Sanitary Components. Sanitary Components. for the Food & Beverage Industry
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1 Sanitary Components Sanitary Components for the Food & Beverage Industry
2 Cleaning Confidence A Commitment to Clean R epeatable results you can count on every time you clean your process parts, lines and equipment. We call it Cleaning Confidence. Sani-Matic, Inc. designs and manufactures automated sanitary process cleaning equipment and components. We offer Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers, Clean-In-Place (CIP) systems, spray balls, strainers and more that provide a complete clean every time. And, we don t stop there. We also provide expert services, including our Tactical Solutions program, to ensure systems are optimized for money-saving efficiencies and increased productivity. We are committed to helping our customers attain sanitary cleaning results for a diverse range of industries, including food, beverage, pharmaceutical, biotech, nutraceutical and personal care. Commit to a change in your sanitary process cleaning approach with Sani-Matic. And, we will commit to improving your operations so you can grow your business. 2
3 In-Line Strainers Straight-Line, Angle-Line, Complete Assemblies and Replacement Parts, Dual Strainer Assemblies and SaniClean Strainers (Direct Replacement for Tri-Clover Strainers) Tee-Line Strainers Complete Assemblies and Replacement Parts Sanitary Components Table of Contents Y-Strainers Complete Assemblies and Replacement Parts Basket Strainers Complete Assemblies and Replacement Parts Spray Balls Custom and Standard Spray Balls for the Food, Beverage and Bio-Pharm Industries Supply Tubes Single and Double Ball Tee Supply Tubes Tanker Spray Washers TS-4 and TS-5, Complete Assemblies and Replacement Parts Accessories COP Baskets, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters and More Capabilities Overview Food & Beverage Systems, Bio-Pharm Systems, Sanitary Components and Services. Cleaning is all we do and we do it well. Minimum order size applies. Please call for the latest price information. Specifications are subject to change. Sani-Matic, Inc S. Stoughton Rd., Madison, WI (p) (f) FBC
4 In-Line Strainers Durable Design, Reliable Performance Sani-Matic offers high-quality, sanitary Angle-Line and Straight-Line Strainers designed for durability and reliable performance. Each Sani-Matic strainer is manufactured in the USA and available for quick delivery. Angle-Line and Straight-Line Strainer bodies require a straining element to filter particulate from the product stream. Both perforated and wedgewire inserts are available and can be used interchangeably. For fine filtration, perforated inserts require either disposable filter tubes or wire mesh overlays. Wedgewire offers an effective and durable single piece insert in micron ratings equivalent to wire mesh. (See pages 8-9 for more information on strainer elements and overlays.) Sani-Matic s standard In-Line Strainers are 3-A certified when using the perforated insert. If 3-A certification is required, contact a Sani-Matic representative to ensure the configuration meets all 3-A standards. 4
5 Standard Features 316L stainless steel construction Tri-clamp connections EPDM tri-clamp gaskets, Teflon encapsulated O-ring Sanitary ID finish: 32 Ra (except wedgewire element) Optional Features Additional surface finishes Other elastomers Dual Strainer Assemblies Hot water jacket available in 4" strainer bodies only In-Line Strainers Maximum Pressure Rating Assembly psi Filter Tubing psi Perforated Element psi Wedgewire Element psi Pressure Drop for Straight-Line Strainer 30 Strainer Size 1 1/ 2"x 20 3/ 4" 2"x 20 3/ 4" Pressure Drop (psi) / 2"x 20 3/ 4" 3"x 20 3/ 4" 1 1/ 2"x 36" 2"x 36" 2 1/ 2"x 36" 3"x 36" Flow Rate (gpm) Performance based on testing using 70 F water and 0.015" wedgewire element. FBC
6 In-Line Strainers Complete Assembly: Straight-Line Strainer 4" body dia. with 3" x 15" element 1 sq. ft. area 4" body dia. with 3" x 30" element 2 sq. ft. area 20 3 /4" 36" Short Long Straight-Line Strainer Fitting Size Body OD Recommended Maximum gpm Short (20 3 / 4 ") Perforated Long (36.0") Perforated Short (20 3 / 4 ") Wedgewire Long (36.0") Wedgewire 1.5" 4" 70 S10006 S10016 S10126 S " 4" 130 S10007 S10017 S10127 S " 4" 200 S10008 S10018 S10128 S " 4" 250 S10009 S10019 S10129 S " 4" 275 S10010 S10020 S10130 S10140 Not sure when to clean a strainer? Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you'll know it is time to clean. 6 sanimatic.com
7 Complete Assembly: Angle-Line Strainer 4" body dia. with 3" x 15" element 1 sq. ft. area 3 5 /32" 4" body dia. with 3" x 30" element 2 sq. ft. area 3 5 /32" 6" body dia. with 4" x 30" element 2.6 sq. ft. area 4 3 /16" In-Line Strainers 20 3 /4" 26 1 /16" 36" 41 5 /16" 40" 46 3 /8" Angle-Line End-Inlet Model (Standard Flow) Fitting Size Body OD Recommended Maximum gpm Short Perforated Long Perforated Short Wedgewire Long Wedgewire 1.5" 4" 70 S10026 S10036 S10146 S " 4" 130 S10027 S10037 S10147 S " 4" 200 S10028 S10038 S10148 S " 4" 200 S10029 S10039 S10149 S " 4" 230 S10030 S10040 S10150 S " 6" 465 N/A S10176 N/A S10175 Angle-Line Side-Inlet Model (Reverse Flow) Fitting Size Body OD Recommended Maximum gpm Short Perforated Long Perforated Short Wedgewire Long Wedgewire 1.5" 4" 70 X10026 X10036 X10146 X " 4" 130 X10027 X10037 X10147 X " 4" 205 X10028 X10038 X10148 X " 4" 240 X10029 X10039 X10149 X " 4" 300 X10030 X10040 X10150 X " 6" 510 N/A X10176 N/A X10175 FBC
8 In-Line Strainers Strainer Elements Strainer elements, or strainer inserts, are the filters used to protect your processing equipment and product integrity from unwanted process particles. Both perforated and wedgewire elements provide different straining/filtering advantages. Advantages of Perforated Element 3-A certified when used without mesh overlay Large open area ratio with lower pressure drops Can capture fine particulate with wire mesh overlay and filter tubes Advantages of Wedgewire Element One piece solution Ideal for high purity processing Slot sizes down to 0.002" Increased pressure rating Perforated Strainer Elements Strainer Body Dia. Strainer Element Dia. Hole Size Open Area Short (15") Long (30") & High Capacity 4" 3" 3/32" 33% " 3" 1/8" 40% " 3" 1/4" 58% " 3" 3/8" 51% " 4" 3/32" 33% N/A " 4" 1/8" 40% N/A " 4" 1/4" 58% N/A /8" Perforated Strainer Element 1 /4" Perforated Strainer Element Wedgewire Strainer Elements Strainer Body Dia. Strainer Element Dia. Slot Size Micron Wire Mesh Open Rating (Approx. Area Equiv.) Short (15") Long (30") & High Capacity 0.060" slot size 0.060" slot size 4" 3" 0.002" % " slot size 4" 3" 0.005" % " 3" 0.007" % " 3" 0.010" % " 3" 0.015" % " 3" 0.020" % " 3" 0.030" % " 3" 0.040" % " slot size 0.020" slot size 0.015" slot size 0.010" slot size 4" 3" 0.050" % " 3" 0.060" % " slot size 4" 3" 0.188" % " 4" 0.005" % N/A " 4" 0.007" % N/A " 4" 0.015" % N/A " slot size 0.002" slot size 8 6" 4" 0.060" % N/A NOTE: Slot size to micron is a nominally rated value only. sanimatic.com NOTE: Image is a demonstration piece highlighting the largest to smallest wedgewire slot sizes.
9 Mesh Overlays (For perforated elements only) Mesh Size US Micron (Approx. Equiv.) Opening Width in Inches (Approx. Equivalent) Open Area Short (15") Long (30") " 60% " 56% " 52% " 46% " 41% " 36% " 30% " 31% " 31% " 36% " 31% " 37% " 34% ** " 37% N/A ** 6" OD Strainers. Mesh Overlay In-Line Strainers Filter Tubes 4" OD Body x 20.75" Strainers 4 7 / 8" x 17" Filter Tubes (For 1"*, 1.5", 2", 2.5", 3", and 4" connections). Fits 3" x 15" Perforated Element. Material Width Length (Short) Micron Non-Woven Polyester 4 7 / 8" 17" Non-Woven Rayon 4 7 / 8" 17" Polyester Screen 4 7 / 8" 17" Nylon Multifilament 4 7 / 8" 17" Polyester Knit 4 7 / 8" 17" Smooth Weave Dacron 4 7 / 8" 17" Cotton Cheese Cloth 4 7 / 8" 17" Nylon Monofilament 4 7 / 8" 17" Nylon Multifilament 4 7 / 8" 17" Nylon Leno 4 7 / 8" 17" Polyester 4 7 / 8" 17" *1" filter tube is for SaniClean strainers only. 4" OD Body x 36" Strainers 4 7 / 8" x 33 1 / 2" Filter Tubes (For 1"*, 1.5", 2", 2.5", 3", and 4" connections). Fits 3" x 30" Perforated Element. Material Width Length (Long) Micron Non-Woven Rayon 4 7 / 8" 33 1 / 2" Non-Woven Rayon 4 7 / 8" 33 1 / 2" Polyester Screen 4 7 / 8" 33 1 / 2" Nylon Multifilament 4 7 / 8" 33 1 / 2" Polyester Knit 4 7 / 8" 33 1 / 2" Smooth Weave Dacron 4 7 / 8" 33 1 / 2" Cotton Cheese Cloth 4 7 / 8" 33 1 / 2" Plain Weave Polyester 4 7 / 8" 33 1 / 2" Cotton Flannel 4 7 / 8" 33 1 / 2" Nylon Monofilament 4 7 / 8" 33 1 / 2" Nylon Leno 4 7 / 8" 33 1 / 2" *1" filter tube is for SaniClean strainers only. FBC
10 In-Line Strainers Internal Replacement Parts Straight-Line Strainer Angle-Line Side-Inlet Strainer (Reverse Flow) Element Retainer Inserts Angle-Line End-Inlet Strainer (Standard Flow) Straight-Line End-Inlet Angle-Line Side-Inlet (reverse flow) Angle-Line End-Inlet (standard flow) Strainer Element Retainer Inserts 4" OD Strainer Body Configuration Flow Model Fitting Straight-Line End-Inlet Short 1 1 / 2" Straight-Line End-Inlet Short 2" Straight-Line End-Inlet Short 2 1 / 2" Straight-Line End-Inlet Short 3" Straight-Line End-Inlet Short 4" Straight-Line End-Inlet Long 1 1 / 2" Straight-Line End-Inlet Long 2" Straight-Line End-Inlet Long 2 1 / 2" Straight-Line End-Inlet Long 3" Straight-Line End-Inlet Long 4" Configuration Model Fitting Straight-Line Short 1 1 / 2" Straight-Line Short 2" Straight-Line Short 2 1 / 2" Straight Line Short 3" Straight-Line Short 4" Straight-Line Long 1 1 / 2" Straight-Line Long 2" Straight-Line Long 2 1 / 2" Straight-Line Long 3" Straight-Line Long 4" Angle-Line Side-Inlet Short N/A Angle-Line Side-Inlet Long N/A Angle-Line End-Inlet Short N/A Angle-Line End-Inlet Long N/A Angle-Line End-Inlet Short (4" TC) N/A Angle-Line End-Inlet Long (4" TC) N/A Angle-Line Side-Inlet 6" Body Dia. N/A Angle-Line End-Inlet 6" Body Dia. N/A Angle-Line Short 1 1 / 2" Angle-Line Short 2" Angle Line Short 2 1 / 2" Angle-Line Short 3" Angle-Line Short 4" Angle-Line Long 1 1 / 2" Angle-Line Long 2" Angle-Line Long 2 1 / 2" sanimatic.com Angle-Line Long 3" Angle-Line Long 4"
11 End Plugs Straight-Line and Angle-Line End-Inlet Only Body Diameter Material 4" Nylon " Teflon " Stainless " Stainless " UHMW Nylon End Plug is for strainers manufactured before O-ring Retainers Angle-Line Side-Inlet Only Teflon End Plug Stainless Steel End Plug In-Line Strainers Body Diameter Retaining Clips 4" " " O-ring Retainer 6" O-ring Retainer Body Diameter Flow 4" Side-Inlet " End-Inlet " Side-Inlet " End-Inlet " Side-Inlet Clip 6" Side-Inlet Clip End-Inlet Clip O-Rings Body Diameter Material 4" Viton " EPDM " Teflon " EPDM " Teflon NOTE: Teflon is O-ring standard. Other materials may require lubrication. 4" O-ring 6" O-ring See page 26 for body clamp and gasket elastomer replacements. Spare Parts Kit Angle-Line Strainer Includes: O-ring Retainer (with reverse flow) or Stainless Steel End Plug (with standard flow), Retainer Clip, 4" Tri-Clamp Gasket and one (1) O-ring. Flow End-Inlet (standard flow) Side-Inlet (reverse flow) S25725 X10177 Conversion Kits Angle-Line Strainer Kits are used to reverse flow direction. Includes: Element Retainer Insert, O-ring Retainer (with reverse flow kit) or Stainless Steel End Plug (with standard flow kit), Clip and O-ring. Flow Short Long End to Side-Inlet S10177 S10180 Side to End-Inlet S10178 S10181 Side to End-Inlet (for 4" tri-clamp and body) S10179 S10182 FBC
12 Closed for cleaning In-Line Strainers Dual Strainer Assembly Dual Angle-Line Strainer Assembly A Full Assembly includes a Strainer Stand, Valve Kit and two (2) Complete Assembly Angle-Line Strainers (standard flow). Fitting Size Body O.D Long (36") Perforated Long (36") Wedgewire 1.5" 4" S10036DUAL S10156DUAL 2.0" 4" S10037DUAL S10157DUAL 2.5" 4" S10038DUAL S10158DUAL 3.0" 4" S10039DUAL S10159DUAL 4.0" 4" S10040DUAL S10160DUAL NOTE: Refer to Page 8 for standard perforated and wedgewire element options. Line remains open NOTE: The above diagram highlights end-inlet strainers, but Dual Angle-Line Strainer Assemblies can be configured as side-entry. 12 sanimatic.com
13 Valve Kit with VNE Butterfly Valves Kit includes: Four (4) Elbows, two (2) Tees, four (4) Valves, twelve (12) Clamps, twelve (12) Gaskets and one (1) Stand. Material: 316L Stainless Steel Alternate valves available. NOTE: Strainers are not included in the valve kit, they are sold separately. Optional Valve Actuating Mechanism This Valve Actuating Mechanism offers a one-step control for simultaneous control of all four butterfly valves for the strainer assembly. The interlocking control puts one strainer on-line and the other strainer off-line. To ensure operator safety, insert access is limited to the off-line strainer. Will work with VNE butterfly valves only. Fitting Size 1.5" " " " " Fitting Size 3.0" Note: Additional fitting size options are available. In-Line Strainers Material: 316L Stainless Steel Line remains open Closed for cleaning NOTE: Image intended to feature standard Valve Actuating Mechanism only. Dual Strainer Assemblies vary. Pressure Gauge Kit Two (2) Sanitary Diaphragm-type Pressure Gauges, two (2) Tees, four (4) Gaskets and four (4) Clamps. Install before and after the strainer assembly. Pressure range for gauge is 0 to 160 psi. Fitting Size 1.5" " " " " FBC
14 In-Line Strainers SaniClean TM Strainers The SaniClean strainer is a direct replacement for a Tri-Clover style strainer. Constructed with 316L stainless steel, this high-quality alternative gives you a choice for your in-line strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a finished smooth edge. Complete Strainer Assemblies Assemblies Include: Filter Body, Outlet Assembly, Distributor Cap, Spring, Clamp, Gasket (Buna-N), Perforated Element (Support Core). In-Line Strainers: Tri-Clamp Connections, 4" OD x 15.75", 3" Element Description Fitting Size Perf Size Element Size SHORT - 1 / 4" Perf, Tri-Clamp 1.0" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 1.0" 1 / 8" 3.0" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 1.5" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 1.5" 1 / 8" 3.0" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 2.0" 1 / 4" 3.0" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 2.0" 1 / 8" 3.0" x 10 7 / 8" In-Line Strainers: Tri-Clamp Connections, 4" OD x 35.38", 3" Element Description Fitting Size Perf Size Element Size SHORT - 1 / 4" Perf, Tri-Clamp 2.5" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 2.5" 1 / 8" 3.5" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 3.0" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 3.0" 1 / 8" 3.5" x 10 7 / 8" SHORT - 1 / 4" Perf, Tri-Clamp 4.0" 1 / 4" 3.5" x 10 7 / 8" SHORT - 1 / 8" Perf, Tri-Clamp 4.0" 1 / 8" 3.5" x 10 7 / 8" In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 15.75", 3.5" Element Description Fitting Size Perf Size Element Size LONG - 1 / 4" Perf, Tri-Clamp 1.0" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 1.0" 1 / 8" 3.0" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 1.5" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 1.5" 1 / 8" 3.0" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 2.0" 1 / 4" 3.0" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 2.0" 1 / 8" 3.0" x 30 3 / 4" In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 35.38", 3.5" Element Description Fitting Size Perf Size Element Size LONG - 1 / 4" Perf, Tri-Clamp 2.5" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 2.5" 1 / 8" 3.5" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 3.0" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 3.0" 1 / 8" 3.5" x 30 3 / 4" LONG - 1 / 4" Perf, Tri-Clamp 4.0" 1 / 4" 3.5" x 30 3 / 4" LONG - 1 / 8" Perf, Tri-Clamp 4.0" 1 / 8" 3.5" x 30 3 / 4" sanimatic.com
15 Retaining Rings Retaining Rings: Hold Filter Tubes on Elements Description Retaining Rings (Buna-N) - to fit 3" dia. Perforated Element Retaining Rings (Viton - SYF) - to fit 3" dia. Perforated Element Retaining Rings (EPDM) - to fit 3" dia. Perforated Element Retaining Rings (Buna-N) - to fit 3 1 / 2" dia. Perforated Element Retaining Rings (Viton - SYF) - to fit 3 1 / 2" dia. Perforated Element Retaining Rings (EPDM) - to fit 3 1 / 2" dia. Perforated Element In-Line Strainers Filter Tubes 4.5" OD Body 5 5 / 8" x 13 1 / 2" Filter Tubes (For 2.5", 3", and 4" connections). Fits 3.5" x 11" Perforated Element. Material Width Length Micron Non-Woven Rayon 5 5 / 8" 13 1 / 2" Polyester Screen 5 5 / 8" 13 1 / 2" Nylon Multifilament 5 5 / 8" 13 1 / 2" Polyester Knit 5 5 / 8" 13 1 / 2" Smooth Weave Dacron 5 5 / 8" 13 1 / 2" Cotton Cheese Cloth 5 5 / 8" 13 1 / 2" Nylon Monofilament 5 5 / 8" 13 1 / 2" Nylon Monofilament 5 5 / 8" 13 1 / 2" Cotton Flannel 5 5 / 8" 13 1 / 2" Nylon Monofilament 5 5 / 8" 13 1 / 2" Nylon Leno 5 5 / 8" 13 1 / 2" " OD Body 5 5 / 8" x 33 1 / 2" Filter Tubes (For 2.5", 3" and 4" connections). Fits 3.5" x 31" Perforated Element. Material Width Length Micron Non-Woven Rayon 5 5 / 8" 33 1 / 2" Non-Woven Rayon 5 5 / 8" 33 1 / 2" Polyester Screen 5 5 / 8" 33 1 / 2" Nylon Multifilament 5 5 / 8" 33 1 / 2" Polyester Knit 5 5 / 8" 33 1 / 2" Smooth Weave Dacron 5 5 / 8" 33 1 / 2" Cotton Cheese Cloth 5 5 / 8" 33 1 / 2" Nylon Monofilament 5 5 / 8" 33 1 / 2" Nylon Monofilament 5 5 / 8" 33 1 / 2" Plain Weave Polyester 5 5 / 8" 33 1 / 2" Cotton Flannel 5 5 / 8" 33 1 / 2" Nylon Monofilament 5 5 / 8" 33 1 / 2" Nylon Leno 5 5 / 8" 33 1 / 2" FBC
16 In-Line Strainers SaniClean In-Line Strainers Replacement Parts Clamp Outlet Assembly Gasket Perforated Element (Support Core) Distributor Cap Spring Filter Body Clamp Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Outlet Assembly/Clamped Connection (Lid) Clamped Fitting Size Bevel Seat Fitting Size 1.0" " " " " " " " " " " " Gaskets 16 4" Body OD 4.5" Body OD Description Fitting Size Fitting Size Buna-N (Standard) 1" / 1.5" / 2" " / 3" / 4" Silicon 1" / 1.5" / 2" " / 3" / 4" EPDM 1" / 1.5" / 2" " / 3" / 4" Viton-SFY 1" / 1.5" / 2" " / 3" / 4" sanimatic.com
17 Perforated Elements (Support Core) Description Fitting Size Element Size SHORT - 1 / 8" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" SHORT - 1 / 4" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" LONG - 1 / 8" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" LONG - 1 / 4" Perf 1" / 1.5" / 2" 3.0" x 10 7 / 8" Description Fitting Size Element Size SHORT - 1 / 8" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" SHORT - 1 / 4" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" LONG - 1 / 8" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" LONG - 1 / 4" Perf 2.5" / 3" / 4" 3.5" x 10 7 / 8" In-Line Strainers Distributor Cap Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Spring Fitting Size Body OD 1" / 1.5" / 2" 4.0" " / 3" / 4" 4.5" Filter Body Short Body Long Body Clamped Fitting Size 1.0" " " " " " FBC
18 In-Line Strainers Mesh Overscreens for SaniClean Strainers Description 3" dia. x 10 7 /8" length Mesh Size Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Description 3" dia. x 30 3 /4" length Mesh Size Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen sanimatic.com
19 Mesh Overscreens for SaniClean Strainers Description 3 1 /2" dia. x 10 7 /8" length Mesh Size Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen In-Line Strainers Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Description 3 1 /2" dia. x 30 3 /4" length Mesh Size Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen Wire Mesh Overscreen FBC
20 Tee-Line Strainers Protect Your Pumps and Equipment Sani-Matic Tee-Line Strainers are designed to keep materials out of your pumps and process equipment. And, because the Sani-Matic Tee-Line Strainer s open area of perforation exceeds line size diameter, there is minimal pressure drop. Engineered with simplicity and durability in mind, the tri-clamp allows quick removal of the insert assembly for easy cleaning. We recommend purchasing the complete assembly tee, insert, gasket and tri-clamp to ensure a proper fit. 20
21 Standard Features 316L stainless steel construction Tri-clamp connection Compact design Open area of perforation exceeds line size diameter Sanitary ID finish: 32 Ra Insert finish: bead blast EPDM gasket Optional Features Inserts: 1 4" / or 1 8" / perforations Insert alignment pin Sanitary insert finish: 32 Ra Other fitting types Other gasket materials Tee-Line Strainers Insert Length A Insert Gasket Clamp Tee-Line Strainer Body B Face-to-Face Dimension Want an economical and easy way to prolong the life of your equipment? Install Tee-Line Strainers at the suction end of the pump to protect the pump, process equipment and valves from foreign materials, such as gasket pieces, bolts and other items. FBC
22 Tee-Line Strainers Complete Assembly Tri-clamp Fitting Size Perforation Size Face-to-Face Tee Dimension - B 1.5" 1 / 8" 5.5" " 1 / 4" 5.5" " 1 / 8" 7.0" " 1 / 4" 7.0" " 1 / 8" 7.0" " 1 / 4" 7.0" " 1 / 8" 7.5" " 1 / 4" 7.5" " 1 / 8" 9.0" " 1 / 4" 9.0" " 1 / 8" 13.0" " 1 / 4" 13.0" NOTE: Assembly includes strainer body, insert, EPDM gasket and clamp. Insert alignment pins are available for an additional cost. Insert Only Tri-clamp Fitting Size Insert Length A Face-to-Face Tee Dimension - B Perf. Size 1.5" 3.50" 5.5" 1 / 8" " 3.50" 5.5" 1 / 4" " 4.50" 7.0" 1 / 8" " 4.50" 7.0" 1 / 4" " 4.75" 7.0" 1 / 8" " 4.75" 7.0" 1 / 4" " 5.25" 7.5" 1 / 8" " 5.25" 7.5" 1 / 4" " 6.50" 9.0" 1 / 8" " 6.50" 9.0" 1 / 4" " 9.375" 13.0" 1 / 8" " 9.375" 13.0" 1 / NOTE: Inserts do not include a Tee-Line Strainer body, gasket or clamps. If not using a Sani-Matic Tee-Line Strainer body, customer must supply a tee-line strainer body to match insert length. 22 sanimatic.com
23 Y-Strainers Small Footprint, Big Increase in Productivity Sani-Matic Y-Strainers are designed to fit into tight piping configurations and provide quick access to the straining insert for easy cleaning. The high-quality, durable strainers are made in the USA, which allows fast turnaround times. Sani-Matic s standard Y-Strainers are 3-A certified when using the perforated insert. If 3-A certification is required, contact Sani-Matic to ensure the configuration meets all 3-A standards. Sani-Matic Y-Strainers are engineered and manufactured with a close-tolerance fit (0.010") at the base of the insert and do not require an O-ring. Fewer parts result in simpler maintenance and less downtime increasing production performance and saving you time and money. 23
24 Y-Strainers Standard Features 316L stainless steel construction Tri-clamp connections EPDM tri-clamp gaskets Perforated or wedgewire strainer inserts are interchangeable Sanitary ID finish: 32 Ra (except wedgewire insert) Close-tolerance fit at base of insert Optional Features 0.010" fit Wire mesh overlays for use with perforated insert Additional surface finishes Other elastomers Hot water jackets available for 4" diameter bodies with 1.5" to 3.0" fitting sizes Maximum Pressure Rating Assembly psi Filter Tubing psi Perforated Insert psi Wedgewire Insert psi Cv Values for Y-Strainer Insert size Fitting Size 1.5" 2.0" 2.5" 3.0" WW 0.010" WW 0.015" WW 0.020" WW 0.030" WW 0.040" WW 0.060" Perf. 1 / 8 " Perf. 1 / 4 " Pressure drop for 70 F water can be calculated using the following formula: psi = (gpm/cv) 2. Pressure Drop (psi) Pressure Drop for Y-Strainer Performance based on testing using 70 F water and 0.015" wedgewire inserts. Strainer Size 1-1/2" Flow Rate (gpm) 2" 2-1/2" 3" 24 sanimatic.com
25 Complete Assembly 4" Body ft 2 Surface Area The assembly price includes strainer body, choice of insert, gasket and clamp. Fitting Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 1.5" 10" 70 Y10015 Y20015 Face-to-Face Dimension Y-Strainers 2.0" 11" 130 Y10020 Y " 12" 205 Y10025 Y " 14" 300 Y10030 Y " Body ft 2 Surface Area Fitting Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 4.0" 17" 450 Y10040 Y " Body ft 2 Surface Area with Metaglas Dual Sight Glass The assembly price includes strainer body, choice of insert, gasket, clamp and Metaglas dual sight glass. Fitting Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire 1.5" 10" 70 Y10115 Y " 11" 130 Y10120 Y " 12" 205 Y10125 Y " 14" 300 Y10130 Y20130 NOTE: Metaglas is not 3-A certified. 6" Body ft 2 Surface Area with Metaglas Dual Sight Glass Strainer Insert Fitting Size Face-to-Face Dimension Recommended Maximum gpm Perforated Wedgewire Clamp 4.0" 17" 450 Y10140 Y20140 NOTE: Metaglas is not 3-A certified. Gasket Elastomer Strainer Body Sight Glass Replacement FBC
26 Y-Strainers Y-Strainer Replacement Parts Strainer Inserts Size Perforated Insert For 4" Strainer Body 1 For 6" Strainer Body 2 1 / 8 " / 4 " Perforated inserts for a 4" body diameter maintain a 3" diameter. 2 Perforated inserts for a 6" body diameter maintain a 4" diameter. Size Wedgewire Insert For 4" Strainer Body 3 For 6" Strainer Body " " " " " " " Wedgewire inserts for a 4" body diameter maintain a 3" diameter. 4 Wedgewire inserts for a 6" body diameter maintain a 4" diameter. Clamps For 4" Body For 6" Body Gasket Elastomers For 4" Body For 6" Body Material Buna-N EPDM (standard) Viton sanimatic.com
27 Fitting Size Strainer Body 4" Body - Standard 4" Body - Sight Glass 1.5" " " " Fitting Size 6" Body - Standard 6" Body - Sight Glass 4.0" Y-Strainers Sight Glass Replacement Description 2.5" Tri-Clamp Metaglas single replacement lens * *NOTE: Rated at F. *NOTE: Metaglas is not 3-A certified. Filter Tubes 4" OD Body* 4 7 / 8" x 13 1 / 2" Filter Tubes (For 1.5", 2", 2.5", 3" and 4" connections). Fits 3" x 11" Perforated Element. Material Width Length Micron Polyester Multifilament 4 7 / 8" 13 1 / 2" Cotton Cheese Cloth 4 7 / 8" 13 1 / 2" Nylon Monofilament 4 7 / 8" 13 1 / 2" Polyester Multifilament 4 7 / 8" 13 1 / 2" *Filter tube use on Y-Strainers requires a custom strainer insert. Wire Mesh Overlays (For Y-Strainers using perforated inserts) Wire Mesh Overlay - 4" Body Mesh Size NOTE: Use of wire mesh overlay is not compliant with 3-A standard. Wire Mesh Overlay - 6" Body Mesh Size FBC
28 Basket Strainers High Volume, High Performance Sani-Matic Basket Strainers are specially constructed to strain particulates out of a high-volume process stream. The innovative, durable design includes a side-inlet, which allows you to easily remove the basket for cleaning without disconnecting the line. Our Basket Strainers can be equipped with either a wedgewire or perforated insert. Filter bags can be used for finer straining applications and are available in a wide variety of media types and micron sizes. The strainer's lid and hand knob closure are rated for higher pressures than clamp-style covers, which improves operator safety. Sani-Matic s standard Basket Strainers are 3-A certified when using the perforated insert. If 3-A certification is required, contact a Sani-Matic representative to ensure the configuration meets all 3-A standards. 28
29 Standard Features Cast and heavy-gauge 316L stainless steel construction Air relief vent valve included with complete assembly Rated to 100 psi 200 F (liquid service only) Side inlet Two sizes: short and long Machined O-ring seat Long model: Approximate weight, 110 lbs., Surface area, 3.7 ft 2 Short model: Approximate weight, 130 lbs., Surface area, 1.6 ft 2 Optional Features Disposable filter bags for perforated inserts (NOTE: Filter bags require clamp ring and locking latch and are sold separately.) Long and short strainer stands available Basket Strainers Pressure Drop for Basket Strainer Strainer Size 7 4" x 22" 6 5 Pressure Drop (psi) Flow Rate (gpm) Performance based on testing using 70 F water and 4" x 22" housing with 0.005" wedgewire insert. Need to capture a large amount of particulate from your high-volume process? Sani-Matic Basket Strainers maintain a large surface area to capture heavy particle loads from your process. The durable insert captures most particulate from your process within the basket, and its machined O-ring seat prevents fluid bypass to maintain product integrity. FBC
30 Basket Strainers Complete Assembly With Perforated Strainer Insert Complete assembly includes strainer body, insert, cover O-ring, insert O-ring, air relief vent valve and vent valve gasket. Specify perforated insert's hole size ( 1 / 8", 3 / 16" or 1 / 4") when ordering. Fitting Size Recommended Maximum gpm - Short (22") - Long (37") 1.5" 70 S10501 S " 130 S10502 S " 205 S10503 S " 300 S10504 S " 540 S10520 S10509 NOTE: If using a filter bag with perforated insert, a clamp ring and locking latch are required and sold separately. With Wedgewire Strainer Insert Specify slot size (0.005", 0.015" or 0.030") when ordering. Fitting Size Recommended Maximum gpm - Short (22") - Long (37") 1.5" 70 S10510 S " 130 S10511 S " 205 S10512 S " 300 S10513 S " 540 S10514 S " 8" 22" 37" Basket Strainer Stand Description 7" Surface Area: 1.6 ft 2 Long Model Short Model " Surface Area: 3.7 ft 2 Long Model Basket Strainer Stand (37") Short Model Basket Strainer Stand (22") 52 3 /4" /16" 30 3 /4" 15 3 /4" /16" 22 7 /16" 17 9 /16" 22 5 /8" 17 3 /4" 30 sanimatic.com
31 Basket Strainer Replacement Parts Cover Hold Down Parts Air Relief Vent Valve Filter Bag Locking Latch Filter Bag Clamp Ring Basket Strainers Filter Bag Perforated Insert Insert O-ring 1 Strainer Inserts Description Short Model Long Model Perforated 1 / 8 " Holes / 16 " Holes / 4 " Holes Wedgewire* 0.005" " " *Other sizes are available. Short Model Wedgewire Insert Long Model Perforated Insert 2 Basket Strainer O-ring/Gasket Cover O-ring EPDM (standard) Viton Element O-ring EPDM (standard) Viton Vent Valve Gasket EPDM (standard) Viton Cover O-ring Vent Valve Gasket Insert O-ring FBC
32 Basket Xyzhijklmnop Strainers Basket Strainer Replacement Parts 3 Disposable Filter Bags 50 per box 22" Short Model Basket Strainers Micron Material 1 Polypropylene Polypropylene Polypropylene Polyester Felt Polyester Polypropylene Polypropylene Polypropylene Nylon Nylon Polypropylene Monofilament Nylon Mesh Nylon Polyester " Long Model Basket Strainers Micron Material 1 Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene Polyester Polypropylene Nylon Nylon Nylon Nylon Nylon Polypropylene Nylon Polyester Filter Bag Notes: Filter bags are 7" diameter Sewn-in, stainless steel ring in top Filter bags require a media clamp ring & locking latch All bags are FDA compliant Micron rating is industry standard nominal rating with 75% efficiency 95% efficiency filter bags are available upon request 4 Filter Bag Clamp Parts Description Filter Bag Kit* Clamp Ring Locking Latch *Includes clamp ring and locking latch. Clamp Ring Locking Latch 5 Cover Hold-down Parts * Description A Threaded Knob B Swing Bolt C Swing Bolt Clevis Pin C Cover Hinge Clevis Pin D Pin, Hair Pin *One Basket Strainer requires qty (4) of each Cover Hold-down Part. Air Relief Vent Valve 32 Description Air Relief Vent Valve with 1 / 2" Connection sanimatic.com
33 Closed for cleaning Dual Basket Strainer Assembly A Full Assembly includes a Strainer Stand, Valve Kit and two (2) Complete Assembly Basket Strainers. Fitting Size Recommended Maximum gpm Long 37" - Perforated Insert Perforated Insert Wedgewire Insert 1.5" 70 S10505DUAL S10515DUAL 2.0" 130 S10506DUAL S10516DUAL 2.5" 205 S10507DUAL S10517DUAL 3.0" 300 S10508DUAL S10518DUAL 4.0" 540 S10509DUAL S10519DUAL NOTE: Valve Kit includes: Four (4) Elbows, two (2) Tees, four (4) Valves, twelve (12) Clamps, twelve (12) Gaskets and one (1) Stand. Basket Strainers Line remains open FBC
34 Spray Balls Spray Solutions Designed for Your Process Sani-Matic has decades of experience in spray technology for the food & beverage and bio-pharm industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment. Sani-Matic is 3-A certified for its standard spray ball design when used with a slip collar or butt weld. When considering a custom spray ball, there is the possibility that the spray ball will not conform to 3-A requirements. When considering a custom spray ball that requires 3-A certification, contact a Sani-Matic representative to ensure your requirements are met. 34
35 Standard Features 316L stainless steel Sanitary finish: 32 Ra Wraparound clip Standard drilling is psi Slip-fit collar Spherical hemisphere Optional Features Custom drilling available (Drill Pattern: SB-3) Material certifications Orbital welding Directional drilling Supply Tubes, pages " tangential hemisphere Spray Balls Calculate the recommended minimum spray ball flow rate required for cleaning process vessels by entering the tank diameter: = x 9.5 (Spray Ball Flow in gpm) (Tank Diameter in feet) A minimum flow rate of 3 gallons per minute (gpm) for every foot of tank circumference is required to produce sufficient turbulent flow to cascade solution down vessel walls. Spray Ball Dimensions Ball Diameter A B C D E (MAX) F G (MIN) Ø 2" 1" Ø 13 / 64" 5 15 / 16" / 2" 11 A C 4.0" Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 5 7 / 8" / 16" 11 Ø 1" 3 / 8" Ø 9 / 64" 5 3 / 8" 70 5" 11 Ø 2" 1" Ø 13 / 64" 4 13 / 16" / 8" 11 B 3.0" Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 4 13 / 16" / 8" " Ø 1" 3 / 8" Ø 9 / 64" 4 5 / 16" / 16" 11 Ø 1 1 / 2" 3 / 4" Ø 13 / 64" 4 11 / 32" / 32" 11 Ø 1" 3 / 8" Ø 9 / 64" 3 25 / 32" / 32" 11 E (MAX) D F 2.0" Ø 1" 3 / 8" Ø 9 / 64" 3 1 / 4" / 8" 11 Ø 3 / 4" 1 / 4" Ø 9 / 64" 3 1 / 16" / 16" " Ø 1" 3 / 8" Ø 9 / 64" 2 11 / 16" / 16" 15 Ø 3 / 4" 1 / 4" Ø 9 / 64" 2 17 / 32" / 32" 15 G (MIN) Ø 1 / 2" 3 / 16" Ø 5 / 64" 2 9 / 16" / 32" " Ø 3 / 4" 1 / 4" Ø 9 / 64" 2 1 / 4" / 8" 15 Ø 1 / 2" 3 / 16" Ø 5 / 64" 2 5 / 16" / 32" 15 NOTE: Custom spray balls will require a longer lead time. Solution Tube Pinhole Location for Proper Fit with Spray Ball Tube A Distance B Drill Diameter C C 1 / 2" 3 / 16" 5 / 64" 3 / 4" 3 / 16" 9 / 64" A 1" 5 / 16" 9 / 64" 1 1 / 2" 11 / 16" 13 / 64" 2" 15 / 16" 13 / 64" B FBC
36 Spray Balls Standard Products Stock Spray Balls Description Drill Pattern Ball Diameter Connection Size Connection Style gpm psi Finish 180 Up - Vertical Mount SB " 1.50" SC Ra Up - Vertical Mount SB " 1.50" SC Ra Up - Double Ball (each ball) SB " 1.50" SC Ra Full Coverage SB " 0.75" SC Ra Full Coverage SB " 1.00" SC Ra Full Coverage SB " 1.00" SC Ra Full Coverage SB " 1.00" PN Ra Full Coverage SB " 1.50" SC Ra Full Coverage SB " 1.50" SC Ra Full Coverage SB " 1.50" SC Ra NOTE: Clip included. NOTE: Diagrams for standard drill patterns are shown on page 37. Stock Spray Clips Description Hair Pin Clip for 0.50" SC* Wraparound Clip for 0.75" SC Wraparound Clip for 1.00" SC Wraparound Clip for 1.50" SC Wraparound Clip for 2.00" SC *0.50" Clip diameter does not conform to 3-A standard. 36 sanimatic.com
37 Configured Spray Balls SB Configured Spray Ball Nomenclature Product Option Drill Pattern Ball Diameter Connection Size Connection Style Option Code 0 No holes 2 Option Description Up - Vertical Mount Up - Double Ball (each ball) 3 Special Spray Pattern (diagram req d) Down - Vertical Mount Full Coverage Up - Horizontal Mount " " " " " " " - 12 gpm (max. flow) " - 25 gpm (max. flow) " - 40 gpm (max. flow) " gpm (max. flow) " gpm (max. flow) " gpm (max. flow) SC BW Slip Collar (standard) Butt Weld FL Flare (no connection) 2 TC Tri-Clamp 2 Spray Ball Drill Patterns SB-1 SB-2 SB-4 = 22 Model # Spray Balls HC Half Coupling (FNPT) 2 Flow (gpm) - See item 3 above for limitations Pressure (psi) Finish (Micro-inch Ra) Finish Option (EP) PN Pipe Nipple (MNPT) gpm (standard) 0 0 gpm (no holes) Custom Enter gpm psi (standard) 0 0 psi (no holes) Custom Enter psi (maximum 70 psi) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit EP Electropolish (added to any finish) SB-5 SB-6 1 Directionally drilled patterns require special pricing. 2 Does not conform to 3-A standard. 3 Hair pin clip diameter does not conform to 3-A standard. Material certification is available for an additional cost. Hastelloy and AL-6XN material options are available for some spray balls. FBC
38 Spray Balls Spray Assemblies for Process Tanks Custom-Engineered Solutions Sani-Matic creates 3-D models of your process vessels to engineer effective static spray device drill patterns for proper coverage of all ports and surfaces. With decades of experience in spray technology for food, beverage and bio-pharm CIP applications, we understand the spray dynamics required to ensure proper flow rates, pressures and geometries. Details regarding your specific process may be required to ensure complete spray coverage, therefore we may request the following information: Tank drawings indicating agitators, dip tubes, anti-foams and spray ball connections Available CIP flow and pressure Surface finish requirements Directionally Drilled Spray Balls and Custom Supply Tubes Once the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the cleaning solution. Custom patterns drilled with a CNC machine Orbital welding Product contact welds are ground and polished to meet interior finish requirements Orbital welds are borescope inspected to meet ASME BPE standards Custom engineered in 3-D Precision drilled Expedites passing riboflavin test, which confirms complete spray coverage Documented for future replacement Riboflavin testing ensures complete spray coverage. 38 sanimatic.com
39 Component Documentation Packages Sani-Matic can provide complete component documentation packages to meet your validation requirements. Material Certificates (MTRs) Weld qualification, log and inspection reports Weld map Mechanical polishing procedures Electropolishing procedures and certifications Surface finish certification General and subassembly as-built drawings Spray pattern layout with degrees and angles Weld procedures Spray Balls Documentation / Turnover Packages Document Name Document Description Basic Standard Premium Material Test Report (MTR) MTR is a quality assurance document that certifies a material's chemical and physical properties and states the product made is compliant within the specific set standards. It also states the identification number of the batch/lot of steel, which the part/material was made from at the mill. X X X 3-A Certification A document certifying that the equipment listed conforms fully with 3-A Accepted Practices. X X X Sani-Matic Certificate of Compliance Certified "As-Built" Heat Map Weld Map Weld Log Surface Finish Certification A document that the equipment listed conforms fully with Sani-Matic's Internally Accepted Practices. A certified drawing that documents the as-built dimensions and surface finish produced in manufacturing. A certified document that contains details of an assembly where each of the materials heat numbers are recorded. A heat map can stand by itself or be combined with a weld map and slope map. A certified document that contains details of a piping assembly where each weld is identified with a unique number. The identifying number is used on the weld log which profiles each weld. A certified document that records all welds contained in a weld map. The profile of each weld recorded includes heat numbers of the material, the detail where the weld is located, the welder s I.D., the date of the weld, the machine used to weld, and the Quality Inspector s approval signoff. Part of the as-built drawing that states Sani-Matic has verified the assembly or that the parts surface finish meets the agreed upon requirements in the sales order. X X X X X X X X X X X X X Borescope Video Documentation Electropolish Certification (EP Cert) Passivation Certification Slope Map The AWS-certified weld inspector will utilize a borescope to inspect the welds. The inspector will record all weld inspections. The videos are loaded to a DVD, which corresponds with the weld map/weld log. A certified document that states that electropolishing was performed to the assembly or parts as agreed upon in the sales order. A certified document that states that citric acid passivation was performed to assemblies or parts as agreed upon in the sales order. Part of the as-built drawing where the actual slope of the piping or sheet is recorded to verify slope for proper drainage. X X X X FBC
40 Supply Tubes Precise Spray Ball Placement for a Complete Clean Determining the proper supply tube for your spraying system is critical for thorough cleaning. Although spray balls are thought of as the only part to your spray solution, they will only provide a complete clean if they are positioned correctly for proper head and nozzle coverage. And, the right supply tube is an integral part of proper positioning. Sani-Matic is 3-A certified for its supply tube design, however, if your process requires a custom-designed supply tube, contact a Sani-Matic representative to ensure it meets 3-A certification. 40
41 Single Ball Supply Tube vs. Multiple Spray Assemblies A properly sized single spray ball with the correct spray pattern provides the necessary cleaning coverage for many tanks. However, for tanks with baffles or agitators, a shadowing effect occurs within the tank. The diagrams below show how multiple spray assemblies overcome this problem to provide complete cleaning coverage. Supply Tubes Shadowing This top view of a tank with baffles and agitator shows the shadowing of spray due to obstructions within the tank. Multiple Spray Assemblies For complete coverage, multiple spray sources are needed to compensate for the shadowing effect. Features/Special Notes 316L stainless steel Material certification is available for an additional cost Longer lead times due to detailed engineering For Spray Ball options see pages Custom supply tube configuration. FBC
42 Supply Tubes Supply Tubes Supply Tube Nomenclature ST = Model # Selection Option Description Tube Diameter Tank Connection Internal Connection Connection Internal Length External Length Finish (Ra) " " " " " " " 0 none " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp " End Cap Tri-Clamp SC Slip Collar (standard) BW Butt Weld TC Tri-Clamp 1 HC Half Coupling (FNPT) 1 PN Pipe Nipple (MNPT) 1 TC Tri-Clamp Ferrule (standard) BW Butt Weld SC Slip Collar HC Half Coupling (FNPT) 1 PN Pipe Nipple (MNPT) 1 (Enter length in inches) If End Cap is used in, standard length S of 1 11 / 16" is included (S) (Length in If no End Cap is used in, measure this inches) length (enter length) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit Finish Option (EP) EP Electropolish (added to any finish) 1 Does not conform to 3-A standard. NOTE: Material certification is available for an additional cost. 42 sanimatic.com
43 Double Ball Tee Double Ball Tee Nomenclature DT Selection Option Description Tube Diameter Connection Ball Connection " " " " SC Slip Collar (standard) BW Butt Weld TC Tri-Clamp SC Slip Collar (standard) BW Butt Weld Tube Diameter (selection ) = Model # Standard Internal Length 0.75" 0.84" or 27 / 32" 1.0" 1.69" or 1 11 / 16" 1.5" 2.41" or 2 13 / 32" 2.0" 2.66" or 2 5 / 32" Supply Tubes Leg Length (Enter length in inches) Leg Length Finish (Ra) Finish Option (EP) (Enter length in inches) Ra/150 Grit (standard) Ra/180 Grit Ra/240 Grit EP Electropolish (added to any finish) NOTE: Spray balls and spray ball clips are not included. See pages for options. Internal Length FBC
44 Tanker Spray Washers Model TS-4 Reliable Spray Options for Small, Medium and Large Tankers Sani-Matic provides two different models of drop-in style tanker spray washers for tanks transporting bulk food grade liquids. The TS-4 static spray washer and TS-5 impingement spray washer are capable of cleaning a variety of soils including dairy, juice and more. Model TS-5 The TS-4 is designed to thoroughly clean tankers up to 44 feet in length. It features a center-positioned, static spray ball with a top-to-bottom spray pattern. The top of the tanker is sprayed directly with the solution, which then cascades down the sides of the tank removing soil. It also includes two multi-bore jet nozzles to reach all product contact surfaces. The TS-5 is ideal for cleaning tanks up to 50 feet, as well as tanks that require high-impact cleaning for tough soils. Its S-shaped manifold positions the rotary spray device s nozzle for 360 spray coverage without obstruction, cleaning all product contact surfaces inside the tank. 44
45 Model TS-4 The TS-4 features a center spray ball for a top spray pattern and two multi-bore jet nozzles for tank end washing. The vented manway cover has a bail handle and two hold downs with gasket. Flow Requirements: psi Connection Size: 2" Approximate Weight: 50 lbs. Model TS-5 The unique S-shaped manifold doubles the spray volume to the ends of the tanker. Combined with the rotary spray device, it creates 360 spray coverage, allowing direct impingement of the cleaning solution to the entire tank. High pressure nozzles provide the reach needed to clean long tankers. Flow Requirements: psi Connection Size: 2" Approximate Weight: 70 lbs. High (194 F) and low (140 F) temperature-rated spray nozzles are available Tanker Spray Washers TS-4 Spray Pattern TS-5 Spray Pattern FBC
46 Tanker Spray Washers Model TS-4 Drop-in style washer is ideal for 44' tankers. Connection Tri-Clamp - Complete Assembly Bevel Seat - Complete Assembly 1 4 1a 2a S /4" 48" Standard Length Replacement Parts List Item 1 Top only (bevel seat) a Top only (tri-clamp) a Bottom only TS b Bottom only TS-5 (no spray) Model TS-5* Drop-in style washer is ideal for 50' tankers Arm/Spring Assembly (set of 2) S10093 Manway Gasket (neoprene) TS-5 Spray Nozzle* Connection Maximum Temperature Rating 5 TS-5 Spray Nozzle* Tri-Clamp Complete Assembly Bevel Seat Complete Assembly *Recommended operating pressure psi. 140 F F F F TS-4 Nozzle Nozzle Gasket Nozzle Clamp Clip /4" 10 Gauge a *Recommended operating pressure psi. 1 Spray Nozzle - Maximum temperature 140 F. 9 2 Spray Nozzle - Maximum temperature 194 F. 2b 5 48" Standard Length 46 sanimatic.com
47 Optional Equipment for Drop-In Handling Tanker Spray Washers Item Description 1 Rail 1 4" I-beam, carbon steel primed NOTE: Mounting pads are sold separately (part #320136) Turns 90 / 48" radius bend, prime coated S Carrier Rolling carrier, adjustable I-Beam fit Balancer lbs Electric Hoist 1 / 6 HP, 300-lb capacity CIP Hose Tri-clamp discharge hose (2") Number of required I-Beam rail mounting pads is dependent on length of rail. Rail is priced per foot. Tapered Manway Assembly For use with rotating spray heads. Used in applications where impingement cleaning is required to remove heavily soiled products. Connections are 1.5" FNPT " W 15" D 16 1 / 8" W FBC
48 Accessories Accessories and Replacement Parts to Meet Diverse Cleaning Needs Whether manufactured in Wisconsin by our dedicated craftsmen or sourced from long-trusted suppliers, our lineup of accessories and replacement parts are available to help you meet your sanitation goals and make your work day easier. From CIP air eliminators, mushroom air vents, Flow-Verter Panels and chemical pumps to COP steam regulator valves, hose racks and COP baskets, we offer the accessories and replacement parts needed for a sanitary cleaning process. 48
49 In-Tank Steam Mixer/Sparger The steam mixer/sparger mixes steam with water in the tank to reduce noise and maximize heating capacity. Steam mixers/spargers are attached to either in-tank piping or a coupling that is mounted through the tank sidewall. Description 316L stainless steel with a MNPT threaded connection type Connection Size Length 0.5" 9.75" " 9.81" " 7.00" " 7.00" " 9.00" NOTE: Sizing is determined by the steam valve through which steam is delivered. Accessories Steam Regulator Valve The steam regulator automatically controls the temperature of your cleaning unit without the use of external power. With a vapor pressure thermal system, the steam regulator senses temperature change and positions the valve plug to regulate the heating or cooling medium to maintain a desired temperature. Description Connection Size Brass with a FNPT connection type 0.5" " " Thermowell for Steam Regulator Thermal Bulb NPT x NPT Fitting Thermowell Description NPT x NPT Fitting Thermowell, 321 stainless steel tube, 10.5" overall length, brass fitting, 1.0" MNPT tank connection x 1.0" FNPT Thermowell connection Tri-Clamp x NPT Connection Thermowell, 321 stainless steel tube, 9.25" overall length, 316 stainless steel fitting, 2.0" Tri-Clamp tank connection x 1.0" FNPT Thermowell connection Tri-Clamp x NPT Fitting Thermowell FBC
50 Accessories Electric Immersion Heater Description Manual thermostat, 3" Tri-Clamp, NEMA 4x Head, F, 460 VAC Power Rating 7.5 kw kw kw NOTE: Additional voltages and sizes are available upon request. Tri-Clamp Connection Thermowell In-Tank Steam Kit All the components for adding steam capabilities to your COP. Size Kit Assembly Steam Sparger Gaskets & Clamps 0.50 NPT Thermowell Clamps & Gaskets Regulating Valve Regulating Valve 0.75 NPT Same as above NPT Same as above Steam Sparger NOTE: Maximum pressure for mixer/sparger is determined by the incoming connection line. Hose Racks Stainless steel hose racks provide a convenient way to store hoses at cleaning stations and COP tanks. They are available in two styles. Description Model # 5" x 12" backing plate 201A Mounting holes at each end 201B Level Probe The three-point level probe maintains the correct solution levels in a tank. Connection Size 2" Tri-Clamp connection for mounting on the top of tanks NOTE: All probes are cut to length. For replacement level probes, please measure the lengths of the existing model. 50 sanimatic.com
51 Orifice Plates These flow restrictors come with an 1 / 8" pilot hole, but can be drilled to your specifications. Fitting Size Material Pilot Hole Diameter.75" Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" " Tri-Clamp EPDM 1 / 8" NOTE: Available in Viton. Accessories Mushroom-Style Air Vent These vents are constructed of 316L stainless steel with a solid radiused and panned top. The underside portion is constructed with 1 / 8" perforated material. The vents may be installed on CIP tanks to prevent foreign materials from entering the tank. Fitting Size 1.5" Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp " Tri-Clamp / 16" Anti-Siphon The anti-siphon is constructed of 316L stainless steel and eliminates the siphoning of water from the tank back into the process water. Height (Face-to-Face Dimensions): 3 3 /4" Tank Connection Tube Adapter Flow Capacity 3.0" Tri-Clamp 1.5" Tri-Clamp 100 gpm " Tri-Clamp 2.0" Tri-Clamp 240 gpm / 4" FBC
52 Accessories COP Aftermarket Options The following options are available to enhance your previously purchased COP system. Electric Motor Starter NEMA 4X, stainless steel enclosure UL-508. COP Model VAC RW a RW a RW a RW a COP Cover Counterweighted sanitary cover assembly. Description COP Model 304 stainless steel RW RW Heavy-Duty Casters Add flexibility to your COP washer. Set of four (4) complete caster assemblies. Description 304 stainless steel Push-in Adjustable Feet Kit Kit includes set of four (4) feet. Description 1.50" diameter, stainless steel clad " diameter, stainless steel clad Removable End-Drain Table Drain table to place parts for drying or reassembly. Description 304 stainless steel Please contact your Sani-Matic Sales Representative about installation recommendations and options. 52 sanimatic.com
53 Standard COP Baskets Sani-Matic COP Baskets allow for thorough cleaning, while reducing the number of damaged and lost parts. Baskets make it easy and safe for workers to handle valuable components. Basket URWB-1 URWB-2 Description Small Parts Basket, 316L Stainless Steel, Bead Blast Finish, Placement on tank bottom, Non-stacking Fittings Basket, 316L Stainless Steel, EP Finish, Placement on tank bottom, Non-stacking Dimensions (Basket only) Handle Height 19" x 15" x 3.5" 17 1 / 2" Opening Size 3 / 8" dia. perforations " x 15" x 4" 15 3 / 4" 1" spacing Accessories URWB-5 Hanger style handle to hang on COP tank s edge and locking cover to isolate components, 316L Stainless Steel, EP Finish 12" x 6" x 10" 17 5 / 8" 3 / 16" dia. perforations URWB-6 Valve Basket, 316L Stainless Steel, EP Finish, Placement on tank bottom, Non-stacking 22" x 10.5" x 10" 24" 1" spacing URWB-7 Extra Large Parts Basket, 316L Stainless Steel, EP Finish, Placement on tank bottom, Non-stacking NOTE: Fits Sani-Matic COP tanks 24" W x 22" D or larger 22.5" x 22" x 18" 29" 1" spacing URWB-1 URWB-2 URWB-5 URWB-6 URWB-7 FBC
54 Accessories Sanitary Air Eliminator The air eliminator is constructed of 316L stainless steel and installed at the suction of a CIP return pump to remove air from CIP return solution and prevent air lock in a centrifugal pump. NOTE: If the pump is used during processing to transfer product, the air eliminator is usually removed and the port is capped. Connection Size 1.5" " " " " Plastic Ball 4.0" Replacement Parts 1" Gasket 1" Gasket Sanitary Air Eliminator Plastic Ball (1.25") CIP Return Pump Air Vent The return pump air vent is installed to expel air. This avoids cavitation and air lock that can cause wash program disruption. Ball valve shut-off available, please call for pricing. Description 304 stainless steel, 1 / 4" FNPT Flow-Verter Panels Reduce piping and valve costs by creating multi-port flow selector stations with a Sani-Matic Flow-Verter Panel. Description Custom Three styles: round, rectangular and square Designed for your process* *Call a Sani-Matic representative to discuss your Flow-Verter Panel requirements. 54 sanimatic.com
55 Chemical Pumps Sani-Matic provides high-quality Wilden pumps on our chemical pump assemblies. The Air-Operated Double-Diaphragm (AODD) pumps ensure reliability and easy installation. Pump Features/Benefits Self-priming Variable speed Dry-run without damage Longest Mean Time Between Repair (MTBR) Anti-freezing Robust design - Polypropylene - wetted parts, outer piston, center section and air valve - PTFE - valve ball, diaphragm O-ring (neoprene back-up) and valve seat O-ring (encap. Viton ) Diaphragm Pump, 1 /4" connection size Diaphragm Pump, 1 /2" connection size Accessories Chemical Pump Performance Curves Curve for Pump with 1 / 4" Connection Size ( ) Pump Only Description Diaphragm pump, 1 / 4" Connection Size, Polypropylene Diaphragm pump, 1 / 2" Connection Size, Polypropylene Connection Size Max gpm 1 / 4" / 2" Pump Assemblies Assemblies include mounting bracket, check valve and complete piping kit. Max gpm Voltage Curve for Pump with 1 / 2" Connection Size ( ) FBC
56 Capabilities Overview Food & Beverage Systems The most well-known and respected food and beverage processors put product safety at the top of their priority list. That s why they turn to Sani-Matic for sanitary process cleaning solutions. From Clean-Out-of-Place (COP) Parts Washers, cabinet washers, tunnel washers and boosted pressure systems to multi-tank and multi-circuit Clean-In-Place (CIP) Systems, Sani-Matic delivers a complete clean, every time. The Sani-Matic team is experienced in developing systems, equipment and procedures that meet industry standards for safety and provide customers with ongoing Cleaning Confidence. Bio-Pharm Systems Sani-Matic's hygienic process cleaning equipment for the pharmaceutical and biotech industries meet cgmp and ASME BPE standards, as well as individual safety and manufacturing standards for a repeatable and validatable clean. The Sani-Matic bio-pharm offering includes portable and stationary Clean-In-Place (CIP) Systems to clean tanks, process lines, bioreactors and fermenters, as well as Clean-Out-of-Place (COP) Systems. The COP systems include Immersion Parts Washers for cleaning hoses, fittings, gaskets and clamps and GMP cabinet washers for cleaning pharmaceutical glassware and small parts or entire suites of process items. Hygienic Components such as Sani-Matic's directionally drilled spray balls and fully drainable strainers are also available for bio-pharm applications.
57 Sanitary Components High-quality, off-the-shelf and custom-designed components are part of Sani-Matic s extensive sanitary process cleaning equipment and component offering. From CIP air vents and air eliminators to COP baskets, In-Line Strainers and custom-designed spray balls, Sani-Matic has components for your sanitary process cleaning needs. The company s experienced team of design and engineering experts ensures your components are properly specified to meet your exact process. And, components are manufactured by Sani-Matic s Wisconsin-based craftsmen for quick order turnaround. Select components are designed to meet 3-A standards. Services Sani-Matic has a large team of field service engineers to provide preventative maintenance, system start-up and aftermarket service. And, through the Tactical Solutions program, Sani-Matic offers system analyses and consultation to help optimize your current cleaning process. The motivated service team has decades of experience identifying, troubleshooting and solving the difficult cleaning challenges you face every day. Whether you d like routine maintenance to ensure ongoing high-quality system performance, or you d like an expert to assess your current system to identify cost-saving adjustments, Sani-Matic has the resources to offer Cleaning Confidence before, during and after your cleaning system purchase. 57
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