of bottles for packaging line PROCESS PNEUMATICS HYDRAULICS THERMODYNAMICS APPLIED MECHANICS ELEVATORS HVAC AND THERMAL measurement FLUIDS DYNAMICS PRODUCTION ACTIVITIES Setting a dimmer. On-line integration for awareness occupation time operator. Mechanical settings for format change. Power supply: from Machine MLP associated via an dimmer LxWxH: 630x630x1200 (mm)/weight: 50kg This machine is used in the industry to ensure a continuous and secure supply of packaging machines in empty containers. This machine is designed to be used upstream of the machines MLP 315, 325, 335 or 345. Chassis A stainless steel structure in anodized aluminum. 1 rotating plate framed by peripheral guides. Transfer of products Rotating plate. 1 AC geared motor with double reduction wheel and endless screw. Electrical part Connector Type harting for connection to the machine MLP 315, 325, 335 or 345 associated. 94

9 1 PRODUCTION LINES mlp 315 Automated liquid dosing machine Dosage adjustment. Setting of cylinder detectors. Change format. Functional analysis. Technical analysis. Process capability. Diagnosis and replacement of a capacitive detector HS, 1 distributor HS and 1 HS cylinder (all faulty equipment supplied). Conveyor speed control. Variator Setup. Operation in degraded mode. The dosing system / filling of automated liquid MLP 315 is integrated in a packaging line corresponding to the range MLP of DIDATEC It allows to study the operation of a packaging station, and to perform maintenance on. It can be used in on-line operation, in automatic autonomous position, or in degraded mode.it also allows to study the parameterization / steering, the capability as well as mechanical settings associated with the adjustment of the dosage. It can either be used as part of the learning of industrial electricity, of automation, of the maintenance, and production control on automated systems. Chassis A structure made of aluminum profiles on brake swivel wheels 1 fully encapsulated in polycarbonate 2 access doors on the front and rear of the machine (equipped with safety key contact) 1 conveyor belt 1 Tank 20L 1 volumetric dosing Electrical box Built on the chassis of MLP 315 Circuit breakers and differential. Module preventa Main switch 1 variator for conveyor 1 PLC type TWIDO Modbus Ethernet Module TCP IP 1 display magelis XBTGT Control pushbuttons and LEDs on console Annex panel with two-hand control at the bottom part of the machine for use in secure degraded mode. Operative part A pneumatic volumetric dosing variable displacement Adjusting of the dose 1ML A belt conveyor with three-phase asynchronous motor A system of ginning cylinders (double cylinder ensuring unitary supply of the containers to the post) A system of clamping cylinders and of stop Reflex optical sensors to detect the presence of products at different stages of the process. 1 capacitive rod detector submerged to low level detection of the tank 1 block of distributors. Documentation Use of the machine manual Technical documentation of the integrated trade equipment Diagrams and electrical nomenclature Examples of Practice exercises provided (calculation of capability and characterization of the dosage, format change, use in degraded mode). options Upstream: Dynamic supply table - ref MLP 205 Upstream or downstream: weight filling machine of granules - ref MLP 325 Downstream: pots and bottles capping machine - ref MLP 335 Option supervision in Ethernet network - ref MLP 800 Power supply 230V mono - 50Hz Pneumatic supply: 6 bars. 1 set of 50 pots and 50 bottles provided. LxWxH: 2350x850x2000 (mm)/weight: 150kg 95

10 1 PRODUCTION LINES mlp 325 Dosing machine of automated granules FLUIDS DYNAMICS measurement HVAC AND THERMAL Setting the detectors of cylinders Format change Functional analysis Technical analysis Study of the process capability Management of anomalies of production (scrap) Diagnosis and replacement of a capacitive detector HS, 1 distributor HS and 1 cylinder HS (all faulty equipment supplied) Speed adjustment of endless screw Degraded mode PRODUCTION ACTIVITIES The dosing system / automated filling of granules MLP 325 is integrated in a packaging line corresponding to the MLP range of DIDA- TEC It allows to study the operation of a packaging station by weight filling, and also perform the maintenance. It can be used in on-line operation, automatic autonomous station, or in degraded mode. It also allows to study the parameterization / control, the capability and the settings affecting the dosage. It can be used equally in the context of apprenticeship of the industrial electricity, of the automatism, of the maintenance, and of the production control on automated systems. Chassis A structure made of aluminum profiles on swiveling wheels with brakes 1 completely enclosed guarding made of polycarbonate 2 access doors on front and rear face of the machine (equipped with safety switch with key) 1 conveyor belt 1 hopper of 10L of granules 1 support for hopper and endless screw overhanging of the conveyor Electrical box Integrated on the chassis of the MLP 325 Circuit breakers and differential Preventa Module Main switch 1 variator for conveyor 1 variator for endless screw 1 PLC Twido with analog input card Converter for weighing sensors with strain gauge 1 touch-screen display magelis type XBTGT Command pushbuttons and LEDs Operative part A hopper An endless screw A dosing gearmotor A weighing sensor with strain gauge A belt conveyor with three-phase asynchronous motor A system of ginning cylinders (double cylinder ensuring the unitary supply of the containers to the post A system of cylinders of abutment and flanging Retro-reflective optical detectors for detecting the presence of products at different stages of the process 1 Capacitive detector for empty level of the hopper options Upstream: Dynamic feeding table - ref MLP 205 Upstream or downstream: Volumetric dosing machine of liquids - ref MLP 315 Downstream: capping machine of jars or bottles - ref MLP 335 Mains supply :230V mono - 50Hz 1 set of 20 jars and 20 bottles provided PROCESS ELEVATORS PNEUMATICS HYDRAULICS THERMODYNAMICS APPLIED MECHANICS LxWxH: 1200x800x2000 (mm)/weight: 100kg 96

11 1 PRODUCTION LINES mlp 335 Capping machine of pots and bottles Change format Settings Replacing failed components Intervention on ball guiding unit Study of different types of pneumatic actuators (geared motor, cylinder and suction cup +venturi) Parameterization on ASI bus Functional analysis Technical analysis Optional supervision network Ethernet ref. MLP800 upon request Power supply 400V tetra - 50Hz Compressed air supply: 6-8 bars Equipment, for maintenance activities, provided (HS cylinder, HS distributor, inductive detector HS, guide units ) Format equipment change provided Pocket of parameterization of ASI bus LxWxH: 2350x800x2000 (mm)/weight: 250kg The automated capping system MLP 335 is integrated in a packaging line corresponding to the MLP range of DIDATEC It allows to study the operation of a post of product handling, and to perform maintenance. It can be used in on-line operation, in automatic autonomous-post, or in degraded mode. It also allows us to study the parameterization / control and settings associated with this type of operation, as well as the study of the management of production and traceability of flows, including within the framework of an operation in degraded mode. It can either be used as part of the learning of industrial electricity, of automation, of the maintenance, and production control on automated systems. ChAssis A support structure of aluminum profiles 4 access doors on front and back of the machine (equipped with safety key contact). 1 conveyor belt Electrical box Integrated on the chassis of the MLP 335 Circuit breakers and differential Preventa module Main switch 1 display XBTGT 1 PLC M340 with module Modbus TCP IP 1 variator for conveyor 1 ASI Master module Buttons and control switches Machine status LEDs Operative part A system of ginning cylinders (double cylinder ensuring the unitary supply of the containers to the post) A system of clamping cylinders and of stop 4 reflex optical detectors to detection of the presence of products at different stages of the process 2 distributors terminal block built on ASI bus 7 modules 4 inputs for detectors connection on ASI bus A cap stocker Reflex photoelectric detector for detection of «empty battery» Dam laser detector for presence detection plug at the unstacker level A pneumatic ISO cylinder, equipped with 2 detectors ILS, provides the unstacking of the caps Polar manipulator and screw head constituted of the following elements: Vertical axis of the manipulator Guiding by preloaded linear rail guides on steel rails ISO cylinder equipped with a stop cylinder ILS position sensors Adjustable dampers stops Axis of rotation of the manipulator Guiding by ball bearings ISO cylinder With detectors ILS of limit switches Adjustable dampers stops Aspiration Suction cup + venturi Pressure switch - vacuum switch for detecting aspiration Screw head Pneumatic gearmotor Toothed belt drive Inductive rotation detector options Upstream: Dynamic Power table - ref MLP 205 Upstream: Volumetric dosage machine of liquids - ref MLP 315 Upstream: Weight filling machine of granules - ref MLP 325 Downstream: Control machine - ref MLP 345 Downstream: Automatic cartooning ref MLP axis robotic arm ref MLP 550 Optional: supervision in Ethernet network - ref MLP

12 1 PRODUCTION LINES mlp 340 Sorting machine by camera HVAC AND THERMAL This machine uses the principle of a conformity control by camera throughout a production line. The didactic system ensures a closed-circuit circulation of the products. The parameterization softwares of the variator and of the camera are supplied with cords. The softwares and automaton cords and display can be provided on specific request. ChAssis A stainless metallic structure 4 large doors (2 on front face and 2 on back face) swinging and secured by safety sensor telemechanic type XCS. Fixed protections on conveyors Low casing in paneled PVC. Electrical box Circuit breakers and differential Preventa module Main switch 24V power supply Power supply ASI PLC TWIDO with ASI card (other PLCs available on special request) Variators type DANFOSS Motor contactors Axis card for control of barrel of the station 3 Console Integrated to the electrical box Buttons, LEDs, and control switches Screen magelis schneider XBTN401 ensures Man-dialogue/ machine and enables the parameterization of the operation of the machine, the selection of actuators for their individual manual control and the status visualization of the sensors (other displays available on special request) Transfer of products Chain conveyor with pallet carrier beam in hippodrome shape / Ensures the circulation of products on the machine A ginner device with 2 cylinders each associated with a distributor 5/2 monostable and controlled by ILS detectors ensures the regulation of the flow of product to the control station A pneumatic clamping device at the post also composed of 2 cylinders ensures the maintenance in position of the jars and bottles during the monitoring phase. For these 2 devices the detection of product presence at that considered stage is performed by a reflective optical detector. Implementation and controls parameterization by camera Parameterization of the variator PLC programming Programming the display Format change. Study of the chains of action electro-pneumatics and electrics. Electrical wiring of platinum of motor control Mains Supply 400V tetra - 50Hz LxWxH: 1600x900x2000 (mm)/weight: 150kg approx One 2-axis gantry (pneumatic and electric) ensures the transfer of products towards the scrap conveyor. The horizontal axis uses a toothed belt drive and guiding roller bearings pretensioned on the guide rail. The detection of limit switches of the axes is realized by detectors ILS and inductive. The conveyor belt of scraps is powered by a geared motor asynchronous wheel and endless screw. The detection of saturation of the scraps on the conveyor is detected by an optical reflective sensor Conformity control post Control by associated vision Background transmitter for detection workpiece profile by drop shadow / contrast Discrimination of different containers and of the quality of screwing for each one Software and cord of parameterization provided ASI BUS All the detectors and distributors connected to the PLC via ASI bus. The boxes 4 inputs or 4 outputs allow their connection to the PLC. A pocket of parameterization allows addressing each ASI module to match the addresses of I/O PLCs outputs to the physical connection of the elements (sensors or distributors) on the bus. Specific material for pedagogical activities Kit of corrective maintenance (defective equipment) consisting of: 1 distributor HS 1 switch HS 1 inductive sensor HS 1 cylinder HS Kit of format change (all equipment provided) consisting of: Specific tooling of adaptation to the type of container concerned Adjustable supports 2 different types of products Electrical wiring of breadboard of motor control Breadboard contactor (Included in MLP 340 / ref MLP 346) Electrical breadboard with soft starter (optional / ref MLP 347) Electrical breadboard with variator (optional / ref MLP 348) PRODUCTION ACTIVITIES THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS ELEVATORS PNEUMATICS HYDRAULICS APPLIED MECHANICS 98

13 1 PRODUCTION LINES MLP 345 Control machine conformity by camera Parameterizing of the control vision on software supplied Settings Integration of an automatic waste ejection device Setting of the relative position camera / emitter / piece Change of format Replacing of failed components Functional analysis Technical analysis Optional supervision in network Ethernet ref MLP800 on request Power supply 230V MONO - 50Hz Compressed air supply : 6-8 bars 1 set of 50 caps + bottles of each type is provided Equipment for maintenance activities provided (HS cylinder, HS distributor, inductive sensor HS ) Format change equipment supplied LxWxH: 800x800x2000 (mm)/weight: 80kg The conformity control system by automated camera MLP 345 is integrated in a packaging line corresponding to the MLP range of DIDATEC It allows to study the operation of a packaging station, and to perform maintenance It can be used in on-line operation, in automatic autonomous-position, or in degraded mode. It also allows us to study the parameterization / control, the capability to outliers as well as mechanical adjustments and parameterization. It can either be used in the framework of the learning of industrial electricity, of automation, of the maintenance, and production control on automated systems. Electrical box Integrated on the chassis of the MLP 345 Circuit breakers and differential Module preventa Main switch 1 display XBTGT 1 PLC TWIDO 1 variator for conveyor Buttons and control switches LED of machine status Operative part A system of ginning cylinders (double cylinder unitary supply ensuring the containers to the post) A system of clamping cylinders and of stop with detector type ILS Reflex optical detectors for detection of the presence of products at different stages of the process Pneumatic distributors 1 vision control module with integrated EPROM 1 red backlight Connecting to the camera via TCP IP Chassis A structure support made of aluminum profile 2 access doors front and back of the machine (equipped with safety key contact). 1 conveyor belt options Upstream: pots or bottles capping machine - ref MLP 335 Downstream: automatic cartoning ref MLP 500 or 6-axis robotic arm - ref MLP 550 Option : network supervision Ethernet - ref MLP

14 1 PRODUCTION LINES mlp 500 Packer machine of pots and bottles HVAC AND THERMAL Automated steering system Setting the application according to the types of products Format change Mechanical settings + change of tools (format change) Corrective maintenance: diagnosis and sensor replacement, cylinder distributor, contactor, HS... Preventive maintenance: setting, control of operating conditions, validation and testing. Functional analysis Technical analysis Industrial maintenance Organization Optional supervision network Ethernet ref. MLP800 on request FLUIDS DYNAMICS THERMODYNAMICS measurement APPLIED PROCESS ELEVATORS PNEUMATICS HYDRAULICS MECHANICS PRODUCTION ACTIVITIES This machine is used in the packaging industry for crating / carton of manufactured products or packaging unit such as pots or bottles This machine is composed of 2 main conveyors: One ensures the supply of products to put in crate The 2nd ensures the circulation of cartons and lids The movement of packing is carried out by various functions integrated in a motorized gantry with 2 axes As part of its didactic declination, this machine allows us to understand the position measurements of different ways Potentiometric sensor Encoder As well as different engine technologies: With direct current with axis card Asynchronous with dimmer. Chassis A stainless steel structure in anodized aluminum 3 wide doors (2 on front and 1 on side) hinged and secured by safety sensor type Telemecanique XCS. Low enclosure in PVC panels. Electrical box Circuit breakers and differential Module Preventa Main switch 24V power supply ASI Supply PLC M340 with analog card and CAN OPEN master for control of the servo drive ATV-type inverters for control of conveyors, and the vertical axis of the gantry packer. Brushless motor controlled by a dedicated inverter on the horizontal axis of the gantry. Power supply 400V tetra - 50Hz LxWxH: 2600x1800x2000 (mm)/weight: 360kg Panel Integrated in electrical box Buttons, indicators and control switches Color touch screen provides magelis schneider XBTGT Man-Machine dialogue and allows the setting of the operation of the machine, selecting actuators for their individual manual control and visualization of sensor states Transfer of products Conveyor of bottles with carrier beam in aluminum / Ensures the supply of pots and bottles Optical sensor for detecting quantity of products to pack Regulating cylinder of products flow with 2 ILS detectors and controlled by electrodistributors 5/2. Transfer of cartons and lids Belt conveyor equipped with a bench of central side guide rails Optical detectors and capacitive of presence of crates and covers at the various stages of manufacture. Regulating cylinders of the circulation of crates and lids and controlled by electrodistributors 5/2. 2 pressure switches and sensors ILS for detection of cylinder positions Adaptation to the paper format and lid by adjusting the side guide rails and stops options : Upstream: pots or bottles capping machine - ref MLP 335 Upstream: control machine conformity by camera - ref MLP 345 Downstream: industrial 3-axis palletizer - ref MLP 700 Optional supervision in network Ethernet - ref MLP

15 1 PRODUCTION LINES MLP 550 Cartoner - Robotic Arm 6 axes Automated steering system Setting the application according to the types of products Format change Mechanical settings + change of tools (format change) Corrective maintenance: diagnosis and sensor replacement, cylinder distributor, contactor, HS... Preventive maintenance: setting, control of operating conditions, validation and testing. Functional analysis Technical analysis Industrial maintenance Organization Power supply: 230Vac mono - 50Hz Pneumatic supply : 6 bars LxWxH: 2500*1500*2000 (mm)/weight: 350kg This machine consisted of conveyors: Transfer of products One ensures the supply of products to put in crate and can be operated manually or come from MLP205 bench, MLP335 or MLP345 placed upstream: Conveyor of bottles with carrier beam in aluminum / Ensures the supply of bottles and jars, equipped with adjustable side rail Optical sensor for detection of products to different positions Regulating cylinder of flow of products equipped with ILS detectors and controlled by solenoid valve 5/2. Transfer of cartons The 2nd ensures the circulation of cartons that can be put on hold over or evacuated towards the MLP700 palletizer: Belt conveyor equipped with adjustable side rail Optical and capacitive presence detectors of crates at various stages of manufacture. Cylinder of regulation of the circulation of crates, piloted by solenoid valves 5/2. Pressure switches and sensors ILS for detection of cylinder positions Adaptation to the carton format by setting of the side rails and stops Gripper The cartoning is achieved by a robotic arm 6-axis, programmable via a console equipped with a joystick with a cable length of 10 meters. options : Upstream: Dynamic power table - ref MLP 205 Pots or bottles capping machine - ref MLP 335 Control machine conformity by camera - ref MLP 345 Downstream: Industrial palletizer 3 axis - ref MLP 700 MLP 800 : Ethernet network supervision, including key Control- Maestro Runtime for installation on a dedicated PC (not supplied) MMR551 : Vision system to enable quality control and traceability of the product (cap presence, proper screwing, correct level), via PC function interface + socket messaging). MMR552 : Sub standard set top arm with complete wrist 101

16 1 PRODUCTION LINES mlp 700 Maintenance - Industrial palletizer 3 axis This type of palletizer enables to constitute the complete pallets of cartons. The feeding of the pallet is carried by the chain conveyor. The management of the pallet is performed by a hydraulic lifting table The cartons brought by conveyor belt into the machine enclosure is supported by a double clamp acting directly on the edges of the carton. The same gripper also has 4 suction cups mounted on 4 independent retractable cylinders allowing the management of the interleaves through the gripping tool of the cartons. The depression necessary for the suction is generated by a venturi coupled to a pressure switch for detecting the management of interleaves. The interleaves are stored in a specific store as stack. The pallets ½ European standard format are introduced in the enclosure of palletizer via a secure door. The chain conveyor is divided into 3 sections each with one gear motor wheel and asynchronous screws. Hydraulic (lifting table) Hydraulic cylinder 50mm diameter mini Flanged balancing valve on the cylinder. 10L Tank Motor 0.37kW mini 1 distributor 4/3 open center Double flow rate adjuster Return filter Inlet pressure manometer Pressure limiter Visual level. Gantry for handling 1 encoder brushless motors and drive on rack (transverse movement) 1 encoder brushless motor and drive by pulley / timing belt (longitudinal movement) 1 gear motor with brake - guided by linear rail guides - drive by rack on the vertical axis (vertical movements picks and deposits on the pallet) - analog laser sensor of position 1 turret used to position the cartons at 0 or 90 and motorized by geared motor equipped with 2 limit switches on adjustable cam. The gripping and positioning of the interleaves is carried out by Functional analysis Technological analysis Piloting Parameterization Settings Changing the formats Change of receiver Resumption of the origin points machine Lubrication of different units of guiding Guidance removal, replacing the ball bushings and resumption of the geometry machine Diagnosis and replacement of defective hydraulic distributor. Diagnosis and replacement of a defective hydraulic pressure limiter. Diagnosis and replacement motor contactor HS Diagnosis and replacement detector HS Diagnosis and replacement distributor HS Etc. the same set of the 3 axis. The guidings are made by linear rail guides on rails, rollers and bearings... The control of brushless motors is run by variators Lexium Schneider - the control of the variators is achieved by bus CAN OPEN The porch is also served by the master CAN OPEN bus. input modules deported master CAN OPEN and a block valve master CAN OPEN are integrated on this gantry Electrical box and command 1four pole disconnector. 1 pole circuit-breaker and 30mA 1 additional breaker by power line 1 Module Preventa coupled to one emergency stop 1 24V stabilized control of contactors, solenoid valves and other controls. 1 card managing axis 2 axis brushless equipped with encoders 1 PLC Telemecanique M340 1 ethernet module (TCPIP) 1 IHM type XBTGT ensures the 2220 or equivalent - allows viewing and the parameterization of production data (number of rooms, receiver, kind of arrangement on pallets, box type...) Buttons and switches of control PneumatiC 1 lockable disconnect 1 filter regulator with manometer pressure switch 1 electrovalve of quick exhaust, of sectioning and progressive pressure Distributors 5/2 monostables and integrated bistables on base and block controlled via BUS CAN OPEN ISO cylinders, compact, guided, hollow stem for supply of suction cups, vacuum pads... Pressure switches, vaccuostat, ILS sensors on cylinder s body options Upstream: Automatic cartoner: ref 500 or robotic arm MLP: MLP 550. Supervision in Ethernet network - ref MLP 800. HVAC AND THERMAL PRODUCTION ACTIVITIES THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS ELEVATORS PNEUMATICS HYDRAULICS Utilities: 400V tri + neutral / 16A - compressed air 6/10 bar Any material HS described in the educational activities provided LxWxH: 2700x2500x2000 (mm) APPLIED MECHANICS 102

17 1 PRODUCTION LINES mlp 800 SUPERVISION FOR MODULAR LINE MLP Installation of a supervision under a protocol Ethernet via IP addresses. Piloting automated system at distance (modular production line) with selection of modules via Ethernet communication Setting up a production line according to a production Order, product sheets and type of packaging Corrective maintenance: Fault tracing via the various information of the state of actuators and input / output of the PLCs Preventive maintenance: via the operating times of the different components, the calculation of percentage of defective parts production rates and downtime (calculation of the service rate). Each module of the MLP line is pre-equipped with Ethernet connections upstream and downstream in order to achieve the interconnection of automatisms in supervisory position. Computer application of supervision, to install on one of your computers (provision of a PC possible), including: Programme (addon) of machines management (activation/deactivation of the communication towards the machines according to their presence Supervision ControlMaestro with 300 variables RUNTIME software key (advantage of easy scalability, by the fact that is based on a software product of wide distribution). Piloting of the distance line with selection of modules via Ethernet communication Synoptic animated for each module following the structure of the HMI of the control panels in order to visualize the state and position of the actuators, tanks levels upstream saturation states and downstream, etc... Selecting the mode of operation of each module (normal, pass through, with or without cap barrel) of the type of product (pot or bottle), type of carton (small or large), with and without cover as well as the number of layer and the interweaving of aligned or folded cartons (with MLP700 module) Cycle start and stop of the complete line View the status of each input and output of PLCs History of events and alarms during production Production counter, reset to zero the counters, instant and average cycle time per module and for the ongoing production line Total production counter and defective parts (with the control module conformity by camera MLP345) Time of instantaneous and average cycle of the line and each module Curve manufacturing and hourly rate of each module and the complete line with logging Graphic as% of out of production time and duration of each module in a table 103

18 2 PLURITECHNOLOGICALS EQUIPMENTS MPI 010 Belt conveyor system HVAC AND THERMAL Purpose of the application This system allows the implementation of a large number of practical works in technical orientation and maintenance It is designed to allow the simultaneous work of 2 groups of students by the separation of the operative part and of the deported cabinet. A structure in anodized aluminum profiles mounted on 4 adjustable feet. A belt conveyor on structure anodized aluminum profiles with wheel gear motor and worm screw tri 400V/0.18kW equipped with a transmission with a pulley and V-belt. Adjustable shores to support different types of detectors. 5 detectors (inductive, capacitive, 2 photoelectric of proximity + reflex and a lever mechanical detector) 1 electric box with clear cover 800*600 mounted on an aluminum structure and connected to the operative part by an industrial withdrawable connector. This box is composed of: 1 isolator 4 POLE padlockable Circuit breaker and 30mA differential 1 power supply 24Vdc Pushbuttons and indicators necessary for piloting the installation. Slot for removable plate with quick connector 1 set of 8 products to be conveyed consists of: 4 jars in opaque plastic 4 metallic jars The mains supply 400V three phase - 50Hz Settings of belt tension Setting of the drift Study of various technologies detectors (photoelectric of proximity, capacitive, inductive...) Study of the control circuits direct or automat Electrical control wiring + power on cabinet Setting belt tension Setting of pulleys alignment Description of the pedagogical activities on the system Voltage settings of the conveyor Setting of drift of the conveyor Implementation and wiring of a motor start 1 direction Implementation and wiring of a motor start 2 directions Implementation and wiring of an variator Implementation and wiring a soft starter Implementation and wiring of timer (coupled with the wiring of motor starters mentioned above) Implementation and wiring a meter ( coupled to the wiring of motor feeders above) Wiring kit for MPI removable plates for integration in the cabinet (terminal, DIN rails and raceways preinstalled A terminal with quick connector for connection to the cabinet A circuit breaker magnetothermic A motor contactor 1 operating directions A motor contactor kit 2 operating directions 1 timer 1 meter 1 analogical tachometer for speed control of the conveyor...) 1 variator 1 soft starter NOTE: only 2 of the 5 plates are supplied wired. The others are provided with integrated components but not wired). options Voltage setting apparatus of belt PRECIBELT (ref MPI 012). Conveyor: LxWxH: 1200x500x1000 (mm) Cabinet: LxWxH: 800x500x1800 (mm) PRODUCTION ACTIVITIES THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS ELEVATORS PNEUMATICS HYDRAULICS APPLIED MECHANICS 104

19 2 PLURITECHNOLOGICALS EQUIPMENTS mpi 100 Stacker - Pallets unstacker Control of automated system Setting the operating conditions Mechanical removal / installation Pneumatic technology change / electric / hydraulic on forklift Mechanical settings + change of toolings Corrective maintenance: diagnosis and sensor replacement, cylinder distributor, contactor, HS... Improvement maintenance: changing the operating conditions by changing a reduction ratio and parameter settings. Preventive maintenance: setting control of operating conditions, validation and testing. Functional analysis Technical analysis Objective of the application This machine is used in the industry to automatically manage the storing and destocking of pallets at the stage of the palletization (pallet 800*600mm / ½ standard european format). This machine has 3 main action chains of which one (forklift) can be converted into 3 separate controls: Pneumatic Electric Hydraulic The system comes with all accessories allowing to consider the implementation of all educational activities cited. Actual problematics of diagnosis repair, modernization, assembly and disassembly, wiring and piping are as well addressed in a concrete way. Moreover, technological diversity of the application gives it a particularly strong technological character. Chassis A stainless steel structure mounted on 4 directional wheels with locking 5 wide doors (3 for access to the forklift and 2 for access to the conveyor) hinged and secured by safe sensor of Telemecanique type XCS. Transparent protections placed on conveyor and elevator Low and high casings in transparent polycarbonate panels. Electrical box Circuit breakers and differential Module preventa Main switch 24V power supply PLC TSX 3721 CAN bus Inverters type ATV of Schneider For control of the pallets conveyor Reversing contactor for forklift Compatible with the addition of a remote box For lifter motor control (configuration Only electric / plug connection types harting) 105

20 2 PLURITECHNOLOGICALS EQUIPMENTS mpi 100 Stacker - Pallets unstacker Traduction de suite THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS PNEUMATICS HYDRAULICS APPLIED MECHANICS ELEVATORS HVAC AND THERMAL Consol Integrated to the electrical box Buttons, indicators and control switches IHM type magelisschneider XBTN401 ensures The Man / Machine interface and allows setting the operation of the machine, selecting actuators for their individual manual control and status visualization of the sensors. Conveyor of pallets Motorized roller conveyor by geared motor worm and wheel / chains and multiple pinions. Access to voltage chains settings by specific secured door (key safety switch). Mechanical sensor stem. Optical sensor reflex. Motor control via inverter type ATV schneider or equivalent. Pallets lifter and stack retaining cleats Vertical structure in anodized aluminum. Guidance by bars and bushings with cylindrical balls Mechanical sensors with roller and inductive sensor for positioning of the lifter 2 direct optical sensors 2 retractable cleats driven by 2 cylinders + solenoid valves and controlled by ILS detectors Pneumatic motorization (included in MPI 100) 2 cylinders mounted in opposition. 2 solenoid valves. Flow rate adjusters and controlled valves options Specific material for pedagogical activities Ameliorative maintenance kit Kit electric motor (Ref MPI 101): Reversing contactors (integrated in the cabinet of the machine) Asynchronous geared motor 1/100 with lack of voltage brake Chain tension adjustment Supply electrical networks: 400V four pole (3Ph+N) + earth / 16A Supply pneumatic networks: network 6/10 bars / provided with a dryer Noise level: Airborne noise at 1m, 90 db Zinc plated steel support plates Drive by key and adjustable torque limiter hub 1 set of 2 pinions + 1 pinion for the lifter speed variation Kit hydraulic motorization (Ref MPI 102): 1 reservoir unit 10L 4 cc pump about (6L/min) Motor 1500rev / min power 0,55kW mini Double flow rate limiter Manometer Pressure limiter Electro-Distributor 4/3 1 cylinder diameter 50mm stroke 350mm Mini with screeds in zinc plated steel 1 single flanged balancing valve on the cylinder 1 hose kit with self-sealing couplings Remote cabinet / exploitable only with option MPI 101 (Ref MPI 103): Breadboard inverter for remote cabinet (Ref MPI 104) Soft starter breadboard for remote cabinet (Ref MPI 105) Corrective maintenance kit (included in MPI 100): 1 distributor HS 1 contactor HS 1 detector HS 1 cylinder HS Preventive maintenance kit (ref MPI 106): 4 bearings with integrated ball bushings for forklift 4 bronze rings for cleats LxWxH: 2320x1550x2000 (mm) Empty weight: 430kg approx PRODUCTION ACTIVITIES 106

21 2 PLURITECHNOLOGICALS EQUIPMENTS mpi 250 Maintenance - Industrial palletizer Settings (conveyor belt tension, sensors, cylinders strokes...) Wiring, piping integration Slinging for implementation of the forklift geared motor Slinging and handling in height of the geared motor Reduction ratio change Change of technology Complete action chain integration for achieving new function Preventive and curative electrical maintenance, hydraulic, pneumatic and mechanical Control modernization of the forklift by implementation of a soft starter breadboard Modernization of the forklift control by implementation of an inverter board (wiring and configuration) BASE SYSTEM (included in MPI 250): 1 anodized aluminum frame 1 electrical control cabinet: Power + electrical protection, PLC type TSX 37 and display magelis schneider, pushbuttons... 1 crossed table forklift usable with hydraulic forklift kits or electrical described below (not included in the base system) 1 control electric motor kit by reversing contactor (upper geared motor with gear drive + chain (2 pinions provided to change the climb speed of the forklift), undervoltage brake,) 1 pneumatic gripper of palletization of the boxes (rodless cylinder, compact cylinder, cylinder iso suction cups / distributors 5/2 monostable...) 1 pallet roller conveyor with automatic evacuation of the pallet 1 belt conveyor geared motor worm and wheel 1 pallet truck for handling, 3 pallets format 800*600 and 150 tin cans Sensors inductive, capacitive, photo electric, magnetic (they) and mechanical 1 motorized pallet conveyor comprises of 3 sections Defective parts kit (for diagnosis) and for spare consisting of 1 pneumatic distributor HS, 2 ball bearings, 1 hydraulic pressure limiter HS, 1 inductive sensor HS). Options Kit technology change on forklift Hydraulic motorization (ref MPI 251) Consisting of 1 hydropower plant with gear pump, pressure limiter, distributor 4/3, hydraulic cylinder with valve of flanged balancing. Remote cabinet: 1 box (remote cabinet) (ref MPI 252) for integration of electric boards described below with progressive starter / connection on the main cabinet by type connector harting. 1 soft starter breadboard (ref MPI 253) for modernization of the control of the forklift geared motor. 1 inveter breadboard (ref MPI 254) for modernization of the control of the forklift geared motor. 1 breadboard reversing contactors (ref MPI 255) Sub-systems Conveyor (ref MPI 256) 400V tri + neutral / 16A compressed air 6/10bars Files: teaching handbook and technical file LxWxH: 2700x1800x2000 (mm)/weight: 350kg 107

22 3 MECHANICALS SYSTEMS mbp 101 Bench for maintenance on pumps Structure With aluminium anodized on casters with brake Stainless tray in lower part with drainage valve Hydraulic system 2 cylindrical polyethylene tanks high density (ref. 5) (1 tank for pumping in load and the other for pumping in aspiration) Volume of each tank: 100 L System of draining and gauge of level Transparent pipings PVC V1: flow rate valve with membrane V2, V3, V5: valves ¼ turn with ball valves V4: valves ¼ turn with ball valves pierced for generation of pressure losses 1 float flowmeter 2 manometers for measurement of pressures at suction and discharge Electrical box n 1 Key lock for opening of the box Lockable disconnect switch Circuit breaker and differential Emergency stop with key Pushbuttons control. Tachometer display. Selector of direction of operating Light beacons. Electrical box n 2 Transparent cover Contact of safety on opening of door Breadboard support and connectors Compatible for use of breadboards of wiring or prewired proposed. Storage box 4 shelves For storage of motor control breadboards. options Volumetric pumps: Volumetric motor pump with mechanical seal in cast iron / gear technology (included in MBP 101 / Ref MBP 111) Study of pumps centrifuge/volumetric Conditions of use In load or aspiration Physical characteristics of the pumps Maintenance of a pump Assembly, disassembling, replacements of parts Replacement of a trimming, a braid, a bearing, gears, a paddle Wiring Wiring of electric components of power in cabinet Choice of components Intervention on group of filtration Load handling Mechanical construction Electricity : 400 VAC tri - 50/60 Hz 16A LxWxH: 2000x1400x2000 (mm)/weight: 230kg (excluding pumps) - flow rate about 2.4m3/hr to 1500tr/min - motor 0.75kW-1400tr/min positive-displacement pump in spare parts without constraints for activities of assembly disassembling / trimming mechanical (optional / ref mbp 112) Volumetric pump with sealing by mechanical seal for exchange of the pump on motor pump group and/or activities of various maintenances (optional / ref mbp 113) Batch of defective parts and replacement for volumetric pump with mechanical trimming (included in mbp 101 / ref mbp 114) centrifugal pumps: centrifugal motor pump group with cable clamps (included in mbp 121). - in cast iron / closed turbine technology - flow rate 12m3/hr with 2800tr/min - motor 0.75kW-2800tr/min centrifugal motor pump group with mechanical seal (optional / ref mbp 122) - in cast iron / closed turbine technology - flow rate 12m3/hr with 2800tr/min - motor 0.75kW-2800tr/min centrifugal pump without constraints in spare parts for activities of assembly disassembling / cable glands (optional / ref mbp 123) centrifugal pump without constraints in spare parts for activities of assembly disassembling / mechanical seal (optional / ref mbp 124) centrifugal pump with sealing by cable glands for exchange of pump on motor pump group and/or activities of various maintenances (optional / ref mbp 125). pump centrifuges with sealing by mechanical seal for exchange of pump on motor pump group and/or activities of various maintenances (optional / ref mbp 126). Batch of defective parts and replacement for centrifugal pump with mechanical seal and cable glands (included in mbp 101 / ref mbp 127). breadboard control motor (version prewired or with cable): pre-wired versions : - Technology with reversing contactor (included on mbp 101 / ref mbp 130). - Technology with integral direct start (optional / ref mbp 131) - soft start technology (optional / ref mbp 132) - Technology with variator (optional / ref mbp 133) Version to cable: - Technology with reve rsing contactor (optional / ref mbp 140) - Technology with integral direct start (optional / ref mbp 141) - soft start technology (optional / ref mbp 142) - Technology with variator (optional / ref mbp 143) also compatible : kits of vibratory analysis mbp011, and align- HVAC AND THERMAL PRODUCTION ACTIVITIES THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS ELEVATORS PNEUMATICS HYDRAULICS APPLIED MECHANICS 108

23 3 MECHANICALS SYSTEMS mbp 030 Bearings maintenance tools Extraction and bearings rests for rotating shafts. Use of sleeves supplied for reassembly. Bearings plate heater - 230V 50Hz (ref MBP 031) Strikes socket box Contains 33 strike sockets, 3 tubes strikers, 1 mallet anti reboun - Compatible with bearings of bore diameters 10 to 50mm and external diameter 26 to 110mm) (Ref MBP 032). Hydraulic extractor: For external extraction to a depth of 220mm (Ref MBP 033) Small standard workshop tools: Consists of a set of keys 6 sides, a set of wrenches, 1 set of screwdriver provided in tool crate (Ref MBP 034) 109

24 3 MECHANICALS SYSTEMS mgc 200 Maintenance of Cam fork lift HVAC AND THERMAL Chain tension adjustments and replacement of chains Ball-bearing replacement Emptying of oil sump Greasing Bearings replacement (with ball radial contact, with angular contact ball bearings, with rollers) Remplacement de douilles à billes Ball bushings replacement Smooth guiding ring replacement Replacing sealing gaskets Improvement: change of type of transmission (V-belt / toothed belt) Adjusting the disengagement torque of the torque limiter. Ajusting the clearance on assembly of bearings in O Adjusting the position of the vertex cone Synchronization of different sub mechanical assemblies of the machine Many activities of assemblies and of mechanical disassembly Change format Handling by slinging Handling by lifting table PRODUCTION ACTIVITIES measurement FLUIDS DYNAMICS Objective of the application This machine is used in the food industry or automotive to stack mechanical parts or boxes before packing... Production rates in these areas are such that they require the use of the machine at continuous motion or indexed cam, there where the sequential machines become ineffective. This machine consisted of 4 easily uncoupled functional assemblies so as to enable the progress of simultaneous practical exercises of 3 to 4 students on the basis of this machine Each kit or subset also increases the number of students that can simultaneously work around this same application. The technological advantage of this machine lies in the wide variety of components and technology solutions (See technical description) This machine is designed for training for careers in industrial maintenance; removable parts are processed and executed to support a large number of manipulations in the context of an educational learning. Handling the sub-assemblies appealed to different load handling techniques (by goat, hoist and lift table / the sub-assemblies requiring a handling at height are equipped with lifting rings) Finally, the machine is scalable so as to incorporate the improvements of systems such as envisaged under the different repositories. Technical description of the system MGC 200 A welded steel structure allowing a wide access to the work area by 3 large doors giving full access to 3 main faces of the machine An electrical box incorporating protection elements (preventa, circuit breaker, differential, PLC...) A control panel incorporating push-button switches and system control indicators Asynchronous geared motor wheel and screw (0.75kW R=1/50) + chain drive to the cam shaft Inductive sensors, magnetic, optical and capacitive: work material detection, management of gripping cycles and of interruptions cycles Accumulation powered belt conveyor for supply of the products. An upstream torque limiter of the cam shaft A cam shaft used to synchronize the rotation of the transfer with the working operation on the products (vertical reciprocating movement of gripping and removal) An indexer maltese cross driven in rotation by belt from the cam shaft and allowing to create rotation sequences (for a continuous rotation of the input shaft, the output shaft rotates in a sequential manner). This item is used to immobilize the rotary transfer during ingestion phases and removal of products. A rotary transfer driven by bevel gear angular gearbox R = 1/2: ensures the transfer of products on the machine (feeding, positioning transfer to workstation and evacuation). This housing incorporates angular contact ball bearings, of radial contact as well as of rollers. Lubrication is achieved with the grease and oil in the housing. Chain drive, by V-belt or toothed, Oldham coupling, keys, shrink disk, pins,... Pneumatic suction gripper / vacuum Thresher of products to manage the feed flow of products on the machine (pneumatic cylinder) All removable parts are in steel and the shafts receiving the bearings replacement activities are case hardened and tempered. Maintenance equipment kit: in cases / bearings, cam roller, sealing lips and O-rings, pinion to increase the rate of production) pulleys and toothed belt, guide bushings, ball bearings...) Maintenance tool kit: 1 dynamometer for torque limiter setting 3D modeling in solidworks with animations videos PROCESS ELEVATORS PNEUMATICS HYDRAULICS THERMODYNAMICS APPLIED MECHANICS 110

25 3 MECHANICALS SYSTEMS mgc 200 Maintenance of Cam fork lift options Kit format change: (ref MGC 001) Composed of : A batch of product of format # 2 Machine tools part kit for adaptation of production in the second production format (support columns for guides). Sub systems of study and maintenance: Sub-assemblies identical to those incorporated in the machine in order to perform maintenance and the study of each while maintaining at all times the integrity of the machine. Gripper (ref MGC 010) Angle gear casing (ref MGC 020) Indexer with maltese cross (ref MGC 030) Mechanical construction kits: Subassembly identical to the sub-assemblies integrated on the system but whose parts initially assembled tight, are over-reamed to allow their assembly by hand. These kits are supplied separately in cases compartmentalized with solidworks files: Gripper (ref MGC 011) Gearing angle drive (ref MGC 021) Indexer (ref MGC 031) Clearance adjustment kits: (Ref MGC 040) Composed of: 1 support for clearance control Fasteners for holding on the shaft support + housing + bearing 1 comparator Electric kit: Remote cabinet (Ref MGC 050) To integrate the breadboards below Contactor breadboard (Ref MGC 051 / qty 1 supplied with MGC 200) Compatible cabinet of the base system Compatible remote cabinet Soft starter breadboard (Ref MGC 052) Compatible cabinet of the base system Compatible remote cabinet Power supply400v tri + Neutral - 50Hz/16A Compressed air supply: 6-8 bars Breadboard controller (Ref MGC 053) Compatible cabinet of the base system Compatible remote cabinet Kit modernization - under surveillance (Ref MGC 060): Kit aimed at integrating the functions of control and monitoring of the process and action chains; it is composed of: Analysis / vibration monitoring : 1 motor + 2 reducers 1 accelerometer module with integrated EPROM Parameterization and graphic display on PC - software and cable supplied Diagnosis of alignment defects Diagnosis of imbalances defects Monitoring vacuum 1 manometer pressure switch Torque limiter slippage monitoring 2 inductive sensors 1 differential speed monitoring module Description of pedagogical activities on system: Chain tension adjustments and replacement of strings Roller-bearing replacement Change of oil sump Greasing Bearings replacement (with radial contact ball, angular contact ball bearings, rollers) Linear bushing replacement Smooth guide ring replacement Replacement of sealing gaskets Improvement: change of type of transmission (V / toothed belt ) Adjusting the disengagement torque of the torque limiter. Setting the clearance on mounting bearings in O Adjusting the position of the cone vertex Synchronization of various mechanical sub-assemblies of the machine Many activities of assemblies and mechanical disassembly Change format Handling by slinging Handling with lift table Vibration diagnosis Modernization of action chains Under surveillance LxWxH: 1300x1300x2100 (mm)/weight: 500kg 111

26 3 MECHANICALS SYSTEMS mmr 300 Maintenance of ribbon mixer HVAC AND THERMAL THERMODYNAMICS measurement FLUIDS DYNAMICS PROCESS PNEUMATICS HYDRAULICS APPLIED MECHANICS ELEVATORS Objective of the application This machine is used in the industry to prepare the mixtures of powders, granulates, or pastes in order to homogenize the texture, the temperature... The machine proposed in the framework of didactic declination of a mixer / blender of pasty or solid products consists of a mixer / blender of industrial size, designed to form them to the technical solutions for mixing process used in various fields such as pharmaceuticals, food, chemical and environmental industry seen in the previous paragraphs. Technical description of the basic system (included / ref MMR 300) A mechanically welded structure on swiveling braked wheels and legs M12 A capacity tank 150L in sheet metal ( 5mm thickness except plate tank support sheet metal thickness 10mm) Bearings including: Double-row angular contact ball bearings, mounted on expandable sleeve Cable gland Ring for air blowing to prevent the introductions of particles in sealing tresses Lateral ports for controlling the pressure on the packing rings Draining hatch in the lower part set in motion by the torsion bar and guided by self-aligning bearings. Functional and structural Analysis 3D Modeling Settings the concentricity of the shaft of the mixer with respect to the tank Setting of the clearance between the blades and the tank Setting of the guide geometry of the hatch Diagnostics and replacement of failing components (motor contactor, glands packing, pneumatic distributor of hatch opening ) Format change: replacing the ribbon shaft with bladed shaft, repackaging separator screener Ameliorative maintenance: change of motor technology, integration of new functionality (integration of action chain to ensure the automatic drainage of the system) Heavy handling (tank flanges, shafts, gear motor) requiring 2 or 3 slings Gear motor with hollow shaft and parallel shafts of 2.2kW to 60tr/ min for motorization of the rotor 1 shaft with double ribbon approximately 600m diameter 4 actuators screw nuts modules on each tank flange + 1 kit with {gauge + comparator} for adjusting the concentricity of the rotor and the tank. 1 main electrical cabinet also acting as control panel. Includes industrial connectors harting type allowing to perform the system control by deported cabinet (available as an option). The main turntable can also receive different turntables of motor control (See below) The opening mechanism of the drainage hatch 1 pneumatic cylinder diameter around 100mm stroke 1 Rack 1 kit of pressure rollers 1 pinion PRODUCTION ACTIVITIES 112

27 3 MECHANICALS SYSTEMS mmr 300 Maintenance of ribbon mixer (SUITE) options kits and mechanical sub-systems: Hatch screener (ref MMR 311): Perforated hatch screeners hatch mountable ref MMR 300 ensuring the function of screener Establishment of this hatch on the machine allows the realization of activities of equipment reconversion (reversible transformation Mixer <-> screeners) Kit rotor with blades (ref MMR 312) Enhances the efficiency of mixing.this kit consists of: A rotor equipped with 6 adjustable blades Fits in place of the ribbon rotor. Kit motor change (ref MMR 313) Subsets to integrate to the system and consists of: 1 hydraulic unit 1 hydraulic motor 1 hose kit Subsystem hatch opening (ref MMR 314) 1chassis aluminium support 1 complete mechanism with hatch opening with cylinder, shaft, bearings, Pinion, rack, hatch 3D solidworks files Subset / reducer (ref MMR 315) 1 identical reducer to that of the reducer geared motor Solidworks files Subset / bearing (ref MMR 316) 1 complete bearing on bracket 3D solidworks files Kit reducer without constraint ** (ref MMR 317) Composed of: 1 reducer identical reducer to that of the geared motor (delivered in compartmentalized box) 3D solidworks files ** All documents originally mounted in forces are assembled with set) Kit side bearing without constraint ** (ref MMR 318) Composed of: 1 complete side bearing (delivered in parts in compartmentalized box Traduction de suite 3D solidworks files ** All documents originally mounted in forces are assembled with set) Kit spare parts (ref MMR 319) 2 ball bearing motor side with conical sleeve washer and nut 3 complete kits of gaskets for 2 bearings (tresses, lip seals...) 1 kit screws and bolts M12 2 frets ribbon rotor shaft 3 nuts KM + 3 washers for side bearing opposite to the geared motor 3 nuts KM + 3 washers for side bearing geared motor 3 washers onduflex Screeners (ref MMR 320): Vibrating module for the separation of blended products (depending on products supplied). Power supply 400V Three-phase 50Hz Pushbuttons On / Off Circuit breaker protection Aluminum support frame on feet 2 trays of 75L for retrieving material Pre equipped lift table (ref MMR 321): Hydraulic lift table. Aluminum chassis designed to receive the drain hatch during removal / installation Electrical sub-systems and kits: Remote cabinet (ref MMR 330) Remote cabinet wheeled chassis Industrial connectors type harting for connection to the base system. Same as the main cabinet except of the safety disconnector, circuit breakers, differential... including pushbuttons control Embeds any of the modernization turntables of control Ready for the realization of the wiring operations Electric turntables Available in 5 versions Switch version 1 direction direct start (included in MMR 300 / ref MMR ) Version direct start reversing contactor (ref MMR 332) Version soft starter inverter (ref MMR 333) Variator version (ref MMR 334) Version PLC (ref MMR 335) Mains supply 400V tetra - 50Hz Pneumatic supply 5 bars mini LxWxH: 1730x836x1795 (mm)/weight: 500kg maxi 113

28 3 MECHANICALS SYSTEMS mtr 100 Bench maintenance and setting of the transmissions FLUIDS DYNAMICS PRODUCTION ACTIVITIES HVAC AND THERMAL Objective of the application The MTR 100 bench is a bench intended for technicians training in maintenance and setting of mechanical transmissions by belt (parallel shaft) or coupling (coaxial). The bench A metal anodized aluminum structure on swiveling braked wheels. A centrifugal ventilator totally enclosed equipped with a V-groove pulley driven by a key An intermediate shaft (coaxial to the motor and parallel to the ventilator axis) mounted on bearings + tensioner platform 1 V-groove pulley with hub-type VECOBLOC mounted on intermediate shaft for adjusting the axial position of the pulley (for pulley alignment activity). 1 seal of oldham providing the transmission between the motor shaft and the intermediate shaft A single-phase motor A set of adjustment shims (for adjusting the vertical position of the motor within the alignment operations) 4 jackbolt modules (for adjusting the horizontal position of the motor within the alignment operations) Points materialized to control by vibration analysis also allow the implementation of diagnostic operations for alignment errors (vibration analysis hardware not included). options Control device for belt tension (Trummeter pro or equivalent) (ref MTR 101) Measuring range to 500 Hz Modulation 5 khz Test probe 25 H with information OK Tolerance +/- 0.3 Hz Resolution +/- 0.1 Hz Utilization from -20 C to +85 C Storage from -40 C to +105 C Air humidity from 20 to 95 % Casing PVC, IP20 Dimensions of casing 75 x 115 x 35 mm Belt replacement for preventive maintenance Setting of belt tension Setting of pulley alignment Setting of shaft alignment. THERMODYNAMICS measurement PROCESS ELEVATORS PNEUMATICS HYDRAULICS APPLIED MECHANICS Dimensions of suitcase 230 x 220 x 75 mm Display LCD, 2 lines, 12 x 60 mm with backlight Input limits length of free strand m Input limits mass of belt kg/m Power supply alcaline battery 9 V type E-Block 6LR61 Laser alignment device of pulleys (Pullalign or equivalent): (ref MTR 102) Laser machine of shaft alignment (SHAFTALIGN) (ref MBP 021) Alignment of horizontal and vertical machines Metering mode «active clock» simple and quick, possible even on restrict angle measurement, Static measurement mode, allows to measure from 3 to 8 points into hourly positions, Alignment of same fixed shafts or uncoupled InfiniRange to measure large alignment errors and long couplings, Correction in real time with simple interpretation, thanks to the axis display machines UniBeam, a single laser technology, a single cable Tolcheck, automatic calculation of tolerances, Search of the wobbly foot, Record the 50 files in the device (expandable) Data protection by automatic backup and recall of the last file, Archiving and possible reports directly to PDF format on USB key Cable with interchangeable connectors, power supply by builtin rechargeable battery Keyboard and color display robust, dedicated for use in industry, Protection against water, dust and grease: IP67 heads, 65 IP camera (unique to this level range) Upgradeable device, compatible Bluetooth. 114

29 4 DIAGNOSIS AND ADJUSTMENT mbp 010 Support bench for conditional maintenance kit by vibratory analysis Electricity : 380V three-phased + neutral / 5A mini Near a water source for filling and draining of the tank. The MBP 010 bench support is a sub system from the bench of pump maintenance MBP100 allowing to perform the electrical control and that the hydraulic power setting of the kit for conditional maintenance by vibratory analysis of the MBP 011 which can be visible on the illustrations of this document. This bench is composed of a structure ( work surface bench version or benchtop), of an electrical box (with start by reversing contactor or variator), of an electrical circuit (with or without instrumentation). It is delivered with technical and instruction manuals. Design, manufacturing and industrial material The kit for conditional maintenance by vibratory analysis MBP 011 has its own technical file (contact us). The structure exists in 2 versions: Chassis with wheels version Work surface bench version. Electrical box exists in 2 versions: In version simple motor start: 2 on / off buttons A 3-pole circuit breaker A circuit breaker Version with inverter 2 on / off buttons A 3-pole circuit breaker A circuit breaker options The MBP 010 is designed to be especially compatible with kit MBP

30 4 DIAGNOSIS AND ADJUSTMENT mbp 011 Support for diagnostic vibratory analysis and shaft alignment HVAC AND THERMAL THERMODYNAMICS measurement PROCESS PNEUMATICS HYDRAULICS APPLIED MECHANICS ELEVATORS FLUIDS DYNAMICS PRODUCTION ACTIVITIES Diagnosis of major vibratory defects of an installation of the type motor- pump group Replacement of the defective elements Adjustment of the machine geometry Kinematic study of the machine by a vibration analysis 1 centrifugal motor pump unit consisting of: 1 geared motor with parallel shafts with output speed 2000tr/ min approximately 1 centrifugal pump seal for generating cavitation by using the ball valve located at the suction on the bracket benches MBP010 or MBP101 Flanges at the suction and at discharge for connection with a bench MBP010 or MBP101 1 coupling Holdham quickly dismantled 1 lateral alignment system by jackbolt composed of an adjustment device by motor foot. 1 set of identifiable defects by vibratory analysis (analysis device not included / available as reference MBP 012 or 013) : Hydraulic pump in which one of two bearings is defective for comparative vibratory analysis with the other sound bearing of the same pump 1 shaft of reducer with 2 bearings and 1 defected pinion 1 mechanical piece to create an unbalance 1 set of 50 wedges of thicknesses also allowing to create vibrational defects by misalignment of the system (obtained by disorder of the system/ to put the machine in perfect alignment the equipment MBP 020 or 021 is recommended) The needed material for the creation of defects is delivered in a suitcase compartmentalized options Compatibility in the range: MBP 011 is scheduled for this mounted in any of: MBP 010 (BENCH OF MAINTENANCE OF PUMPS SIMPLI- FIED) MBP 101 (BENCH OF MAINTENANCE OF PUMP MBP 011 constitutes the support for implementation of diagnostic activities and vibration analysis with: MBP 013 (VIBRATION MONITORING OF INSTALLATION) MBP 012 (KIT FOR DIAGNOSIS WORKSHOP VIBRATION) MBP 011 is also compatible with the use of rotating equipments of rotating machines alignment: MBP 020 ( LINEAGE KIT OF SHAFT) MBP 021 ( LINEAGE KIT OF SHAFT BY LASER SYSTEM) 116

31 4 DIAGNOSIS AND ADJUSTMENT MBP 013 Vibratory monitoring of industrial installations Continuous monitoring of an installation / alarm trigger machine Study the machine kinematics / Impact of the actual speed of the system analysis Method of spectral analysis + demodulation for precise identification of the faulty component (bearing, wrong engine alignment / pump, unbalance, cavitation...) Viewing the history Recordings. A continuous vibration monitoring module consists of: A vibration sensor (micromechanical accelerometer) stainless steel enclosure (IP68/IP69K), vertical fixing by threading M8, plug connection, analog current output vibration detection up to ± 25 g. A supply casing with switch on / off integrating electronic diagnostic module for the vibration sensor with the following characteristics: Online monitoring up to 24 objects (eg. bearing, disequilibrium...) Monitoring of diagnosis objects can be carried out by taking into account 2 process sensors (load and rotational speed). Compatible with machines running of 120 to 12000tr.min-1 Inputs : Dynamic inputs: 4 x ma Static inputs: 2 x 0/ ma or pulse Impulsions for information of frequency of rotation Setting up the system from PC (PC not included / cable provided), via software Outputs : Exportation of data and measurements to PC via Ethernet (PC not included / connecting cable RJ45 of 2 meters provided) PNP alarms, max. 100 ma, NF/NO selectable. Software allowing: The definition of control parameters (number of spectral lines to be monitored, frequency of these lines, types of bearings, ratios of reductions...) The loading of these parameters to the electronic diagnostic module The exploitation of measurements and analysis of the spectrum demodulated, depth diagnosis (FFT) Trend recording (internal memory of the history) OPTIONS This kit is designed for use on the basis of MBP 011 It is also compatible with most rotating machines. Power supply: Vac Hz LxWxH: 250x200x125 (mm)/weight: 2.5kg 117

32 4 DIAGNOSIS AND ADJUSTMENT MBP 020 Lineage kit of comparator shafts THERMODYNAMICS measurement PROCESS PNEUMATICS HYDRAULICS APPLIED MECHANICS ELEVATORS FLUIDS DYNAMICS PRODUCTION ACTIVITIES HVAC AND THERMAL Shaft lineage with 1 comparator (measurement, corrections, verifications) Shaft lineage with 2 comparators (measurement, correction, verifications) Comparing the settings obtained by the 2 methods / concentricity and coaxiality Implementation of setting procedures. 1 tooling control for shafts with diameter mm Vee fastening + clamping chain for shafts with diameter mm 2 half shells for adaptation on shafts with diameters 10-25mm Adapted to perform an alignment of 2 shafts with intermediate elastic coupling. 2 mechanical comparators 1/100 Stroke 10mm 1mm/ turn of the dial 1 set of 50 shims calibrated and deburred designed especially for the timing of engines legs 10 shims thickness. 0.05mm 10 shims thickness. 0.10mm 10 shims thickness. 0.25mm 10 shims thickness. 0.50mm 10 shims thickness. 1mm None for basic description 230V for power supply of the display (digital control kit optional) LxWxH: 400x300x120 (mm)/weight: 3.4kg Material: stainless steel Opening of the shims for M12 screw max Thickness engraved on each shim. options 1 kit of compatible numerical control with control tool for comparators and composed of: 2 inductive probes 1/100 1 display 2-way 1 lateral adjustment system for motor alignment - pump on MBP100 (ref: MBP 023) 4 tapped adaptable modules on motor pump units of MBP 100 of the right engine legs 4 jack screws mounted into the tapped modules and ensuring the adjustment of the position of the legs of the motor Compatibility in the range: The MBP 020 can be used interchangeably on MBP100, MBP 022 MBP 011 and on any other machine (within the limits of its dimensions). 118

33 4 DIAGNOSIS AND ADJUSTMENT mbp 021 Kit for shaft lineage by laser system Shaft lineage by method using a transmitter system / laser receiver + analyzer system (correction measurement, verification) Demonstration of the quality and the ease of implementation the settings Interpretation of simple results with the axis display machines Set in real time and automatic calculation of tolerances, Research and evaluation of soft foot, Implementing of procedures for setting LxPxH : 470x400x195 (mm)/weight: 5.8kg Description of assortment of shims 10 shims th. 0.05mm 10 shims th. 0.10mm 10 shims th. 0.25mm 10 shims th. 0.50mm 10 shims th. 1mm Material: stainless steel Opening of the shims for M12 screw max Thickness engraved on each shim. Technical specifications Alignment of horizontal and vertical machines Measuring mode «active clock» simple and quick, possible even on narrow measurement angle, Static measurement mode, allows to measure from 3 to 8 points in hourly positions, Alignment of the shafts even fixed or uncoupled InfiniRange to measure large alignment errors and long couplings, Correction in real time, with simple interpretation through the axis display machines UniBeam, a single laser technology, a single cable Tolcheck, automatic calculation of tolerances, Search the wobbly foot, Recording of 50 files in the device (expandable) Data protection by automatic backup and recall the last file, Archiving and possible reports directly to PDF on USB key Interchangeable cable with connectors, power supply by built-in rechargeable battery Keyboard and color display robust, dedicated for use in industry, Protection against water, dust and grease: IP67 heads, 65 IP camera (unique to this level range) Device upgradeable, Bluetooth enabled Accessories included A laser transmitter with protective cap, Computer SHAFTALIGN Prism Supports attachment chains (2) USB cable for PC connection Cable USB socket for USB key, Carrying case, USB Key Tape measure, Cleaning cloth. Assortment of 50 calibrated shims and deburred specially designed for engine timing feet. 119

34 4 DIAGNOSIS AND ADJUSTMENT MBP 022 Support for activities of shafts lineage HVAC AND THERMAL Shaft lineage of rigid systems (type motor / pump) Shaft lineage systems on bearings (transmission type shafts...) Implementation of setting procedures. PRODUCTION ACTIVITIES LxWxH: 760x310x250 (mm)/weight: 29kg 4 bearings self-aligning held on supports by two screws each 2 independent shafts 1 coupling 2 rigid supports held on base by 4 screws each 1 system of lateral adjustment with screw jack for horizontal adjustment (not shown in picture above) 1 set of 50 shims of settings from 0.05 to 1mm for vertical adjustment (not shown in picture above). FLUIDS DYNAMICS measurement MTI 100 Maintenance bench by infrared thermography THERMODYNAMICS LxWxH: 760x310x250 (mm)/weight: 29kg Display of hot spots on a unit heater system Highlighting the pitfalls inherent in the thermographic analysis (reflection, screen effects, differences in emissivity) Warm up by Joule effect Mechanical warm up Thermal bridging defects Settings, modification or replacement of the system elements following diagnostic. 1 mobile aluminum structure 1 electric box with transparent cover allowing the control of installation three-phase 400V 220V for a total capacity of more than 3kW 1 three phase heating battery 2kW 1 belt power transmission system 1 three phase motor 2.2kW mini 1 kit of electrical defects (cable heating, cutting or phase imbalance...) 1 kit of thermal defect (thermal conduction of an electrical cable, fault of thermal bridge, cooling failure of an engine) 1 kit of mechanical defects (overheating of a bearing, pulley misalignment) 1 Clamp Ammeter, adapted to MTI100 bench is provided to perform various comparative measurements (current, temperature, voltage, etc...) 1 thermometer equipped with a contact probe C 1 Storage case for all accessories Infrared camera FLUKE or equivalent / Optional - not included in MTI 100 With a color screen Batteries + charger User manual and storage case. PROCESS ELEVATORS PNEUMATICS HYDRAULICS APPLIED MECHANICS 120