For Aseptic Clean Area
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1 FLOW COMPONENTS For Aseptic Clean Area
2 Product Range TECNIK FLUID CONTROLS is an eminent part of TECNIK group of companies. Presenting our offering of fluid flow components critical for clean area manufacturing ; piping & valves suitable for purified water generation, distribution, WFI, clean steam generation & distribution, Hi-purity piping, process piping, vessels, tanks, fermenter & other processes till fill-finish and packing. We represent the best of what the market can offer and couple it with the ease of local availability to offer you a streamlined - hassle free solution for all aseptic flow components. Hi Purity Tubes & Pipes Pipe Fittings Steam Traps Ball Valves Check Valves Pressure Regulators Control Valves Elastomer free connections PTFE Hose Flexible Tubings Gaskets Heat Exchangers Exotic Alloy Material Custom Fabrication 1
3 2
4 ASME - BPE SPECIFICATIONS: SURFACE FINISH: Reference: ASME BPE-2014, Part SF, Table SF Surface Finish code BPE Surface Designation Ra Maximum μ-in. μm Inside Surface Surface condition Outside Surface Surface condition PX SF0 No finish requirement No finish requirement PC SF Mechanically Polished [1] Light Polish PL SF Mechanically Polished [1] Mechanically polished to 32 Ra μ-in. PD SF Mechanically Polished [1] & Electropolished Light Polish PM SF Mechanically Polished [1] & Electropolished Mechanically polished to 32 Ra μ-in. PR Mechanically Polished [1] & Electropolished Mechanically polished to 32 Ra μ-in. [1] Or any other finishing method that meets the Ra max. MaxPure fittings guarantee the Ra in all internal surfaces, including bent areas where it is difficult to polish and difficult to measure. All Ra readings are taken across the lay, wherever possible. No single Ra reading shall exceed the Ra max. value in this table. Other Ra readings are available if agreed upon between owner/user and supplier, not to exceed values in this table. CLEANING: A multi step cleaning cycle is conducted to ensure that fittings are cleaned with a perfect passivation layer. The cleaning process involves degreasing, pickling, electro polishing (as required) and passivation. During the final stage, the fittings are double-rinsed using D.I. water. INSPECTION PROCEDURES: All fittings produced by EGMO production are 100% visually inspected for any surface finish imperfections, as mentioned in Table SF-2.2-1, SF-2.2-2, SF and SF in the ASME BPE 2014 specification. All dimensional characteristics are inspected for tolerances listed in parts DT-3-1 to DT in the ASME BPE 2014 specification. FITTING MARKING INFORMATION: Each fitting and process component is permanently laser Marked to show the following: a. Heat number/code traceable to material test report for each product contact surface component b. Material type c. Manufacturer s name, logo, & trademark d. Product contact surface designation for the appropriate BPE specification e. ASME BPE mark PACKAGING & LABELING: Each fitting is capped, bagged and labeled in full compliance with the ASME BPE standard. Every label includes a QR Code which directs to the fitting s Material Test Report. DOCUMENTATION: Full Material Test Reports are supplied with the finished products and are available On-Line at 3
5 fittings Elbow Tees Reducers Use Points True & Lateral Y'S Crosses Ferrules Solid End Caps & Weld Caps Gaskets Clamps Adapters Stub End & Slip On Flanges 4
6 ELBOWS: TE2S TE2C TEG2C TE2KS TE2KC TEG2K TEES: TE7RWWC TE7RWWCS TE7WWC TE7WWCS TEG7R TEG7RS TEG7 TEG7S TE7WWW TE7RWWW 5
7 INSTRUMENTS TEES: CROSS: TE7WCSW TE7IWWCS TEG7IS TEG9 TE9WWWW CONCENTRIC REDUCERS: TE31SWW TEG31SCC TE31SCW ECCENTRIC REDUCERS: TE32SWW TEG32SCC TE32SCW 6
8 CLAMP FERRULES: TEG14AM7 TEG14BM7 TEG2CS TYPE KK TYPE NEUMO TYPE KL BLIND FERRULES: TEG16A BLIND CLAMPS GASKET: 7
9 TUBES Authentic RathGibson Stainless Steel tubes as per ASTM A269 & 270 S2 grade SS316L Various Finish Options: ASME BPE SF4 tubing ASME BPE SF1 tubing ID/ OD mechanical polished tubing Electropolished Sanitary tubing Bright Annealed (B A) tubing Fko gpukqpcn"vqngtcpegu all dimensions in inches (mm) Uk g"qf 1/2 (12.7) 3/4 (19.1) 1 (25.4) 1.1/2 (38.1) 2 (50.8) 2.1/2 (63.5) 3 (76.2) 4 (101.6) 6 (152.4) 8 (203.2) Pqo kpcn Ycnn (1.65) (1.65) (1.65) (1.65) (1.65) (1.65) (1.65) (2.11) (2.77) (2.77) Qwvukf g Fkco gvgt +/ (0.13) +/ (0.13) +/ (0.13) +/ (0.20) +/ (0.20) +/ (0.25) +/ (0.25) +/ (0.38) +/ (0.76) (1.55) 8
10 BIO-CONNECT ADVANTAGES OF NEUMO BIOCONNECT: CONSTRUCTIVE BENEFITS: One technology, 3 connection types High flexibility: smooth switch to the metallic sealing CleanLip is possible at a later time without changing the flange connection cgmp compliant design Virtually no dead space High pressure design PN100 - available up to DN40 TECHNICAL BENEFITS: Stay flexible - use optionally with chambered elastomer or the innovative stainless steel sealing element CleanLip. Minimum exposure of the medium to the elastomer Optimal cleanability (CIP / SIP) Controlled elastomer pressing by metallic stop and full chambering Defined expansion volume for the elastomer with expansion chamber on the side averting the media No elastomer return 9
11 CHECK VALVE: Benefits cgmp-compliant design and construction Excellent anti-fouling characteristics Virtually no dead space Pharmaceutical grade surface finish Uniform flow profile Optimal cleanability No springs or membranes Sophisticated state of the art design Ingenuously simple structure with one movable part Check Valve BioFlow VC Check Valve BioFlow HVC BALL VALVE: Features: Full enclosed cavity filler design 3 piece body design for easy inline maintenance Valve & ball bore corresponds to US OD piping ID for true unobstructed flow path. Integral ISO 5211 mounting pad. Available in two-way and three-way options 10
12 VALVES STEAM TRAP: REGULATORS: 11
13 CONTROL VALVES SANITARY GLOBE-STYLE CONTROL VALVE is a throttling, pneumatically actuated control valve. This design provides a geometrically characterized plug for superior throttling dynamics, plus the unit's ease of cleanability and maintenance meet the requirements of sanitary control valves. FEATURES Design Concept: Two Body Configurations: Multiple Ports: Characteristic: Dual Stem Seal: Polished Interior: Cleaning Capability: A control valve for throttling applications. Traditional straight-thru globe pattern, or angle body pattern, both self-draining. Forged 316L SST body material; barstock 316L SST bonnet material. Both full and reduced port designs to optimize dynamic response. Linear. Two spring-energized stem seals en sure sealing against ingress of contaminants and egress of contained fluid. Available in two materials. Interior of wetted surfaces mechanically polished and electro-polished to 10 micro-inch Ra finish. Unit designed for clean-in-place (CIP) and steam-in-place (SIP) systems. 12
14 Cleaning Technology Wide range of cleaning devices, included products which meets the requirements of published 3-A Sanitary Sanitary Standards. ATEXproducts. A solution for each task. QUALITY Development, fabrication and distribution at first hand Standardized fabrication procedures Certified fabrication and quality service. Experience in ASME-BPE, 3A,EHEDG FDA-compliant products. Certificates: 3.1, delta-ferrit, Ra, ATEX, USP class VI Spray Heads for all Purposes economically efficient Cleaning of Vessels and Tanks Beside the high standards of cleanliness, the economically efficient cleaning of vessels is coming to the fore nowadays. Along with the investment cost issue, the operating expenses are increasingly being discussed. Reduction of cleaning agent consumption. Reduction of cleaning duration. Increase of the equipment availability. Increase of the operational safety. Validation of the cleaning processes via sensors. A cleaning machine is nowadays selected on the basis of the application or task and not according to the currently available technology. The best possible solution for the cleaning of vessels varies with the vessel geometry and its use. Potential spray shadows, due to various installations, connection pieces and manholes are to be observed likewise. For this, AWH offers a product programmed with a comprehensive spectrum of devices and the required, appropriate application knowledge. Products: Static Spray Heads Rotating Spray Ball. Spate Cleaner Jet Cleaner Rotating Pipe Ball Retractable System 13
15 14
16 PTFE HOSE 15
17 FLEXIBLE TUBING We offer a full like of standard plastic tubing and fittings in a wide variety of materials designed for the life science laboratory and industrial market. THERMOPLASTIC TUBINGS: Platinum Cured Silicone Tubings Peristaltic Pump Tubings Fluoropolymer Tubings Co-Extruded Tubings LDPE & LLDPE Tubings APPLICATIONS: Bio Process Equipment UPS Wter Hot WFI Sterile Transfer Cell-Culture Media Clean Steam Aseptic Fill and Transfer BENEFITS: Excellent Chemical Resistance Superior Barrier Properties Superior Flexibility Superior Clarity USP Class VI Low TOC 16
18 HEAT EXCHANGER ASEPTIC HEAT EXCHANGERS: FEATURES: Strict separation of processing and cooling / heating media (primary and secondary chamber) High pressure and thermal shock resistance due to bellow expansion compensation Less dead space Self-emptying if correctly mounted Optimal cleanability / sterilisability (CIP / SIP) Defined internal surfaces up to Ra<0,4μm as well as optional electropolishing on the primary side Quick assembly and disassembly through module production Longstanding epxerience regarding efficient and customised performance design Dual- or quad-flow construction where space is limited Horizontal or vertical installation Qualified sealing material for pharmaceutical areas Sealing with NEUMO ConnectS (elastomer-free!), 17
19 1.4539/904L AL - 6XN /C /Auoy /C /C TITANIUM... Tubes Fittings (standard + custom) Tube Connections (standard + custom) Customised Machined Items Prefabricated Spools Distribution Pipes Customised Constructions Vessels and Process Equipment Bar Steel Sheets Cuttings and many more... 18
20 TECNIK FLUID CONTROLS PVT. LTD. C-410, Twin Arcade,Military Road, Marol, Andheri East Mumbai , Maharashtra (INDIA) A-111, 18th Road, Wagle Industrial Estate, Dist. Thane , Maharashtra (INDIA) Phone: Tel: /3111/ Website: W-124, MIDC Tarapur, Boisar, Dist. Palghar , Maharashtra (INDIA)
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