196cc Gasoline Engine (G33)

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1 9cc Gasoline Engine (G) Parts Manual NOTICE! The information in this manual is known to be accurate as of the date of release shown on the cover. However, engineering changes can occur without notice. To obtain the proper parts, please be sure to use the serial number of the unit being serviced when ordering from this manual. Always to refer to any parts notes and changes before ordering. All other parts not shown in this manual can be found on Generac s exploded view drawings online on GENservice at or -888-GENERAC (-888--)

2 Table of Contents Table of Contents CYLINDER HEAD... CRANKCASE... CRANKCASE COVER... CRANKSHAFT/PISTON ASSEMBLIES... CAMSHAFT/ROCKER ARM ASSEMBLIES... RECOIL STARTER ASSEMBLY... DIVERSION ASSEMBLY... CARBURETOR ASSEMBLY...8 FLYWHEEL/IGNITION COIL ASSEMBLY...9 CONTROL SYSTEM...0 AIR CLEANER ASSEMBLY... MUFFLER ASSEMBLY... FUEL TANK ASSEMBLY... 9cc Gasoline Engine Parts Manual ii

3 CYLINDER HEAD K8008 CYLINDER HEAD 0K800 INTAKE STUD BOLT (MX0) 0K800 DOWEL PIN (0X) 0K80080 CYLINDER HEAD GASKET 0K800 EXHAUST STUD BOLT (M8X) 0K8009 SPARK PLUG FRTC 0K8009 FLANGE BOLT (M8X) 8 0K800 CYLINDER HEAD COVER GASKET 9 0K800 CYLINDER HEAD COVER 0 0K800 FLANGE BOLT (MX) 0K800 BREATHER TUBE 0K800 GUIDE PLATE 9cc Gasoline Engine (G) Parts Manual

4 CRANKCASE 8 9 0K8008 CRANKCASE 0K8000 OIL SEAL (X.X) 0K800 WASHER (0xx.) 0K8009 DRAIN BOLT (M0X.X) 0K800 GOVERNOR ARM SHAFT 0K800 GOVERNOR SHAFT WASHER 0K8008 SPRING PIN 8 0K8009 GOVERNOR GEAR 9 0K800 BEARING 0 (P XX) 9cc Gasoline Engine (G) Parts Manual

5 CRANKCASE COVER 0K8008 OIL DIPSTICK ASSEMBLY 0K8009 FLANGE BOLT (M8X) 0K800 CRANKCASE COVER 0K8000 OIL SEAL (X.X) 0K800 BEARING 0 (P XX) 0K8008 DOWEL PIN (9X) 0K800 CRANKCASE COVER GASKET 9cc Gasoline Engine (G) Parts Manual

6 CRANKSHAFT/PISTON ASSEMBLIES K8008 PISTON RING SET 0K800 PISTON PIN CIRCLIP 0K8008 PISTON 0K800 PISTON PIN 0K800 CONNECTING ROD BOLT 0K800 CONNECTING ROD 0K8009 SEMI CIRCULAR KEY (X.X9) 8 0K8008 CRANKSHAFT (Q) 9 0K8009 FLAT KEY (.8X.8X) 0 0K800 CRANKSHAFT PROTECTOR 9cc Gasoline Engine (G) Parts Manual

7 CAMSHAFT/ROCKER ARM ASSEMBLIES K800 LOCKING NUT 0K800 ADJUSTING NUT 0K8009 ROCKER ARM 0K8000 ROCKER ARM BOLT 0K8008 PUSHROD 0K8008 TAPPET 0K8008 CAMSHAFT 8 0K800 INTAKE VALVE 9 0K8009 EXHAUST VALVE 0 0K8000 VALVE OIL SEAL 0K800 VALVE SPRING 0K800 INTAKE VALVE RETAINER 0K800 EXHAUST VALVE RETAINER 0K8008 EXHAUST VALVE ROTATOR 9cc Gasoline Engine (G) Parts Manual

8 RECOIL STARTER ASSEMBLY 0K800 FLANGE BOLT (MX) 0K80088 RECOIL STARTER ASSEMBLY 0K800 FLANGE BOLT(MX8) 0K800 BLOWER HOUSING 0K8000 FLAMEOUT SWITCH 9cc Gasoline Engine (G) Parts Manual

9 DIVERSION ASSEMBLY 0K800 FLANGE BOLT (MX8) 0K800 LOWER AIR GUIDE 0K800 RIGHT HALF AIR GUIDE 0K800 FLANGE BOLT (MX0) 9cc Gasoline Engine (G) Parts Manual

10 CARBURETOR ASSEMBLY 0K80090 CARBURETOR ASSEMBLY 0K800 CARBURETOR INSULATOR GASKET 0K800 CARBURETOR INSULATOR 0K800 CARBURETOR GASKET 0K800 AIR CLEANER GASKET 8 9cc Gasoline Engine (G) Parts Manual

11 FLYWHEEL/IGNITION COIL ASSEMBLY 0K800 FLYWHEEL 0K800 IGNITION COIL ASSEMBLY 0K8009 FLANGE BOLT (MX) 0K8000 COOLING FAN 0K800 STARTER PULLEY 0K800 CRANKSHAFT NUT. 9cc Gasoline Engine (G) Parts Manual 9

12 CONTROL SYSTEM 8 0K800 GOVERNOR CONTROL SYSTEM 0K800 FLANGE BOLT (MX) 0K800 GOVERNOR SPRING 0K8009 THROTTLE RETURN SPRING 0K8000 GOVERNOR ROD 0K800 GOVERNOR ARM BOLT 0K800 FLANGE NUT (M) 8 0K800 GOVERNOR ARM 0 9cc Gasoline Engine (G) Parts Manual

13 AIR CLEANER ASSEMBLY 0K800 AIR CLEANER ASSEMBLY 0K8008 AIR CLEANER ELEMENT 0K800 FLANGE NUT (M) 0K800 FLANGE BOLT (MX0) 9cc Gasoline Engine (G) Parts Manual

14 MUFFLER ASSEMBLY 0K800 MUFFLER 0K80098 HEXAGON THICK NUT (M8) 0K8000 SPRING WASHER 0K80000 FLAT WASHER 0K800 MUFFLER GASKET 0K9 SPARK ARRESTOR 9cc Gasoline Engine (G) Parts Manual

15 FUEL TANK ASSEMBLY K80089 FUEL CAP 0K8008 FUEL FILTER 0K800 FUEL PIPE 0K80099 FLANGE LOCKING NUT (M) 0K8009 FLANGE BOLT (MX) 0K8000 SPRING WASHER 0K8000 FLAT WASHER 8 0K8009 COMPLETE FUEL TANK 9 0K8000 FUEL PIPE CONNECTOR ASSEMBLY 0 0K8009 CLAMP 0K800 FUEL TANK ASSEMBLY 9cc Gasoline Engine (G) Parts Manual

16 Part No. 0K80PMNL Rev. A 0/8/0 Printed in USA Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S W990 Hwy. 9 Waukesha, WI GENERAC (-888--) generac.com

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