Model ATF End Control with Sensor Plus

Transcription

1 Model ATF End Control with Sensor Plus. Attach one Swinging Pan Support (item ) and three regular Pan Supports (item ) to Pan Shield (item ) using rivets supplied. Always attach the Swinging Pan Support (item ) at the same location on all Pan Shields (item ). It will be necessary to support the Pan Shield (item ) while installing the rivets. Use a hammer to drive rivets as shown in Figure. Part Number and Model ATF End Control Update Kit Part Number Wood Block Pan Support Pan Shield Swinging Pan Support 0- /99 Figure. Assembling the Pan Supports to the Pan Shield. Install the Sensor Switch Assembly (item ) to the Drop Tube (item ) using the included #8 Hex Washer Head Screw (item ). 0- /00 Sensor Switch Assembly #8 Hex Washer Head Screw Drop Tube Figure. Installing the Sensor Switch Assembly to the Drop Tube. Install the Drop Tube Assembly (item ) to the Pan Shield Assembly (item ) by routing the Drop Tube Assembly (item ) up through the center of Pan Shield Assembly (item ). Make sure the cord from the Sensor Switch Assembly passes through the hole in the side of the Pan Shield Assembly (item ). 0- /00 Pan Shield Assembly Drop Tube Assembly Figure. Assembling the Drop Tube to the Pan Shield Assembly May 00 MF0C

2 . Assemble the ATF End Control Body (item ) to the Drop Tube with Pan Shield (item ) by sliding the ATF End Control Body (item ) into the top of the Drop Tube with Pan Shield (item ). ATF End Control Body Drop Tube with Pan Shield 0- /00 Figure. Assembling the ATF End Control to the Drop Tube Assembly. Secure the ATF End Control Body (item ) to the Drop Tube Assembly using the included /-0 Hex Head Bolts (item ). 0- /99 /-0 Hex Head Bolts ATF End Control Body Figure. Securing the ATF End Control Body. Route the Sensor Switch Assembly Cord up through the black Water Tight Connector on the bottom of the Relay Box (item ). Tighten the Water Tight Connector around the Sensor Switch Assembly Cord making sure there is enough cord inside the Relay Box (item ) to plug into the Socket on the Circuit Board. Mount the Relay Box to the side of the ATF End Control Body (item ) and secure using the included #0- Hex Lock Nuts (item ). 0- /99 Relay Box #0- Hex Lock Nuts ATF End Control Body Figure. Installing the Relay Box to the ATF End Control Body MF0C

3 MIN MAX. Install the Anchor Plate (item ) to the Drive Unit (item ) using the included /-0 Hex Head Bolts (item ). Drive Unit Anchor Plate /-0 Hex Head Bolts 0- /99 Figure. Installing the Anchor Plate to the Drive Unit 8. Connect the Wires (item 8) from the Sensor Switch Assembly into the Socket (item ) on the Circuit Board (item 9). See Figure 8. Install the Pan Shield Assembly onto the Feeder Pan (item ) by hooking the Swing Down Pan Support through the hole in the Feeder Pan (item ). Install the Feed Level Tube (item ) and the Feed Level Ring (item ) then swing the pan up and snap the remaining Pan Supports over the lip of the Feeder Pan (item ). See Figure 8. Important Do not bend the Pan Supports during assembly. Install the Drive Unit and Anchor Plate (item ) to the ATF End Control Body (item ) using the included /-0 Hex Head Bolts (item ). See Figure 8. MIN MAX 9 8 NC NO 0- /00 Drive Unit and Anchor Plate /-0 Hex Head Bolt ATF End Control Body Feed Level Tube Feed Level Ring Feeder Pan Socket 8 Wires 9 Circuit Board with Heater Figure 8. Assembling the components MF0C

4 &+(, 0( ( 8, 0( $ ',9,, ) & %,& 0,/) ',',$$ 8.(< < (' &/ :, :, + + ( /8 & / $,*,8 9$& += & $& $,* + # 9$& (/(&&8, +$=$'Ü &+(, 0( ( 8, 0( $ ',9,, ) &%,& 0,/) ',',$$ 8.(< (' &/ :,+ ( /8 &/ $,*,8 9$& += &$& $,*+ # 9$& (/(&&8, +$=$'Ü 9. Install the 90 Metal Conduit Connector (item ) to the Motor (item ). Cut the Flex Conduit (item ) to length and assemble with the 90 Metal Conduit Connector (item ). Route the three wires through the Flex Conduit (item ) into the Motor (item ) and assemble the Flex Conduit (item ) with the Conduit Connector (item ) at the Relay Box (item ). Wire the Motor (item ) in accordance with the motor plate. '$*( 90 Metal Conduit Connector Flex Conduit Motor Conduit Connector Relay Box 0- /00 Figure 9. Wiring the ATF End Control 0. Install the Metal Water Tight Connector (item ) in the Feed Line Motor (item ). Cut the Flex Conduit (item ) to length. Slide the wires from the end control through the Flex Conduit (item ). Install the Flex Conduit (item ) in the connectors. Connect the wires to the Feed Line Motor (item ). 8 '$*( /00 Part No. Part No. Metal Water Tight Connector 80 Product Identification Decal 9- Feed Line Motor 8 Body Cover 9 Flexible Conduit 98-9 Bottom Plate 89 Water Tight Connector White Wire Safety Cover Assembly 9 Black Wire Cord Assembly Green Wire Figure. Wiring the Motor MF0C

5 ELECTROCUTION HAZARD Do not open this contro l box u ntil e lectrical power is disconnected at circuit - Model ATF End Control Update Kit The Model ATF End Control Update Kit is designed to replace an existing mechanical switch with a Sensor Plus switch.. Disconnect the power at the circuit breaker. Remove and discard the Power Cord (item ), 90 Romex Connector (item ) on the Motor, Motor Wires (item ), Flex Conduit (item ), Switch Box (item ), and Switch Box Mounting Plate (item ). 90 Romex Connector Flex Conduit Motor Wires Switch Box Switch Box Mounting Plate Power Cord MF0-8/000 Figure?. Removing parts that will be replaced. Swing the Feeder Pan (item ) down out of the way and remove the Drop Tube Assembly (item ), Feed Level Tube (item ), and Feed Level Ring (item ). Remove and discard the Switch Assembly (item ). Feed Level Tube Feed Level Ring Drop Tube Assembly Switch Assembly Feeder Pan MF0-8/000 Figure?. Removing the Switch Assembly. Reassemble following the instructions for the Model ATF End Control with Sensor Plus. MF0C

6 &+(,0( (8,0( $ ', 9,, ) &%,& 0,/) ',',$$ 80 TU RKEY END CO NTROL WITH SENSOR PLUS &/ $, *,89$& += & $& $, * + # 9$& (/(&&8, +$=$'Ü &+(,0( (8,0( $',9,,) &%,& 0,/) ', ',$$ 0'(/ & /8,(0(',$( &/ :,+ ;,0,< :,&+ (/(&&8, +$=$'Ü 'R QRW RSHQ WKLV F RQWURO ER[ XQWLO HOHF WULF DO SRZHU LV GLVF RQQH FWHG DW FLUFXLW EUHDN HUV Switch Adjustment The SENSOR PLUS Rectangle Sensor with Heater is adjusted at the factory to a time delay of seconds, but it may be changed for a specific installation. The time delay adjustment range is 0 seconds to 00 seconds. To adjust the Time Delay: For less time turn Time Delay Adjusting Screw (item ) clockwise (Light blinks fast) For more time turn Time Delay Adjusting Screw (item ) counter-clockwise (Light blinks slow) NO NC MAX MIN Part No. Light Time Delay Adjusting Screw Circuit Board with Heater Proximity Switch Cord Proximity Sensor Switch and Circuit Board Rectangle Sensor with Heater 0-8 /00 Internal Wiring Figure. Adjusting the SENSOR PLUS Proximity Switch M GREEN BLACK NO NC WIRE FROM SENSOR SWITCH (WIRES ARE LABELED FOR CONVIENCE) BLACK BLACK Part No. Rectangle Sensor with Heater GREEN 0 V 0 HZ, PH SUPPLY 0- /00 Control Wiring Diagram L L Ground Bypass Switch (not supplied) L L Ground 0 VAC Supply 0 HZ Shown with 9-8 Power Unit White Green Black End Control White Red Black White Red Black '$*( '$*( Wire Hook Up (Typical) Intermediate Control 0- /00 MF0C

7 & / $,*,8 9$& += &$& $, * + #9$& &+ (,0( (8,0 ( $ ',9,, ) &%,& 0,/)', ',$$ 9- (/(&&8, +$=$'Ü 0$; 0, Parts Listing Model ATF End Control with Sensor Plus NO NC 9 8.(< (' &/ :,+ ( /8 '$*( /00 Part No. Part No. Feed Level Tube 8 Danger/Product Identification Decal 9- Control Body 889 9* Circuit Board with Heater Safety Cover Assembly 9 0 Electrical Box - Anti Roost Guard 98 /'' Conduit Connector 980 Body Cover 9 Mounting Cover 9 Stub Tube Weldment 900 Switch Box Gasket 90 Metal Conduit Connector 80 Swing Down Pan Support 8 /'' Flexible Conduit 98- Drive Rivet 00 9 /'' Water Tight Connector 8 Tube Support 89 0 Cord Assembly Bottom Plate 89 Sensor Adjustment Decal Pan Shield 9 /'' Conduit Lock Nut 9 Pan Support 99 /'' Water Tight Connector 9 0 Guard Assembly 89 Plastic Adapter Plate 89 ATF Plastic Feeder Pan 9000 Adapter Plate 8 Drop Tube Weldment 80 * Rectangle Sensor with Heater Feed Level Ring 90 Sensor Retainer *These items may be ordered as a Level Sensor Assembly, Part Number. MF0C

8 CONTROL RATINGS : INPUT 0 VAC 0 /0 HZ.. CONTACT RATINGS: 0 VAC &+(,0( (8,0( $ ',9,, ) & %,& 0,/) ',',$$ Model ATF End Control Update Kit Part Number $; 0, 0 NO NC 8.(< (' &/ :,+ ( /8 '$*( (/(&&8, +$=$'Ü 0-0 /00 Part No. Part No. 90 Metal Conduit Connector 80 0 Mounting Cover 9 /'' Flexible Conduit 98- Gasket /'' Water Tight Connector 8 * Circuit Board with Heater Cord Assembly Danger/Product Identification Decal 9- Sensor Adjustment Decal -09 Sensor Retainer /'' Conduit Lock Nut * Rectangle Sensor with Heater /'' Water Tight Connector 9 Adapter Plate 8 8 Electrical Box - Plastic Adapter Plate 89 9 /'' Conduit Connector 980 *These items may be ordered as a Level Sensor Assembly, Part Number. 8 Chore-Time Equipment a Division of CTB Inc. P.O. Box 000 Milford, Indiana -000 U.S.A. Phone (9) 8-0 Fax (8) ctb@ctbinc.com Internet: http// MF0C