Sanitary Components Catalog

Transcription

1 Sanitary Components Catalog

2 Cleaning Confidence A Commitment to Clean Repeatable results you can count on every time you clean your process parts, lines and equipment. We call it Cleaning Confidence. Sani-Matic, Inc. designs and manufactures automated sanitary process cleaning equipment and components. We offer Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers, Clean-In-Place (CIP) systems, spray balls, strainers and more that provide a complete clean every time. And, we don t stop there. We also provide expert services, including our Tactical Solutions program, to ensure systems are optimized for money-saving efficiencies and increased productivity. We are committed to helping our customers attain sanitary cleaning results for a diverse range of industries, including food, beverage, pharmaceutical, biotech, nutraceutical and personal care. Commit to a change in your sanitary process cleaning approach with Sani-Matic. And, we will commit to improving your operations so you can grow your business. 2

3 Sanitary Components Catalog In-Line Strainers Straight-Line, Angle-Line, Complete Assemblies and Replacement Parts, Dual Strainer Assemblies and SaniClean Strainers (Direct Replacement for Tri-Clover Strainers) Tee-Line Strainers Complete Assemblies and Replacement Parts Y-Strainers Complete Assemblies and Replacement Parts Table of Contents Basket Strainers Complete Assemblies and Replacement Parts Spray Balls Custom and Standard Spray Balls for the Food, Beverage and Bio-Pharm Industries Supply Tubes Single and Double Ball Tee Supply Tubes Tanker Spray Washers TS-4 and TS-5, Complete Assemblies and Replacement Parts Accessories COP Baskets, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters and More Technical Data Conversion Factors, Viscosity and Specific Gravity Table for Various Foods Capabilities Overview Food & Beverage Systems, Bio-Pharm Systems, Sanitary Components and Services. Cleaning is all we do and we do it well. Most items are in stock and available for immediate shipment. Minimum order size applies. Please call for the latest price information. Sani-Matic, Inc S. Stoughton Rd., Madison, WI (p) (f) SC17.3 3

4 In-Line Strainers Durable Design, Reliable Performance Sani-Matic offers high-quality, sanitary Angle-Line and Straight-Line Strainers designed for durability and reliable performance. Each Sani-Matic strainer is manufactured in the USA and available for quick delivery. Angle-Line and Straight-Line Strainer bodies require a straining element to filter particulate from the product stream. Both perforated and wedgewire inserts are available and can be used interchangeably. For fine filtration, perforated inserts require either disposable filter tubes or wire mesh overlays. Wedgewire offers an effective and durable single piece insert in micron ratings equivalent to wire mesh. (See pages 8-9 for more information on strainer elements and overlays.) Sani-Matic s standard In-Line Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic to ensure the configuration meets all 3-A standards. 4

5 Standard Features 316L stainless steel construction throughout Standard tri-clamp connections EPDM tri-clamp gaskets, Teflon encapsulated O-Ring Sanitary finish (32 Ra) except wedgewire element Optional Features Additional finishes and elastomers Dual strainer installation is possible to increase capacity and provide uninterrupted processing Hot water jacket Pressure Drop (psi) Pressure Drop for In-Line Strainer Strainer Size / 2"x 20 3/ 4" 2"x 20 3/ 4" / 2"x 20 3/ 4" 3"x 20 3/ 4" 1 1/ 2"x 36" 20 2"x 36" 2 1/ 2"x 36" 3"x 36" In-Line Strainers Flow Rate (gpm) Performance based on testing using 70 F water and 0.015" wedgewire element. Maximum Pressure Rating Tri-Clamp psi Filter Tubing psi Perforated Insert psi Wedgewire Insert psi Mesh/Micron/Inches Reference Data Mesh Micron Inches **** SC17.3 5

6 In-Line Strainers Complete Assembly: Straight-Line Strainer 4" dia. body with 3" x 15" element 1 sq. ft. area 4" dia. body with 3" x 30" element 2 sq. ft. area 20 3 /4" 36" Straight-Line Strainer Fitting Size Body OD Recommended Maximum gpm Short (20 3 / 4 ") Perforated Long (36.0") Perforated Short (20 3 / 4 ") Wedgewire Long (36.0") Wedgewire 1.5" 4" 80 S10006 S10016 S10126 S " 4" 120 S10007 S10017 S10127 S " 4" 180 S10008 S10018 S10128 S " 4" 240 S10009 S10019 S10129 S " 4" 300 S10010 S10020 S10130 S10140 Not sure when to clean a strainer? Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you'll know it is time to clean. 6 sanimatic.com

7 Complete Assembly: Angle-Line Strainer 4" dia. body with 3" x 15" element 1 sq. ft. area 3 5 /32" 4" dia. body with 3" x 30" element 2 sq. ft. area 3 5 /32" 6" dia. body with 4" x 30" element 2.6 sq. ft. area 4 3 /16" In-Line Strainers 20 3 /4" 26 1 /16" 36" 41 5 /16" 40" 46 3 /8" Angle-Line End-Inlet Model (Standard Flow) Fitting Size Body OD Recommended Maximum gpm Short Perforated Long Perforated Short Wedgewire Long Wedgewire 1.5" 4" 80 S10026 S10036 S10146 S " 4" 120 S10027 S10037 S10147 S " 4" 180 S10028 S10038 S10148 S " 4" 240 S10029 S10039 S10149 S " 4" 300 S10030 S10040 S10150 S " 6" 450 N/A S10176 N/A S10175 Angle-Line Side-Inlet Model (Reverse Flow) Fitting Size Body OD Recommended Maximum gpm Short Perforated Long Perforated Short Wedgewire Long Wedgewire 1.5" 4" 80 X10026 X10036 X10146 X " 4" 120 X10027 X10037 X10147 X " 4" 180 X10028 X10038 X10148 X " 4" 240 X10029 X10039 X10149 X " 4" 300 X10030 X10040 X10150 X " 6" 450 N/A X10176 N/A X10175 SC17.3 7

8 In-Line Strainers Strainer Elements Strainer elements, or strainer inserts, are the filters used to protect your processing equipment and product integrity from unwanted process particles. Both perforated and wedgewire elements provide different straining/filtering advantages. Advantages of Perforated Element 3-A approved when used without mesh overlay Large open area ratio with lower pressure drops Can capture fine particulate with wire mesh overlay and filter tubes Advantages of Wedgewire Element One piece solution Ideal for high purity processing Slot sizes down to 0.002" Increased pressure rating More sanitary than mesh overlay Perforated Strainer Elements Hole Size Body Dia. Open Area Short (15") Long (30") & High Capacity 3/32" 4" 33% /8" 4" 40% /4" 4" 58% /8" 4" 51% /32" 6" 33% N/A /8" 6" 40% N/A /4" 6" 58% N/A /8" Perforated Strainer Element 1 /4" Perforated Strainer Element Wedgewire Strainer Elements Slot Size Body Dia. Wire Mesh Micron Equiv. Rating (approx) Open Area Short (15") Long (30") & High Capacity 0.002" 4" % " 4" % " 4" % " 4" % " 4" % " 4" % " 4" % " 4" % " 4" N/A " 4" % " 4" % " 6" % N/A " 6" % N/A " 6" % N/A " 6" % N/A Wedgewire Strainer Element 8 sanimatic.com

9 Mesh Overlays (For perforated elements only) Mesh Size Space Btwn Wires (inches) Micron Rating Open Area Short (15") Long (30") % % % % % % % % % % % % % ** % N/A ** 6" OD Strainers. Mesh Overlay In-Line Strainers Filter Tubes 4" OD Body x 20.75" Strainers 4 7 / 8" x 17" Filter Tubes (For 1", 1.5" and 2" connections) Material Width Length (Short) Micron Non-Woven Polyester 4 7 / Non-Woven Rayon 4 7 / Polyester Screen 4 7 / Nylon Multifilament 4 7 / Polyester Knit 4 7 / Smooth Weave Dacron 4 7 / Cotton Cheese Cloth 4 7 / Nylon Monofilament 4 7 / Nylon Multifilament 4 7 / Nylon Leno 4 7 / Polyester 4 7 / " OD Body x 36" Strainers 4 7 / 8" x 33 1 / 2" Filter Tubes (For 1", 1.5" and 2" connections) Material Width Length (Long) Micron Non-Woven Rayon 4 7 / / Non-Woven Rayon 4 7 / / Polyester Screen 4 7 / / Nylon Multifilament 4 7 / / Polyester Knit 4 7 / / Smooth Weave Dacron 4 7 / / Cotton Cheese Cloth 4 7 / / Plain Weave Polyester 4 7 / / Cotton Flannel 4 7 / / Nylon Monofilament 4 7 / / Nylon Leno 4 7 / / SC17.3 9

10 In-Line Strainers Internal Replacement Parts Straight-Line Strainer * Angle-Line Side-Inlet Strainer (Reverse Flow) * Element Retainer Inserts Angle-Line End-Inlet Strainer (Standard Flow) Straight-Line End-Inlet Angle-Line Side-Inlet (reverse flow) Angle-Line End-Inlet (standard flow) * Strainer Element Retainer Inserts Configuration Flow Model Fitting Straight-Line End-Inlet Short 1 1 / 2" Straight-Line End-Inlet Short 2" Straight-Line End-Inlet Short 2 1 / 2" Straight-Line End-Inlet Short 3" Straight-Line End-Inlet Short 4" Straight-Line End-Inlet Long 1 1 / 2" Straight-Line End-Inlet Long 2" Straight-Line End-Inlet Long 2 1 / 2" Straight-Line End-Inlet Long 3" Straight-Line End-Inlet Long 4" " OD Strainer Body Configuration Model Fitting Straight-Line Short 1 1 / 2" Straight-Line Short 2" Straight-Line Short 2 1 / 2" Straight Line Short 3" Straight-Line Short 4" Straight-Line Long 1 1 / 2" Straight-Line Long 2" Straight-Line Long 2 1 / 2" Straight-Line Long 3" Straight-Line Long 4" Angle-Line Side-Inlet Short N/A Angle-Line Side-Inlet Long N/A Angle-Line End-Inlet Short N/A Angle-Line End-Inlet Long N/A Angle-Line End-Inlet Short (4" TC) N/A Angle-Line End-Inlet Long (4" TC) N/A Angle-Line Side-Inlet High Capacity N/A Angle-Line End-Inlet High Capacity N/A Angle-Line Short 1 1 / 2" Angle-Line Short 2" Angle Line Short 2 1 / 2" Angle-Line Short 3" Angle-Line Short 4" Angle-Line Long 1 1 / 2" Angle-Line Long 2" Angle-Line Long 2 1 / 2" Angle-Line Long 3" Angle-Line Long 4" sanimatic.com

11 End Plugs Straight-Line and Angle-Line End-Inlet Only Body Diameter Material 4" Nylon " Teflon " Stainless " Stainless " UHMW Nylon End Plug is for strainers manufactured before Stainless End Plug replaces Old O-Ring Retainers Angle-Line Side-Inlet Only Teflon End Plug Stainless Steel End Plug In-Line Strainers Body Diameter 4" " Retaining Clips 4" O-Ring Retainer 6" O-Ring Retainer Body Diameter Flow 4" Side-Inlet " End-Inlet " Side-Inlet " End-Inlet Side-Inlet Clip Straight-Line and End-Inlet Clip O-Rings Body Diameter Material 4" Viton " EPDM " Teflon " EPDM " Teflon Note: Teflon is O-Ring standard. Other materials may require lubrication. 4" O-Ring 6" O-Ring See page 26 for body clamp and gasket elastomer replacements. Spare Parts Kit Angle-Line Strainer Includes: O-Ring Retainer or Stainless Steel End Plug, Retainer Clip, 4" Tri-Clamp Gasket & One (1) Frame Seal O-Ring Conversion Kits Angle-Line Strainer Kits are used to reverse flow direction. Includes: Frame, O-Ring Retainer or End Plug, Clip & O-Ring Flow End-Inlet (standard flow) S25725 Side-Inlet (reverse flow) X10177 Flow Short Long End to Side-Inlet S10177 S10180 Side to End-Inlet S10178 S10181 Side to End-Inlet (for 4" tri-clamp and body) S10179 S10182 SC

12 Closed for cleaning In-Line Strainers Dual Strainer Assembly Dual Angle-Line Strainer Assembly A Full Assembly includes a Strainer Stand, Valve Kit and two (2) Strainers Fitting Size Body O.D Long (36") Perforated Long (36") Wedgewire 1.5" 4" S10036DUAL S10156DUAL 2.0" 4" S10037DUAL S10157DUAL 2.5" 4" S10038DUAL S10158DUAL 3.0" 4" S10039DUAL S10159DUAL 4.0" 4" S10040DUAL S10160DUAL NOTE: Refer to Page 10 for standard perforated and wedgewire insert options. Line remains open 12 sanimatic.com

13 Valve Kit with VNE Butterfly Valves Kit includes: Four (4) Elbows, two (2) Tees, four (4) Valves, twelve (12) Clamps, twelve (12) Gaskets and one (1) Stand. Material: 316L Stainless Steel Alternate valves available. Note: Strainers are not included in the valve kit, they are sold separately. Optional Valve Actuating Mechanism These valves offer a one-step control for simultaneous control of all four butterfly valves for the strainer assembly. The interlocking control puts one strainer on-line and the other strainer off-line. To ensure operator safety, insert access is limited to the off-line strainer. Will work with standard butterfly valves only. Fitting Size 1.5" " " " " Fitting Size 3.0" Additional fitting size options are available. In-Line Strainers Material: 316L Stainless Steel Line remains open Closed for cleaning Pressure Gauge Kit Two (2) Sanitary Diaphragm-type Pressure Gauges, two (2) Tees, four (4) Gaskets and four (4) Clamps. Install before and after the strainer assembly. Fitting Size 1.5" " " " " SC

14 In-Line Strainers SaniClean TM Strainers The SaniClean strainer is a direct replacement for a Tri-Clover style strainer. Constructed with 316L stainless steel, this high-quality alternative gives you a choice for your in-line strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a finished smooth edge. Complete Strainer Assemblies Assemblies Include: Filter Body, Outlet Assembly, Distributor Cap, Spring, Clamp, Gasket (Buna-N), Perforated Element (Support Core). In-Line Strainers: Tri-Clamp Connections, 4" OD x 15.75", 3" Element Description Fitting Size Perf Size Element Size SHORT - 1 / 4" Perf, Tri-Clamp 1.0" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 1.0" 1 / 8" 3.0" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 1.5" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 1.5" 1 / 8" 3.0" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 2.0" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 2.0" 1 / 8" 3.0" x 10 7 / 8" In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 15.75", 3.5" Element Description Fitting Size Perf Size Element Size SHORT - 1 / 4" Perf, Tri-Clamp 2.5" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 2.5" 1 / 8" 3.5" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 3.0" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 3.0" 1 / 8" 3.5" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 4.0" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 4.0" 1 / 8" 3.5" x 10 7 / 8" In-Line Strainers: Tri-Clamp Connections, 4" OD x 35.38", 3" Element Description Fitting Size Perf Size Element Size LONG - 1 / 4" Perf, Tri-Clamp 1.0" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 1.0" 1 / 8" 3.0" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 1.5" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 1.5" 1 / 8" 3.0" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 2.0" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 2.0" 1 / 8" 3.0" x 30 3 / 4" In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 35.38", 3.5" Element Description Fitting Size Perf Size Element Size LONG - 1 / 4" Perf, Tri-Clamp 2.5" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 2.5" 1 / 8" 3.5" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 3.0" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 3.0" 1 / 8" 3.5" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 4.0" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 4.0" 1 / 8" 3.5" x 30 3 / 4" sanimatic.com

15 In-Line Strainers: Perforated Elements (Support Cores) Description Fitting Size 3" Diameter Back-Up Tube: SHORT - 1 / 8" dia. holes 1.0", 1.5", & 2.0" Back-Up Tube: SHORT - 1 / 4" dia. holes 1.0", 1.5", & 2.0" Back-Up Tube: LONG - 1 / 8" dia. holes 1.0", 1.5", & 2.0" Back-Up Tube: LONG - 1 / 4" dia. holes 1.0", 1.5", & 2.0" Description Fitting Size 3.5" Diameter Back-Up Tube: SHORT - 1 / 8" dia. holes 2.5" & 3.0" Back-Up Tube: SHORT - 1 / 4" dia. holes 2.5" & 3.0" Back-Up Tube: LONG - 1 / 8" dia. holes 2.5" & 3.0" Back-Up Tube: LONG - 1 / 4" dia. holes 2.5" & 3.0" In-Line Strainers Filter Tubes 5" OD Body 5 5 / 8" x 13 1 / 2" Filter Tubes (For 2.5" and 3" connections) Material Width Length Micron Non-Woven Rayon 5 5 / / Polyester Screen 5 5 / / Nylon Multifilament 5 5 / / Polyester Knit 5 5 / / Smooth Weave Dacron 5 5 / / Cotton Cheese Cloth 5 5 / / Nylon Monofilament 5 5 / / Nylon Monofilament 5 5 / / Cotton Flannel 5 5 / / Nylon Monofilament 5 5 / / Nylon Leno 5 5 / / " OD Body 5 5 / 8" x 33 1 / 2" Filter Tubes (For 2.5" and 3" connections) Material Width Length Micron Non-Woven Rayon 5 5 / / Non-Woven Rayon 5 5 / / Polyester Screen 5 5 / / Nylon Multifilament 5 5 / / Polyester Knit 5 5 / / Smooth Weave Dacron 5 5 / / Cotton Cheese Cloth 5 5 / / Nylon Monofilament 5 5 / / Nylon Monofilament 5 5 / / Plain Weave Polyester 5 5 / / Cotton Flannel 5 5 / / Nylon Monofilament 5 5 / / Nylon Leno 5 5 / / SC

16 In-Line Strainers SaniClean In-Line Strainers Replacement Parts Clamp Distributor Cap Gasket Perforated Element Outlet Assembly Spring Filter Body Clamp Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Distributor Cap Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Gaskets 4" Body OD 4.5" Body OD Description Fitting Size Fitting Size Buna-N (Standard) 1" / 1.5" / 2" " / 3" / 4" Silicon 1" / 1.5" / 2" " / 3" / 4" EPDM 1" / 1.5" / 2" " / 3" / 4" Viton-SFY 1" / 1.5" / 2" " / 3" / 4" sanimatic.com

17 Perforated Elements Description Fitting Size Element Size SHORT - 1 / 4" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" LONG - 1 / 4" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" LONG - 1 / 8" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" Description Fitting Size Element Size SHORT - 1 / 4" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" LONG - 1 / 4" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" LONG - 1 / 8" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" In-Line Strainers Outlet Assembly/Clamped Connection (Lid) Clamped Fitting Size Bevel Seat Fitting Size 1.0" " " " " " " " " " " " Spring Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Filter Body Short Body Long Body Clamped Fitting Size 1.0" " " " " " SC

18 In-Line Strainers Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers Description 3" dia. x 10 7 /8" lg. Mesh Count Wire Mesh Overscreen 10 x Wire Mesh Overscreen 12 x Wire Mesh Overscreen 14 x Wire Mesh Overscreen 16 x Wire Mesh Overscreen 18 x Wire Mesh Overscreen 20 x Wire Mesh Overscreen 24 x Wire Mesh Overscreen 30 x Wire Mesh Overscreen 40 x Wire Mesh Overscreen 50 x Wire Mesh Overscreen 60 x Wire Mesh Overscreen 80 x Wire Mesh Overscreen 100 x Wire Mesh Overscreen 120 x Wire Mesh Overscreen 150 x Wire Mesh Overscreen 200 x Description 3" dia. x 30 3 /4" lg. Mesh Count Wire Mesh Overscreen 10 x Wire Mesh Overscreen 12 x Wire Mesh Overscreen 14 x Wire Mesh Overscreen 16 x Wire Mesh Overscreen 18 x Wire Mesh Overscreen 20 x Wire Mesh Overscreen 24 x Wire Mesh Overscreen 30 x Wire Mesh Overscreen 40 x Wire Mesh Overscreen 50 x Wire Mesh Overscreen 60 x Wire Mesh Overscreen 80 x Wire Mesh Overscreen 100 x Wire Mesh Overscreen 120 x Wire Mesh Overscreen 150 x Wire Mesh Overscreen 200 x sanimatic.com

19 Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers Description 3 1 /2" dia. x 10 7 /8" lg. Mesh Count Wire Mesh Overscreen 10 x Wire Mesh Overscreen 12 x Wire Mesh Overscreen 14 x Wire Mesh Overscreen 16 x Wire Mesh Overscreen 18 x Wire Mesh Overscreen 20 x In-Line Strainers Wire Mesh Overscreen 24 x Wire Mesh Overscreen 30 x Wire Mesh Overscreen 40 x Wire Mesh Overscreen 50 x Wire Mesh Overscreen 60 x Wire Mesh Overscreen 80 x Wire Mesh Overscreen 100 x Wire Mesh Overscreen 120 x Wire Mesh Overscreen 150 x Wire Mesh Overscreen 200 x Description 3 1 /2" dia. x 30 3 /4" lg. Mesh Count Wire Mesh Overscreen 10 x Wire Mesh Overscreen 12 x Wire Mesh Overscreen 14 x Wire Mesh Overscreen 16 x Wire Mesh Overscreen 18 x Wire Mesh Overscreen 20 x Wire Mesh Overscreen 24 x Wire Mesh Overscreen 30 x Wire Mesh Overscreen 40 x Wire Mesh Overscreen 50 x Wire Mesh Overscreen 60 x Wire Mesh Overscreen 80 x Wire Mesh Overscreen 100 x Wire Mesh Overscreen 120 x Wire Mesh Overscreen 150 x Wire Mesh Overscreen 200 x SC

20 Tee-Line Strainers Protect Your Pumps and Equipment Sani-Matic Tee-Line Strainers are designed to keep materials out of your pumps and process equipment. And, because the Sani-Matic Tee-Line Strainer s open area of perforation exceeds line size diameter, there is zero pressure drop. Engineered with simplicity and durability in mind, the tri-clamp allows quick removal of the insert assembly for easy cleaning. We recommend purchasing the complete assembly tee, insert, gasket and tri-clamp to ensure a proper fit. 20

21 Standard Features 316L stainless steel construction Tri-clamp connection Compact design Open area of perforation exceeds line size diameter Bead blast finish EPDM gasket Optional Features Choice of 1 4" / or 1 8" / perforations for inserts Insert alignment pin available Able to upgrade from a bead blast finish to 32 Ra Other fitting types available Viton and Teflon gaskets are available Tee-Line Strainers Insert Length A Insert Gasket Clamp Tee-Line Strainer Body B Face-to-Face Dimension Want an economical and easy way to prolong the life of your equipment? Install Tee-Line Strainers at the suction end of the pump to protect the pump, process equipment and valves from foreign materials, such as gasket pieces, bolts and other items. SC

22 Tee-Line Strainers Complete Assembly Tri-clamp Fitting Size Perforation Size Face-to-Face Tee Dim. - B 1.5" 1 / 8" 5.5" " 1 / 4" 5.5" " 1 / 8" 7.0" " 1 / 4" 7.0" " 1 / 8" 7.0" " 1 / 4" 7.0" " 1 / 8" 7.5" " 1 / 4" 7.5" " 1 / 8" 9.0" " 1 / 4" 9.0" " 1 / 8" 13.0" " 1 / 4" 13.0" NOTE: Assembly includes strainer body, insert, EPDM gasket and clamp. If not using a Sani-Matic Tee-Line Strainer body, customer must supply a tee-line strainer body to match insert length. Insert Only Tri-clamp Fitting Size Insert Length A Face-to-Face Tee Dim. - B Perf. Size 1.5" 3.50" 5.5" 1 / 8" " 3.50" 5.5" 1 / 4" " 4.50" 7.0" 1 / 8" " 4.50" 7.0" 1 / 4" " 4.75" 7.0" 1 / 8" " 4.75" 7.0" 1 / 4" " 5.25" 7.5" 1 / 8" " 5.25" 7.5" 1 / 4" " 6.50" 9.0" 1 / 8" " 6.50" 9.0" 1 / 4" " 9.375" 13.0" 1 / 8" " 9.375" 13.0" 1 / NOTE: Inserts do not include a Tee-Line Strainer body, gasket or clamps. Insert alignment pins are available for an additional cost. sanimatic.com

23 Y-Strainers Small Footprint, Big Increase in Productivity Sani-Matic Y-Strainers are designed to fit into tight piping configurations and provide quick access to the straining insert for easy cleaning. The high-quality, durable strainers are made in the USA, which allows fast turnaround times. Sani-Matic s standard Y-Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic to ensure the configuration meets all 3-A standards. Sani-Matic Y-Strainers are engineered with a close-tolerance fitment (0.010") at the base of the insert and do not require an O-Ring. Fewer parts result in faster, more effective cleaning and increased performance to save you time and money. 23

24 Y-Strainers Standard Features 316L stainless steel construction Standard tri-clamp connections EPDM tri-clamp gaskets Perforated or wedgewire strainer inserts are interchangeable Sanitary finish (32 Ra) - except wedgewire insert Close-tolerance fitment at base of insert (see Figure 1) Optional Features Figure 1 Wire mesh overlays for use with perforated insert Additional finishes and elastomers available Hot water jackets available in 4" strainer bodies only Maximum Pressure Rating Tri-Clamp psi Filter Tubing psi Perforated Insert psi Wedgewire Insert psi Cv Values for Y-Strainer Insert size Fitting Size 1.5" 2.0" 2.5" 3.0" WW 0.002" WW 0.005" WW 0.010" WW 0.015" WW 0.020" WW 0.030" WW 0.040" WW 0.060" Perf. 1 / 8 " Perf. 1 / 4 " Pressure drop for 70 F water can be calculated using the following formula: psi = (gpm/cv) 2. Pressure Drop (psi) Pressure Drop for Y-Strainer Performance based on testing using 70 F water and 0.015" wedgewire inserts. Strainer Size 1-1/2" Flow Rate (gpm) 2" 2-1/2" 3" 24 sanimatic.com

25 Complete Assembly 4" Body ft 2 Surface Area The assembly price includes strainer body, choice of insert, gasket and clamp. Port Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 1.5" 10" 80 Y10015 Y20015 Face-to-Face Dimension Y-Strainers 2.0" 11" 120 Y10020 Y " 12" 180 Y10025 Y " 14" 240 Y10030 Y " Body ft 2 Surface Area Port Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 4.0" 17" 500 Y10040 Y " Body ft 2 Surface Area with Metaglas Dual Sight Glass The assembly price includes strainer body, choice of insert, gasket, clamp and Metaglas dual sight glass. Port Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 1.5" 10" 80 Y10115 Y " 11" 120 Y10120 Y " 12" 180 Y10125 Y " 14" 240 Y10130 Y " Body ft 2 Surface Area with Metaglas Dual Sight Glass Port Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 4.0" 17" 500 Y10140 Y20140 Strainer Insert Strainer Body Clamp Sight Glass Replacement Gasket Elastomer SC

26 Y-Strainers Y-Strainer Replacement Parts Strainer Inserts Perforated Insert For 4" Body For 6" Body Size 1 / 8 " / 4 " Wedgewire Insert For 4" Body For 6" Body Size 0.010" " " " " " " Clamps For 4" Body For 6" Body Gasket Elastomers 26 For 4" Body For 6" Body Material Buna EPDM (standard) Viton sanimatic.com

27 4 Strainer Body Fitting Size 4" Body - Standard 4" Body - Sight Glass 1.5" " " " Fitting Size 6" Body - Standard 6" Body - Sight Glass 4.0" Y-Strainers 5 Sight Glass Replacement Description 2.5" Tri-Clamp Metaglas single replacement lens * *NOTE: Rated at F. *NOTE: Sight glass single replacement includes one clamp, lens and gasket. Filter Tubes 4" OD Body* 4 7 / 8" x 13 1 / 2" Filter Tubes (For 1", 1.5" and 2" connections) Material Width Length Micron Non-Woven Rayon 4 7 / / Rayon 4 7 / / Polyester Screen 4 7 / / Nylon Multifilament 4 7 / / Polyester Knit 4 7 / / Smooth Weave Dacron 4 7 / / Cotton Cheese Cloth 4 7 / / Nylon Monofilament 4 7 / / Plain Weave Polyester 4 7 / / *Filter tube use on Y-Strainers requires a custom strainer insert. Wire Mesh Overlays (For Y-Strainers using perforated inserts) Wire Mesh Overlay - 4" Body Mesh Count 10 mesh mesh mesh mesh mesh mesh mesh mesh mesh Wire Mesh Overlay - 6" Body Mesh Count 10 mesh mesh mesh mesh mesh mesh mesh mesh mesh NOTE: Use of wire mesh overlay is not compliant with 3-A standard. SC

28 Basket Strainers High Volume, High Performance Sani-Matic Basket Strainers are specially constructed to strain particulates out of a high-volume process stream. The innovative, durable design includes a side-inlet, which allows you to easily remove the basket for cleaning without disconnecting the line. Our Basket Strainers can be equipped with either a wedgewire or perforated insert. Filter bags can be used for finer straining applications and are available in a wide variety of media types and micron sizes. The strainer's lid and hand knob closure are rated for higher pressures than clamp-style covers, which improves operator safety. Sani-Matic s standard Basket Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic to ensure the configuration meets all 3-A standards. 28

29 Standard Features Cast and heavy-gauge 316L stainless steel construction Air relief vent valve included with complete assembly Rated to 100 psi 200 F Side inlet Two sizes: short and long Machined O-Ring seat Long model: Approximate weight, 110 lbs., Surface area, 3.7 ft 2 Short model: Approximate weight, 130 lbs., Surface area, 1.6 ft 2 Optional Features Disposable filter bags for perforated inserts (Note: Filter bags require clamp ring and locking latch and are sold separately.) Long and short strainer stands available Basket Strainers Pressure Drop for Basket Strainer 7 Strainer Size 4 " x 22 " 6 5 Pressure Drop (psi) Flow Rate (gpm) Performance based on testing using 70 F water and 4" x 22" housing with 0.005" wedgewire insert. Need to capture a large amount of particulate from your high-volume process? Sani-Matic Basket Strainers maintain a large surface area to capture heavy particle loads from your process. The durable insert captures most particulate from your process within the basket, and its machined O-Ring seat prevents fluid bypass to maintain product integrity. SC

30 Basket Strainers Complete Assembly With Perforated Strainer Insert Complete assembly includes strainer body, insert, cover O-Ring, insert O-Ring, air relief vent valve and vent valve gasket. Specify perforated insert's hole size when ordering ( 1 / 8", 3 / 16" or 1 / 4"). Fitting Size Recommended Maximum gpm - Short (22") - Long (37") 1.5" 80 S10501 S " 120 S10502 S " 180 S10503 S " 240 S10504 S " 300 S10520 S10509 Note: If using a filter bag with perforated insert, a clamp ring and locking latch are required and sold separately. With Wedgewire Strainer Insert Specify slot size when ordering (0.005", 0.015" or 0.030"). Fitting Size Recommended Maximum gpm - Short (22") - Long (37") 1.5" 80 S10510 S " 120 S10511 S " 180 S10512 S " 240 S10513 S " 300 S10514 S " 8" 22" 37" Strainer Stand Description 7" Surface Area: 1.6 ft 2 Long Model Short Model " Surface Area: 3.7 ft 2 Long Model Strainer Stand (37") Short Model Strainer Stand (22") 52 3 /4" /16" 30 3 /4" 15 3 /4" /16" 22 7 /16" 17 9 /16" 22 5 /8" 17 3 /4" 30 sanimatic.com

31 Basket Strainer Replacement Parts Cover Hold Down Parts Air Relief Vent Valve Filter Bag Locking Latch Filter Bag Clamp Ring Basket Strainers Filter Bag Perforated Insert Insert O-Ring 1 Strainer Inserts Description Short Model Long Model Perforated 1 / 8 " Holes / 16 " Holes / 4 " Holes Wedgewire* 0.005" " " *Other sizes are available. Short Model Wedgewire Insert Long Model Perforated Insert 2 Basket Strainer O-Ring/Gasket Cover O-Ring EPDM (standard) Viton Element O-Ring EPDM (standard) Viton Vent Valve Gasket EPDM (standard) Viton Cover O-Ring Vent Valve Gasket Insert O-Ring SC

32 Basket Xyzhijklmnop Strainers Basket Strainer Replacement Parts 3 Disposable Filter Bags 50 per box SMI 22" Short Model Basket Strainers Micron Model Material 1 22" Short Polypropylene " Short Polypropylene " Short Polypropylene " Short Polyester Felt " Short Polyester " Short Polypropylene " Short Polypropylene " Short Polypropylene " Short Nylon " Short Nylon " Short Polypropylene Monofilament " Short Nylon Mesh " Short Nylon " Short Polyester SMI 37" Long Model Basket Strainers 1 37" Long Polypropylene " Long Polypropylene " Long Polypropylene " Long Polypropylene " Long Polypropylene " Long Polyester " Long Polypropylene " Long Nylon " Long Nylon " Long Nylon " Long Nylon " Long Nylon " Long Polypropylene " Long Nylon " Long Polyester Filter Bag Notes: Filter bags are 7" diameter Sewn-in, stainless steel ring in top Filter bags require a media clamp ring & locking latch All bags are FDA compliant Micron rating is industry standard nominal rating with 75% efficiency 95% efficiency filter bags are available upon request 4 Filter Bag Clamp Parts Description Filter Bag Kit* Clamp Ring Locking Latch *Includes clamp ring and locking latch. Clamp Ring Locking Latch 5 Cover Hold-down Parts Description A Threaded Knob B Swing Bolt C Swing Bolt Clevis Pin C Cover Hinge Clevis Pin D Pin, Hair Pin Air Relief Vent Valve Description Air Relief Vent Valve with 1 / 2" Connection sanimatic.com

33 Spray Balls Spray Solutions Designed for Your Process Sani-Matic has decades of experience in spray technology for the food & beverage and bio-pharm industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment. Sani-Matic is 3-A approved for its standard spray ball design when used with a wraparound clip. When considering a custom spray ball, there is the possibility that the spray ball will not conform to 3-A requirements. If a custom 3-A approved spray ball is required, contact Sani-Matic. 33

34 Spray Balls Standard Features 316L stainless steel 32 Ra finish Sanitary polished ball Each ball includes wraparound clip Standard drilling is psi Slip-fit collar Spherical hemisphere Optional Features Custom drilling available (Drill Pattern: SB-3) Material certification available Orbital welding and directional drilling Supply Tubes, see pages " tangential hemisphere available Calculate recommended minimum flow rate for cleaning vertical process vessels: Enter tank diameter (D) in feet = Spray Ball gpm = (9.5 x tank diameter in feet) A minimum flow rate of 3 gallons per minute, per foot (tank circumference) is required to produce sufficient turbulent flow to cascade solution down vessel walls. Spray Ball Dimensions Ball Diameter 4.0" 3.0" 2.5" 2.0" 1.5" 1.25" A B C D E F Ø 2" 1" Ø 13 / 64" 5 15 / 16" / 2" Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 5 7 / 8" / 16" Ø 1" 3 / 8" Ø 9 / 64" 5 3 / 8" 70 5" Ø 2" 1" Ø 13 / 64" 4 13 / 16" / 8" Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 4 13 / 16" / 8" Ø 1" 3 / 8" Ø 9 / 64" 4 5 / 16" / 16" Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 4 11 / 32" / 32" Ø 1" 3 / 8" Ø 9 / 64" 3 25 / 32" / 32" Ø 1" 3 / 8" Ø 9 / 64" 3 1 / 4" / 8" Ø 3 / 4" 1 / 4" Ø 9 / 64" 3 1 / 16" / 16" Ø 1" 3 / 8" Ø 9 / 64" 2 11 / 16" / 16" Ø 3 / 4" 1 / 4" Ø 9 / 64" 2 17 / 32" / 32" Ø 1 / 2" 3 / 16" Ø 5 / 64" 2 9 / 16" / 32" Ø 3 / 4" 1 / 4" Ø 9 / 64" 2 1 / 4" / 8" Ø 1 / 2" 3 / 16" Ø 5 / 64" 2 5 / 16" / 32" NOTE: Custom spray balls will require a longer lead time. A C B D E (MAX) F Solution Tube Pinhole Location for Proper Fit with Spray Ball Tube A Distance B Drill Diameter C 1 / 2" 3 / 16" 5 / 64" C 3 / 4" 3 / 16" 9 / 64" 1" 5 / 16" 9 / 64" 1 1 / 2" 11 / 16" 13 / 64" 2" 15 / 16" 13 / 64" A B 34 sanimatic.com

35 Spray Balls Standard Products Stock Spray Balls Description Drill Pattern Ball Diameter Connection Size Connection Style gpm psi Finish 180 Up - Vertical Mount SB SC Ra Up - Vertical Mount SB SC Ra Up - Double Ball (each ball) SB SC Ra Full Coverage SB SC Ra Full Coverage SB SC Ra Full Coverage SB SC Ra Full Coverage SB PN Ra Full Coverage SB SC Ra Full Coverage SB SC Ra Full Coverage SB SC Ra NOTE: Clip included. NOTE: Diagrams for standard drill patterns are shown on page 36. Stock Spray Clips Description Hair Pin Clip for 0.50" SC* Wraparound Clip for 0.75" SC Wraparound Clip for 1.00" SC Wraparound Clip for 1.50" SC Wraparound Clip for 2.00" SC *0.50" Clip diameter does not conform to 3-A standard. SC

36 Spray Balls Custom Spray Balls SB gpm psi Ra Custom Spray Ball Nomenclature Selection Option Description Drill Pattern Ball Diameter Connection Size Connection Style Flow (gpm) - See item 3 above for limitations Pressure (psi) Finish (Ra) 0 No holes - Voids 3-A Up - Vertical Mount Up - Double Ball (each ball) 3 Special Spray Pattern (diagram req d)** Down - Vertical Mount Full Coverage Up - Horizontal Mount " " " " " " 0.50" 0.50"* - 12 gpm (max. flow) 0.75" 0.75" - 25 gpm (max. flow) 1.00" 1.00" - 40 gpm (max. flow) 1.50" 1.50" gpm (max. flow) 2.00" 2.00" gpm (max. flow) 2.50" 2.50" gpm (max. flow) SC BW FL TC HC PN Slip Collar (standard) Butt Weld Flare (no connection) Tri-Clamp Half Coupling*** (FNPT) Pipe Nipple*** (MNPT) gpm (standard) 0 0 gpm (no holes) Custom Enter gpm (maximum 400 gpm) psi (standard) 0 0 psi (no holes) Custom Enter psi (maximum 70 psi) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit Ra/320 Grit Spray Ball Drill Patterns SB-1 SB-2 SB-4 SB-5 SB-6 = 22 Model # Finish Option (EP) EP Electropolish (added to any finish) * Hair pin clip diameter does not conform to 3-A standard. ** Directionally drilled patterns require special pricing. *** Does not conform to 3-A standard. Material certification is available for an additional cost. Hastelloy and AL-6XN material options are available for some spray balls. 36 sanimatic.com

37 Spray Balls for Bio-Pharm Process Tanks Custom-Engineered Solutions Sani-Matic creates a 3-D model of your process vessels. This allows us to engineer the most effective static spray device and drill pattern to ensure proper coverage of all ports and surfaces. With decades of experience in spray technology and Bio-Pharm CIP applications, we understand the spray dynamics required to ensure proper flow rates, pressures and geometries. Spray Balls Precision Drilled Spray Balls and Custom Supply Tubes Once the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the cleaning solution. Custom patterns drilled with a CNC machine Orbital welding Product contact welds are ground and polished to meet interior finish requirements Orbital welds are boroscope inspected to meet ASME-BPE standards Custom engineered in 3-D Precision drilled Pass Riboflavin testing the first time Documented for future replacement Documentation Figure 1 Sani-Matic can provide complete documentation designed to meet your validation requirements for an additional cost. Material Certificates (MTRs and letters of compliance) Weld qualification, log and inspection reports Weld maps (see Figure 1) Mechanical polishing procedures Electropolishing procedures and certifications Surface finish certification General and subassembly as-built drawings Spray pattern layout with degrees and angles Weld procedures Custom Solutions We find custom solutions to individual processes by reviewing the cleaning needs and applying our state-of-the-art, 3-D modeling process. To order, please be ready to supply us with the following information: Tank drawings indicating agitators, dip tubes, anti-foams and spray ball connections Available CIP flow and pressure Surface finish requirements SC

38 Supply Tubes Precise Spray Ball Placement for a Complete Clean Determining the proper supply tube for your spraying system is critical for thorough cleaning. Although spray balls are thought of as the only part to your spray solution, they will only provide a complete clean if they are positioned correctly for proper head and nozzle coverage. And, the right supply tube is an integral part of proper positioning. Sani-Matic is 3-A approved for its supply tube design, however, if your process requires a custom-designed supply tube, contact Sani-Matic to ensure it meets 3-A approval. 38

39 Single Ball Supply Tube vs. Double Ball Tee Attachment A properly sized single spray ball with the correct spray pattern provides the necessary cleaning coverage for many tanks. However, for tanks with baffles or agitators, a shadowing effect occurs within the tank. The diagrams below show how a double ball tee attachment overcomes this problem to provide complete cleaning coverage. Supply Tubes Shadowing This top view of a tank with baffles and agitator shows the shadowing of spray due to obstructions within the tank. Double Ball Placement For complete coverage, multiple spray sources are needed to compensate for the shadowing effect. Features/Special Notes 316L stainless steel Custom supply tubes require a longer lead time Material certification is available for an additional cost For Spray Ball options see pages Custom supply tube configuration. SC

40 Supply Tubes Supply Tubes Supply Tube Nomenclature ST Ra EP = Model # Selection Option Description Tube Diameter Tank Connection Internal Connection Connection Internal Length External Length Finish (Ra) " " " " " " " 0 none " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp SC Slip Collar (standard) BW Butt Weld TC Tri-Clamp HC* Half Coupling (FNPT) PN* Pipe Nipple (MNPT) TC Tri-Clamp Ferrule (standard) BW Butt Weld SC Slip Collar HC* Half Coupling (FNPT) PN* Pipe Nipple (MNPT) (Enter length in inches) S If End Cap is used in, standard length of 1 11 / 16" is included (S) (Length in If no End Cap is used in, measure this inches) length (enter length) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit Ra/320 Grit Finish Option (EP) EP Electropolish (added to any finish) * Does not conform to 3-A standard. NOTE: Material certification is available for an additional cost. 40 sanimatic.com

41 Double Ball Tee Double Ball Tee Nomenclature Selection Option Description Tube Diameter DT Ra EP Connection Ball Connection " " " " SC Slip Collar (standard) BW Butt Weld TC Tri-Clamp SC Slip Collar (standard) BW Butt Weld = Model # Tube Diameter Standard (selection ) Internal Length 0.75" 0.84" or 27 / 32" 1.0" 1.69" or 1 11 / 16" 1.5" 2.41" or 2 13 / 32" 2.0" 2.66" or 2 5 / 32" Supply Tubes Leg Length (Enter length in inches) Leg Length Finish (Ra) (Enter length in inches) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit Ra/320 Grit Finish Option (EP) EP Electropolish (added to any finish) Note: Spray balls and spray ball clips are not included. See page 35 for options. Internal Length SC

42 Tanker Spray Washers Model TS-4 Reliable Spray Options for Small, Medium and Large Tankers Sani-Matic provides two different models of drop-in style tanker spray washers for tanks transporting bulk food grade liquids. The TS-4 static spray washer and TS-5 impingement spray washer are capable of cleaning a variety of soils including dairy, juice and more. Model TS-5 The TS-4 is designed to thoroughly clean tankers up to 44 feet in length. It features a center-positioned, static spray ball with a top-to-bottom spray pattern. The top of the tanker is sprayed directly with the solution, which then cascades down the sides of the tank removing soil. It also includes two multi-bore jet nozzles to reach all product contact surfaces. The TS-5 is ideal for cleaning tanks up to 55 feet, as well as tanks that require high-impact cleaning for tough soils. Its S-shaped manifold positions the rotary spray device s nozzle for 360 spray coverage without obstruction, cleaning all product contact surfaces inside the tank. 42

43 Model TS-4 TS-4 features a center spray ball for top spray pattern and two multi-bore jet nozzles for tank end washing. The vented manway cover has a bail handle and two hold downs with gasket. Flow Requirements: psi Connection Size: 2" Approximate Weight: 50 lbs. Model TS-5 The unique S-shaped manifold combines with the rotary spray device to create 360 spray coverage, allowing direct impingement of the cleaning solution to the entire tank. High pressure nozzles provide the reach needed to clean long tankers. Flow Requirements: psi Connection Size: 2" Approximate Weight: 70 lbs. High (194 F) and low (140 F) temperature-rated spray nozzles are available Tanker Spray Washers TS-4 Spray pattern TS-5 Spray pattern SC

44 Tanker Spray Washers Model TS-4 Drop-in style washer is ideal for 44' tankers. Connection Tri-Clamp - Complete Assembly Bevel Seat - Complete Assembly 1 4 1a 2a S /4" 48" Standard Length Replacement Parts List Item 1 Top only (bevel seat) a Top only (tri-clamp) a Bottom only TS b Bottom only TS-5 (no spray) Arm/Spring Assembly (set of 2) S10093 Model TS-5* Drop-in style washer is ideal for 55' tankers. 4 5 Manway Gasket (neoprene) TS-5 Spray Nozzle* Connection Maximum Temperature Rating 5 TS-5 Spray Nozzle* Tri-Clamp Complete Assembly Bevel Seat Complete Assembly *Recommended operating pressure psi. 140 F F F F TS-4 Nozzle Nozzle Gasket Nozzle Clamp Clip a /4" 10 Gauge *Recommended operating pressure psi. 1 Spray Nozzle - Maximum temperature 140 F. 2 Spray Nozzle - Maximum temperature 194 F. 9 2b 48" Standard Length 5 44 sanimatic.com

45 Optional Equipment for Drop-In Handling Tanker Spray Washers Item Description 1 Rail 4" I-beam, hanger, carbon steel primed Turns 90 / 48 radius bend, prime coated S Carrier Rolling carrier, adjustable I-Beam fit Balancer lbs Electric Hoist 1 / 6 HP, 300-lb capacity CIP Hose Tri-clamp discharge hose (2") Tapered Manway Assembly For use with rotating spray heads. Used in applications where impingement cleaning is required to remove heavily soiled products " W 15" D 16 1 / 8" W SC

46 Accessories Accessories and Replacement Parts to Meet Diverse Cleaning Needs Whether manufactured in Madison, WI by our dedicated craftsmen or sourced from long-trusted suppliers, our lineup of accessories and replacement parts are available to help you meet your sanitation goals and make your work day easier. From CIP air eliminators, mushroom air vents, Flow-Verter Panels and chemical pumps to COP steam regulator valves, hose racks and COP baskets, we offer the accessories and replacement parts needed for a sanitary cleaning process. 4646

47 In-Tank Steam Mixer/Sparger The steam mixer/sparger mixes steam with water in the tank to reduce noise and maximize heating capacity. Steam mixers/spargers are attached to either in-tank piping or a coupling that is mounted through the tank sidewall. Description 316L stainless steel with a MNPT threaded connection type Connection Size Length 0.5" 9.75" " 9.81" " 7.00" " 7.00" " 9.00" Accessories NOTE: Sizing is determined by the steam valve through which steam is delivered. Steam Regulator Valve The steam regulator automatically controls the temperature of your cleaning unit without the use of external power. With a vapor pressure thermal system, the steam regulator senses temperature change and positions the valve plug to regulate the heating or cooling medium to maintain a desired temperature. Description Brass with a FNPT connection type Connection Size 0.5" " " NPT x NPT Fitting Thermowell Thermowell for Steam Regulator Thermal Bulb Description NPT x NPT Fitting Thermowell, 321 stainless steel tube, 10.5" long, 1.0 MNPT brass fitting Tri-Clamp x NPT Connection Thermowell Tri-Clamp x NPT Connection Thermowell SC

48 Accessories Electric Immersion Heater Description Power Rating Manual thermostat, 3" 7.5 kw Tri-Clamp, NEMA 4x Head, 9.0 kw F, 460 VAC 12.0 kw NOTE: Additional voltages and sizes are available upon request. Tri-Clamp Connection Thermowell In-Tank Steam Kit All the components for adding steam capabilities to your COP. Size Kit Assembly 0.50 NPT Steam Sparger Adapters Thermowell Clamps & Gaskets Regulating Valve Gaskets & Clamps Regulating Valve 0.75 NPT Same as above NPT Same as above NOTE: Maximum pressure for mixer/sparger is determined by the incoming connection line. Adapter Steam Sparger Hose Racks Stainless steel hose racks provide a convenient way to store hoses at cleaning stations and COP tanks. They are available in two styles. Description Model # 5" x 12" backing plate 201A Mounting holes at each end 201B Level Probe The three-point level probe maintains the correct solution levels in a tank. Lumenite level controls are mounted in the control panel. Connection Size 2" Tri-Clamp connection for mounting on the top of tanks Note: All probes are cut to length. For replacement level probes, please measure the lengths of the existing model. 48 sanimatic.com

49 Orifice Plates These flow restrictors come with an 1 / 8" pilot hole, but can be drilled to your specifications. Fitting Size Material Pilot Hole Diameter.75" Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" Note: Available in Viton. Accessories Mushroom-Style Air Vent These vents are constructed of 316L stainless steel with a solid radiused and panned top. The underside portion is constructed with 1 / 8" perforated material. The vents may be installed on CIP tanks to prevent foreign materials from entering the tank. Fitting Size 1.5" Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp Anti-Siphon The anti-siphon is constructed of 316L stainless steel and eliminates the siphoning of water from the tank back into the process water. Height (Face-to-Face Dimensions): 3 3 /4" Tank Connection Tube Adapter Flow Capacity 3.0" Tri-Clamp 1.5" Tri-Clamp 100 gpm " Tri-Clamp 2.0" Tri-Clamp 240 gpm / 4" SC

50 Accessories COP After-Market Options The following options are available to enhance your previously purchased COP system. Electric Motor Starter NEMA 4X, stainless steel enclosure UL-508. COP Model VAC RW a RW a RW a RW a COP Cover Counter-weighted sanitary cover assembly. Description COP Model 304 stainless steel RW RW Heavy-Duty Casters Add flexibility to your COP washer. Set of four (4) complete caster assemblies. Description 304 stainless steel Removable End-Drain Table Drain table to place parts for drying or re-assembly. Description 304 stainless steel Model 201B Please contact your Sani-Matic Sales Engineer about installation recommendations and options. 50 sanimatic.com

51 Standard COP Baskets All Standard COP Baskets are available for immediate delivery. Sani-Matic COP Baskets allow for thorough cleaning, while reducing the number of damaged and lost parts. Baskets make it easy and safe for workers to handle valuable components. Basket Description Dimensions (Basket only) Handle Height URWB-1 Small Parts Basket, 316L Stainless Steel, EP Finish 19" x 15" x 3.5" 17 1 / 2" URWB-2 Fittings Basket, 316L Stainless Steel, EP Finish 19.75" x 15" x 4" 15" Accessories URWB-5 Hanger style handle to hang on COP tanks edge and locking cover to isolate components, 316L Stainless Steel, EP Finish 12" x 6" x 10" 17 5 / 8" URWB-6 Valve Basket, 316L Stainless Steel, EP Finish 22" x 10.5" x 10" 23" URWB-7 Extra Large Parts Basket, 316L Stainless Steel, Bead Blasted Finish Note: Fits Sani-Matic COP tanks 24" W x 22" D or larger 22" x 22" x 18" 28" URWB-1 URWB-2 URWB-5 URWB-6 URWB-7 SC

52 Accessories Sanitary Air Eliminator The air eliminator is constructed of 316L stainless steel and installed at the suction of a CIP return pump to remove air from CIP return solution and prevent air lock in a centrifugal pump. Tip: If the pump is used during processing to transfer product, the air eliminator is usually removed and the port is capped. Connection Size 1.5" " " " " " Plastic Ball Replacement Parts 1" Gasket Plastic Ball (1.25") Sanitary Air Eliminator 1" Gasket CIP Return Pump Air Vent The return pump air vent is installed to expel air. This avoids cavitation and air lock that can cause wash program disruption. Ball valve shut-off available, please call for pricing. Description 304 stainless steel, 1 / 4" I.P. thread Flow-Verter Panels Reduce piping and valve costs by creating multi-port flow selector stations with a Sani-Matic Flow-Verter Panel. Description Custom Three styles: round, rectangular and square Designed for your process* *Call Sani-Matic to discuss your Flow-Verter Panel requirements. 52 sanimatic.com

53 Chemical Pumps Sani-Matic provides high-quality Wilden pumps on our chemical pump assemblies. The Air-Operated Double-Diaphragm (AODD) pumps ensure reliability and easy installation. Pump Features/Benefits Self-priming Variable speed Dry-run without damage Longest Mean Time Between Repair (MTBR) Anti-freezing Robust design - Polypropylene - wetted parts, outer piston, center section and air valve - PTFE - valve ball, diaphragm O-Ring (neoprene back-up) and valve seat O-Ring (encap. Viton ) Diaphragm Pump, 1 /4" connection size Diaphragm Pump, 1 /2" connection size Accessories Chemical Pump Performance Curves Curve for Pump with 1 / 4" Connection Size ( ) Pump Only Description Diaphragm pump, 1 / 4" Connection Size, Polypropylene Diaphragm pump, 1 / 2" Connection Size, Polypropylene Connection Size Max gpm 1 / 4" / 2" Pump Assemblies Assemblies include mounting bracket, check valve and complete piping kit. Max gpm Voltage Curve for Pump with 1 / 2" Connection Size ( ) SC

54 Technical Data Finding the Right Solution for Your Process Ordering sanitary components for an application requires a great deal of information to ensure the right strainer or spraying system is selected. We have a group of inside sales specialists and engineers available to help find the right solution for your process, but for quick and easy reference, we ve included an abbreviated technical data sheet. 54

55 Conversion Factors Pressure Feet of Water x = psi Inches Hg. x = psi Atmosphere x 14.7 = psi Meters of Water x 1.42 = psi Kilograms per Centimeter 3 x = psi Atmosphere x 33.9 = Feet of Water psi x 2.31 = Feet of Water Inches Hg. x 1.13 = Feet of Water Technical Data Flow Volume Viscosity Lbs. of Water per Hour x = gpm Lbs. of Fluid per Hour/Specific Gravity x = gpm Meter 3 per hour x 4.4 = gpm Liters per minute x = gpm gpm x = Liters per minute Liter x = Gallon Feet 3 x 7.48 = Gallon Lbs. of Water x = Gallon Imperial Gallon (British) x 1.2 = Gallon (U.S.) U.S. Gallon x = Liter Centipoise/Specific Gravity = Centistokes Centistokes x 4.64 = SSU (approx.) Viscosity and Specific Gravity Table for Various Foods Product Condition Specific Gravity Viscosity Butter 0.93 to , F F F Catsup Varies ,300 to 6, F 60 F - 30% Fat SSU Cream 60 F - 40% Fat SSU 60 F - 45% Fat SSU Egg Yolk , F Honey 81.2 Brix (standard) ,250 to 1, F Maple Syrup , F Margarine 0.93 (approx.) 13, F Peanut Butter F Water , F Whey (condensed) 60% Total Solids , F 50% Total Solids , F 50% Total Solids , F 27% Total Solids F Note: Viscosities may vary depending on products, formulas and the process used. SC

56 Capabilities Overview Food & Beverage Systems The most well-known and respected food and beverage processors put product safety at the top of their priority list. That s why they turn to Sani-Matic for sanitary process cleaning solutions. From Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers and boosted pressure systems to multi-tank and multi-circuit Clean-In-Place (CIP) systems, Sani-Matic delivers a complete clean, every time. The Sani-Matic team is experienced in developing systems, equipment and procedures that meet industry standards for safety and provide customers with ongoing Cleaning Confidence. Bio-Pharm Systems Sani-Matic bio-pharm cleaning equipment for the pharmaceutical and biotech industries meet cgmp and ASME-BPE standards, as well as individual safety and manufacturing standards for a repeatable and validatable clean. The Sani-Matic bio-pharm offering includes portable and stationary Clean-In-Place (CIP) systems to clean tanks, process lines, bioreactors and fermenters, as well as Clean-Out-of-Place (COP) systems. The COP systems include Immersion Parts Washers for cleaning hoses, fittings, gaskets and clamps and cabinet washers for cleaning pharmaceutical glassware or entire suites of process items. Whether a bio-pharm manufacturer needs to clean processing equipment in place or disassembled parts out of place, they turn to Sani-Matic to design systems that address their toughest critical cleaning challenges.

57 Sanitary Components High-quality, off-the-shelf and custom-designed components are part of Sani-Matic s extensive sanitary process cleaning equipment and component offering. From CIP air vents and air eliminators to COP baskets, In-Line Strainers and custom-designed spray balls, Sani-Matic has components for your sanitary process cleaning needs. The company s experienced team of design and engineering experts ensures your components are properly specified to meet your exact process. And, components are manufactured by Sani-Matic s Madison, Wisconsin-based craftsmen for quick order turnaround. Select components are designed to conform to 3-A standards to accommodate process requirements. Services Sani-Matic has a large team of field service engineers to provide preventative maintenance, system start-up and after-market service. And, through the Tactical Solutions program, Sani-Matic offers system analyses and consultation to help optimize your current cleaning process. The motivated service team has decades of experience identifying, troubleshooting and solving the difficult cleaning challenges you face every day. Whether you d like routine maintenance to ensure ongoing high-quality system performance, or you d like an expert to assess your current system to identify cost-saving adjustments, Sani-Matic has the resources to offer Cleaning Confidence before, during and after your cleaning system purchase. 57

58 Di st r i but edby: Gr eens bor odi v i s i on 301Ci t at i oncour t Gr eens bor o,nc Loui s v i l l edi v i s i on 4400Bi s hoplane,sui t e1 12 Loui s v i l l e,ky www. mgnewel l. com sal es@mgnewel l. com Nas hv i l l edi v i s i on 334Fr eehi l l Road,Sui t eb Hender s onv i l l e,tn