3 Inch Water Pump. SP-UG300. Owner s Manual
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- Toby Marshall
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1 Owner s Manual 3 Inch Water Pump SP-UG300 WARNING! To Reduce The Risk Of Injury, User Must Read And Understand Instruction Manual.
2 CONTENTS SPECIFICATIONS... IMPORTANT SAFETY INFORMATION... COMPONENT & CONTROL LOCATIONS... BEFORE OPERATION... Is the Pump Ready to go?... Check the Pump... Check the Hoses... Check the Engine... OPERATION... Pump Placement... Suction Hose Installation... Discharge Hose Installation... Priming the Pump... Starting the Engine... Setting the Engine Speed... STOPPING THE ENGINE... SERVICING THE PUMP... Maintenance Safety... Safety Precautions... Maintenance Schedule... Refueling... Fuel Recommendaions... Oil Recommendations... Oil Level Check... Oil Change... Air Filter Inspection & Service... Sediment Cup Cleaning... Spark Plug Service... Idle Speed Adjustment... STORING THE PUMP... Cleaning... Fuel... Adding Fuel Stabilzer... Draining the Fuel... Engine Oil... Storage Precautions... Removal from Storage... Transporting... TROUBLESHOOTING... HIGH ALTITUDE OPERATION... Replacement Parts... PARTS LISTING
3 3 inch,80 mm 3 inch,80 mm 92 ft,28 m 26 ft,8 m 264 gal/min,1000 L/min 45 PSI 6.5 HP 4 stroke, OHV, air cooled, single cylinder 196 cc 0.63 quart, 0.6 L Yes Unleaded gasoline with a pump cotane rating of 86 or higher 1.05 Gal, 4.0 L 2-3 hours Included 66 lbs, 30 kg
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29 3 WATER PUMP Cylinder head system assy. APA Part No. Description Part. No PRO A-01-JD CYLINDER HEAD COMP. JF200-A-01 PRO A-02-JD EX. VALVE GUIDE JF168-A-02 PRO A-03-JD IN. VALVE GUIDE JF168-A-03 PRO A-04-JD VALVE GUIDE CLIP JF168-A-04 PRO A-05-JD CYLINDER HEAD SEALING PAD JF200-A-05 PRO A-06-JD HEAD COVER COMP. JF168-A-06 PRO A-07-JD HEAD COVER PACKING JF168-A-07 PRO A-08-JD TUBE JF168-A-08B PRO A-09-JD HEAD COVER COMP. BOLT M 12 JF168-A-09 PRO A-10-JD CARBURETOR STUD BOLT JF168-A-10B PRO A-11-JD EXHAUST PIPE STUD BOLT JF168-A-11 PRO A-12-JD DOWEL PIN (10X16) JF168-A-12 PRO A-13-JD FLANGE BOLT (M8X58) JF168-A-13 PRO A-14-JD SPARK PLUG JF168-A-14 A
30 3 WATER PUMP Cylinder barrel APA Part No. Description Part. No PRO B-01-JD CRANK CASE JF200-B-01 PRO B-02-JD OIL LEVEL SWITCH ASSY. JF168-B-02 PRO B-03-JD GOVERNOR GEAR ASSY. JF168-B-03 PRO B-04-JD SLIDER SHAFT JF168-B-04 PRO B-05-JD GOVERNOR ARM SHAFT JF168-B-05 PRO B-06-JD LOCK PIN (8mm) JF168-B-06 PRO B-07-JD WASHER JF168-B-07 PRO B-08-JD DRAIN PLUG BOLT JF168-B-08 PRO B-09-JD SLIDER/THRUST WASHER JF168-B-09 PRO B-10-JD DRAIN PLUG WASHER (10.2mm) JF168-B-10 PRO B-11-JD FLANGE BOLT JF168-B-11 PRO B-12-JD BALL BEARING (6205) JF168-B-12 PRO B-13-JD OIL SEAL ( ) JF168-B-13 PRO B-14-JD O-RING JF168-B-14 PRO B-15-JD FLANGE NUT (M10) JF168-B-15 PRO B-16-JD GOVERNOR SLIDER JF168-B-16 B PRO B-17-JD OIL PROTECTOR JF168-B
31 3 WATER PUMP Crankcase cover system assy. APA Part No. Description Part. No PRO C-01-JD CRANKCASE COVER JF168-C-01B PRO C-02-JD CRANKCASE COVER PAD JF168-C-02 PRO C-03-JD OIL SCALE JF168-C-03 PRO C-04-JD OIL SCALE SEAL JF168-C-04 PRO C-05-JD OIL SEAL( 25X 41.25X8) JF168-C-05 PRO C-06-JD DOWEL PIN (8X 14) JF168-C-06 PRO C-07-JD FLANGE BOLT (M8X28) JF168-C-07 PRO C-08-JD BALL BEARING (6205) JF168-C-08 C
32 3 WATER PUMP Crankshaft system assy. APA Part No. Description Part. No PRO D-0l-JD CRANKSHAFT COMP. JF200-D-01 PRO D-02-JD SEMICIRCLE KEY JF168-D-02 D
33 3 WATER PUMP Piston and connecting rod system assy. APA Part No. Description Part. No PRO E-01-JD COMPRESSION RING A JF200-E-01 PRO E-02-JD COMPRESSION RING B JF200-E-02 PRO E-03-JD OIL RING A JF200-E-03 PRO E-04-JD OIL RING B JF200-E-04 PRO E-05-JD PISTON PIN CLIP JF200-E-05 PRO E-06-JD PISTON JF200-E-05 PRO E-07-JD PISTON PIN JF200-E-06 PRO E-08-JD CONNECTING ROD JF200-E-07 PRO E-09-JD CONNECTING COVER JF200-E-08 PRO E-10-JD CONNECTING ROD BOLT JF200-E-09 E
34 3 WATER PUMP Recoil starter system assy. APA Part No. Description Part. No PRO F-01-JD PIVOT ADJUSTING NUT JF168-F-01 PRO F-02-JD ROCKER ARM PIVOT JF168-F-02 PRO F-03-JD ROCKER ARM JF168-F-03 PRO F-04-JD PIVOT BOLT (M8) JF168-F-04 PRO F-05-JD PUSH ROD GUIDE PLATE JF168-F-05 PRO F-06-JD ROD PUSH JF168-F-06 PRO F-07-JD VALVE LIFTER JF168-F-07 PRO F-08-JD CAMSHAFT JF168-F-08 PRO F-09-JD VALVE ROTATOR JF168-F-09 PRO F-10-JD EX. VALVE SPRING RETAINER JF168-F-10 PRO F-11-JD VALVE SPRING JF168-F-11 PRO F-12-JD IN. VALVE SPRING RETAINER JF168-F-12 PRO F-13-JD IN. VALVE JF168-F-13 PRO F-14-JD EX. VALVE JF168-F-14 F
35 3 WATER PUMP Recoil starter system assy. 1 APA Part No. Description Part. No PRO G-01-JD RECOIL STARTER ASSY. JF168-G-01 PRO G-02-JD SETTING SCREW JF168-G-02 PRO G-03-JD SPRING RETAINER JF168-G-03 PRO G-04-JD PLATEN SPRING JF168-G-04 PRO G-05-JD STARTER RATCHET JF168-G-05 PRO G-06-JD RETURN SPRING JF168-G-06 PRO G-07-JD RECOIL STARTER REEL JF168-G-07 PRO G-08-JD RECOIL STARTER SPRING JF168-G-08 PRO G-09-JD RECOIL STARTER CASE COMP. JF168-G-09 PRO G-10-JD RECOIL STARTER ROPE JF168-G-10 PRO G-11-JD STARTER KNOB JF168-G-11 PRO G-12-JD FLANGE BOLT (M6X8) JF168-G-12 PRO G-13-JD RECOIL STARTER SPACER JF200-G-13 G
36 3 WATER PUMP Fan cover system assy. 3 APA Part No. Description Part. No PRO H-01-JD FAN COVER COMP. JF168-H-01 PRO H-02-JD FLYWHEEL SIDE PLATE JF168-H-02 PRO H-03-JD SHROUD JF168-H-03 PRO H-04-JD AIR CLEANER SUPPORT JF168-H-04 PRO H-05-JD FLANGE BOLT (M6 X 12) JF168-H-05 PRO H-06-JD FLANGE BOLT (M6 X 16) JF168-H-06 H
37 3 WATER PUMP Carburetor system assy APA Part No. Description Part. No PRO I-01-JD CARBURETOR ASSY. JF200-I-01B PRO I-02-JD CARBURETOR PAPER GASKET JF168-I-02 PRO I-03-JD CARBURETOR INSULATING PLATE JF200-I-03B PRO I-04-JD INTAKE PIPE GASKET JF168-I-04 I
38 3 WATER PUMP Flywheel system Assy. 2 2 APA Part No. Description Part. No PRO J-01-JD FLYWHEEL JF168-J-01A PRO J-02-JD FLANGE BOLT (M6 X 25) JF168-J-02 PRO J-03-JD COOLING FAN JF168-J-03 PRO J-04-JD STARTER PULLEY JF168-J-04 PRO J-05-JD FLYWHEEL NUT (M16) JF168-J-05 PRO J-06-JD STOP SWITCH CORD JF168-J-06 PRO J-07-JD IGNITION COIL ASSY. JF168-J-07 PRO J-08-JD SPARK PLUG CAP ASSY. JF168-J-08 J
39 3 WATER PUMP Control System Assy. APA Part No. Description Part. No PRO M-01-JD CONTROL ASSY. JF168-M-01A PRO M-02-JD CONTROL BASE COMP. JF168-M-02A PRO M-03-JD CONTROL ADJUSTING SPRING JF168-M-03 PRO M-04-JD PAN SCREW (M5 X 34) JF168-M-04 PRO M-05-JD FLANGE BOLT (M6 X 14) JF168-M-05 PRO M-06-JD GOVERNOR SPRING JF168-M-06 PRO M-07-JD THROTTLE RETURN SPRING JF168-M-07 PRO M-08-JD GOVERNOR ROD JF168-M-08 PRO M-09-JD FLANGE NUT (M6) JF168-M-09 PRO M-10-JD GOVERNOR ARM BOLT (M6) JF168-M-10 PRO M-11-JD GOVERNOR ARM JF168-M-11 M
40 3 WATER PUMP Muffler System Assy. APA Part No. Description Part. No PRO N-01-JD FLANGE NUT (M6) JF168-L-N-01 PRO N-02-JD FLANGE NUT (M8) JF168-L-N-02 PRO N-03-JD MUFFLER GASKET JF168-L-N-03 PRO N-04-JD FLANGE BOLT (M6 35) JF168-L-N-04 PRO N-05-JD MUFFLER COMP. JF168-L-N-05 PRO N-06-JD MUFFLER MANTLE JF168-L-N-06 6 N
41 3 WATER PUMP Air cleaner APA Part No. Description Part. No PRO O-01-JD AIR CLEANER COVER COMP JD3000-C-01 PRO O-02-JD AIR CLEANER ELEMENT JD3000-C-02 PRO O-03-JD FLANGE NUT (M5) JD3000-C-03 PRO O-04-JD AIR CLEANER SEPARATOR JD3000-C-04 PRO O-05-JD AIR CLEANER SEAL JD3000-C-05 PRO O-06-JD AIR CLEANER CASE COMP JD3000-C-06 PRO O-07-JD GASKET JD3000-C-07 O
42 3 WATER PUMP Fuel tank system assy. 12 APA Part No. Description Part. No PRO P-01-JD FUEL TANK ASSY. JF168-L-P-01 PRO P-02-JD FLANGE BOLT (M8 25) JF168-L-P-02 PRO P-03-JD SUPPORTER RUBBER JF168-L-P-03 PRO P-04-JD TUBE CLIP JF168-L-P-04 PRO P-05-JD FUEL TUBE JF168-L-P-05 PRO P-06-JD O-RING (14mm) JF168-L-P-06 PRO P-07-JD FUEL TANK JOINT JF168-L-P-07 PRO P-08-JD FLANGE NUT (M6) JF168-L-P-08 PRO P-09-JD FUEL FILTER JF168-L-P-09 PRO P-10-JD FUEL FILLER CAP PACKING JF168-L-P-10 PRO P-11-JD FUEL FILLER CAP COMP. JF168-L-P-11 PRO P-12-JD FUEL TANK BRACKET JF168-L-P-12 P
43 3 WATER PUMP Frame Comp assy APA Part No. Description Part. No PRO R-01-JD RUBBER FOOT WP20-R-01 PRO R-02-JD ENGINE RUBBER FOOT WP20-R-02 PRO R-03-JD FLANGE BOLT (M8X 40) WP20-R-03 PRO R-04-JD FLANGE NUT (M8) WP20-R-04 PRO R-05-JD FRAME COMP. WP30-R-05 R
44 3 WATER PUMP WATER PUMP APA Part No. Description Part. No PRO S-01-JD PUMP COVER WP30-S-01 PRO S-02-JD RUBBER WASHER WP30-S-02 PRO S-03-JD HEXAGON SOCKET HEAD BOLT WP30-S-03 PRO S-04-JD O-RING WP30-S-04 PRO S-05-JD SEAL UNIT WP30-S-05 PRO S-06-JD WATER PUMP IMPELLER WP30-S-06 PRO S-07-JD VOLUTE CASING WP30-S-07 PRO S-08-JD RUBBER PACKING RING WP30-S-08 S
45 3 WATER PUMP WATER PUMP APA Part No. Description Part. No PRO S-09-JD HOUSING OF PUMP WP30-R-09 PRO S-10-JD RUBBER PAD WP30-R-10 PRO S-11-JD RUBBER PACKING WP30-R-11 PRO S-12-JD PIPE JOINT WP30-R-12 PRO S-13-JD JOINT GRIP WP30-R-13 PRO S-14-JD DISCHARGE FLANGE WP30-R-14 PRO S-15-JD PLUG PACKING WP30-R-15 PRO S-16-JD PLUG WP30-R-16 PRO S-17-JD HEXAGON HEAD BOLT WP30-R-17 PRO S-18-JD SPRING WASHER WP30-R-18 PRO S-19-JD CHECK VALVE WP30-R-19 PRO S-20-JD SUCTION FLANGE WP30-R-20 PRO S-21-JD CONVERGING ATTACK WP30-R-21 PRO S-22-JD ABOUT WP30-R-22 PRO S-23-JD MESHWORK FILTER WP30-R-23 S
46 3 WATER PUMP Wheel and hand assy APA Part No. Description Part. No 3 PRO T-01-JD COTTER PIN JF168-L-T-01 PRO T-02-JD PLAIN WASHER JF168-L-T-02 PRO T-03-JD WHEEL JF168-L-T-03 PRO T-04-JD SHAFT JF168-L-T-04 PRO T-05-JD FLANGE NUT (M6) JF168-L-T-05 PRO T-06-JD FLANGE NUT (M8) JF168-L-T-06 PRO T-07-JD HANDLE JF168-L-T PRO T-08-JD FLANGE BOLT (M6X 60) JF168-L-T-08 PRO T-09-JD BRACKET JF168-L-T-09 PRO T-10-JD FLANGE BOLT (M8X 58) JF168-L-T-10 PRO T-11-JD BRACKET A JF168-L-T-11 PRO T-12-JD BRACKET B JF168-L-T-12 PRO T-13-JD FLANGE BOLT (M8X 40) JF168-L-T T
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