Company name: GSI Created by: Xiao Ying Wong Phone: Date: 10/03/2017 Client: Client Number: Contact:

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1 Position Qty. Description 2 NBG /156 A-F2-A-BAQE Product No.: On request Non-self-priming, single-stage, centrifugal volute pump designed according to ISO 5199 with dimensions and rated performance according to ISO 2858 (16 bar). Flanges are PN 16 with dimensions according to EN The pump has an axial suction port, radial discharge port, horizontal shaft and a back pull-out design enabling removal of the motor, motor stool, cover and impeller without disturbing the pump housing or pipework. The unbalanced rubber bellows seal is according to DIN EN The pump is close-coupled to a fan-cooled asynchronous motor. Liquid: Pumped liquid: Water Liquid temperature range:.. C Liquid temperature during operation: 2 C Density: kg/m³ Kinematic viscosity: 1 mm2/s Technical: Actual calculated flow: Resulting head of the pump: Actual impeller diameter: Impeller nom: Primary shaft seal: Secondary shaft seal: Curve tolerance: Materials: Pump housing: Impeller: Wear ring mat.: 216 m³/h 35.3 m 157 mm 16 mm BAQE NONE ISO996:212 3B Cast iron EN-GJL-25 ASTM A48-4 B Cast iron EN-GJL-2 ASTM A48-3 B Bronze (CuSn1) Installation: Maximum ambient temperature: 4 C Maximum operating pressure: 16 bar Flange standard: EN Pump inlet: DN 125 Pump outlet: DN 8 Pressure rating: PN 16 Electrical data: Motor type: MMG2LA 1/13

2 Position Qty. Description Rated power - P2: 3 kw Mains frequency: 6 Hz Rated voltage: 3 x 38-48D/66-69Y V Rated current: 55,5-45,5/32, A Starting current: 56-9 % Cos phi - power factor: Rated speed: rpm Number of poles: 2 Enclosure class (IEC 34-5): 55 (Protect. water jets/dust) Insulation class (IEC 85): F Lubricant type: Grease Others: Minimum efficiency index, MEI :.7 ErP status: EuP Standalone/Prod. Net weight: 312 kg Gross weight: 335 kg Shipping volume:.617 m³ 2/13

3 Position Qty. Description 1 Control MPC-S 2x37 SD Product No.: Note! Product picture may differ from actual product Product description Control MPC-S is a multi-pump controller designed for control and monitoring of up to six identical Grundfos mains-operated pumps. Control MPC-S is used for control of pumps in booster systems or circulation systems for heating, cooling and air-conditioning. Control MPC-S ensures optimum adaptation of the performance to the demand by closed-loop control of these parameters: - pressure - differential pressure - flow rate - temperature - differential temperature. Control MPC-S can also control pumps running in open-loop control. Control MPC-S incorporates a control cabinet with a CU 351 multi-pump controller, IO 351 A/B module(s), a main switch and all the necessary components and wiring. The control cabinet is designed for floor-mounting. At the first start-up, Control MPC-S will show a start-up wizard which helps you commission your system according to your specific installation. When the start-up wizard is completed, the Control MPC-S will operate according to your special requirements. Functions Control MPC-S incorporates the setting/monitoring of the following functions: - Setpoint - Warnings and alarms - Alarm log (storage of up to 24 warnings and alarms) - PI controller adjustment - Alternative setpoints (setting of up to six alternative setpoints) - External setpoint influence (letting measured parameters influence the setpoint) - Primary sensor setup (selection of the control parameter of the system) - Clock program (setting of setpoints and time and day for their activation) 3/13

4 Position Qty. Description - Proportional pressure (setting of proportional pressure operation) - S-system configuration (normal or inverse control of mains-operated pumps) - Min. time between start/stop of pumps (setting a delay between the starting/stopping of one pump) - Max. number of starts/hour (limitation of the number of starts/stops per hour) - Standby pump allocation (selection of one or more pumps as standby pumps) - Forced pump changeover (setting of pump changeover so that pumps run for the same number of operating hours) - Pump test run (prevents pumps from seizing up and liquid from decaying in pumps, and removes trapped air) - Pilot pump (control of pilot-pump operation in low-flow situations) - option - Pump stop attempt (automatic stop attempts, self-learning or at fixed intervals) - Pump start and stop speeds (control of start and stop speeds of pumps) - Compensation for pump start-up time (compensation for the time it take a mains-operated pump to reach full performance) - Stop function (stop of the last pump in operation during low-flow situations) - Soft pressure build-up (ensures smooth start-up of systems with empty pipes) - Emergency run (pumps keep running regardless of warnings and alarms) - Setting of digital inputs - Setting of analog inputs - Setting of digital outputs - Pump curve data (entering of data describing the performance curves) - Control source (control from CU 351 or via bus connection) - Fixed inlet pressure (setting of fixed inlet pressure) - Flow estimation (optimisation of operation according to performance curves) - Dry-running protection (with pressure/level switch, pressure transmitter or level transmitter) - Min. pressure (monitoring of minimum pressure) - Max. pressure (monitoring of maximum pressure) - External fault (monitoring of external fault) - Limit exceeded 1 and 2 (monitoring of a set limit 1 (warning limit) and limit 2 (alarm limit) - Pumps outside duty range (indication of whether pumps fall outside duty range) - Pressure relief function (monitoring of maximum system pressure) - option - Display language (selection of display language) - Display units (SI or US units) - Date and time (setting of day and time) - Passwords (setting of password for menu?operation? and/or?settings?) - Ethernet connection (controlling the system from a remote PC) - GENIbus number (allocation of GENIbus number) - Software status (status of software version). Control MPC was designed according to these directives: - Machinery Directive (98/37/EC) Standards used: EN 89 [2] and EN [26]. - EMC Directive (24/18/EC) Electrical data: Power (P2) main pump: 37 kw Mains frequency: 5 Hz Rated voltage: 3 x V, 5-6 Hz, PE Rated voltage main pump: 3 x V Starting main: SD Rated current of system: 144 A Current range main pump: A Enclosure class (IEC 34-5): IP54 Mains cable size: 4x7-95 mm2 Radio interference supression: EMC Certificate - Control MPC 1 [27] 4/13

5 Position Qty. Description Others: Net weight: Gross weight: Language: Standard: 118 kg 128 kg GB IEC 5/13

6 NBG /156 A-F2-A-BAQE 6 Hz H [m] x NBG /156, 3*4 V, 6Hz Losses in fittings and valves not included Q = 216 m³/h H = m n = 1 % Pumped liquid = Water Liquid temperature during operation = 2 C Density = kg/m³ eta [%] Eta pump = 76.9 % Q [m³/h] P2 [kw] 6 3 NPSH [m] P2 = kw NPSH = 11.4 m 5 6/13

7 Description General information: Value Product name: NBG /156 A-F2-A-BAQE Product No: On request EAN number: On request Technical: Actual calculated flow: 216 m³/h Resulting head of the pump: 35.3 m Actual impeller diameter: 157 mm Impeller nom: 16 mm Primary shaft seal: BAQE Secondary shaft seal: NONE Shaft diameter: 32 mm Curve tolerance: ISO996:212 3B Pump version: A Materials: Pump housing: Cast iron EN-GJL-25 ASTM A48-4 B Impeller: Cast iron EN-GJL-2 ASTM A48-3 B Material code: A Wear ring mat.: Bronze (CuSn1) Installation: Maximum ambient temperature: 4 C Maximum operating pressure: 16 bar Flange standard: EN Pump inlet: DN 125 Pump outlet: DN 8 Pressure rating: PN 16 Wear ring(s): W Connect code: F2 Liquid: Pumped liquid: Water Liquid temperature range:.. C Liquid temperature during operation: 2 C Density: kg/m³ Kinematic viscosity: 1 mm2/s Electrical data: Motor type: MMG2LA Rated power - P2: 3 kw Mains frequency: 6 Hz Rated voltage: 3 x 38-48D/66-69Y V Rated current: 55,5-45,5/32, A Starting current: 56-9 % Cos phi - power factor: Rated speed: rpm Number of poles: 2 Enclosure class (IEC 34-5): 55 (Protect. water jets/dust) Insulation class (IEC 85): F Motor protec: PTC Motor No: Mount. design. acc. IEC 34-7: IM B35 Lubricant type: Grease H [m] x NBG /156, 3*4 V, 6Hz Losses in fittings and valves not included Q = 216 m³/h H = m n = 1 % Pumped liquid = Water Liquid temperature during operation = 2 C Density = kg/m³ Eta pump = 76.9 % Q [m³/h] P2 [kw] x TO AMPLIFIER RELAY TO AMPLIFIER RELAY T 4 L1 L2 L T +T +T L1 L2 L3 +T +T 19* IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY THERMISTORS PTC ACCORDING TO DIN x P2 = kw NPSH = 11.4 m eta [%] NPSH [m] 318 7/13

8 Description Value Others: Minimum efficiency index, MEI :.7 ErP status: EuP Standalone/Prod. Net weight: 312 kg Gross weight: 335 kg Shipping volume:.617 m³ 8/13

9 Description Value General information: Product name: Control MPC-S 2x37 SD Product No: EAN number: Technical: Number of pumps: 2 Electrical data: Power (P2) main pump: 37 kw Mains frequency: 5 Hz Rated voltage: 3 x V, 5-6 Hz, PE Rated voltage main pump: 3 x V 12 Starting main: SD Rated current of system: 144 A Current range main pump: A Enclosure class (IEC 34-5): IP54 Mains cable size: 4x7-95 mm2 Size of cable for main pump: 2x4x1-16 mm2 Size of cable for motor protection signal: 2x.5 mm2 Radio interference supression: EMC Certificate - Control MPC 1 [27] Controls: Control type: S Provision: S Operation unit: CU 352 Speed control: NONE Others: Net weight: 118 kg Gross weight: 128 kg Language: GB Standard: IEC Epstan version: V /13

10 NBG /156 A-F2-A-BAQE 6 Hz * x 19 8 x Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. 1/13

11 Control MPC-S 2x37 SD Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. 11/13

12 NBG /156 A-F2-A-BAQE 6 Hz +T +T +T TO AMPLIFIER RELAY +T TO AMPLIFIER RELAY L1 L2 L3 +T +T L1 L2 L3 IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY THERMISTORS PTC ACCORDING TO DIN 4482 Note! All units are in [mm] unless others are stated. 12/13

13 Control MPC-S 2x37 SD Field Wiring for GRUNDFOS Control MPC Application: Transmitters according configuration Control MPC X1 PE PE3 PE4 PE2 53 AI1 max. 2.5 mm2 Q X X1 X2 N PE PE PE PE 3x V, 5-6 Hz, PE 4x7-95 mm2 2x4x1-16 mm2 2x.5 mm2 2x4x1-16 mm2 2x.5 mm2 Motor protection Motor protection Mains Supply Pump 1 Pump 2 AI X11 1 Remote control according configuration max. 24 VDC, 5 ma max. 2.5 mm2 optional DI1 DI2 DI AI3 58 C 7 NO optional max.2 A, 24 V, min 1 ma max. 2.5 mm NC C DO1 73 NO 74 DO2 75 NC Common alarm Common operation CMPCS2N Note! All units are in [mm] unless others are stated. 13/13

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