FC/FD Series Mini Float Level Switch

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1 ISO-900:2000 certified FC/FD Series Mini Float Level Switch More than just another level measurement company. Aplus Finetek Sensor, Inc.

2 INTRODUCTION OPERATING PRIIPLE The FC/FD series of mini float switches operate based upon two scientific principles, buoyancy and magnetism. The float portion of the mini float switch is designed for a specific minimum fluid density, specific gravity, based upon the volume and weight of the float element. The float contains a magnet and the stationary stem incorporates a reed switch which opens or closes its electrical contact when tthe magnetic element in the float comes in proximity with the reed switch within the stem. Refer to Figure. The FC/FD series of float switches are very compact, size depending upon the specific style or configuration. As such they are easily installed on small machinery and in areas where very little space is available inside/outside the vessel in which they are installed. closed open N S magnet Figure (horizontal float orientation) FEATURES Compact, affordable and simple design for liquid level detection Wide range of installation options Variety of process connections Multiple materials of construction available Liquid level detection in marine, food/beverage machinery, hydraulic, chemical and a variety of other industries APPLICATIONS The use of the FC/FD mini float level switches can be in a wide range of applications including: Chemicals Beverages Food ingredients Water Many others Considerations for use of these mini float level switches must include the float shape/size, fluid specific gravity, fluid compatibility with the wetted materials of construction as well as the electrical connection with the reed switch output from the FC/FD unit. The FC/FD level switch s float should always be capable of being used with a fluid specific gravity that is lower than the specific gravity of the actual fluid in the application (S.G. float < S.G. target fluid) so that the float will rise when the target fluid level rises due to the buoyancy of the float. This upward movement of the float will cause the reed switch circuit to open/close. S N Ring Magnet S N Because the float reed switch is activated by the magnetic element contained within the float, ensure the target fluid does not contain any iron traces or particulate or that of any other element that might create magnetic interference. Reed switch open (OFF) Reed switch closed (ON) Figure 2 (vertical float orientation) S3 SG=0.9 SG= Figure 3 (Float S.G. < Fluid S.G. by 0.)

3 CHEMICAL RESISTAE TABLE Excellent Good Fair Not Recoended Chemical Aonia Water NH4OH Aque Regia Concentration Temp Plastic Rubber Stainless % BC PVC PP PVDF PTFE NBR HCI+H 3 Benzene Pure C 6 H 6 Bleaching Liquor 5 Ca(CIO) Boric Acid H3BO 3 Brine Butadiene CH 2=CH=CH=CH 2 Butane CH 3(CH 2) 2CH 3 Oxalic Acid HOOCCOOH Satu Gas Gas Nitric Acid H Phosphoric Acid H 3 PO 4 Sodium Hydroxide NaOH Chemical Sodium Hypochlorite NaCIO Sulfuric Acid H2SO 4 Chromic Acid H2CrO 4 Hydrochloric Acid HCI Concentration Temp Plastic Rubber Stainless % PVC PP PVDF PTFE NBR BC Toluene C6H 5CH 3 Chlorine Gas CI 2 Wet Wet Dry Dry 2

4 Chemical Citric Acid C6H 8O7 Gasoline Diesel Fuels Ethyl Alchol C2H 5OH Formic Acid HCOOH Hydrofluric Acid Hydrogen peroxide H 2 O 2 Excellent Good Fair Not Recoended Pure 90 HF Isopropyl Alcohol (CH 3)CHOH Kerosene Methyl Alcohol CH3OH Methyl Ethyl Ketone CH3COC 2H5 Potassium Chromate K2CrO 4 Concentration Temp Plastic Rubber Stainless % BC PVC PP PVDF PTFE NBR Dilute Dilute Pure 3

5 REED SWITCH PROTECTION INDUCTIVE LOADS An inductive load is the portion of an electrical circuit that uses magnetic energy. Example inductive loads include electric motors, relay coils, transformers or solenoids. These, and other devices using magnetic energy, are classified as inductive. This has to do with how they absorb and process energy. Inductive loads tend to be large and usually depend on a coil to store and route energy. As a consequence most inductive loads are found in industrial apparatus and heavy-duty appliances. When used to switch inductive loads the reed switch used in the FC/FD mini float level switch requires protection to keep the energy flowing in only one direction since the force of the power can cause damage to the FC/FD reed switch. Therefore the use of a circuit protector such as RC snubbers, Varistors or Clamping Diodes is recoended. Refer to Figure 4a, 4b and 4c. Do not directly connect an electric motor, solenoid or magnetic switch to the FC/FD unit reed switch. 2 C= I (µf) R= E E I( + ) CAPACITIVE LOADS A capacitive load are those loads in which the capacitive reactance exceeds the inductive reactance, meaning the load draws a leading current. Capacitive loads include capacitors, incandescent lamps or the use of long cables where the contact points are subjected to electrical surges. When connecting the reed switch to a capacitive load, a protective circuit such as a surge suppressor or current limiting resistor is recoended. Refer to Figure 5a (RC snubber) and 5b (current limiting Resistor). E(V) C R Fig. 5 (a) H R N AC C R (RC) Fig. 4 (a) E(V) Fig. 5 (b) H AC N (Varistor) Fig. 4 (b) F DC G (Diode) Fig. 4 (c) 4

6 VERTICAL FLOAT SPECIFICATIONS SHAPE A B C A B C A B C (Hollow) A B C (Foam) A B C (Hollow) TYPE S S3 S6 S3 S2 S4 S5 S7 S8 S9 S P P2 P3 P4 P5 P8 Q6 Q7 N N2 N3 N4 N5 F2 F3 F4 DIMENSIONS ( fa x B x f C) Inch/. x. x (28 x 28 x 9.5).77 x 2.7 x (45 x 55 x 5) 2.95 x 4.25 x (75 x 8 x 20).5 x.97 x 0.59 (38 x x 5).6 x.5 x (4 x 38 x ) 2.05 x 2.05 x 0.59 (52 x 52 x 5) 2.95 x 2.87 x (75 x 73 x 20).8 x. x (30 x 28 x 9.5) 3.94 x 3.94 x (0 x 0 x 20) 5.9 x 5.9 x.8 ( x x 30). x.26 x (28 x 32 x 9.5) x 0.59 x (25 x 5 x ) x x (25 x 25 x ).89 x.77 x (48 x 45 x 8.5) x x (20 x 25 x ) x x 0.39 (20 x 20 x 8.) 0.77 x x (8.2 x 5.3 x 7.2) x x (20 x 20 x 7.5) x x0.346 (25 x 25 x 8.8) x 0.59 x (25 x 5 x ) x.02 x (8.5 x 26 x ) x x (9 x 20 x ) x x (7.5 x 25 x ).8 x.77 x 0.3 (30 x 45 x 2.8).65 x.73 x 0.55 (42 x 44 x 4).77 x.77 x (45 x 45 x 20).89 x 2.44 x (48 x 62 x 8) S.G. MAX. PRESSURE Psi/bar Weight (Oz/g) MATERIAL/COLOR > () (8) 36SS / 36LSS 392 (200) > (2).33 (37.6) 36SS > () 5.82 (65) 36SS > (2) (22) 36LSS > (35) (9.5) 36SS > (30).78 (33.4) 36SS > (30) 3.6 (2.4) 36SS > (25) (8) > (5) 8.8 (249.7) > (5) 8.84 (534) > (4) 0.23 (3.5) > (4) 0.76 > (35.5) > (4) 0.3 (3.7) > (4) 0.4 (4) 304SS 304SS Polypropylene (white or black) > (4) (.82) Polypropylene (black) > 0.75 ATM 0.23 (3.5) Polypropylene(white) > 0.7 ATM (6.7) 36SS / 36LSS > (30) (8.) 36SS Polypropylene (white or black) Polypropylene (black) Polypropylene (white or black) Polypropylene(white) Polypropylene(white) > 0.5 ATM (2.7) NBR (black) > 0.7 ATM 0.6 (3.3) NBR (black) > 0.55 ATM (2.4) NBR (black) > 0.65 ATM (2.5) NBR (black) > 0.5 ATM (.5) NBR (black) > (8.5) Polypropylene > (35.7) Polypropylene > (65.3) PVDF MAX. TEMP. F/C 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 392 (200) 76 (80) 76 (80) 76 (80) 76 (80) 76 (80) 76 (80) 76 (80) 76 (80) 22 (0) 22 (0) 22 (0) 22 (0) 22 (0) 76 (80) 76 (80) 248 (20) 5

7 FD SERIES METAL VERTICAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Inch () FD 309/ FD 359 FD 409 FD 459 Lead wire: 300 /8"G Lead wire: 300 /8" G 0.35 (8) Lead wire: 300 3/8 G Lead wire: 300 3/8 G (6) Hex 7.77 (45).2 (28) 0.59 (5) 2.36 (60) Hex 7.77 (45).2 (28) 0.59 (5) 2.36 (60).42 (29) Hex2.496 (38) (7) () (70) (8) (88) Hex (55) f.77 (f45) () 3.54 (90) (8) (8) f0.35 f ( 8) f.2 f ( 28) f0.35 ( f8) f.8 ( f30) f0.374 ( f9.5) f.64 ( f4) M4x0.7 f0.5 ( f2.7) M4x0.7 Drill Hole f0.394 ( f) Drill Hole f0.669 (f7) Drill Hole f0.669 ( f7) FD 3092 FD 4092 FD (75) (6) f0.35 f ( 8) f.2 f ( 28) (60).772 (45) Hex 7.2 (28).47 (36) 300 /8"G Drill Hole f0.394 (f) (7) (0) f0.374 ( f9.5) f.64 ( f4) (98) 3.5 (80) Hex (5) (38) M4x (8) 300 3/8"G Drill Hole f0.669 (f7) 4.92 (25) 2.65 (55) f0. ( f2.7) f.772 ( f45) (8) (0) (7) Hex2 M4x (8) Drill Hole f0.669 (f7) 300 3/8"G 6

8 FD SERIES METAL VERTICAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Inch () FD 9 FD 92 FD 759 Hex (52) 0.35 (8) 0.8 (3) Lead wire: 300 3/8" G () (82) (8) (0) (3) (25) (8) (0) Hex (52) (70) 0.35 (8) 300 3/8" G () Hex (73) Lead wire: 300 /2" G (9).8 (30) 4.34 (5) 5.35 (35) f0. (f2.7) f2. 05 ( f52) M4x0.7 f0. (f2.7) f2. 05 ( f52) M4x0.7 f f ( 7.2) f2.953 ( f75) Drill Hole f0.669 (f7) TYPES & SPECIFICATIONS Drill Hole f0.669 (f7) Drill Hole f0.827 ( f2) Type FD309D FD3092D FD409D FD4092D FD459D FD4592D FD9D FD92D FD759G FD9G Switch rating SPST, W@240VAC/200VDC SPDT, 60W@220VAC Switching current 0.5A A Carry current (A) A 2A Lead wire 22AWG Wire, XLPE Material (standard) or Optional Available Reversible switch action (for top or bottom mount) YES (only when operating temp. 76⁰F/80⁰C) Operating Pressure 45psi (bar) 435psi (30bar) 74psi (2bar) 435psi (30bar) 435psi (30bar) 45psi (bar) Operating Temp. Wetted materials Specific Gravity -4⁰F~248⁰F (-20⁰C~20⁰C), 392⁰F (200⁰C) Max Optional 304SS, 36SS >0.7 >0.7 >0.65 >0.55 >0.65 >0.5 7

9 FD SERIES METAL VERTICAL MINI FLOAT LEVEL SWITCHES ORDER INFORMATION Model : /2 G Connection, f2.953 ( f75) x 4.25 (8) S.G. >0.5 Float 30: /8 G Connection, f.2 ( f28) x.2 (28) S.G. >0.7 Float 3: /8 NPT Connection, f.2 ( f 28) x.2 (28) S.G. > 0.7 Float 35: /8 G Connection, f.8 ( f 30) x.2 (28) S.G. > 0.7 Float 36: /8 NPT Connection, f.8 ( f 30) x.2 (28) S.G. > 0.7 Float 40: 3/8 G Connection, f.64 ( f 4) x.496 (38) S.G. > 0.7 Float 45: 3/8 G Connection, f.772 ( f 45) x 2.65 (55) S.G. > 0.65 Float : 3/8 G Connection, f2.05 ( f 52) x 2.05 (52) S.G. > 0.55 Float 75: /2 G Connection, f2.953 ( f 75) x (70) S.G. > 0.65 Float Material of Wetted parts 0: 304SS 6: 36SS Mounting Orientation : Top or Bottom 2: Side Switch Rating Contact Form FD D: W@240VAC/200VDC (SPST only) F: W@25VAC (SPST only) G: 60W@220VAC (SPDT only; for FD and FD75 only) S: Others A: Normally Open (N.O.; open when fluid is absent) B: Normally Closed (N.C.; closed when fluid is absent) C: SPDT D: N.C. Reversible for bottom mount ( 76⁰F/80⁰C only) E: N.O. Reversible for bottom mount ( 76⁰F/80⁰C only) A and B selections are T for High Temperature version D A ( 0 X H ) & Cable Length 05: 0 (below 0) : 00 (~00) 5: 0 (0~0) 0 per Unit 300 (Standard length) & Cable Material B: PVC (76⁰F/80⁰C maximum) cable, 24AWG lead wire inside cable C: PVC (76⁰F/80⁰C maximum) cable, 22AWG lead wire inside cable D: XLPVC (22⁰F/5⁰C maximum) lead wire, 22AWG F: SILICON (302⁰F/⁰C maximum) cable, 24AWG lead wire inside cable P: PVC (76⁰F/80⁰C maximum) lead wire, 24AWG T: TEFLON (392⁰F/200⁰C maximum) lead wire, 24AWG X: XLPE (257⁰F/25⁰C maximum) lead wire, 22AWG Not suitable for use with FD3 series High Temperature H: High Temperature (392⁰F/200⁰C) omit if not required 8

10 FD SERIES METAL HORIZONTAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Inch () FD MH/ 56 FD MHA /56A FD MHC /56C (9) Lead wire: 300 Hex26 /2"PT (6) 4.33 ().85 (47) f0.669 ( f7) 35B 2.0 (5) 4.33 () (9).85 (6) Lead wire: (47) 2m Hex26 /2"PT 35B f0.669 ( f7) 2.0 (5).26 (32) 4.33 () (9).85 (6) (47).30 (33) Hex26 /2"PT 35B f0.669 ( f7) 2.0 (5) FD MH60/ 66 FD MH60A/ 66A FD MH60C/ 66C (9) Lead wire: 300 Hex26 /2"PT (6) 5.35 (36) 2.95 (75) 36B f0.669 ( f7) 2.68 (68) (9) Lead wire: 2m Hex26 /2"PT 5.35 (36) 2.95 (6) f0.669 (75) ( f7) 36B 2.68 (68).26 (32) (9).30 (33) Hex26 /2"PT 5.35 (36) (6) f0.669 (75) ( f7) 36B 2.68 (68) SPECIFICATIONS Type Material Switching Capacity Switching Voltage Switching Current Carry Current Lead Wire Material Operating Pressure Operating Temperature Specific Gravity Min. FDMH/56 FDMH60/66 304SS 36LSS 240Vac 200Vdc 0.5A.0A XLPE, TEFLON or SILICON 73psi (5bar) XLPE = -4⁰F~248⁰ (-20⁰C~20⁰C) TEFLON = -4⁰F~302⁰F (-20⁰C~⁰C) SILICON = -4⁰F~392⁰F (-20⁰C~200⁰C) FDMH5 > 0.92 FDMH6 > 0.75 FDMHA/56A FDMH60A/66A 304SS 36LSS 240Vac 200Vdc 0.5A.0A PVC 73psi (5bar) -4⁰F~76⁰ (-20⁰C~80⁰C) FDMH5 > 0.92 FDMH6 > 0.75 FDMHC/56C FDMH60C/66C 304SS 36LSS 240Vac 200Vdc 0.5A.0A Not Applicable 73psi (5bar) -4⁰F~248⁰ (-20⁰C~20⁰C) FDMH5 > 0.92 FDMH6 >

11 FDMH SERIES - ORDER INFORMATION Type FDMH 5 0 A B R ( 0 5 F ) 5: High S.G. >0.92 6: Low S.G. > 0.75 Material 0: 304SS 6: 36LSS Electrical Connector -: None (lead wire only) A: M2 Connector (includes 2m long cable standard; 3m, 5m and m lengths also available) C: DIN Connector Process Connection BR: /2 G BQ: /2 PT BU: /2 NPT BT: /2 R Length (standard length = 300)* 05: 0 : ~00 5: 0~0 20: ~2000 : 4~00 * Length selections available for M2 Connector cable is 2m (standard), 3m, 5m and m only. * No selection required for DIN connector. * No length limit for lead wire only. Material F: Silicon (302⁰F/⁰C max.), 24AWG wire T: Teflon (392⁰F/200⁰C max.), 24AWG wire X: XLPE (248⁰F/20⁰C max.), 22AWG wire

12 FD SERIES MARINE CERTIFIED MINI FLOAT SWITCHES DIMENSIONS Inch () FDMRN5A0B FDMRN5B0B FDMRN5COB FDMRN5D0B f0.677 ( f7.2).97 () f0.787 ( f20).97 () f0.59 ( f5).97 () f.07 ( f27.2).97 ().772 (45) f ( f30) (34).772 (45) f ( f30) (34).772 (45) f ( f30) (34).772 (45) (34) f.8 ( f30) M Nut M Nut M Nut M Nut SPECIFICATIONS Type FDMRN5A0B FDMRN5B0B FDMRN5C0B FDMRN5D0B Material 304SS,36SS (NBR Float) 304SS,36SS (NBR Float) 304SS,36SS (NBR Float) 304SS,36SS (NBR Float) Switching Capacity Switching Voltage 240VAC/ 200VDC 240VAC/ 200VDC 240VAC/ 200VDC Switching Current 0.5A 0.5A 0.5A Carry Current.0A.0A.0A 240VAC/ 0.5A.0A 200VDC M2 Connector, 2m Long PVC Coated Cable Silicon Cable DIN 436 Connector Operating Pressure Atmospheric Atmospheric Atmospheric Atmospheric Operating Temperature 76⁰F (80⁰C) 76⁰F (80⁰C) 22⁰F (0⁰C) 76⁰F (80⁰C) Specific Gravity Min. > 0.5 > 0.5 > 0.5 > 0.5 Above FDMRN5 series types are marine certified by

13 FD SERIES MARINE CERTIFIED MINI FLOAT SWITCHES DIMENSIONS Inch () FDMRN8A0B FDMRN8B0B FDMRN8C0B FDMRN8D0B f0.677 ( f7.2).9 () f0.787 ( f20).9 () f0.630 ( f6).9 () f.07 ( f27.2).9 ().259 (32) f.8 (2) ( f30).259 (32) f.8 ( f30) (2).259 (32) f.8 ( f30) (2).259 (32) f.8 ( f30) (2) SPECIFICATIONS Type FDMRN8A0B FDMRN8B0B FDMRN8C0B Material 304SS,36LSS (NBR Float) 304SS,36LSS (NBR Float) 304SS,36LSS (NBR Float) Switching Capacity Switching Voltage 240VAC/ 200VDC 240VAC/ 200VDC 240VAC/ 200VDC Switching Current 0.5A 0.5A 0.5A Carry Current.0A.0A.0A 304SS,36LSS 240VAC/ FDMRN8D0B 0.5A.0A (NBR Float) 200VDC M2 Connector, 2m Long PVC Coated Cable Silicon Cable DIN 436 Connector Operating Pressure Operating Temperature Atmospheric 76⁰F (80⁰C) Atmospheric 76⁰F (80⁰C) Atmospheric 22⁰F (0⁰C) Atmospheric 76⁰F (80⁰C) Specific Gravity Min. > 0.7 > 0.7 > 0.7 > 0.7 Above FDMRN8 series types are marine certified by SLOSH SHIELD PARTS (included assembled with all FDMRN level switches) Inch () (2) 2.5 (63.5).752 (44.5).496 (38) 2-f0.77 ( f4.5) 2-f0.77 ( f4.5) (7.5).063 (27) Mounting Bracket Acrylic for case Upper/Lower FDMRN8 Round Acrylic Shield FDMRN5 Round Acrylic Shield 2

14 FDMRN SERIES - ORDER INFORMATION Float Type FDMR N 5 A 0 B ( 0 5 ) N5: >0.5 S.G., f.8 ( f30) x.77 (45) long, NBR material N8: >0.7 S.G., f.8 ( f30) x.26 (32) long, NBR material Electrical Connector A: M2 Connector (includes 2m long cable standard; 3m, 5m and m lengths available) B: Prewired Cable, PVC cable and lead wire, 22AWG wire, 300 cable length standard C: Prewired Cable, Silicon cable and lead wire, 9AWG wire, 300 cable length standard D: DIN Connector Stem Material 0: 304SS 6: 36LSS Contact Form A: N.O. (normally open; open when fluid is absent) B: N.C. (normally closed; closed when fluid is absent) Length (standard length = 300) 05: 0 : ~00 5: 0~0 20: ~2000 : 4~00 * Length selections available for M2 Connector cable is 2m (standard), 3m, 5m and m only. * No selection required for DIN connector. * No length limit for lead wire only. 3

15 FC SERIES PLASTIC HORIZONTAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Inch () FCHQD Installation / N.C./ N.O. Action Position Drill hole f0.492 ( f2.5) Wall Thickness Hex2 300 M2x (8) (6.5) Magnet 2.2 (54).22 (3) (25) f0.276 (f7) f.22 ( f3) 0.35 (8) Normally open N.O. Normally closed N.C. Reed Switch Magnet 8 Magnet Reed Switch SPECIFICATIONS Type Material Switching Capacity Switching Voltage Switching Current Carry Current Material Operating Pressure Operating Temperature Specific Gravity Min. FCHQD Polypropylene 240VAC/ 200VDC 0.5A.0A PVC Atmospheric -4⁰F~76⁰ (-20⁰C~80⁰C) 0.6 FCH2PD FCH3PD Polypropylene 240VAC/ 200VDC 0.5A.0A XLPE 58psi (4bar) -4⁰F~76⁰ (-20⁰C~80⁰C) 0.65 FCH23FD FCH33FD PVDF 240VAC/ 200VDC 0.5A.0A XLPE 29psi (2bar) -4⁰F~248⁰ (-20⁰C~20⁰C) 0.85 FCH25GD FCH35GD Polysulfone 240VAC/ 0.5A.0A 200VDC XLPE 29psi (2bar) -4⁰F~248⁰ (-20⁰C~20⁰C)

16 23B FCH2/3 SERIES PLASTIC HORIZONTAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Ÿ FCH2/3 are available in Polypropylene, PVDF and Polysulfone materials Ÿ Special lead wire/cable are available per request Ÿ Various switch output and capacities are available Ÿ UL recognized versions Ÿ Custom OEM designs 4 FCH2 Standard Mini Float Level Switch Internal Mounting Inch () NBR Washer.8 (300) m 3.54 (90) 2.05 (52) Arrow Upward Normally Open PP washer (Option) M6 Hex24 EPDM Parking Hex22 f0.689 ( f7.5) 45B.69 (43) Drill hole f0.63 (6) 7B N.O. function - the contact point closes when the liquid level rises (22.5) 4 FCH2 Optional Mini Float Level Switch External Mounting Inch ().8 (300) m PP Washer 3.54 (90) 2.05 (52) Arrow Downward Normally Closed.08 (27.5) M6 Hex24 EPDM Parking f0.827 ( f2) f0.689 ( f7.5) 45B.69 (43) Drill hole f ( f2+0.2) N.C. function, i.e. the contact opens when the liquid level rises. 6 4 FCH3 Mini Float Level Switch External Mounting Inch ().8 (300) Hex (97.5) 2.34 (59.5) /2"PT (7) f0.689 ( f7.5) 45B.69 (43) (20) (7)

17 FCH4/5/6 SERIES PLASTIC HORIZONTAL MINI FLOAT LEVEL SWITCHES DIMENSIONS Ÿ Ÿ Ÿ Ÿ Ÿ FCH4/5/6 are available in Polypropylene material Special lead wire/cable are available per request Various switch output and capacities are available UL recognized versions Custom OEM designs SWITCH OPEN SWITCH CLOSED SWITCH CLOSED SWITCH OPEN 4 FCH4PD Inch ().8 (300) () (8) 4.02 (2) f0.689 ( f7.5) 5B (25) Hex8 /2"PT 4 FCH5PD Inch ().8 (300) (6) () () (8) 4.65 (8) f0.689 ( f7.5) 35B.654 (42) (20) () N.O. switch: contact is open when liquid is absent, contact Is closed when liquid is present 20B.8 (30) Hex2 /2"PT 35B.654 (42) (20) () N.C. switch: contact is closed when liquid is absent, contact is open when liquid is present 4 FCH6PD Horizontal Installation with Vertical Float Inch () :.8 (300) M6x2.38 (35) f0.827 ( f2) 0.8 (3) Hollow Float (20) (25) (56) (42) 4 SPECIFICATIONS Type Material Switching Capacity Switching Voltage FCH4/FCH5/FCH6 Polypropylene 240VAC/200VDC Switching Current 0.5A Carry Current.0A XLPE (FCH4/5) PVC (FCH6) f0.984 ( f25) Operating Pressure Operating Temperature Specific Gravity Min. 58psi (4bar) -4⁰F~76⁰F (-20⁰C~80⁰C) >0.55 6

18 FCV/2/3 SERIES PLASTIC VERTICAL MINI FLOAT LEVEL SWITCHES Ÿ Ÿ Ÿ FCV are available in Polypropylene material FCV2/3 are available in Polypropylene, PVDF or Polysulfone materials Special lead wire/cable are available per request Ÿ Various switch output and capacities are available Ÿ UL recognized versions Ÿ Custom OEM designs DIMENSIONS FCVQ Inch () FCV2Q Inch () FCV3P Inch () FCV33F, 35G Inch () /8" PF Hex7 Magnet Foam Float material: PP :.8 (300) 0.59 (5) (56).64 (4) (20) /8" PF Hex20 Magnet Foam Float material: PP :.8 (300) () 2.05 (52).64 (4) (25) /8" PF Hex7 Magnet Hollow Float :.8 (300) () 2.7 (55).73 (44) (25) /8" PF Hollow Float Magnet :.8 (300) () 2.7 (55).73 (44).06 (26.8) f ( f6.5) f ( f20) Drill hole f0.393(f) f0.35 ( f8) f ( f 25) Drill hole f0.393(f) f0.35 ( f8) f ( f 25) O-ring: VITON Drill hole f0.393(f) f0.35 ( f8) f ( f 25) O-ring: VITON Drill hole f0.393(f) SPECIFICATIONS Description Material Type FCVQ Polypropylene FCV2Q FCV3P FCV33F Polypropylene Polypropylene PVDF FCV35G Polysulfone Switching Capacity W/SPST Switching Voltage 25VAC 240VAC/200VDC 240VAC/200VDC 240VAC/200VDC 240VAC/200VDC Switching Current 0.5A 0.5A 0.5A 0.5A 0.5A Carry Current.0A.0A.0A.0A.0A Material PVC/22AWG /UL 07 PVC/22AWG /UL 07 PVC/22AWG /UL 07 XLPE/22AWG XLPE/22AWG Operating Pressure Atmospheric Atmospheric 58psi (4bar) 29psi (2bar) 29psi (2bar) Operating Temperature -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~248⁰ (-20⁰C~20⁰C) -4⁰F~248⁰ (-20⁰C~20⁰C) Specific Gravity Min. > 0.75 > 0.7 > 0.7 > 0.85 >

19 FCVN/4/5/6/8 SERIES PLASTIC VERTICAL MINI FLOAT LEVEL SWITCHES Ÿ Ÿ Available in Polypropylene material (except N versions use NBR float) Special lead wire/cable are available per request Ÿ Various switch output and capacities are available Ÿ UL recognized versions Ÿ Custom OEM designs DIMENSIONS FCVN Inch () FCV4P Inch () FCV6P, V6N Inch () :.8 (300) /8" PF /8" PF Hex7 Magnet Foam Float material: NBR :.8 (300) 0.59 (5) f ( f 6.5) F0.748 ( f9) (20).64 (4) Drill hole f0.393( f) (56) M6x2 Hex24 EPDM Parking Magnet V4PD: Hollow Float material: PP :.02 (280).30 (33) (25) (48) f ( f25) Drill hole f0.629(f6) 3.9 (8) f ( f25) 3.78 (96) 0.59 (5) 5.0 (27) (24) V6PF: Hollow Float Material: PP V6NF: Foam Float Material: NBR Drill hole f0.393(f) FCV8P Inch () FCV4N Inch () FCV5P Inch () M (8) Hex25 Magnet Hollow Float material: PP :.8 (300) (25) ().772 (45) 4.02 (2) 3.03 (77) Magnet.30 (33) Foam Float material: NBR :.02 (280) M6x2 Hex (26) (48) 3.9 (8) M8 Hex3 Hollow Float material: PP :.8 (300) (2.5) (5.3) (26).7 (43.5) f 0.59 ( f5) f.89 ( f 48) Drill hole f0.629(f6) f ( f 8.5) Drill hole f0.629( f6) f0.236 ( f6) f 0.77 ( f 8.2) O-Ring: VITON Drill hole f0.334( f8.5) 8

20 FCVN/4/5/6/8 SERIES PLASTIC VERTICAL MINI FLOAT LEVEL SWITCHES 4 SPECIFICATIONS Description Material Type FCVN FCV6P/N FCV8P FCV4P/N FCV5P Polypropylene (except NBR float) Polypropylene (except N version has NBR float) Polypropylene Polypropylene (except NBR float) Polypropylene Switching Capacity W/SPST W/SPST W/SPST(V4P) (V4N) Switching Voltage Switching Current Carry Current 25VAC 25VAC 240VAC/200VDC 240VAC/200VDC 240VAC/200VDC 0.5A 0.5A 0.5A 0.5A 0.5A.0A.0A.0A.0A.0A Material XLPE/22AWG PVC/22AWG /UL 07 XLPE/22AWG PVC/22AWG /UL 07(V4P) XLPE/22AWG(V4N) XLPE/22AWG Reversible Switch Action No No No YES(V4P) No(V4N) No Operating Pressure Atmospheric Atmospheric (V6P) 58psi/4bar (V6N) 58psi (4bar) 58psi (4bar)(4P) Atmospheric (4N) 58psi (4bar) Operating Temperature -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) -4⁰F~76⁰ (-20⁰C~80⁰C) Specific Gravity Min. > 0.55 > 0.65 (V6P) > 0.5 (V6N) > 0.6 > 0.55(V4P) > 0.7(V4N) > 0.8 FCV2 FCV4 FCV FCH2 FCV6 FCH 9

21 FC SERIES PLASTIC MINI FLOAT LEVEL SWITCHES ORDER INFORMATION Type H~H6: Side Mounted V~V8: Top Mounted (or bottom mounted if applicable) Wetted Parts Materials (except float) : Polypropylene 3: PVDF 5: Polysulfone Float Materials F: PVDF G: Polysulfone N: NBR (Nitrile Butadiene Rubber) Switch Rating D: W@240VAC/200VDC (SPST only) F: W@25VAC (SPST only) K: 20W@VAC/200VDC (SPDT only) Contact Form FC V 2 3 F D A: Normally Open (N.O.; open when fluid is absent) B: Normally Closed (N.C.; closed when fluid is absent) C: SPDT D: N.C. Reversible E: N.O. Reversible A (Normally Open, SPST) is the standard Contact Form FCV/2 are not available with Switch Rating D and E H~H6 Types (side mounting) are available ONLY with Contact Form selection D Length (Unit = ) 05: 0 (below 0) : 00 (~00) 5: 0 (0~0) P: Polypropylene (hollow) Q: Polypropylene (foam) 0 per Unit 300 (Standard length) A ( 0 5 P ) & Cable Material C: PVC (76⁰F/80⁰C maximum) cable, 22AWG lead wire inside cable B: PVC (76⁰F/80⁰C maximum) lead wire, 24AWG D: XLPVC (22⁰F/5⁰C maximum) lead wire, 24AWG F: SILICON (302⁰F/⁰C maximum) cable, 24AWG lead wire inside cable P: PVC (76⁰F/80⁰C maximum) lead wire, 22AWG T: TEFLON (392⁰F/200⁰C maximum) lead wire, 24AWG X: XLPE (257⁰F/25⁰C maximum) lead wire, 22AWG For FCH6 unit the material selection must be P 20

22 FC SERIES CUSTOM PLASTIC VERTICAL MINI FLOAT LEVEL SWITCHES FCPV Inch () FCPV2 Inch () FCPV3 Inch () PVC:.8 (300) PVC :.8 (300) PVC :.8 (300) /8" PF /8" PF /8" PF Hex20 Magnet Foam Float material: PP () (25) (20) Hex () (20) Hex20 Magnet () (25) (20) Magnet Foam Float material: PP (25) Foam Float material: PP f 0.35 ( f 8) f ( f 25) O-Ring: VITON f 0.35 ( f 8) f ( f 25) O-Ring: VITON 2 f 0.35 ( f 8) f ( f 25) O-Ring: VITON 2

23 FC SERIES CUSTOM PLASTIC MINI FLOAT LEVEL SWITCHES ORDER INFORMATION Type PV: Vertical Mounting, Single Float / One Switch Point, S.G. >0.7 PV2: Vertical Mounting, Single Float / Two Switch Points, S.G. >0.7 PV3: Vertical Mounting, Two Floats / Two Switch Points, S.G. >0.7 Wetted Parts Materials : Polypropylene Float (Q6) and Stem (PVC, 76⁰F/80⁰C max. temperature) P2 float available, specify in notes for ordering 2: NBR Float (N), Polypropylene Stem (PVC lead wire 40⁰F/60⁰C max. temperature OR XLPE lead wire 22⁰F/0⁰C max. temperature) 3: PVDF Float (P2 but in PVDF) and Stem (XLPE lead wire 257⁰F/25⁰C max. temperature) Switch Rating D: W@240VAC/200VDC (SPST only) F: W@25VAC (SPST only) K: 20W@VAC/200VDC (SPDT only) Contact Form A: SPST, Normally Open (N.O.; open when fluid is absent) B: SPST, Normally Closed (N.C.; closed when fluid is absent) C: SPDT F: Single Float, Dual Switch Points (N.O. for top switch point, N.C. for bottom switch point) H: Two Floats, Dual Switch Points (N.O. or N.C. for each switch) Length (Unit = ) 05: 0 (below 0) : 00 (~00) 5: 0 (0~0) & Cable Material FC C: PVC (76⁰F/80⁰C maximum) cable, 22AWG lead wire inside cable P: PVC (76⁰F/80⁰C maximum) lead wire, 22AWG (standard) X: XLPE (257⁰F/25⁰C maximum) lead wire, 22AWG P 0 per Unit 300 (Standard length) V 2 D A ( 0 5 P ) 22

24 FD SERIES CUSTOM METAL VERTICAL MINI FLOAT LEVEL SWITCHES The FD series custom metal vertical mini float level switches allow you to select a specific float position or location rather than the fixed position of all other standard FD series level switches. In addition, multiple switch units are available either with a single float or with two floats. Customized stem length (0 maximum) Custom threaded process mounting connections Single float with single or multiple switch points Multiple float units available Normally open (N.O.), normally closed (N.C.) or SPDT switches FDSA9 Inch () FDSB9 Inch () FDSC9 Inch () Hex7.2 (28) f 0.35 ( f8) f.2 ( f 28) :.8 (300) /8" PF L 0.59 (5).2 (28) :.8 (300) /8" NPT L () :.8 (300) M2xP (6) (6) (6) f 0.35 f 0.35 ( f8) ( f8) f.2 f.2 ( f 28) ( f 28).2 (28) L 0.59 (5) FDSA92 Inch () FDSA92 Inch () FDSA922 Inch () /8"PF Hex7 f 0.35 ( f8).2 (28) :.8 (300) 0.59 (5) f.2 ( f 28) 2 L L (6) (60).772 (45) Hex7.2 (28).8 (300) /8" PF L 2 X(min=45) 0.59 (5) Hex7 /8" PF.8 (300) f 0.35 ( f8) f 0.35 f.2 ( f8) ( f 28) f.2 ( f 28) (6).2 (28) 23

25 FD SERIES CUSTOM METAL VERTICAL MINI FLOAT LEVEL SWITCHES FDSD9 Inch () FDSE9 Inch () FDSF9 Inch () Silicon cable (00) Silicon cable (00) Silicon cable (00) 3/8" PF (52) 2"PT L 0.8 (3) 2.65 (55) f0.5 ( f2.7) f2.05 ( f52) 2"PF f.772 (f45) L M4x0.7 M4x0.7 f0.5 f0.5 ( f2.7) M4x0.7 ( f2.7) f2.05 ( f52) 2.05 (52) 0.8 (3) L FD43D Inch () FD03G Inch () FD73G Inch () PVC Cable PVC Cable PVC Cable 2"PF 2"PT 3"PT 2.6 (55) f.77 ( f45) L 2.04 (52) 0. (3) L (73) L f0.5 ( f2.7) f0.5 ( f2.7) f0.5 f2.05 ( f2.7) ( f52) f2.05 ( f75) 24

26 FD SERIES CUSTOM METAL MINI FLOAT LEVEL SWITCHES ORDER INFORMATION Type FD S A 6 2 D A 0 5 SA: f28 x 28 Float, S.G.>0.7, /8 PF Threaded Connection SB: f28 x 28 Float, S.G.>0.7, /8 NPT Threaded Connection SC: f28 x 28 Float, S.G.>0.7, M2 Threaded Connection SD: f52 x 52 Float, S.G.>0.55, 2 PT Threaded Connection SE: f45 x 55 Float, S.G.>0.65, 2 PF Threaded Connection SF: f52 x 52 Float, S.G.>0.55, 3/8 PF Threaded Connection Wetted Parts Materials 0: 304SS 6: 36SS Mounting : Top or Bottom Mounting 2 : Side Mounting Float Quantity ~4 floats Switch Rating D: W@240VAC/200VDC (SPST) G: 60W@220VAC (SPDT; only for use with SD, SE and SF Types, ø2.7 Stem) K: 20W@VAC/200VDC (SPDT) Contact Form A: SPST, Normally Open (N.O.; open when fluid is absent) B: SPST, Normally Closed (N.C.; closed when fluid is absent) C: SPDT F: Single Float, Dual Switch Points (N.O. for top switch point, N.C. for bottom switch point) H: Two Floats, Dual Switch Points (N.O. or N.C. for each switch) Length (Unit = ) 03: 300 (SA, SB, SC, Standard length) 05: 0 (below 0) : 00 (SD, SE, SF, Standard length) 5: 0 (0~0) 0 per Unit & Cable Material C: PVC (76⁰F/80⁰C maximum) cable, 22AWG lead wire inside cable, ø4 F: SILICON (302⁰F/⁰C maximum) cable, 24AWG lead wire inside cable, ø4 P: PVC (76⁰F/80⁰C maximum) lead wire, 22AWG T: TEFLON (392⁰F/200⁰C maximum) lead wire, 24AWG X: XLPE (257⁰F/25⁰C maximum) lead wire, 22AWG (standard) For SA, SB and SC Types only 25

27 FD SERIES CUSTOM METAL MINI FLOAT LEVEL SWITCHES ORDER INFORMATION Type FD D A 0 5 C 45: f45 x 55 Float, S.G.>0.65, 2 PF Threaded Connection : f52 x 52 Float, S.G.>0.55, 2 PT Threaded Connection 75: f75 x 73 Float, S.G.>0.65, 3 PT Threaded Connection Wetted Parts Materials 0: 304SS Mounting 3: Top Float Quantity ~4 Floats Switch Rating D: W@240VAC/200VDC (SPST) G: 60W@220VAC Contact Form A: SPST, Normally Open (N.O.; open when fluid is absent) B: SPST, Normally Closed (N.C.; closed when fluid is absent) C: SPDT F: Single Float, Dual Switch Points (N.O. for top switch point, N.C. for bottom switch point) H: Two Floats, Dual Switch Points (N.O. or N.C. for each switch) Length (Unit = ) 03: : 0 : 00 5: 0 0 per Unit & Cable Material C: PVC (76⁰F/80⁰C maximum) cable, 22AWG lead wire inside cable, f4 26

28 EXAMPLE APPLICATIONS / WIRING DIAGRAMS AUTO SUPPLY CASE: SINGLE FLOAT DUAL SWITCHES Supply water N.O.! N.C.! N.O.! N.C.! HI LEVEL R Relay N.O. LOW LEVEL R2 Relay 2 N.C. R R2 R2 Solenoid valve AUTO DRAIN CASE: SINGLE FLOAT DUAL SWITCHES Drain water N.O.! N.C.! N.O.! N.C.! LOW LEVEL R N.C. Relay HI LEVEL R2 Relay 2 N.O. R R2 R2 Solenoid valve AUTO SUPPLY CASE: DUAL FLOATS DUAL SWITCHES Supply water N.O.! N.C.! LOW LEVEL HI LEVEL N.C. N.C. R R N.O.! N.C.! R Relay Solenoid valve AUTO DRAIN CASE: DUAL FLOATS DUAL SWITCHES Drain water N.O.! N.C.! N.O.! N.C.! HI LEVEL LOW LEVEL R N.O. R N.O. R Relay Solenoid valve 27

29 Represented by: Aplus Finetek Sensor, Inc. 08-FC-B0-AP, 09/08/205

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