Proximity Sensors. Photoelectric Sensors IEC. Encoders. Current Sensors. Pressure Sensors and Gauges. Temperature Sensors and Thermometers

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1 Proximity Section 8 In this interactive PDF you can: electric Section 9 IEC Limit Switches Section 0 Encoders Section IEC Use bookmarks to navigate by product category Use bookmarks to save, search, print or the catalog section Click on part #s to link directly to our online store for current pricing, specs, stocking information and more Current Section Pressure and Gauges Section 3 Temperature and Thermometers Section 4 Ultrasonic Level Section 39 Volume 4 e0-

2 Rugged IEC Limit Switches for Peanuts Heavy-duty metal - the most rugged IEC limit switch around Our IEC metal limit switches feature: Diecast aluminum bodies for heavy-duty industrial applications Single and multiple conduit openings save wiring time and money when interconnecting several limit switches Conduit openings in ½" NPT or PG3.5 sizes Splined actuator shafts for fine adjustment of switch to fit all applications Eight different actuators, including roller levers and plungers Six interchangeable combinations of contact blocks Starting from $7.50 Starting from $7.50 Double-insulated plastic IEC limit switch Double-insulated plastic IEC limit switches feature: Electrically-isolated PBT bodies for corrosive environments Single conduit openings in ½" NPT or PG3.5 sizes Splined actuator shafts for very fine adjustment of switch to fit all applications Eight different actuators, including roller levers, plungers, and wobble sticks Six interchangeable combinations of contact blocks Miniature double-insulated plastic IEC limit switch Miniature double-insulated plastic IEC limit switches feature: Small bodies for mounting in tight spaces Electrically-isolated PBT body for corrosive environments Single conduit openings in ½" NPT or PG sizes Splined actuator shafts for very fine adjustment of switch to fit all applications Eight different actuators, including roller levers, plungers, and wobble sticks Six interchangeable combinations of contact blocks Volume 4 e0- Starting from $4.00 Compact Limit Switches Die-cast metal housings 3-meter cable on all units N.O. and N.C. contact on all units Contact blocks and replacement levers Contact blocks feature: Six types for all applications: 0 A rating for heavy-duty operationing for heavy-duty operation Starting from $4.50 Compact size with standard 5mm hole spacing Wide offering of head actuators Epoxy resin-filled for IP67 rating Both snap-action (Z) and slow-make/slow-break (X) contacts available N.C. contacts are positive-opening operated unless otherwise noted. Starting from $

3 Anatomy of an IEC Limit Switch NEMA versus IEC limit switches In the past, the U.S. market standardized on NEMA limit switches while the European market standardized on IEC limit switches. Now, however, the IEC standard is moving heavily into the U.S. market. The primary difference between NEMA and IEC is the cost. A NEMA limit switch is typically over twice the price of an IEC limit switch. In many rugged applications, such as heavy machinery, foundries, or even mining, the performance of a NEMA limit switch is an absolute must. However, in many applications, such as material handling, ASRS (automated storage and retrieval systems), an IEC limit switch will perform very well and will save you money. So remember, take a close look at your application needs and choose the most cost effective limit switch for you. How long does an IEC limit switch last? Limit switches are involved in physical contact applications that cause wear and tear on the switch. We recognize this concern and supply only the highest quality, longest lasting limit switch. In addition, don't be fooled by specifications on the mechanical life of a limit switch. Typically, the electrical life of the contact block is the limiting factor in the overall life of a limit switch. Because of this, we offer replacement contact blocks for as little as $4.00. You shouldn't have to pay a lot to maintain your system. In evaluating the specification, you will find that the AUTOMATIONDIRECT limit switch has an astounding mechanical life of 30 million operations, while the electrical life is an incredible 5 million operations. Compare this to some competitors specifications and you ll see the AUTOMATIONDIRECT advantage. Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Four position rotatable actuator housing (at 90 o each) Proximity Limit Switches Encoders Splined actuator adjustment of lever 360 o rotatable actuator Panel mounting through-holes Current Pressure Temperature Pushbuttons/ Lights cul and CE approved Gasket seals for IP66 protection Process Relays/ Timers Comm. / NPT or PG3.5 conduit opening Terminal Blocks & Wiring Power Circuit Protection Interchangeable contact block for 6 different configurations Screws to tightly seal contact block N.C. contact with positive opening operation (not on all models) Enclosures Tools Pneumatics Safety Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-3 Part #

4 IEC Limit Switches Selection Guide Limit Switches Selection Guide Series ABM Series ABP Series AAP Series Prices start at <---> <---> <---> Description Heavy duty IEC Double-insulated, non-metallic IEC Double-insulated, non-metallic mini-din IEC Material Aluminum PBT (plastic) PBT (plastic) Degree of Protection (IEC59) IEC IP66 IEC IP65 IEC IP65 Maximum Switching Frequency Contact blocks: all two cycles per second Contact blocks: all two cycles per second Contact blocks: all two cycles per second Mechanical Service Life 5 million cycles 5 million cycles 5 million cycles Contact Configuration One snap-action set of N.O. / N.C. contacts. (Optional contact blocks with other configurations are available) One snap-action set of N.O. / N.C. contacts. (Optional contact blocks with other configurations are available) One snap-action set of N.O. / N.C. contacts. (Optional contact blocks with other configurations are available) Conduit Opening One and three cable holes, PG 3.5 or / NPT One cable hole, PG 3.5 or / NPT One cable hole, PG or / NPT Connection x.5mm (AWG4) to x0.5mm (AWG 8) x.5mm (AWG4) to x0.5mm (AWG 8) x.5mm (AWG4) to x0.5mm (AWG 8) Agency Approvals CE markings for applicable CE Directives UL certified (UL508), File E907. RoHS CE markings for applicable CE Directives UL certified (UL508), File E907. RoHS CE markings for applicable CE Directives UL certified (UL508), File E907. RoHS Series AEM Series Prices start at <---> Description Compact 5mm mount Material Zinc Alloy Degree of Protection (IEC59) IEC IP67 Maximum Switching Frequency Mechanical Service Life 0 million cycles Contact blocks: all one cycle per second Contact Configuration Conduit Opening Connection Agency Approvals One snap-action set of N.O. / N.C. contacts. One slow-action set of N.O. / N.C. contacts. N/A 3 meter PVC cable CE markings for applicable CE Directives (UL certified (UL508), File E907. RoHS Volume 4 e

5 IEC Limit Switches Company Information ABM series heavy-duty IEC limit switches Featuring a diecast aluminum body for heavy-duty industrial applications Single and multiple conduit openings to save wiring time and money when interconnecting several limit switches Conduit openings in / NPT or PG3.5 Splined actuator shaft allows very fine adjustment of switch to fit all applications Choose from eight different actuators including roller levers and plungers A B Systems Overview Programmable Controllers Field I/O Software Part Number Price Actuator Type No. of Conduit Holes ABM Series Conduit Threads Max. Actuation Speed (m/s) Min. Actuation Force (N) /Torque (Nm) Min. Positive Opening Force (N) /Torque (Nm) Dimensions: Body / Head ABMEZ <---> One PG (N) 45(N) Figures, 5 A ABMEZ <---> Stainless steel One / NPT (N) 45(N) Figures, 5 A ABM5EZ <---> plunger Three PG (N) 45(N) Figures, 5 B ABM6EZ <---> Three NPT (N) 45(N) Figures, 5 B ABME3Z <---> One PG (N) 40(N) Figures, 6 C ABME3Z <---> Stainless steel One / NPT 0.5 (N) 40(N) Figures, 6 C plunger ABM5E3Z <---> with roller Three PG (N) 40(N) Figures, 6 D ABM6E3Z <---> Three / NPT 0.5 (N) 40(N) Figures, 6 D ABME3Z <---> One PG3.5.5 (N) 40(N) Figures, 7 E ABME3Z <---> One-way lever One / NPT.5 (N) 40(N) Figures, 7 E with stainless ABM5E3Z <---> steel roller Three PG3.5.5 (N) 40(N) Figures, 7 F ABM6E3Z <---> Three / NPT.5 (N) 40(N) Figures, 7 F ABME4Z <---> Rotary lever One PG (Nm) 0.30(Nm) Figures, 8 G with stain. steel ABME4Z <---> roller (See One / NPT.5 0.5(Nm) 0.30(Nm) Figures, 8 G ABM5E4Z <---> accessories for opt. roller and Three PG (Nm) 0.30(Nm) Figures, 8 H ABM6E4Z <---> actuator levers) Three / NPT.5 0.5(Nm) 0.30(Nm) Figures, 8 H ABME5Z <---> Adj. rotary One PG (Nm) 0.30(Nm) Figures, 9 I lever w/ stainless steel roller One / NPT.5 0.5(Nm) 0.30(Nm) Figures, 9 I ABME5Z <---> (See accessaries for opt. Three PG (Nm) 0.30(Nm) Figures, 9 J ABM5E5Z <---> roller and actuator levers) Three NPT.5 0.5(Nm) 0.30(Nm) Figures, 9 J ABM6E5Z <---> ABME7Z <---> One PG (Nm) 0.30(Nm) Figures, 0 K Adjustable ABME7Z <---> rotary lever w/ One / NPT.5 0.5(Nm) 0.30(Nm) Figures, 0 K ABM5E7Z <---> stainless steel rod Three PG (Nm) 0.30(Nm) Figures, 0 L ABM6E7Z <---> Three / NPT.5 0.5(Nm) 0.30(Nm) Figures, 0 L ABME9Z <---> One PG (Nm) - Figures, M Wobble lever ABME9Z <---> w/ polyamide One / NPT.0 0.8(Nm) - Figures, M ABM5E9Z <---> tip stainless steel spring Three PG (Nm) - Figures, N ABM6E9Z <---> Three / NPT.0 0.8(Nm) - Figures, N ABME93Z <---> One PG (Nm) - Figures, O ABME93Z <---> Wobble lever One / NPT.0 0.8(Nm) - Figures, O w/stainless ABM5E93Z <---> steel spring Three PG (Nm) - Figures, P ABM6E93Z <---> Three / NPT.0 0.8(Nm) - Figures, P C E G I D F H J C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety K L M N O P Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-5 Part #

6 IEC Limit Switches ABP series double insulated limit switches Featuring an electrically isolated PBT body for corrosive environments Single conduit openings in / NPT or PG3.5 Conduit openings splined actuator shaft allows very fine adjustment of switch to fit all applications Choose from eight different actuators including roller levers, plungers, and wobble sticks Part Number Price Actuator Type Number of Conduit Holes Conduit Threads ABP Series Max. Actuation Speed (m/s) Min. Actuation Force (N) / Torque (Nm) Min. Positive Opening Force (N) / Torque (Nm) Dimensions: Body / Head ABPH4Z <---> Galvanized steel One PG (N) 40(N) Figures 3, 5 A ABPH4Z <---> plunger One / NPT 0.5 4(N) 40(N) Figures 3, 5 A ABPH9Z <---> Galvanized steel One PG (N) 40(N) Figures 3, 6 B ABPH9Z <---> plunger with roller One / NPT 0.5 4(N) 40(N) Figures 3, 6 B ABPH35Z <---> One-way lever with One PG (N) 30(N) Figures 3, 7 C ABPH35Z <---> polyamide roller One / NPT.0 8(N) 30(N) Figures 3, 7 C ABPH4Z <---> Side rotary lever with One PG (Nm) 0.30(Nm) Figures 3, 8 D ABPH4Z <---> polyamide roller One / NPT.5 0.5(Nm) 0.30(Nm) Figures 3, 8 D ABPH5Z <---> Side rotary adjustable One PG (Nm) 0.30(Nm) Figures 3, 9 E lever with polyamide ABPH5Z <---> roller One / NPT.5 0.5(Nm) 0.30(Nm) Figures 3, 9 E ABPH7Z <---> Side rotary with stainless steel rod One PG (Nm) 0.30(Nm) Figures 3, 0 F ABPH7Z <---> One / NPT.5 0.5(Nm) 0.30(Nm) Figures 3, 0 F ABPH9Z <---> Wobble lever w/ One PG (Nm) - Figures 3, G polyamide tip stainless steel spring One / NPT.0 0.8(Nm) - Figures 3, G ABPH9Z <---> ABPH93Z <---> Wobble lever w/ One PG (Nm) - Figures 3, H ABPH93Z <---> stainless steel spring One / NPT.0 0.8(Nm) - Figures 3, H A B C D E F G H Volume 4 e

7 IEC Limit Switches AAP series miniature DIN limit switches Small body allows mounting in tight spaces Featuring an electrically isolated PBT body for corrosive environments Single conduit openings in / NPT or PG Splined actuator shaft allows very fine adjustment of switch to fit all applications Choose from six different actuators including roller levers, plungers, and wobble sticks Part Number Price Actuator Type Number of Conduit Holes AAP Series Conduit Threads Max. Actuation Speed (m/s) Min. Actuation Force (N) / Torque (Nm) Min. Positive Opening Force (N) / Torque (Nm) Dimensions Body / Head AAPT4Z <---> Mini w/ galvanized steel plunger One PG threads with a / NPT adapter 0.5 5(N) 30(N) Figures 4, 5 A AAPT3Z <---> Mini w/ galvanized steel plunger with polyamide plastic roller One PG threads with a / NPT adapter 0.5 (N) 30(N) Figures 4, 6 B AAPT35Z <---> Mini w/ one-way lever with polyamide roller One PG threads with a / NPT adapter.0 7(N) 4(N) Figures 4, 7 C AAPT4Z <---> Mini side rotary with polyamide roller One PG threads with a / NPT adapter.5 0.0(Nm) 0.3(Nm) Figures 4, 8 D AAPT5Z <---> Mini side rotary adjustable lever with polyamide roller One PG threads with a / NPT adapter.5 0.0(Nm) 0.3(Nm) Figures 4, 9 E AAPT7Z <---> Mini side rotary with steel rod One PG threads with a / NPT adapter.5 0.0(Nm) 0.3(Nm) Figures 4, 0 F Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature A B C D Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics E F Safety Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-7 Part #

8 IEC Limit Switches Accessories Replacement contact blocks Easily-installed replacement contact blocks fit both heavy-duty IEC and double-insulated limit switches, including mini-din models. Note: Limit switches come standard with snap-action contacts (AGZ-SWITCH.) To replace contact block, remove limit switch cover. Carefully remove old contact block and install replacement. Contact blocks are supplied with an adapter to fit into larger ABM and ABP switches. Remove this adapter when installing contacts in mini-din AAP models. Replacement Contact Blocks Part Number Price Contact Type Action AGZ-SWITCH <---> Snap-action N.C. and N.O. 3ms change-over time AGZ0-SWITCH <---> Snap-action N.C. 3ms change-over time AGX-SWITCH <---> Slow-action N.C. and N.O. Break before make AGY-SWITCH <---> Slow-action overlay N.C. and N.O. Make before break AGW0-SWITCH <---> Slow-action delay N.C. Simultaneous AGW0-SWITCH <---> Slow-action overlay N.O. Simultaneous Additional lever arms, spare parts and accessories for ABM series Additional Lever Arms/Spare Parts and Accessories Part Number Price Dimensions Actuator Type AGE4-LEVER <---> Figure 8 Lever with stainless steel roller for E4 models (replacement lever) AGE44-LEVER <---> Figure 3 Lever with 50mm diameter rubber roller (fits E4 models) AGE5-LEVER <---> Figure 9 Lever with stainless steel roller for E5 models (replacement lever) AGE54-LEVER <---> Figure 4 Lever with 50mm diameter rubber roller (fits E5 models) Note: See the Bar Charts page of this section for more information. AGE44-LEVER Replacement actuator levers for heavy-duty IEC models Easily-replaceable actuators for E4 and E5 model limit switches. Note: These models have an E4 or E5 in the part number, for example, ABME4Z. AGE5-LEVER (Replacement lever shown installed on ABM5E5Z limit switch) AGE54-LEVER Volume 4 e

9 General Specifications Company Information Systems Overview Approvals All: CENELEC EN 5004, CEI EN Plastic models: UL (508), CSA C. No 4-M9 Environmental Degree of Protection Plastic models: IP65 according to IEC 59 Aluminum models: IP65 according to IEC 44-CEI70- Temperature Range Plastic models: stocking: -30 to 80 C (- to 76 F) working: -5 to 70 C (-3 to 58 F) Aluminum models: stocking: -30 to 80 C (- to 76 F) working: -0 to 70 C (4 to 58 F); minimum temperatures assume that the atmosphere is free of moisture, which could cause moving parts to freeze up Rated Insulation Voltage 690V (degree of pollution 3 ) Mechanical Ratings Working Positions All actuators can be rotated in 90 increments(although some types of actuator, such as a long, heavy spring with the adjustable actuator fully extended, may not work properly if installed in a horizontal position). Mechanical Life Straight line working heads: 30 million operations, side rotary heads: 5 million operations, multidirectional heads: 0 million operations Enclosure Material Plastic models: fiberglass-reinforced plastic-v0 class (UL94); aluminum models: die cast aluminum Contact Blocks Rating Positive Opening* Yes, all models Make: 60A@0VAC; 40VAC; 400VAC AC5 Electrical Ratings 4VAC; 400VAC 4VDC; 0VDC Maximum Switching Frequency Contact blocks: all two cycles per second Repeat Accuracy 0.0mm on the operating points at million operations Short-Circuit Protection Cartridge fuses gl 0A-500V 0.3x38 00KA Contact Resistance 5 milli With snap-action contacts: 0 mm per minute** Recommended Minimum Operating Speed With slow-action contacts: 500 mm per minute*** Rated Insulation Voltage 660V Terminals Marking According to CENELEC EN 5003 Wiring Connections x.5mm (AWG4) to x 0.5mm (AWG8) Wiring Terminal Type Captive screw with self-lifting pressure plate Wiring Terminal Markings According to CENELEC EN5003 User Protection Double insulation (plastic models only) Contact Blocks Performance Operation Frequency 3600 ops/h Electrical Durability (according to IEC ) Utilization categories AC-5 and DC-3; load factor of 0.5. See table and curves below. Phillips screwdriver, # # / Hex wrench, 0mm Tools Needed * Positive opening in a snap-action contact block is performed by a rigid mechanism that forces the N.C. contact to open in case the snap action mechanism fails. This would provide protection if, for example, the contacts became welded together by excessive current rush. Generally, positive opening is not considered to work properly on switches with actuators that are not a solid design (such as a spring or rubber roller), despite the fact that the contact block itself has positive opening. In order to be considered as having positive opening, a switch must not have flexible components between actuator actioning points and the electrical contact. ** This is the speed at which snap-action contact blocks are tested. There is no minimum operating speed for snap-action contacts because the speed has no influence on the switch action. When using spring actuators, the changeover time may vary from to 3 ms from max. to min. operating speed. *** Slow-action contacts must not be operated at very low speeds because of the tendency to maintain the arc if contacts are not rapidly separated. Electrical Durability (according to IEC ) AC-5 Snap Action Millions of operating cycles Current (A) AC-5 Slow Action Millions of operating cycles Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e Current (A) DC-3 Snap Action Slow Action Power breaking for a durability of 5 million cycles 4 Volts 9.5W W 48 Volts 6.8W 9W 0 Volts 3.6W 6W Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Part #

10 IEC Limit Switches Bar Charts Bar charts Limit switch types Snap-action contact: A contact element in which the contact motion is independent of the speed of the actuator. This feature ensures reliable electrical performance even in applications involving very slow moving actuators. Slow-make/slow-break contacts: A contact element in which the contact motion is dependent on the actuator speed. Terminal identification (IEC) Each terminal is marked with two digits. The first digit indicates the pole (circuit). The second digit indicates the type of contact. _-_ is N.C., _3-_4 is N.O., so -, - are N.C., while 3-4, 3-4 are N.O. Terminal Markings European Terminal No. Type - N.C. contact of pole no. 3-4 N.O. contact of pole no. - N.C. contact of pole no. 3-4 N.O. contact of pole no. With non-isolated contacts With isolated contacts Make-before-break (overlapping) SPDT: the N.O. contact closes before the N.C. contact opens. Break-before-make (offset) SPDT: the N.C. contact opens before the N.O. contact closes. Simultaneous make and break SPDT: the N.C. contact opens at the same time as the N.O. contact closes. = Contact open = Contact closed A = Max. travel of the operator in mm or degrees B = Tripping travel of the contact C = Resetting travel of the contact D = Differential travel (B - C) P = Point from which positive opening is assured Note: All bar charts are for standard models with snap-action contacts Heavy-duty IEC models Plunger and one-way lever models All rotary lever models Plunger with roller models One-way lever models Mini DIN models Steel plunger models Plunger with roller models Changeable working heads (E4,E5,E7) models; view from the bottom To change position, push in and twist until it locks into place All wobble-lever models Side rotary models One-way lever models Positioning - 90º each way Steel rod models Side rotary models Double-insulated models Steel plunger models Wobble lever models Adjustable lever from 0-360º, 6º each increment = one way actuation Volume 4 e

11 37 IEC Limit Switches Dimensions Switch body dimensions Dimensions are in millimeters. 5.4 mm = inch For example, 30 mm to inches = 30/5.4 =.8 inches. Actuators - ABM, ABP models Figure 5: Steel plunger (ABM, ABP models) Company Information Systems Overview Programmable Controllers Figure : ABM models single-cable entry style Diam. 0 6 Field I/O Software 5.3 Diam C-more & other HMI A Figure 6: Plunger with roller (ABM, ABP models) Diam. 6 5 Drives Soft Starters Motors & Gearbox Figure : ABM models 3-cable entry style A Figure 7: -way lever with roller (ABM, ABP models) 34 6 Diam Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Figure 3: ABP models Fig. 8: Side rotary with roller (ABM, ABP models) Temperature Diam Pushbuttons/ Lights Process A/B/C 4 63 Relays/ Timers Comm A = PG 40.5 B = PG 3.5 C = /-4 NPT Figure 4: AAP (Mini DIN) models Figure 4: ABP models 4.5 Figure 9: Side rotary with adjustable lever roller (ABM, ABP models) Diam Terminal Blocks & Wiring Power Circuit Protection Enclosures 4 0 () a 0 68 a Tools Pneumatics Safety 30.3 PG Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0- Part #

12 30 o 30 o IEC Limit Switches Dimensions Figure 0: Side rotary with rod (ABM, ABP models) Figure 4: Optional lever arm (ABM models) AGE54-LEVER Figure 8: Side rotary lever with roller (AAP models) Diam. 3 0 max Figure : Wobble-type with spring with tip (ABM, ABP models) Diam Actuators mini-din (AAP) models Figure 5: Steel plunger (AAP models) 0 Diam Figure 9: Side rotary lever with adj. lever roller (AAP models) Figure : Wobble-type steel spring (ABM, ABP models) Figure 6: Steel plunger with roller (AAP models) S Diam Diam Figure 0: Side rotary lever with rod actuator (AAP models) Figure 3: Optional lever arm (ABM models) AGE44-LEVER Figure 7: One-way lever with roller (AAP models) Diam Diam..5 S Ø50 [.0] [0.4] 8 [0.7] Max 60 Max [.] 46 [.8] 4 Diam. 7 [0.3] 9 [0.4] Ø0 [0.8] [0.4] Dimensions are in millimeters (5.4 mm = inch). For example, 30 mm to inches = 30/5.4 =.8 inches. Volume 4 e

13 Compact Limit Switches Company Information Systems Overview AEMG Series Compact Limit Switches Die-cast metal housings 3-meter cable on all units N.O. and N.C. contact on all units Compact size with standard 5 mm hole spacing Wide offering of head actuators Epoxy resin-filled for IP67 rating Both snap-action (Z) and slow-make/slow-break (X) contacts available N.C. contacts are positive-opening operated unless otherwise noted. A B Programmable Controllers Field I/O Software C-more & other HMI Drives AEMG Series Compact Limit Switches Selection Chart Part Number Price Actuator Type Max. Actuation Speed (m/s) Min. Actuation Force (N)/Torque (Nm) Min. Positive Opening Force (N)/Torque (Nm) Contact Head Config. Dimensions Diagram AEMGZ-3 <---> Metal plunger Figure AEMGX-3 <---> AEMGZ-3 <---> Metal plunger with metal AEMGX-3 <---> roller actuator Figure AEMG3Z-3 <---> Metal plunger with nylon AEMG3X-3 <---> roller actuator 0. 0 AEMG4Z-3 <---> Metal plunger with metal AEMG4X-3 <---> cross roller actuator Figure 3 AEMG5Z-3 <---> Metal plunger with nylon AEMG5X-3 <---> cross roller actuator AEMG6Z-3 <---> Metal plunger with dust cap 30 Figure 4 AEMG6X-3 <---> AEMGZ-3 <---> Metal plunger actuator with fixing nuts Figure 5 AEMGX-3 <---> AEMGZ-3 <---> Metal plunger with metal roller actuator with fixing AEMGX-3 <---> nuts Figure 6 AEMG3Z-3 <---> Metal plunger with nylon roller actuator with fixing AEMG3X-3 <---> nuts 0. 0 AEMG4Z-3 <---> Metal plunger with metal cross roller actuator with AEMG4X-3 <---> fixing nuts Figure 7 AEMG5Z-3 <---> Metal plunger with nylon cross roller actuator with AEMG5X-3 <---> fixing nuts AEMG4Z-3 <---> Lever with 4 mm nylon roller actuator Figure 8 AEMG4X-3 <---> A B C D E F G H I J K L C D E F Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix G H I J K L Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-3 Part #

14 Compact Limit Switches M N AEMG Series Compact Limit Switches Selection Chart, Continued Part Number Price Actuator Type Max. Actuation Speed (m/s) Min. Actuation Force (N)/Torque (Nm) Min. Positive Opening Force (N)/Torque (Nm) Contact Head Config. Dimensions Diagram AEMG4Z-3 <---> Lever with 4 mm metal roller actuator M AEMG4X-3 <---> Figure 8 AEMG43Z-3 <---> Lever with 4 mm ball bearing roller actuator N AEMG43X-3 <---> 0.8 AEMG45Z-3 <---> Lever with 8 mm nylon roller actuator Figure 9 O AEMG45X-3 <---> AEMG5Z-3 <---> Adjustable lever with 8 mm nylon roller actuator Figure 0 AEMG5X-3 <---> P AEMG6Z-3 <---> Lever with nylon-tipped * stainless steel spring Figure Q AEMG6X-3 <---> actuator * AEMG7Z-3 <---> Adjustable 3 mm stainless steel rod actuator R AEMG7X-3 <---> Figure AEMG7Z-3 <---> Adjustable 3 mm fiberglass rod actuator S AEMG7X-3 <---> AEMG73Z-3 <---> Adjustable 6 mm nylon rod actuator 0.8 T AEMG73X-3 <---> Figure 3 AEMG74Z-3 <---> Adjustable 6 mm fiberglass rod actuator U AEMG74X-3 <---> AEMG75Z-3 <---> Adjustable 3 mm square steel actuator Figure AEMG75X-3 <---> V AEMG9Z-3 <---> 360 degree stainless steel spring with nylon tip actuator Figure 4 * W AEMG93Z-3 <---> 360 degree stainless steel spring actuator Figure 5 * X * Note: Not positive-opening O P Q R S T U V W X Volume 4 e

15 Compact Limit Switches Dimensions Dimensions mm [inches] AEMG Series Body AEMG Series Heads Figures thru 5 Figure Figure Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters AEMG*-3 AEMG*-3 AEMG3*-3 Figure 3 Figure 4 Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Figure 5 AEMG4*-3 AEMG5*-3 Figure 6 AEMG6*-3 Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. AEMG*-3 AEMG*-3 AEMG3*-3 Figure 7 Figure 8 Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix AEMG4*-3 AEMG5*-3 AEMG4*-3 AEMG43*-3 AEMG4*-3 Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-5 Product Part #

16 Compact Limit Switches Dimensions, cont. Figure 9 Figure 0 AEMG45*-3 AEMG5*-3 Figure Figure AEMG6*-3 Figure 3 AEMG7*-3 AEMG7*-3 AEMG75*-3 Figure 4 Figure 5 Volume 4 e0-6 AEMG73*-3 AEMG74*-3 AEMG9Z-3 AEMG93Z

17 Compact Limit Switches Compact Limit Switches Specifications Approvals UL file E907, CE, RoHS Environmental Degree of Protection IP67 according to IEC 59 Temperature Range Storage: -40 to 70 C (-40 to 58 F). Operating: -5 to 70 C (-3 to 58 F) Mechanical Life Enclosure Material Positive Opening Electrical Ratings AC5 DC3 Maximum Switching Frequency Repeat Accuracy 0 million operations ZAMAK (zinc alloy) Short-Circuit Protection <500V Contact Resistance Recommended Minimum Operating Speed Mechanical Ratings Contact Blocks Rating Yes, except G6, G9, G93 Make: 4VAC; 0VAC; 40VAC Break: 4VAC; 4VDC; 5VDC; 0.A@50VDC Contact blocks: all one cycle per second 0.05 mm on the operating points at million operations 5 milli With slow-action contacts: 500 mm per minute Rated Insulation Voltage B300, R300 according to UL508; 400V (degree of pollution: 3) according to IEC 947- Cable Type Wiring Terminal Markings Electrical Protection 3m PVC cable, 5 x 0.75mm (8 AWG). Overall cable diameter: 8.0 mm (0.3 in.) According to CENELEC EN5003 Class I according to IEC536 Contact Blocks Performance Operation Frequency 3600 ops/h Electrical Durability (according to IEC ) Utilization categories AC-5 and DC-3; load factor of 0.5. Screw Size Heads G to G5, G9 and G93: M3 x 5mm screw. Heads G4 and over (except G9 and G93): M3 x 8 mm screw Torque All: 0.5 Nm (0.8 Nm max) Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-7 Part #

18 Compact Limit Switches Contacts Configuration Limit switch types Snap-action contact: A contact element in which the contact motion is independent of the speed of the actuator. This feature ensures reliable electrical performance even in applications involving very slow moving actuators. Contacts Configuration Diagram Z Snap-action contacts N.O. and N.C. Slow-make/slow-break contacts: A contact element in which the contact motion is dependent on the actuator speed. Diagram X Slow-make/slow-break contacts N.O. and N.C. Note: Green/yellow wire is physical earth ground. Bu Bn Bk Bk Bu Bn Bk Bk = Contact open = Contact closed Bar Charts Bar Chart Examples (cam angle is 30 degrees) Diagram in millimeters/cam travel Z X Bk to Bk Bu to Bn Bk to Bk Bu to Bn Actuation Release Bk to Bk Bu to Bn Actuation and Release Diagram in degrees/lever rotation A = Max. travel of the operator in mm or degrees B =Tripping travel of both contacts on actuation C = Tripping travel of both contacts on release D = Differential travel (between actuation and release) P = Point from which positive opening is assured during actuation A = Max. travel of the operator in mm or degrees B = Tripping travel of the N.C. contact C = Tripping travel of the N.O. contact P = Point from which positive opening is assured during actuation Diagram in millimeters/plunger travel Part Series Contact Configuration Displacement Values mm(in) or degrees A B C P AEMG, AEMG6, AEMG Z 5.0 (0.0).9 (0.07).0 (0.04) 4.0 (0.6) AEMG, AEMG6, AEMG X 5.0 (0.0).9 (0.07) 3. (0.3) 3.4 (0.3) AEMG, AEMG3, AEMG4, AEMG5, AEMG, AEMG3, AEMG4, AEMG5 Z 8.7 (0.34) 3.3 (0.3).7 (0.07) 6.9 (0.7) AEMG, AEMG3, AEMG4, AEMG5, AEMG, AEMG3, AEMG4, AEMG5 X 8.7 (0.34) 3.3 (0.3) 5.5 ((0.) 5.9 (0.3) AEMG4, AEMG4, AEMG43, AEMG45, AEMG5, AEMG7, AEMG7, AEMG73, Z AEMG74, AEMG75 AEMG4, AEMG4, AEMG43, AEMG45, AEMG5, AEMG7, AEMG7, AEMG73, X AEMG74, AEMG75 AEMG6 Z AEMG6 X AEMG9 Z 4 5 AEMG93 Z 4 5 Not positive-opening Volume 4 e

19 Compact Limit Switches Cross-reference Table Company Information Compact Limit Switches Cross Reference ADC Allen-Bradley Honeywell Eaton Cutler-Hammer Omron AEMGZ-3 80B-CSABXSXC3 94CE-3 E47BCC05 D4C-60 AEMGZ-3 80B-CSADXSXC3 94CE-3 E47BCC07 D4C-60 AEMG4Z-3 80B-CSADXSXC3 94CE3-3 E47BCC D4C-603 AEMG6Z-3 80B-CSABBSXC3 94CE8-3 E47BCC06 D4C-63 AEMG4Z-3 80B-CSAAXSXC3 94CE6-3 E47BCC5 D4C-60 AEMG5Z-3 NA NA E47BCC NA AEMG7Z-3 NA NA E47BCC NA AEMG9Z 80B-CSACXSXC3 NA E47BCC0 D4C-650 AEMG93Z NA 94CE0-3 NA NA Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Volume 4 w w w. a u t o m a t i o n d i r e c t. c o m / l i m i t s w i t c h e0-9 Part #

20 PLCs HMI Drives Motors Wire Tools Relays Fuses Enclosures Pilot Devices Pneumatics Safety and much more... For over 7 years, we ve been helping customers turn a profit by keeping costs down and quality up Since our beginning in 994, as PLCDirect, our number one objective has been to deliver quality products at a practical price. We try extra hard, especially during these tough economic times when many companies are faced with tighter operating budgets. Our customers recognize that by using a good product at a great price, taking advantage of # rated service, and receiving the fastest delivery possible, they can rely on AUTOMATIONDIRECT to help with their bottom line. It s pretty simple. Give people what you promise and they will come back for more. Same-day shipping of huge in-stock inventory We stock the majority of our products for same-day shipping when you order by 6 p.m. EST. Order over $300, and you get free shipping and -day (or better) delivery (transit time for U.S. orders, unless required to ship LTL or drop-shipped; see Web site for details). Already the most automated warehouse in the industry, we constantly assess and improve our logistics to maintain our efficiencies and order accuracy of 99.98%. Award-winning Tech Support Our tech service is staffed by field service veterans and is headquartered in the U.S. (just north of Atlanta, GA). Independent surveys completed by the readers of Control Design magazine placed us at the top of the list years in a row for their Readers Choice Awards. Other independent surveys by magazines such as Control and Control Engineering have echoed the results. We guarantee your satisfaction We want you to be pleased with every order. That s why we offer a 30-day money-back guarantee on almost every stock product we sell, including our software. (See Terms and Conditions in catalog or online for exclusions.) If you re not satisfied for any reason, return your purchase within 30 days of the ship date. Visit: Call: