Scott Kiser - Business Development Advisor CJS Coiled Tubing Supply Ltd. Calgary / Lloydminster March 2011

Transcription

1 CJS FLATpak TM & HSPCP - Revolutionary Artificial Lift Technologies Scott Kiser - Business Development Advisor CJS Coiled Tubing Supply Ltd. Calgary / Lloydminster March 2011

2 What is FLATpak TM FLATpak TM is a uniquely designed multiple conduit bundle that: CONVEYS hydraulic and electric subsurface pumps POWERS these pumps Receives PRODUCTION from these pumps Is installed by conventional coiled tubing units Utilizes complete Canadian class 1+2 safe operating practices

3 Why Was the FLATpak TM Developed The FLATpak TM was developed to Efficiently & safely convey hydraulic based pumps in a live well environment Replace jointed production tubing and rods Eliminate the Conventional Rig for installation Combine multiple services into one & reduce surface footprint Provide flexibility in design and function Permit temporary well intervention with artificial lift systems

4 FLATpak TM Component Specifications Carbon Steel Coiled Tubing High strength 70/80k grade, various gauges High tensile strength Outstanding cycle life Well understood mechanical and chemical properties External FBE coatings enable use in mild H2S/CO2 environments for closed hydraulic systems Alternative Tubular Materials 304 SS, 316-L SS Lean duplex alloy 19D & LD2304 Alternative hi temp acid resistant injection molded thermo plastic tube - polyphenylene sulfide (Ryton TM ) Carbon steel capillary tubes

5 Encapsulation Specifications Material Vulcanized thermoplastic (PP/EPDM) TPV temperature rating (+135C) Alternative hi temp materials MPH340G (+170C) & MPH400G (+200C) under development Abrasion resistant, chemical resistance to oilfield solvents, chemicals and brine Field tested by CJS in gas wells, heavy oil wells and liquids rich gas applications Has been used for eons for capillary tubing protection and SCSSV installations

6 How is FLATpak TM Manufactured Industrial plastic extrusion line used for encapsulating multiple tubes Extrusion die delivers formed matrix with uniform dimensions as designed Finished product spools uniformly onto standard drums

7 Dimensions for HSP Umbilicals Description 0.75 x x 1 x 1 Dimensions 1.81 x x 1.25 Weight lbs/ ft x! x! x x x 1.0 x 1.75 plus.25 cap +.25 single conductor wire Cross Section 4.90 x Umbilical Configuration

8 How is FLATpak TM Installed FLATpak TM is installed with conventional coiled tubing units Specialized injector chains, BOPs, hanging and pulling equipment is manufactured and supplied by CJS to facilitate FLATpak TM operations. Specialized Injectors are used for heavier FLATpak TM strings

9 CJS HSPCP New system developed by CJS fourth quarter 2010 to combat high maintenance costs and difficulty in operating rod driven progressive cavity pumps on a horizontal axis Rigorous bench testing evidences no wear on internal components of hydraulic driver following several weeks of testing First two systems run in February 2011 into 800 meter CHOPS wells near Lloydminster Driver delivers ft/lbs of RPM. Testing shows 380 ft/lbs of torque at 100 RPM required to pump 90 bopd of 10,000 centipoise oil from 1400 meters depth Future plans to reduce OD of pump from current 5.75 to support lower duty jobs in tighter casing environments

10 CJS FlatPak Hydraulic PCP A Game Changer CJS of Lloydminster introduces its Hydraulic Progressive Cavity Pump System which facilitates: PC Pump landings in heal of horizontal and deviated wells to optimize production rates without rod and tubing wear Chemical injection at the pump intake via a capillary included in the FlatPak Well optimization and prevention of well pump-off via data systems and sensor wire included in the FlatPak Elimination of space out error as the rotor is pre-installed in the correct position prior to pump installation Provision for reversing the pump to self-flush Standard coiled tubing cleanouts to the top of the rotor and standard side entry cleanouts The running of multiple conduits and electrical cable deployed in a single operation with a conventional coiled tubing unit 1 Elimination of the drive head and stuffing box minimizing moving parts and assuring minimal environmental impact Elimination of tubing rotators Elimination of no turn tools as system is torque neutral

11 Deploying HSPC Pump/with FLATpak Deployed with 25.4 mm Hydraulic lines mm Coil as Production String Can Clean out on Back Side. Reverse Pump and Clean out up Tubing. 800 ft-lbs of torque at tool. Do not need to use the rig. No surface drive head require. Reduced downhole equipment

12 Pressure Drop and Viscosity versus Tempurature for Lloydminster Heavy Crude at 800 m of 44.4 mm Coil Tubing at 15 m^3/day

13 HSPCP FLATPak TM Umbilical ENCAPSULATION MATERIAL: SANTOPRENE PROFILE: x 2 COLOR: BLACK WEIGHT:.1.30 lb/ft SCALE " TUBING (2) 1" O.D. x.? WALL WEIGHT:.? lbs./ft 1 3/4" TUBING (1) 1 3/4" O.D. x? WALL WEIGHT:? lbs./ft 1/4" TUBING (1) 1/4" O.D. x.? WALL WEIGHT:.? lbs./ft 2 CONDUCTOR ELECTRICAL (APPROX. 1/4") (1) 1/4" O.D. WEIGHT:.? lbs./ft PLCS..125 TOTAL WEIGHT:? lbs/ft TUBE 2 PLCS. 1/4 TUBE 1-3/4 TUBE 2 CONDUCTOR ELECTRICAL APPROX. 1/4"!"#$%&'()*%+,'$%-&.+)/ THIS DRAWING CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION AND IS PROTECTED BY COPYRIGHT. IT MAY NOT BE REPRODUCED, TRANSFERRED, OR USED TO CONSTRUCT ANY ITEM OTHER THAN THAT FOR WHICH IT WAS ISSUED WITHOUT PRIOR WRITTEN CONSENT FROM HAYES INDUSTRIES, LTD. TOLERANCES (EXCEPT AS NOTED) DECIMAL.XXX ±.03.XX ±.03 CONCENTRIC: ±.002 ANGULAR: ±.25 DWN. BY DATE: CLIENT: WORK ORDER TSB 11/02/10 CUTSHEET EXTRUSION x 2.00 FLATPACK SANT.,MT(1)1 3/4",(2)1",(1)1/4",(1) 2 CON. ELEC. SIZE SHEET A SCALE 1 of PART NUMBER DRAWING NUMBER REV.

14 First Field Applications

15 First Field Applications

16 First Field Applications

17 First Field Applications KB ELEV(m) GL ELEV(m) KB - THF(m) KB - GL(m) PBTD(mKB) Upper Perfs Lower Perfs 4.44 Horizontal Casing SizeCasing Wt. Primary Pressure Secondary Pressure mm 53.6 kg/m 0.00 KPA KPA Downhole Descripton From Bottom up (Tubing String) O.D.(mm) I.D. (mm) Description Length (m) Top of mkb Tubing Bottom N/A 3.5 EUE Bull Plug Slotted Chemical Injection/Intake Sub Shaved and Bevelled Coupling, 3.5 EUE X 2 7/8 NUE N/A 5-E-18 Euro Pump Stator SN 1160 Rotor SN Spacer Sub Y Production Sub /8 Pup Joint, 8 ft N/A Wiper Cone Sub N/A Seal Sub N/A Hydraulic Motor (Square mm X mm) Serial # N/A Top Connector N/A Distance from Bear paw to top connector N/A Bear Paw See below Flat Pak 1"CT X1 3/4" CT X 1"CT X 1/4" Tube X 4mm wire KB difference A@'B+C:('- *+,; D3E $$#7 %% 23E 75#8! %% F E$#1! %!"#$ %% &'() *+,(-. /0))!#!1 %% 23!4#56 $ %%?(@; $$#7 %% &'() *+,(-. /0))!#$1 %% #23 75#8! %% 8#7 %% 9:0(-);<<*+,(-.= /0)) #>11 %% #23 $#66 %% Notes 1 Descripton Serial # Pressure operated Check Valve: Opening Pressure kpa Side Entry Wellhead 7 1/ psi X 11" 2000 psi X 2 3/8 EUE CJS 002

18 First Field Applications Crude Viscosity: 22,000 Centipoise Average Daily Production: 4.5 M3 Operating Speed: 100 RPM Torque: Approximately 150 ft/lbs Maximum Motor Torque: 640 ft/lbs Maximum Speed: 200 RPM

19 First Field Applications Crude Viscosity: 22,000 Centipoise Average Daily Production: 9.0 M3 Operating Speed: 80 RPM Torque: Approximately 185 ft/lbs Maximum Motor Torque: 640 ft/lbs Maximum Speed: 200 RPM

20 CJS COILED TUBING SUPPLY LTD. Scott Kiser Business Development Calgary, AB, Canada, (403)