Delivering unsurpassed quality, design and value.
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- Vivian Little
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2 Delivering unsurpassed quality, design and value. Exergy has been a leading global supplier of heat transfer solutions for over twenty-five years. We utilize state-of-the-art design and manufacturing techniques to provide miniature heat exchangers for a wide variety of industries that include biotechnology, chemical, fuel cell, pharmaceutical, semiconductor, and others. Customers applications range from a single unit for research and development to production quantities for OEM equipment. Exergy offers a comprehensive product line of highly efficient Shell & and -in- heat exchangers constructed of 316L SS, Hastelloy, Inconel and other alloys. Our Sanitary models are ideally suited for pharmaceutical and biotechnology applications. Many standard models are available from stock or we can create a custom design. Exergy s engineers will evaluate your requirements and recommend the optimal heat exchanger that meets your specifications, schedule and budget. Exergy. The ideal choice for compact design and unequaled thermal performance.
3 Shell & Heat Exchangers Overview Series Series Series Series Series Sanitary Shell & Heat Exchangers Overview Series Series Single sheet Series Double sheet Series Single sheet Series Double sheet in- Heat Exchangers Overview Pipe Thread Fittings (NPT) Sanitary Flanges (ISO 2852) Custom Products Mounting Kits Request for Evaluation & Quotation Heat Exchanger Principles TABLE OF CONTENTS 1
4 SHELL& TUBE OVERVIEW Exergy miniature shell & tube heat exchangers provide maximum performance in a minimum package. A unique compact arrangement of small diameter tubes results in a lightweight, cost effective design that is easily installed in space constrained areas. A comprehensive line of standard products is available from stock. Customization ranges from modification of an existing model to an entirely new design that meets your specifications, schedule and budget. From a single unit for research and development to production quantities for OEM equipment, Exergy has the solution. Contact our engineers for assistance in selecting the optimal heat exchanger. Performance Features: Large heat transfer area in a small volume Heat transfer rates to 500,000 BTU/hr (146 kw) Liquid flows to 60 GPM (227 LPM) Pressures up to 1,500 psi (10.3 MPa) Design Features: 316L SS, Hastelloy, Inconel and other alloys Nickel brazed Seamless tubing NPT, tube stub, or custom fittings Mounting kits available Fully pressure tested Maintenance free Typical Applications: Processing equipment Condensing and evaporating Regenerative heat transfer Process fluid temperature control Batch process cooling or heating Cryogenic cooling Sample cooling Series Shell Diameter (13) (25) (38) (57) (76) Transfer Area ft 2 (m 2 ).05 to.17 (.005 to.016) 0.40 to 1.19 (.04 to.11) 1.43 to 3.65 (.13 to.34) to (.30 to.94) to (.60 to 1.25) Side psi (kpa) Pressure Rating Shell Side psi (kpa) Page # 1,500 (10,300) 1,000 (6,900) 3 1,500 (10,300) 1,000 (6,900) 4 1,200 (8,300) 800 (5,500) (5,200) 500 (3,400) (4,800) 400 (2,800) 7 2
5 / Model Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure Side 1,500 psi (10,300 kpa) Shell Side 1,000 psi (6,900 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) SHELL&TUBE 10 SERIES Count 7 Length Model # 4.00 (102) 8.00 (203) (305) Shell Side NPT Fitting Type Stub Side NPT Stub 3 A (124) (149) (149) (226) (251) (251) (327) (353) (353) B Weight Empty lb (kg) Transfer Area in 2 (cm 2 ) 3.32 (84).23 (.10) 7.84 (51) 7.32 (186).33 (.15) (104) (288).43 (.20) (157)
6 SHELL& TUBE 23 SERIES Model Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure Side 1,500 psi (10,300 kpa) Shell Side 1,000 psi (6,900 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) Count Fitting Type Length Shell Side Side A Model # NPT Stub NPT Stub (248) 8.00 (203) (305) (406) 8.00 (203) (305) (406) (288) (288) (349) (390) (390) (451) (491) (491) (248) (288) (288) (349) (390) (390) (451) (491) (491) 4 B Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) 6.81 (173) 1.03 (.47).58 (.05) (275) 1.25 (.56).89 (.08) (376) 1.45 (.66) 1.19 (.11) 6.81 (173) 1.00 (.45).40 (.04) (275) 1.19 (.54).61 (.06) (376) 1.39 (.63).81 (.08)
7 / Model Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure Side 1,200 psi (8,300 kpa) Shell Side 800 psi (5,500 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) SHELL& TUBE 35 SERIES Count Fitting Type Length Shell Side Side A Model # NPT Stub NPT Stub (311) (254) (349) (349) (438) (381) (476) (476) (565) (508) (603) (603) (311) (254) (349) (349) (438) (381) (476) (476) (565) (508) (603) (603) 5 B Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) 8.13 (207) 3.1 (1.4) 1.43 (.13) (334) 3.8 (1.7) 2.18 (.20) (461) 4.6 (2.1) 2.93 (.27) 8.13 (207) 3.1 (1.4) 1.78 (.17) (334) 3.8 (1.7) 2.71 (.25) (461) 4.6 (2.1) 3.65 (.34)
8 SHELL&TUBE 54 SERIES Model Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure Side 750 psi (5,200 kpa) Shell Side 500 psi (3,400 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) Count Fitting Type Shell Side Side Length A Model # NPT Stub NPT Stub (330) (254) (381) (381) (457) (381) (508) (508) (584) (508) (635) (635) (330) (254) (381) (381) (457) (381) (508) (508) (584) (508) (635) (635) 6 B Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) 7.38 (187) 7.8 (3.5) 3.27 (.30) (314) 9.0 (4.1) 5.00 (.46) (411) 10.3 (4.7) 6.73 (.63) 7.38 (187) 8.5 (3.9) 4.89 (.45) (314) 9.8 (4.5) 7.49 (.70) (411) 11.5 (5.2) (.94)
9 / Model Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure Side 700 psi (4,800 kpa) Shell Side 400 psi (2,800 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) SHELL&TUBE 73 SERIES Count 253 Length Model # (254) (381) (508) Fitting Type Shell Side Side NPT Stub NPT Stub A (343) (406) (406) (470) (533) (533) (597) (660) (660) 7 B Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) 7.38 (187) 11.2 (5.1) 6.51 (.60) (314) 13.6 (6.2) 9.96 (.93) (411) 16.1 (7.3) (1.25)
10 SANITARY SHELL & TUBE OVERVIEW Exergy sanitary shell & tube heat exchangers are designed to meet the high quality requirements and hygienic standards of the pharmaceutical industry. All product contact surfaces are electropolished to 20 in (0.5 m) R a. Double tubesheet models eliminate risk of crosscontamination between the product and working fluids. A comprehensive line of standard products is available from stock. Customization ranges from modification of an existing model to an entirely new design to meet your specifications, schedule and budget. From a single unit for research and development to production quantities for OEM equipment, Exergy has the solution. Contact our engineers for assistance in selecting the optimal heat exchanger. Performance Features: Large heat transfer area in a small volume Heat transfer rates to 500,000 BTU/hr (146 kw) Liquid flows to 60 GPM (227 LPM) Pressures up to 1,500 psi (10.3 MPa) Design Features: Fully drainable on tube side Integrated sanitary flanges (ISO 2852) ANSI / cgmp / FDA compliant Clean-in-place (CIP) Mounting kits available in stainless steel Maintenance free Series sheets Single Double Shell Diameter (19) (38) (38) (64) (64) Transfer Area ft 2 (m 2 ).14 to.61 (.013 to.057) 1.43 to 3.65 (.13 to.34) 1.34 to 3.30 (.12 to.31) 4.19 to 8.64 (.39 to.80) 3.91 to 8.35 (.36 to.78) Construction Features: 316L SS, Hastelloy, Inconel and other alloys Nickel brazed (no welds) Seamless electropolished tubing Available without electropolish Material & process certifications provided Double tubesheet models Typical Applications: Point of use cooling or heating Water for Injection (WFI) Clean steam condensing and sub-cooling Temperature control of high purity product Product sampling Processing equipment Skid mount systems Pressure Rating Side psi (kpa) Shell Side psi (kpa) Page # 1,500 (10,300) 1,000 (6,900) 9 1,200 (8,300) 800 (5,500) 10 1,200 (8,300) 800 (5,500) (4,100) 400 (2,800) (4,100) 400 (2,800) 13 8
11 / Model Model Typical Pressure Drop For Water Maximum Operating Conditions Pressure* Side 1,500 psi (10,300 kpa) Shell Side 1,000 psi (6,900 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) * Pressure rating may be limited by sanitary flange clamp. Refer to clamp manufacturer s literature. SANITARY 17 SERIES Count 19 Length Model # 4.00 (102) 8.00 (203) (305) (406) Electropolished Shell Side Fittings NPT Flange A B Weight Empty lb (kg) Transfer Area in 2 (cm 2 ) 4.07 (103) 2.47 (63).46 (0.21) 20.7 (134) 8.07 (205) 6.47 (164).63 (0.29) 43.2 (279) (307) (266).81 (0.37) 65.6 (423) (408) (368).98 (0.44) 88.1 (568) 9
12 SANITARY 35 SERIES SINGLE TUBESHEET Model Model Count 55 Length Model # (254) (381) (508) Electropolished Shell Side Fittings NPT Flange A B Typical Pressure Drop For Water Maximum Operating Conditions Pressure* Side 1,200 psi (8,300 kpa) Shell Side 800 psi (5,500 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) * Pressure rating may be limited by sanitary flange clamp. Refer to clamp manufacturer s literature. Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) (255) 7.74 (197) 2.5 (1.1) 1.43 (.13) (382) (324) 3.2 (1.4) 2.18 (.20) (510) (452) 3.9 (1.8) 2.93 (.27)
13 / Model Model Count 55 Length Model # (254) (381) (508) Electropolished Shell Side Fittings NPT Flange A 11 B Typical Pressure Drop For Water Maximum Operating Conditions Pressure* Side 1,200 psi (8,300 kpa) Shell Side 800 psi (5,500 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) * Pressure rating may be limited by sanitary flange clamp. Refer to clamp manufacturer s literature. Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) (254) 7.50 (190) 3.5 (1.6) 1.33 (.12) (381) (318) 4.4 (2.0) 2.08 (.19) (508) (444) 5.3 (2.4) 2.83 (.26) SANITARY 35 SERIES DOUBLE TUBESHEET
14 SANITARY 60 SERIES SINGLE TUBESHEET Model Model Count 163 Length Model # (254) (381) (508) Electropolished Shell Side Fittings NPT Flange A B Typical Pressure Drop For Water Maximum Operating Conditions Pressure* Side 600 psi (4,100 kpa) Shell Side 400 psi (2,800 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) * Pressure rating may be limited by sanitary flange clamp. Refer to clamp manufacturer s literature. Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) (255) 7.12 (181) 7.6 (3.5) 4.19 (.39) (382) (308) 9.3 (4.2) 6.41 (.60) (510) (435) 11.1 (5.0) 8.64 (.80)
15 / Model Model Count 163 Length Model # (254) (381) (508) Electropolished Shell Side Fittings NPT Flange A 13 B Typical Pressure Drop For Water Maximum Operating Conditions Pressure* Side 600 psi (4,100 kpa) Shell Side 400 psi (2,800 kpa) Temperature 800 F (425 C) Pressure for Steam Service 125 psi (860 kpa) Fluid Temperature Difference (T Hot ) Ave - (T Cold ) Ave < 125 F (70 C) * Pressure rating may be limited by sanitary flange clamp. Refer to clamp manufacturer s literature. Weight Empty lb (kg) Transfer Area ft 2 (m 2 ) (254) 6.68 (170) 9.4 (4.3) 3.91 (.36) (381) (297) 11.6 (5.3) 6.13 (.57) (508) (424) 13.8 (6.3) 8.35 (.78) SANITARY 60 SERIES DOUBLE TUBESHEET
16 TUBE-IN-TUBE OVERVIEW Exergy tube-in-tube heat exchangers consist of two tubes, an inner and an outer coiled together. This unique, compact design prevents thermal fatigue, increases efficiency and reduces the overall size. It is ideal for high temperature, high pressure and low flow applications. The sanitary models are designed to meet the high quality requirements and hygienic standards of the pharmaceutical industry. All product contact surfaces are electropolished to 20 in (0.5 m) R a and there is no risk of cross-contamination between the product and working fluid. A comprehensive line of standard products is available from stock. Customization ranges from modification of an existing model to an entirely new design to meet your specifications, schedule and budget. From a single unit for research and development to production quantities for OEM equipment, Exergy has the solution. Contact our engineers for assistance in selecting the optimal heat exchanger. Performance Features: Heat transfer rates to 100,000 BTU/hr (29 kw) Liquid flows to 10 GPM (38 LPM) Pressures up to 4,500 psi (31 MPa) Design Features: 316L SS, Hastelloy, Inconel and other alloys NPT, tube stubs, or custom fittings Thick walled seamless tube Integrated threaded holes for mounting Highly resistant to thermal stress All welded construction Fully pressure tested Maintenance free Sanitary Features: Electropolished surfaces to 20 in (0.5 m) R a No risk of cross-contamination between fluids Sanitary fittings (ISO 2852) Material & process certifications included Fully drainable on product side Clean-in-place (CIP) No dead spots or crevices Typical Applications: High temperature, high pressure, low flow Multi-phase fluids & slurries High thermal stress Steam condensing Seal cooling Liquid/Gas Sampling WFI 14
17 / Model Model Model TUBE-IN-TUBE PIPE THREAD (NPT) Model # Outer Inner Transfer Area ft 2 (m 2 ) Weight Empty lb (kg) OD x.035 Wall (12.7 OD x.9 Wall).25 OD x.035 Wall (6.4 OD x.9 Wall) 1.2 (.11) 5.9 (2.7) OD x.049 Wall (19.1 OD x 1.2 Wall).38 OD x.049 Wall (9.5 OD x 1.2 Wall) 1.7 (.16) 11.8 (5.4) OD x.065 Wall (25.4 OD x 1.7 Wall).50 OD x.065 Wall (12.7 OD x 1.7 Wall) 2.5 (.24) 22.9 (10.4) 15
18 Model TUBE-IN-TUBE SANITARY FLANGES Model # Outer Electropolished Inner Model Model Transfer Area ft 2 (m 2 ) Weight Empty lb (kg) OD x.035 Wall (12.7 OD x.9 Wall).25 OD x.035 Wall (6.4 OD x.9 Wall) 1.2 (.11) 5.9 (2.7) OD x.049 Wall (19.1 OD x 1.2 Wall).38 OD x.049 Wall (9.5 OD x 1.2 Wall) 1.7 (.16) 11.8 (5.4) OD x.065 Wall (25.4 OD x 1.7 Wall).50 OD x.065 Wall (12.7 OD x 1.7 Wall) 2.5 (.24) 22.9 (10.4) 16
19 / Exergy specializes in providing the highest heat exchanger performance in the most compact, cost effective package. If our standard products do not meet your requirements, we will apply our extensive experience and proprietary methods to create a custom design. Our capabilities range from minor modifications to completely new designs, regardless of quantity. Contact us to have your requirements evaluated by an Applications Engineer. Materials of Construction: Stainless Steel Hastelloy Inconel Other alloys Special Processing: Passivation Electropolish Corrosion resistant coating Specialty cleaning processes Design Modifications: Increased heat transfer or fluid flow rates Expanded pressure or temperature limits Assembly or integration of other components Integrated custom fittings or thread types Special tube size or count Special baffle configurations Special shell diameter and length Additional inlet or outlet ports Rotated shell fittings CUSTOM PRODUCTS 17
20 MOUNTING KITS Exergy mounting kits allow for rigid attachment to your support structure. The mounting kit contains two stainless steel mounting clamps and the stainless steel hardware required for tapped or through-hole installation. Mounting hole patterns and installation instructions are provided with each kit and are available online at Heat Exchanger Series Mounting Kit Max Panel Thickness Min Thread Depth A B C D (6.4).21 (5.3) 1.25 (31.8).85 (21.6).38 (9.5).38 (9.5) 17 Sanitary (6.4).31 (7.9) 2.60 (66.0) 1.70 (43.2).50 (12.7).50 (12.7) (6.4).31 (7.9) 1.70 (43.2) 1.20 (30.5).50 (12.7).50 (12.7) (7.9).38 (9.5) 2.44 (62.0) 1.80 (45.7).75 (19.1).75 (19.1) 35 Sanitary (7.9).38 (9.5) 3.56 (90.4) 2.55 (64.8).75 (19.1).75 (19.1) (9.5).50 (12.7) 3.50 (88.9) 2.65 (67.3) 1.00 (25.4) 1.00 (25.4) 60 Sanitary (9.5).50 (12.7) 5.00 (127) 4.20 (107) 1.25 (31.8) 1.00 (25.4) (9.5).50 (12.7) 4.24 (108) 3.40 (86.4) 1.00 (25.4) 1.50 (38.1) Heat Exchanger Series Mounting Kit in E (mm) in F (mm) in G (mm) H Screw J (21.6).43 (10.9).50 (12.7).86 (21.8) #8-32UNF 17 Sanitary (50.8) 1.10 (27.9).75 (19.0) 1.09 (27.7) #10-32UNF (31.8).60 (15.2) 1.00 (25.4) 1.20 (30.5) #10-32UNF (47.6).90 (22.9) 1.50 (38.1) 1.80 (45.7) 1/4-28UNF 35 Sanitary (76.2) 1.65 (41.9) 1.50 (38.1) 1.80 (45.7) 1/4-28UNF (69.9) 1.33 (33.8) 2.25 (57.2) 2.50 (63.5) 5/16-24UNF 60 Sanitary (108) 2.60 (66.0) 2.50 (63.5) 2.19 (55.6) 5/16-24UNF (88.9) 1.70 (43.2) 3.00 (76.2) 2.19 (55.6) 5/16-24UNF 18
21 Please complete this form and fax back to (516) (also available at Name: Organization: Address: Date: Title: Phone: City: State: Fax: Zip Code: Country: Industry: OEM application How did you learn about Exergy? Initial qty needed: Annual qty: P/N s (if known): Application information: Fill out the information below to have an Exergy engineer evaluate your application and recommend the optimal heat exchanger. Our Heat Exchanger Calculator is available at Heat transfer required (if known) BTU/hr Watts Other Material preference (if known) Fluid type Flow rate Temperature in Temperature out Pressure in Allowable pressure drop Density Viscosity Thermal conductivity Specific heat Fitting types (If known) Hot Fluid Batch size (if applicable) Cold Fluid Value Units Value Units REQUEST FOR EVALUATION & QUOTATION 320 Endo Boulevard, Garden City, NY / Tel (516) / Fax (516)
22 HEAT EXCHANGER PRINCIPLES When selecting a heat exchanger, certain principles are frequently used. The descriptions below are given to explain some of these principles. Exergy s engineers will perform these and other calculations to recommend the optimal heat exchanger to meet your needs. Heat Exchanger: A heat exchanger is a device used to transfer thermal energy from a warmer fluid into a cooler fluid, without allowing the two fluids to mix or come in contact with each other. Exergy offers the following two types of heat exchangers: The shell & tube heat exchanger consists of a number of small diameter tubes (the bundle) enclosed inside a larger tube (the shell). One fluid flows through the small tubes, the other flows around the outside of them. Connections are provided at each end to connect the fluid inlets and outlets. The tube in tube heat exchanger consists of two tubes, an inner and an outer coiled together. As with the shell & tube, one fluid flows through the inner tube, the other flows around the outside of it. Heat Transfer Rate: The heat transfer rate (Q) of any heat exchanger is a measure of how quickly thermal energy is being transferred from the warmer fluid to the cooler fluid. It is expressed in units of BTU/hr or Watts. Transfer Area: The transfer area (A) is the total area of the wall separating the two fluids, through which the thermal energy is transferred. For Exergy heat exchangers, it is the outside surface area of the tubes inside the shell. Overall Heat Transfer Coefficient: The overall heat transfer coefficient (U) is a measure of the heat exchangers ability to transfer heat between fluids. It is determined by the physical properties properties of the fluids used, and the geometry of the heat exchanger. Due to their small size, the heat transfer coefficient for Exergy heat exchangers is usually greater than the values published for shell and tube heat exchangers. This means that often the desired amount of heat transfer can be accomplished with a smaller transfer area. This coefficient is used to calculate the heat transfer rate as follows: Pressure Drop: Q = U A T An efficient heat exchanger allows both fluids to come in close proximity to each other, without mixing. This is often accomplished with numerous small fluid passages, or a long tortuous fluid path. While beneficial for heat transfer, these configurations often create significant resistance to flow. The pressure drop is a measure of this resistance, and is calculated as follows: P= P in P out The pressure drop is used either to determine the fluid flow rate through the heat exchanger, or the size of the pump used to pump the fluid. Effectiveness: For two given fluid streams, there is a maximum amount of heat that can be transferred. For example, it is impossible for the hot fluid to be cooled to a temperature colder than the inlet temperature of the cold fluid. This is shown in the diagram below. The effectiveness ( ) of a heat exchanger is the ratio of the actual heat transferred to this maximum possible amount, and is calculated as follows: 3 Q (m C p ) hot (T in T out ) hot = = Q max possible (m C p ) hot (T in hot T in cold ) Nomenclature: A = Heat transfer area, ft 2 [m 2 ] Cp = Specific heat or heat capacity, BTU/(lb F) [kj/(kg C)] m = Mass flow rate, lb/hr [kg/sec] P = Pressure loss, psi [kpa] Q = Heat transfer rate, BTU/hr [W] T in,t out = Inlet and outlet temperatures respectively, F [ C] T = Characteristic temperature difference, F [ C] U = Overall heat transfer coefficient, BTU/(hr ft 2 F) [W/(m 2 C)] = Effectiveness, dimensionless
23 Product specifications contained herein are subject to change without notice. Manufacturer assumes no liability for misuse or abuse of product. Specific warranty information is available upon request. All information contained herein is copyrighted under United States law. All rights reserved Exergy, LLC
24 Exergy, LLC 320 Endo Boulevard Garden City, NY Tel (516) Fax (516)
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