SP/SF Series Flow Switches
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1 ISO-9001:2000 certified SP/SF Series Flow Switches More than just another level measurement company. Aplus Finetek Sensor, Inc.
2 PRODUCT INTRODUCTION SP SERIES OPERATING PRINCIPLE SP SERIES The SP Series is a thermal dispersion type flow switch. The SP is a precise flow sensing device whose principle of operation is heat diffusion. The SP series sensing probe incorporates two primary components. One component is a heated sensor with power applied to it. The second component measures the temperature emitted from the heated sensor. When the fluid is flowing a temperature difference will exist between the two sensor components. This temperature difference has an inverse relationship with the fluid flow velocity, e.g. the faster the fluid flows, the greater the temperature difference will be and vice versa. This method of flow sensing is accurate and highly reliable given the absence of any moving parts, which minimizes wear and tear. FEATURES Higher sensitivity, less installation limits and no wear and tear of moving parts compared to paddle type flow switches. Choice of wetted materials for a wide range of applications. Can be set for use with a wide range of liquids having different densities and amount of impurities. Extended probe lengths up to 7.9 (200mm. Local LED indication Adjustable sensitivity and alarm setpoint. Solidstate NPN/PNP or Relay outputs available. Explosionproof version available. INDUSTRY USE Hydroelectric power generation Chilling systems, coolant pipes Petrochemical Marine shipboard Food and beverage Pharmaceutical Optical systems Semiconductor manufacturing Fluid transport pipes, for flow control Other industries 1
3 TYPES & SPECIFICATIONS SP SERIES HEX8 HEX8 HEX (40.5 Drawings Units: Inch/mm M12 G 1/2" 1.59 ( (1 (f7.4 M12 G 1/2" f0.60 ( f16 L Max.7.87 (Max.200 (f7.4 M12 1/2"PF (f ( ( (1 Type Measuring range Ambient temp. SP (9999 SP (9999 Compact Extension Water: 0.02~4.92ft/s (1~150cm/s Oil: ~9.84ft/s (~00cm/s -4⁰F~176⁰F (-20⁰C~80⁰C SP (9999 High Temperature Process temp. Pressure -4⁰F~176⁰F (-20⁰C~80⁰C 1,445psi (100bar -4⁰F~248⁰F (-20⁰C~120⁰C LED indication Power supply Alarm output Output / elec. conn. Housing material Housing rating Flow velocity below setpoint Red LED on Flow velocity equals setpoint Yellow LED on Flow velocity above setpoint 1 thru 4 Green LED s on to indicate flow velocity 19~0VDC NPN or PNP, 400mA; Relay SPST, N.O. or N.C., 0.A@125VAC/1A@0VDC M12 Connector; -wire NPN or PNP, Power brown, Grounding blue, Output black; 4-wire Relay SPST N.O. or N.C., Power brown, Grounding blue, Output green and black 04SS / 16SS / 16LSS IP67 Wetted material Warm-up time Approx. 10s 04SS / 16SS / 16LSS Approx. 15s Process connection Accessory 1/2 G, 1/2 NPT, 1/4 G 1/2 G, 1/2 NPT 1/2 G, 1/2 NPT, 1/4 G Gasket, M12 Electrical Cable 2m Length 2
4 TYPES & SPECIFICATIONS SP SERIES 1.57 (40 M12 Sight Window f.07 (f78 Drawings Units: Inch/mm 4.17 ( (46 PG.07 ( (2 Type Measuring range Ambient temp. Process temp. Pressure LED indication Power supply 1/2"PF (f ( ( (1 Water: 0.02~4.92ft/s (1~150cm/s Oil: ~9.84ft/s (~00cm/s -4⁰F~176⁰F (-20⁰C~80⁰C -4⁰F~176⁰F (-20⁰C~80⁰C 1,445psi (100bar Flow velocity below setpoint Red LED on Flow velocity equals setpoint Yellow LED on Flow velocity above setpoint 1 thru 4 Green LED s on to indicate flow velocity 19~0VDC 1.22 (1 f1.50 (f8 G1/2" (f7.4 SP (9999 Economy SP (9999 Stainless Steel Alarm output Output / elec. conn. Housing material Housing rating NPN or PNP, 400mA; Relay SPST, N.O. or N.C. 0.A@125VAC/1A@0VDC M12 Connector; -wire NPN or PNP, Power brown, Grounding blue, Output black; 4-wire Relay SPST, N.O. or N.C. Power brown, Grounding blue, Output green and black Polycarbonate IP65 SPDT Relay 5A@250VAC 5 Pole Terminal Block F G NC C NO 04SS IP67 Wetted material Warm-up time 04SS / 16SS / 16LSS Approx. 15s Process connection Accessory Gasket, M12 Electrical Cable 2m Length 1/2 G, 1/2 NPT Note: Sensitivity and alarm setpoint are NOT adjustable with Economy type.
5 TYPES & SPECIFICATIONS SP SERIES EXPLOSIONPROOF NEPSI PROOF NO. GYJ x Ex d IIC T6 Gb Drawings Units: Inch/mm 1.81 (46 f.07 (f78.07 ( (46 f.07 (f78.07 ( ( (2 f1.50 (f8 G1/2" (f7.4 L Max (Max (2 f1.50 (f8 G1/2" (f7.4 Type Measuring range Ambient temp. Process temp. Pressure LED indication Power supply Alarm output Output / elec. conn. Housing material Housing rating Wetted material Warm-up time Process connection SP (9999 SP (9999 Explosionproof Standard Explosionproof Extension Water: 0.02~4.92ft/s (1~150cm/s Oil: ~9.84ft/s (~00cm/s -4⁰F~176⁰F (-20⁰C~80⁰C -4⁰F~176⁰F (-20⁰C~80⁰C 1,445psi (100bar Flow velocity below setpoint Red LED on Flow velocity equals setpoint Yellow LED on Flow velocity above setpoint 1 thru 4 Green LED s on to indicate flow velocity 19~0VDC SPDT Relay A@250VAC 5 Pole Terminal Block F G 04SS IP67 04SS / 16SS / 16LSS Approx. 15s NC C NO 1/2 G, 1/2 NPT 4
6 SPECIFICATIONS SP SERIES THREAD CONNECTIONS DIMENSIONS SP SERIES ALL TYPES Thread Height L Thread Size / Style 1/4 1/2 1 Standard Probe PF / BSP Thread Height L 0.5 ( ( ( ( ( (6 PT / NPT Thread Height L 0.94 ( ( ( ( ( (40 Thread Size / Style 1/2 1 Extension Probe (L = 7.87 /200mm Max. PF / BSP Thread Height ( (16 PT / NPT Thread Height 0.60 ( (20 5
7 INSTALLATION NOTES SP SERIES 1. Install the SP series thermal dispersion flow switch using the sealing gasket provided with the unit. 2. Refer to Figure 1. The distance a must be at least 4 times greater than the pipe diameter the SP series flow switch is installed in.. Refer to Figure 2. To ensure proper operation of the SP series flow switch, make certain that the flow switch probe Is completely immersed in the fluid flow and that the pipeline is free of any entrained air. 4. Refer to Figure. If the pipe the SP is installed in will not contain a full pipe flow, install the SP flow switch to the bottom of the pipe (horizontal pipe. 5. For best sensitivity, speed of response and overall operation, install the SP series flow switch in the orientation to the flow stream as show in Figure Installing a filter upstream of the SP flow switch is recommended if the fluid contains impurities as this can increase life by reducing abrasion on the switch probe element. a a a³4xd d Fig. 1 Fig. 2 Fig. Fig. 4 6
8 ELECTRICAL CONNECTIONS 2 SENSITIVITY ALARM 1 4 Fig. 1: M12 connector pin designation (NPN, PNP and 1A relay outputs Fig. 2: SP flow switch w/ M12 connector (top view WIRING -wire NPN 1 4 Blue Brown Black Fig. : NPN output wiring 4-wire NO 1 2 Brown Blue Green 4 Black 1 PNP 4 Brown Blue Black Fig. 4: PNP output wiring Fig. 6: 1A relay output wiring (Normally Open NC 1 2 Brown Blue Green 4 Black Fig. 7: 1A relay output wiring (Normally Closed 5-wire Relay Red Black White Yellow Blue COM NC NO Fig. 5: 5A relay output wiring (SPDT 5-terminal F G NC C NO Fig. 8: A/5A relay output wiring 7
9 ORDER INFORMATION SP SERIES SP ( 9999 Type 0: Compact 1: Stainless steel (for SPDT relay output 2: Economy Probe style 0: Standard 1: Extension 2: High temperature (not available for Economy type Probe material 0: 04SS 6: 16SS L: 16LSS S: Other Process connection* Size A: /8" B: 1/2" C: /4" D: 1" 2: 1/4" S: Other Specification Q: PT T: BSP R: PF U: NPT V: GAS S: Other *Standard connection size is ½ NPT, ½ PT or ½ PF Output N: NPN P: PNP A: Relay SPST N.O. (1A@0VDC; 0.A@125VAC B: Relay SPST N.C. (1A@0VDC; 0.A@125VAC C: Relay SPDT N.O./N.C. (5A@250VAC for SP210, 211 and 212 only Electrical cable length (unit: m 2: 6.5ft (2m 5: 16.4ft (5m Probe length (unit: mm* If standard length probe is desired, leave this selection blank. * Consult thread dimensions table on page 4 for standard lengths * Customized length is available to 7.87 (200mm maximum * Length tolerance is ±5mm 8
10 ORDER INFORMATION SP SERIES EXPLOSIONPROOF SP ( 9999 Type 70: Explosionproof standard 71: Explosionproof extension Probe material 1: 04SS 2: 16SSL 6: 16SS Process connection* Size B: 1/2 D: 1 S: Other Specification Q: PT T: BSP R: PF V: GAS U: NPT S: Other Output C: Relay SPDT N.O./N.C. (A@250VAC Probe length (unit: mm * If standard length probe is desired, leave this selection blank. * Consult thread dimensions table on page 4 for standard lengths * Customized length is available to 7.87 (200mm maximum * Length tolerance is ±5mm 9
11 PRODUCT INTRODUCTION SF SERIES OPERATING PRINCIPLE SF SERIES SECTIONAL DRAWING The SF series flow switch is capable of detecting the flow of liquids in pipes. It is an electromechanical device, reliable and cost effective. When the liquid is not flowing within the pipe, the spring (item 5 in drawing is fully extended, pulling the magnet (item 6 downward and opening the reed switch. As flow of the liquid occurs and the paddle is thrusted forward by ³20⁰~0⁰ the paddle will push the magnet upward and actuate the reed switch, thereby closing the circuit. The length of the paddle can be adjusted during installation to best fit the pipe s diameter. 1. O-Ring 2. Paddle. Axis 4. Reed switch 5. Spring 6. Magnet 7. Housing 8. Process connection 9. Center rod 1 9 1" 1-1/4" 1-1/2" 2" /2" spring " magnet 2 reed switch axis paddle Fig. 1: Reed switch is on (closed with liquid flowing DIMENSIONS Units: Inch/mm NEPSI MODEL: SF1710 Explosion proof model.15 (80 MODEL: SF1800 Standard model 2.76 (70 spring magnet reed switch axis.15 ( ( ( (22 *1/2"NPT HEX8 1"PT.15 ( ( ( (22 HEX8 1"PT paddle ( (140 Fig. 2: Reed switch is off (open with no flow ( (25 Optional explosionproof * cable gland part 1/2"NPT 10
12 TYPES & SPECIFICATIONS, INSTALLATION SF SERIES SPECIFICATIONS Model Specification Enclosure material/rating Process temperature Wetted material Pressure Pressure drop Setpoint tolerance Repeatability tolerance Switch rating SF1710 Aluminum / Ex d IIC T4~T6-22⁰F~212⁰F (-0⁰C~100⁰C 04SS 55psi (24.5bar psi (0.2bar ±25% ±5% 60W@220VAC/200VDC, SPDT SF1800 Aluminum / IP65-22⁰F~02⁰F (-0⁰C~150⁰C FLOW CONTROL RANGE Pipeline Size 1" 1-1/2" 2" 2-1/2" " Paddle Length 1" 1-1/4" 1-1/2" 2" 2-1/2" " *1 gallon =.7854 liter Activate Deactivate Activate Deactivate Activate Deactivate Activate Deactivate Activate Deactivate 4.7gpm INSTALLATION 1. The paddle length is to be cut during installation. The length should be that which will extend the paddle into the pipe to the lowest point in the pipe for switch activation. Cut the paddle to the appropriate pipe size as marked on the paddle or wherever desired. The minimum is 1 pipe size * 2.The SF flow switch must be installed so that the paddle is at a right angle to the flow of the fluid in the pipe..the SF flow switch must be installed so that the FLOW mark on the process connection will be parallel to the pipe. 4.Before installing the unit apply thread sealant and then tighten. 5.Height of mounting coupling on pipe should not exceed 1.25 (2mm from inside wall of pipe or (22.2mm from outside wall of pipe. ** * Minimum pipe size is 1 NPT. Not recommended for smaller sizes or for plastic pipes. ** See drawing below. (2Max 11 CAUTION 1. The operating pressure and temperature limits as shown in the SPECIFICATIONS table must not be exceeded. Verify before installation. 2. Large and sudden changes in fluid temperature and density (specific gravity will influence the flow switching accuracy.. Shock and vibration should be minimized in order to ensure long life. 4. Excessive debris within the fluid may inhibit paddle operation. Periodic maintenance should include removal, inspection and cleaning if required. 5. Properly sealing the conduit entrance and process connection will minimize or eliminate damage due to moisture.
13 Represented by: Aplus Finetek Sensor, Inc. 08-SPSF-B0-AP, 0/10/2016
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