Biotechnic Aseptic Sampling Valves
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- Kimberly Russell
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1 VPAK SERIES VPA SERIES APPLICATIONS Bioreactors/Fermentors Sterile Holding Blood/Plasma Processing WFI Storage Media Preparation FEATURES Radial Diaphragm Flush Mounted CIP/SIP Easy Disassembly Design Fully Autoclavable BENEFITS No Dead Legs or Bacteria Traps Easy to Install and Maintain No Readjusting of Diaphragm
2 Series VPAK VPAK sample valve Pneumatic actuated VPAK sample valve with steam port Toggle style VPAK sample valve Biotechnic PORTS Product Inlet: 1/4 Sample Outlet: 1/4 Steam Inlet: 1/4 CONNECTIONS Tri Clamp Butt Weld Hose Barb VALVE BODY MATERIAL 316L from Bar Stock DIAPHRAGM MATERIAL White Silicone or PTFE FDA & USP 23 Class VI compliant PRODUCT CONTROL SURFACE FINISH Meets BPE-1997 SFV6 surface requirements for mechanically polished and electropolished (MP/EP) valves, 20 µ-in / 0.8 µ-m Ra. ACTUATOR or Pneumatic (NC) Both feature leak indicators. Proximity switch available on Pneumatic actuator. MATERIALS 1 AISI 316L Valve Body 2 AISI 316L Valve Head 3 AISI 316L Stem 4 Silicone or PTFE Diaphragm 5 AISI 304 Spring 6 Autoclavable PTFE Knob VPAK Sample valve with hose barb MAX WORKING CONDITIONS Pressure: 10 bar (145 Psi) Temperature: 30 C up to +150 C ( 22 F up to +304 F) Flow rate: 106 US gal/hr at 29 psi Diaphragm: Silicone or PTFE
3 Series VPA PORTS Product Inlet: 1/2 Sample Outlet: 1/2 Steam Inlet: 1/2 CONNECTIONS Tri Clamp Butt Weld Hose Barb VALVE BODY MATERIAL 316L from Bar Stock DIAPHRAGM MATERIAL White Silicone or PTFE FDA & USP 23 Class VI compliant PRODUCT CONTROL SURFACE FINISH Meets BPE-1997 SFV6 surface requirements for mechanically polished and electropolished (MP/EP) valves, 20 µ-in / 0.8 µ-m Ra. ACTUATOR or Pneumatic (NC) Both feature leak indicators. Proximity switch available on Pneumatic actuator. MATERIALS 1 AISI 316L Valve Body 2 AISI 316L Valve Head 3 AISI 316L Stem 4 Silicone or PTFE Diaphragm 5 AISI 304 Spring 6 Autoclavable PTFE Knob Actuated VPA sample valve VPA sample valve with steam port MAX WORKING CONDITIONS Pressure: 8 bar (116 Psi) Temperature: 30 C up to +150 C ( 22 F up to +302 F) Flow rate: 317 US gal/hr at 29 psi Diaphragm: Silicone or PTFE
4 Steam Valve shown in an Inline configuration. fig. 1 Valve closed (CIP/SIP) Product VALVE ACTUATION fig. 2 Valve open (sampling phase) Adjustable autoclavable PTFE knob with position indicator Stainless steel toggle lever Pneumatic Stainless steel pneumatic actuator (NC) DOCUMENTATION/TRACEABILITY All valves are fully traceable for validation processes. All valves are accompanied by material test certificates, and FDA/USP 23 Class VI regulations compliance certificates.
5 IMPORTANT! For reliable performance there must be a safety margin between the spring load of the diaphragm and the maximum pressure in the system. Please indicate the maximum pressure of your applications when ordering. Silicone Diaphragm PTFE Diaphragm USP 23 Class VI PTFE and silicone diaphragms. VPA Sample Valve with optional Flush Mount Tank Flange The VPA Sample Valve with optional Flush Mount Tank Flange offers a smooth, zero dead leg connection to your tank. Flush Mount Flange is optional for both VPA and VPAK valves
6 How to Order the Biotechnic Body Style/Size Body Material Sample Inlet Connection Sample Outlet Connection BLOCK A BLOCK BA BLOCK BB BLOCK BC Steam Inlet Connection Product Contact Surface Finish Diaphragm Actuator BLOCK BD BLOCK BE BLOCK C BLOCK D BIOTECHNIC FIGURE NUMBER CODES BODY STYLE/SIZE (Block A) STEAM INLET CONNECTION (Block BD) VPAK 1/4 VPA 1/2 Code SK2 SK3 Description Tri Clamp O.D. Tubing O.D. Tubing 16 Gauge BODY MATERIAL (Block BA) PRODUCT CONTACT SURFACE (Block BE) Code SS Description ASTM 316L microinch Ra (180 Grit) microinch Ra (240 Grit) E.P. SAMPLE INLET CONNECTION (Block BB) ETC Tri Clamp O.D. Tubing ESD O.D. Tubing 16 Gauge SAMPLE OUTLET CONNECTION (Block BC) UTC Tri Clamp O.D. Tubing USD O.D. Tubing 16 Gauge UPG Hose Barb DIAPHRAGM (Block C) S Silicone T PTFE ACTUATOR (Block D) M P Pneumatic (NC) P1 Pneumatic w/proximity Switch In the interests of development and improvement of the product, we reserve the right to change the specifications. Please contact us for information on the Flush Mount Tank Flange or see our web site. P.O. Box 1407 Windermere, Florida Fax: Web Site: Life Document # Rev. 1
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Pneumatically Actuated Diaphragm Valve DIASTAR Ten and TenPlus General : ½ 2 Material: PVC, CPVC, PROGEF Standard PP, PROGEF Natural PPn, ABS, SYGEF Standard PVDF, SYGEF Plus PVDF-HP Diaphragm: EPDM, FPM,