Rubber Fab Technologies Group s. Tuf-steel. world champion gaskets
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1 Rubber Fab Technologies Group s Tuf-steel A FULL LINE of world champion gaskets
2 Tuf-Steel is the true champion because Tuf-Steel goes the distance. Composed of a unique proprietary blend of non-pigmented PTFE and 316L passivated and atomized Stainless Steel, you can bet on any Tuf-Steel seal for leak-proof performance and outstanding durability. There is no beating the Tuf-Steel family in SIP, WFI and hot oil applications because Tuf-Steel maintains seal integrity in applications with large temperature variations. With a 500 steam cycle guarantee, this metal detectable gasket will easily out perform any elastomeric or perfluoroelastomer gasket and will remain in service for extended periods of time. It is the material of choice when chemical and heat resistance are required. Minimum creep and cold flow, non-stick, ultra-low absorption, no pigmentation and it will not revert. This gasket is tough!
3 tuf-steel is not just another product line It s the future of the processing industry Testing and a decade of documented application usage has demonstrated that Tuf-Steel is the choice for perfect surface performance, outstanding durability and extended service life. Tuf-Steel is ideal for sanitary steam pipe connections in extreme temperature applications, such as frier and hot oil applications, with temperatures ranging from -350 F up to 550 F. The superior strength of Tuf-Steel eliminates creep and cold flow providing a leak-free seal. Tuf-Steel is available in: Type I Standard TC gasket, Mini TC gasket, Type II Flanged, Type III Envelope style, Sanitary TC Screen gasket, Sanitary TC Orifice plate gasket, Diaphragm, Steam Trap Orifice Plate gasket, Sheet, Solid Rod, Ansi Flange, Color Coded and Custom gaskets.
4 Tuf-steel The technology of tough A powerful combination of innovation and value that punish the competition The original Tuf-Steel gasket, a Rubber Fab product innovation, is the strongest gasket in the pharmaceutical, biotech, food and beverage industries. Whatever your application, there s a gasket in the Tuf-Steel family ready to do the job. Tuf-Steel is ideal for extreme temperatures applications, such as steam, hot oil and friers, where temperatures range from -350 F to 550 F. Unlike traditional solid PTFE and PTFE envelope style gaskets, Tuf-Steel does not revert, eliminating creep and cold flow, resulting in a leak free seal. Because the superior strength and chemical resistance of Tuf-Steel allows it to go the distance without leaking, it significantly reduces maintenance and system downtime by staying in place when cleaning and validating a system. Testing and a decade of documented application usage has demonstrated that Tuf-Steel is the choice for perfect surface performance, outstanding durability and extended service life in both SIP (steam in place) and WFI (water for injection) applications. Contact our Technical Sales Department at or for more information and a free Tuf-Steel sample. Tuf-Steel Stands Up to Rigorous Conditions and Delivers Leak-Proof Performance 500 CIP/SIP cycles guaranteed Excellent expansion/contraction stability with minimal thermal expansion Excellent chemical resistance Stops leaks when correctly torqued (50 in./lbs. with Torque-Rite Model TR-50) Tuf-Steel is a compression controlled gasket No gasket extrusion into the sanitary tube I.D. No obstruction of flow Maintains sealing stability in DT processes PTFE and Stainless Steel Tuf-Steel Offers Rugged Composition for Demanding Challenges Proprietary PTFE and Stainless Steel blend Metal detectable Rouging eliminated Non-pigmented Non-stick surfaces I.D. Pharmaceutical finish The Exclusive Properties Of TUf-Steel Property ASTM Method Value Specific Gravity D Tensile Strength D psi Break D % Compressive 1% D Compressive 5% D Compressive Modulus D Hardness D Temperature Low Continuous -350 F Temperature High Continuous 550 F Tuf-Steel Meets Stringent Standards U.S. Pharmacopeia Class VI Certification Cytotoxicity Criteria USDA and 3-A Sanitary Standards Current Good Manufacturing Practices (CGMP) ASME-BPE Standards for Type I and Type II ADI Free (Animal Derived Ingredient Free) 4 RUBBER FAB
5 Where it all began... The original tuf-steel TUF-STEEL TYPE I Tri-Clamp Gasket The original Tuf-Steel Type I Tri-Clamp style sanitary gasket is widely used in sanitary processing pipeline systems for Pharmaceutical, Biopharmaceutical, Food & Beverage, Dairy and Industrial industries. Specifically designed for demanding steam applications, high temperatures and hot oil applications! Available Sizes: 1/2" 12" Size in inches Tri-Clamp Type I 1/2" 42MPG-TS-050 3/4" 42MPG-TS-075 1" 40MPG-TS /2" 40MPG-TS-150 2" 40MPG-TS /2" 40MPG-TS-250 3" 40MPG-TS-300 Size in inches Tri-Clamp Type I 4" 40MPG-TS-400 5" 40MOG-TS-500 6" 40MOG-TS-600 8" 40MOG-TS " 40MOG-TS " 40MOG-TS-1200 Consult factory for DIN/ISO availability. TUF-STEEL 5
6 Tuf-Steel Tri-Clamp Mini Style The Tuf-Steel Mini Tri-Clamp sanitary gasket is widely used in sanitary processing pipeline systems for Pharmaceutical, Biopharmaceutical, Food & Beverage, Dairy and Industrial industries. Available Sizes: 1/2" 3/4" Size in inches mini Tri-Clamp 1/2" 42MPG-TS-050 3/4" 42MPG-TS-075 Tuf-Steel Type II Tri-Clamp Flanged Style Type II, Flanged TC gaskets easily clip on to the sanitary ferrule and stay in place at any angle insuring alignment and keeping hands free to safely install the hinge clamp. Great for tight and hard to reach installation locations. Available Sizes: 1" 12" Size in Inches Type II Tri-Clamp 1" 40MPG-TS-F /2" 40MPG-TS-F-150 2" 40MPG-TS-F /2" 40MPG-TS-F-250 3" 40MPG-TS-F-300 4" 40MPG-TS-F-400 6" 40MOG-TS-F-600 8" 40MOG-TS-F " 40MOG-TS-F " 40MOG-TS-F-1200 Tuf-Steel Mini Steam Trap Steam trap mini orifice plates are an alternative to standard steam trap technology. Available Sizes: 3/4" Tuf-Steel Type II Tri-Clamp and Mini Style Color Coded Color coded Tuf-Steel gaskets assist in sanitary process line identification, and change out procedures, as well as, application segregation. Available in Type II Tri-Clamp and Mini sizes Consult Factory for Part Numbering Scheme 6 RUBBER FAB
7 Tuf-Steel Tri-Clamp Orifice Plate Gaskets (Solid & Tuf-Steel /316 Stainless Steel) Size in inches Orifice Plates-Solid Tuf-Steel 1/2 & 3/4" a80mpg-ts-050/075 1 & 1-1/2" a80mpg-ts-100/150 2" a80mpg-ts /2" a80mpg-ts-250 3" a80mpg-ts-300 4" a80mpg-ts-400 5" a80mpg-ts-500 6" a80mpg-ts-600 8" a80mpg-ts " a80mpg-ts " a80mpg-ts-1200 Rubber Fab s innovative Tuf-Steel Orifice Plate line includes a complete selection of Tuf-Steel /316 Stainless Steel Orifice Plate gaskets in standard or tabbed style that can be custom drilled with an eccentric or concentric bore. Orifice Plate Tabs help to acknowledge that an orifice plate is in line and can be laser engraved to indicate the hole diameter, gasket size or user specified information. Orifice plates can advance your system s performance, adjust flow rates, balance backflow and equalize back pressure during SIP procedures. Available Sizes: ½" 6" Size in inches Orifice Plates-Tuf-Steel /SS 1/2" a80mpg-ts-050-ss 3/4" a80mpg-ts-075-ss 1" a80mpg-ts-100-ss 1-1/2" a80mpg-ts-150-ss 2" a80mpg-ts-200-ss 2-1/2" a80mpg-ts-250-ss 3" a80mpg-ts-300-ss 4" a80mpg-ts-400-ss 6" a80mpg-ts-600-ss * Add -TAB to end of part number for Tabbed Orifice Plate Laser Engraved Gaskets Laser engraved gaskets insure process line identification and provide complete cradle to grave lot and batch traceability! Available Sizes: ½" 4" TUF-STEEL 7
8 Tuf-Steel Tri-Clamp Screen Gaskets Rubber Fab s Fluid filtration screen gaskets provide the most comprehensive range of stainless steel mesh and filter cloth which provide for particulate elimination to protect fill and finish sterile products, spray balls and spray nozzles. Available Sizes: ½" 6" Size in inches Screen Gaskets 1/2" 42MPGTSS050-XXSS 3/4" 42MPGTSS075-XXSS 1" 40MPGTSS100-XXSS 1-1/2" 40MPGTSS150-XXSS 2" 40MPGTSS200-XXSS 2-1/2" 40MPGTSS250-XXSS 3" 40MPGTSS300-XXSS 4" 40MPGTSS400-XXSS 6" 40MPG-SS600-XXSS XX = mesh size Stock Mesh Sizes Available: 10, 20, 40, 60, 80, 100 Many other mesh and filter cloth sizes available! Tuf-Steel Tri-Clamp Sock Screen Gaskets The extended sock shaped mesh gasket offers up to 300% more open area for increased soil collection capability than conventional screens. They provide greater flow for situations where a large amount of particulates are involved and require less service, therefore, reducing down time and costly changeouts, a major consideration with inline pharmaceutical processing. Available Sizes: 1" 4" Consult factory for Part Numbering Scheme 8 RUBBER FAB
9 The Tuf-Steel I-Line, John Perry and Bevel Seat gaskets are designed for use in sanitary processing pipeline systems for Pharmaceutical, Biopharmaceutical, Food & Beverage, Dairy and Industrial industries. Tuf-Steel I-Line Gaskets Available Sizes: 1" 8" Size in inches I-Line 1" 40IT-TS /2" 40IT-TS-150 2" 40IT-TS /2" 40IT-TS-250 3" 40IT-TS-300 Size in inches I-Line 4" 40IT-TS-400 6" 40IT-TS-600 8" 40IT-TS " 40IT-TS " 40IT-TS-1200 Tuf-Steel John Perry Gaskets Available Sizes: 1" 4" Size in inches John Perry 1" 40JPG-TS /2" 40JPG-TS-150 2" 40JPG-TS /2" 40JPG-TS-250 3" 40JPG-TS-300 4" 40JPG-TS-400 Tuf-Steel Bevel Seat Gaskets Available Sizes: 1" 4" Size in inches Bevel Seat 1" 40BSS-TS /2" 40BSS-TS-150 2" 40BSS-TS-200 Size in inches Bevel Seat 2-1/2" 40BSS-TS-250 3" 40BSS-TS-300 4" 40BSS-TS-400 Tuf-Steel Full Face Flange and ring Gaskets Rubber Fab offers a complete size range of standard Full Face 150# and 300# Ansi Flange gaskets, as well as, Ring Gaskets specifically designed for demanding steam applications. Available Sizes: 1/2" 12" Size in inches Full Face Flange 1/2" FF-TS # /4" FF-TS # " FF-TS # /4" FF-TS # /2" FF-TS # " FF-TS # /2" FF-TS # " FF-TS # " FF-TS # " FF-TS # " FF-TS # " FF-TS # " FF-TS # " FF-TS #-.125 *Use 300# designation for 300# flanges. Consult factory for larger sizes. TUF-STEEL 9
10 unlimited possibilites... tuf-steel custom fabrication When your application demands products that stand up to extreme temperature conditions ranging from -350 F up to 550 F, look to Tuf-Steel. Tuf-Steel is ideal for sanitary steam pipe connections and anywhere outstanding durability and extended service life are required. Tuf-Steel can be fabricated, machined, lathed or waterjet cut. If you can think it, Tuf-Steel is up for the challenge. Contact Rubber Fab s Technical Sales Team at for all of your application requirements and the unlimited possibilities of Tuf-Steel. Tuf-Steel Solid Rod Rubber Fab s Tuf-Steel Solid Rod can be machined into custom parts and adapters. Available Rod Diameter: 1/8" 2" *Rod is available in lengths up to 240 feet, consult factory for longer lengths. Tuf-Steel Sheet Material Tuf-Steel sheeting material can be waterjet cut into custom patterns. Available Sizes: 12" x 12" 24" x 24" 48" x 48" Available Thickness: 1/8", 3/8", 1/2", 5/8", 3/4", 1", 1-1/2", 2" Note: 1/8" is stock thickness 10 RUBBER FAB
11 TUF-STEEL 11
12 Rubber Fab s Hose, Hose Assemblies, Tubing, Fittings and Adapters High Purity Platinum Silicone Hose, Tubing, Sanitary Molded Ends PTFE & FEP Lined Smooth Bore & Convoluted Hose Metal Hose FDA Rubber Hose FDA PVC Hose, Tubing, Sanitary Molded Ends Sight Gauges: PTFE & Polysulfone Fittings & Adapters: 316L, Special Alloys & Non Metallic Rubber Fab Technologies Group is a member of: Distributed by: Rubber Fab Technologies Group 26 Brookfield Drive Sparta, NJ phone: fax: sales@rubberfab.com ISPE 2010 Rubber Fab Technologies Group #RF-160
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