APPENDIX A TOOLS AND RECORDS

Transcription

1 A-i APPENDIX A TOOLS AND RECORDS A - 1 A - 2 A - 3 A - 4 A - 5 A - 6 A - 7 A - 8 A - 9 A - 10 A - 11 A - 12 A - 13 A - 14 A - 15 A - 16 API pump Designations. API Sizes of Pumping Unit Designations. Pump Abbreviations. Kickover Tools for Running Gas Lift Valves. Kickover Tool For Pulling Gas Lift Valves. 55-Gallon Drum Measurements. The 7-Day Daily Gauge Report. The 8-Day Daily Gauge Report. The Weekly Gauge Report. (Vertical) The Monthly Gauge Report. Materials Transfer Record. Pipe Tally Sheet. Fishing Rods. Rod Fishing Tools. Lease Information Record. Motor/Engine Records.

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3 A-1 Section 1 API PUMP DESIGNATIONS (courtesy of Harbison Fischer)

4 A-2 Section 2 API SIZES OF PUMPING UNIT DESIGNATIONS Pumping Unit Size Designations. Pumping unit sizes and the load that can be suspended safely from the sucker rods are reduced to 5 designations that can be written on one line. A permanent metal plate is attached to the gearbox with these identifying numbers printed on them. These designations in order are: 1. Type of Pumping Unit. A Air Balanced. B Beam Balanced B-P Beam Balanced (Pin Mount) C Conventional (Standard) CT Conventional (Two Point) C-P Conventional (Pin Mounted) C-M Conventional (Portable) M Mark II Unitorque LP Low Profile RM Reverse Mark 2. Peak Torque Rating in Thousands of Inch Pounds. 3. D Double Reduction Gear Reducer. 4. Polished Rod Load Rating in Hundreds of Pounds. 5. Stroke Length in Inches.

5 A-3 Section 3 PUMP ABBREVIATIONS (courtesy of Trico Industries, Inc.)

6 A-4 Section 4 KICKOVER TOOLS FOR RUNNING GAS LIFT VALVES (courtesy of CAMCO Products and Services)

7 A-5 Section 5 KICKOVER TOOL FOR PULLING GAS LIFT VALVES (courtesy of CAMCO Products and Services)

8 A-6 Section 6 55-GALLON DRUM MEASUREMENTS Drum Horizontal Measured Depth Gallons m 3 Inches mm Drum Vertical Gallons m Calculations based on: Drum height = inches or 845 mm Drum capacity = gals. or m

9 A-7 THE BARREL CHART The barrel chart is handy for calculating how much chemical is on hand. This is especially important at the end of the month in determining how much chemical is on hand, what types, and whether a waiting period for delivery is required. Most chemicals used to treat crude oil, clean tank bottoms, treat injection water, inject as a casing preservative, treat scale accumulation, or other purposes on the lease are custom blended. If chemicals are not ordered until the supplies are deplete, the lease pumper may run out of required chemicals before they can be blended and delivered. This may result in a lot of difficult-to-treat crude oil accumulating. The barrel chart allows the amount of chemical in a barrel to be computed whether the barrel is standing vertically or lying on its side. Although the chart is in 1 inch increments, it is easy to interpolate to the nearest quarter-inch if required. If a barrel is used for short time tests on wells, this chart is extremely useful. The chemical record should be updated in the lease information and performance handbook every month. This gives the lease pumper an instant reference of monthly use of every chemical stocked, and consumption and restock dates are easily projected long in advance of running out. It also allows the computation of the amount of chemical consumed per hundred barrels of oil sold. These figures can help the lease pumper determine whether chemical consumption is appropriate for production needs and results. The chemical records will also correctly identify the contents of every barrel of liquid held on the lease and the amount on hand. If the contents of a barrel are unknown, a company must pay to have the chemical analyzed and identified so that it can be disposed of properly to meet environmental regulations. If accurate records are kept, a great deal of money can be saved. Thus, the lease pumper should keep good records and never allow the lease to accumulate even one barrel of unknown liquids.

10 A-8 Section 7 THE 7-DAY DAILY GAUGE REPORT

11 A-9 Section 8 THE 8-DAY DAILY GAUGE REPORT

12 A-10 Section 9 THE WEEKLY GAUGE REPORT (VERTICAL)

13 A-11 Section 10 THE MONTHLY GAUGE REPORT

14 A-12 Section 11 MATERIALS TRANSFER RECORD

15 A-13 Section 12 PIPE TALLY SHEET

16 A-14 Section 13 FISHING RODS (courtesy of Trico Industries)

17 A-15 Section 14 ROD FISHING TOOLS (courtesy of Trico Industries)

18 A-16 Section 15 LEASE INFORMATION RECORD LEASE INFORMATION Name of Lease Location of Lease Well Number Depth of Well Date Drilled PUMPING UNIT INFORMATION Date Installed Manufacturer Style of Unit Size Serial No. Direction of Rotation Stroke Lengths Available Length in Use Gear Ratio Strokes Per Minute Now Pumping Unit Sheave Diameter Number of Grooves Belt Width Number and Size of Belts Shaft Size Keyway Maximum Size Style of Pumping Unit Skid Style of Base Gearbox Oil Capacity Bearing Grease Rod Lubricator Oil Stuffing Box Lubrication Prime Mover Strokes Per Minute Remarks BELT DRIVE INFORMATION Number of Belts Size Length Type Belt Capacity: Prime Mover Pumping Unit Sheave Description: Prime Mover: Diameter Shaft Size Keyway Pumping Unit: Diameter Shaft Size Keyway Prime Mover Adjustment Available (Inches) Toward Unit Away from Unit How Will This Affect Belt Guard?

19 A-17 WELLHEAD INFORMATION Lease Well No. Date Listed Polished Rod: Thread Up Thread Down Length Polished Rod Liner: I.D. O.D. Length Gasket Size Lift Pony on Top of Polished Rod X X Lubricator Brand Pad Description Oil Used Stuffing Box Brand. I.D. of Packing Packing Brand Inserts Needed (Describe) Packing Quality or Info. Polished Rod Clamp Bolts: How Many? Diameter Length Pumping Tee Bleeder Valve Wing Valve Wing Check Valve Casing Valve Casing Check Valve Other (Rotators, Misc.) CASING RECORDS Depth from Wellhead to Perforations Description of Perforations Open Hole Below Perforations PIPE AND TUBING Type of Tubing. (Check One) H-40 J-55 C-75 N-80 P-105 Other (Describe) Threads: 8 Round Other than 8 Rd. Average Joint Length Pipe Measured: Threads Off Overall Packer or Holddown. To Set To Release Tension Pulled Pounds COMMENTS:

20 A-18 Section 16 MOTOR/ENGINE RECORDS Electrical Motor Information Manufacturer Type of Frame Horsepower Volts Required Amperage RPM Shaft Diameter Keyway Sheave Diameter Style Grooves Can Voltage Be Changed? (Yes/No) If Yes, describe Mounting Bracket: Width Length Engine Information Field Lease Location Type of Installation Make of Engine Model Serial No. Number of Cylinders Rings Bearings Valve Clearances: Intake Exhaust Spark Plugs Magneto Magneto Rotation Coil Distributor Carburetor Battery size Date Installed Starter Generator Oil: Capacity Brand Weight Oil Filter Change Schedule Radiator: Capacity Quarts Antifreeze Freeze point Radiator Hose Sizes: Upper Lower Water pump Fan belt Clutch Shaft Diameter Keyway Sheave Style Diameter Number of grooves Drive Belt Size and Length Date Engine Was Installed Date Overhauled Gas Log and Scrubber Information Maintenance Notes