PARTS CATALOGUE RM-Z250L4 (RJ42C) E03/E ST EDITION

Transcription

1 PARTS CATALOGUE RM-Z250L4 (RJ42C) E03/E ST EDITION

2 RM-Z250L4 GY8

3 PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI RM-Z250L4. INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters. 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length E28 : Canada specification LH : Left hand side E3 : Federal specification RH : Right hand side E33 : California specification ~ : Up to F.NO ~ : From F.NO x 34 x Figures in the description column show the dimensions of parts. ID OD T(or W,L) 4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". 6. SERIAL FRAME NUMBER RM-Z250L4 : JS1RJ42C E ~ 3. INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually. RM-Z250L4 E03 E RM-Z250L4 E03 E28-2 -

4 PREFACE Quand il devient nécessarie de remplacer des pièces sur SUZUKI MOTOCYCLETTES toujours utiliser les PIECES D'ORIGINE SUZUKI qui ont été soumises à des contriles de qualité sévères leur garantissant qualité et performance impeccables. Ce catalogue de pièces détachées couvre la liste de toutes les pièces de rechange pour SUZUKI RM-Z250L4. INSTRUCTIONS POUR UTILISER LE CATALOGUE 1. DIMENSIONS Les dimensions des pièces dans ce catalogue sont indiquées en unités de millimètres. 2. ABREVIATIONS Les abréviations utilisées dans ce catalogue sont les suivantes: AR : Comme requis NT : Nombre de dents ASSY : Assemblage OPT : Sur option E.NO. : Numéro du moteur OS : Sur-dimensionné F.NO. : Numéro du châssis T : Epaisseur ID : Diamètre intérieur US : Sous-dimensionné OD : Diamètre extérieur W : Largeur L : Longueur E28 : Spécitications du Canda LH : Côté gauche E3 : Spécifications fédérales RH : Côte droit des Etats Unis E33 : Spécifications de la Californie ~ : Jusqu'à F.NO ~ : Depuis F.NO x 34 x Les chiffres dans la colonne remarques montrent les dimensions ID OD T(or W,L) des pieces comme suit. 4. AVIS DE MODIFICATION Un bulletin de pièces détachées vous sera envoyé à tout moment opportun quand des changements de pièces ont lieu, y compris les modifications de pièces interchangeables entre les nouvelles et anciennes pièces. 5. A NOTER 5-1. II existe certaines pièces différentes de celles de rechange pour les modèles de production vu des rainsons administratives et dont l'usage est commun avec celles d'autres modèles Concernant les durites en caoutchouc et les tuyaux en vinyle, ne pas manquer de les couper à la bonne longueur comme indiqué dans le catalogue des pièces détachées ou selon ce qui est utile pour le véhicule affecté Noter que les dessins à la page d'illustration servent à titre de référence pour les numéros de pièces détachées, et non pas comme référence pour l'assemblage. Pour cette dernière opération, se reporter au "MANUEL D'ENTRETIEN SUZUKI". 6. NUMERO DE SERIE DU CADRE RM-Z250L4 : JS1RJ42C E ~ 3. PIECES INTERNES DE L'ASSEMBLAGE Les numéros de pièces qui comportent un point (.) avant la désignation de pièce détachée indique la pièce interne se rapportant à l'assemblage. RM-Z250L4 E03 E RM-Z250L4 E03 E28-4 -

5 COLOR CHART TABLEAU DES COULEURS COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLOR NO. NO DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR ANY S9G,S9H GGM YBD,YHG,YCF,019 GY8 YU1,019 JZD PY7,U6B,P21 PY7 LEATHER.SCARLET RED P21 BLACK (LEATHER) S9G GRAY S9H GRAY U6B BLACK (LEATHER) YBD SPLASH WHITE YCF LUMINOUS ORANGE YHG 00RT GRAY METALLIC YKS FIERY RED YU1 CHAMPION YELLOW 019 BLACK 30H 4MX SPECIAL WHITE YU1,019 8YM 30H,019

6 MILLIMETER INCH CONVERSION CHART TABLEAU DE CONVERSION DE MILLIMETRES POUCES How to read Mode de lecture millimeters equal inc 23 millimètres égalent pouce Contents are subject to change without notice or obligation. Les matières traitées sont susceptibles d'être modifiées sans préavis obligation de notre part.

7 -1-

8 -2-

9 -3-

10 -4-

11 -5-

12 -6-

13 FIG.1 (1-B-2) GASKET SET GASKET SET 1 OPT H00.GASKET, CYLINDER HEAD 1 NOT ILLUSTRATED H00.GASKET, HEAD COVER NO.1 1 NOT ILLUSTRATED H00.GASKET, HEAD COVER NO.2 1 NOT ILLUSTRATED E00.WASHER, CYLINDER HEAD COVER 2 NOT ILLUSTRATED H20.GASKET, CYLINDER 1 NOT ILLUSTRATED H00.GASKET, CRANKCASE 1 NOT ILLUSTRATED H00.GASKET, CLUTCH COVER 1 NOT ILLUSTRATED H00.GASKET, MAGNETO COVER 1 NOT ILLUSTRATED H00.GASKET, CLUTCH COVER OUTER 1 NOT ILLUSTRATED H00.GASKET, EXHAUST PIPE 1 NOT ILLUSTRATED H00.O RING, WATER PUMP CASE 1 NOT ILLUSTRATED O RING (D:1.9,ID:18.8) 1 NOT ILLUSTRATED

14 FIG.2 (1-B-3) CYLINDER HEAD COVER H00 COVER, CYLINDER HEAD H00 GASKET, HEAD COVER NO H00 GASKET, HEAD COVER NO H00 BOLT (7X17.5) E00 WASHER, CYLINDER HEAD COVER 2

15 FIG.3 (1-B-4) CYLINDER HEAD H01 HEAD ASSY, CYLINDER PIN (8X11) BOLT (6X40) BOLT (6X45) O RING (D:2.4,ID:25.7) H70 GUIDE, VALVE (OS.0.3) 4 OPT H00 GASKET, CYLINDER HEAD PIN A STUD BOLT A NUT H00 BOLT, CYLINDER HEAD (10X124) H10 BOLT, CYLINDER HEAD (10X124) SPARK PLUG (CR8EIB-10) 1 NGK H00 PIPE ASSY, INTAKE A BOLT H00 CLAMP, INTAKE PIPE BOLT (10X40) H00 C RING, INTAKE H10 C RING, EXHAUST A BOLT GASKET (5.8X13X1.2) CLAMP (L:45) 1

16 FIG.4 (1-B-5) CYLINDER H10-0F0 CYLINDER H20 GASKET, CYLINDER PIN A BOLT G00 SENSOR, WATER TEMPERATURE G00.O RING 1

17 FIG.5 (1-B-6) CRANKCASE CRANKCASE SET G00.VALVE, CRANKCASE REED G00.STOPPER, CRANKCASE REED VALVE A.BOLT PIN (10.4X13X18) H00.GASKET, CRANKCASE A.BOLT A.BOLT A.BOLT A.BOLT PLUG (12X20) 1 OIL DRAIN GASKET (12.1X16.2X3.7) BOLT (8X20) 1 OIL DRAIN GASKET (7.8X13.5X1.2) H01 CAP, ENGINE OIL STRAINER GASKET (16X22X2) H10 HOSE, BREATHER CLIP CLAMP (L:45) BOLT (10X80) BOLT (10X120) NUT 2

18 FIG.6 (1-B-7) CRANKCASE COVER H30 COVER, CLUTCH INNER H00 GASKET, CLUTCH COVER PIN OIL SEAL (12X22X6) CIRCLIP A BOLT A BOLT H10 COVER, CLUTCH OUTER H00 GASKET, CLUTCH COVER OUTER A BOLT A BOLT XC0 PLUG O RING (D:3.1,ID:16.8) H00 COVER, MAGNETO H00 GASKET, MAGNETO COVER PIN A BOLT A BOLT PLUG (12X9) O RING (D:1.9,ID:9.8) PLUG (26X9) O RING (D:3.1,ID:22.7) G00 COVER, ENGINE SPROCKET A BOLT B WASHER A BOLT GASKET (5.8X13X1.2) 1

19 FIG.7 (1-B-8) CRANKSHAFT H10 CRANKSHAFT ASSY H00-0B0.ROD, CONNECTING H00.PIN B0.BEARING (30X38X18) H00.CRANKSHAFT, RH H00.CRANKSHAFT, LH BEARING (30X63X16) OIL SEAL (30X40X7) 1 RH OIL SEAL (30X40X6) 1 LH F00 RETAINER SCREW (6X12) H10-0F0 PISTON RING SET, PISTON H00 PIN, PISTON CIRCLIP PISTON KIT 1 OPT H00 GEAR, PRIMARY DRIVE (NT:19) NUT WASHER 1

20 FIG.8 (1-B-9) CAMSHAFT/VALVE H30 CAM SHAFT, INTAKE H20 CAM SHAFT, EXHAUST (NT:32) BOLT (6X12) H00 VALVE, INTAKE H00 VALVE, EXHAUST H01 SPRING, INTAKE G00 SPRING, EXHAUST G00 RETAINER, VALVE SPRING C00 COTTER, VALVE G00 SEAT, VALVE SPRING OIL SEAL (4.5X10X8) E00 TAPPET INTAKE F00 TAPPET, EXHAUST C SHIM, TAPPET (T:1.20) C SHIM, TAPPET (T:1.225) C SHIM, TAPPET (T:1.25) C SHIM, TAPPET (T:1.275) C SHIM, TAPPET (T:1.30) C SHIM, TAPPET (T:1.325) C SHIM, TAPPET (T:1.35) C SHIM, TAPPET (T:1.375) C SHIM, TAPPET (T:1.40) C SHIM, TAPPET (T:1.425) C SHIM, TAPPET (T:1.45) C SHIM, TAPPET (T:1.475) C SHIM, TAPPET (T:1.50) C SHIM, TAPPET (T:1.525) C SHIM, TAPPET (T:1.55) C SHIM, TAPPET (T:1.575) C SHIM, TAPPET (T:1.60) C SHIM, TAPPET (T:1.625) C SHIM, TAPPET (T:1.65) C SHIM, TAPPET (T:1.675) C SHIM, TAPPET (T:1.70) 4

21 FIG.8 (1-B-10) CAMSHAFT/VALVE C SHIM, TAPPET (T:1.725) C SHIM, TAPPET (T:1.75) C SHIM, TAPPET (T:1.775) C SHIM, TAPPET (T:1.80) C SHIM, TAPPET (T:1.825) C SHIM, TAPPET (T:1.85) C SHIM, TAPPET (T:1.875) C SHIM, TAPPET (T:1.90) C SHIM, TAPPET (T:1.925) C SHIM, TAPPET (T:1.95) C SHIM, TAPPET (T:1.975) C SHIM, TAPPET (T:2.00) C SHIM, TAPPET (T:2.025) C SHIM, TAPPET (T:2.05) C SHIM, TAPPET (T:2.075) C SHIM, TAPPET (T:2.10) C SHIM, TAPPET (T:2.125) C SHIM, TAPPET (T:2.15) C SHIM, TAPPET (T:2.175) C SHIM, TAPPET (T:2.20) SHIM SET, TAPPET 1 OPT T1.20, , 2.20 NOT ILLUSTRATED (5PCS.EACH) & CASE CASE, TAPPET SHIM 1 OPT NOT ILLUSTRATED

22 FIG.9 (1-B-11) CAM CHAIN H00 CHAIN, CAM SHAFT DRIVE 1 (82RH M) H00 GUIDE, CAM CHAIN NO G00 GUIDE, CAM CHAIN NO H00 RETAINER, CAM CHAIN GUIDE A BOLT H00 TENSIONER, CAM CHAIN G00 SPACER A BOLT H00 ADJUSTER ASSY, TENSIONER H00.SPRING H00.BAR H00.PLUG F10.GASKET O RING (D:1.9,ID:18.8) A BOLT 2

23 FIG.10 (1-B-12) THROTTLE BODY H10 BODY ASSY, THROTTLE H00.SCREW, STOP H10.STARTER VALVE H00.SENSOR, MAP H00.O RING H10.PLATE, STAY F20.SCREW H00.STARTER VALVE G00.SPRING G00.HOLDER, CABLE H00.INJECTOR ASSY H00.RING, SEAL H00.O RING H00.FUEL PIPE H10.SCREW H00.JOINT F00.O RING H00.GUIDE, CABLE G00.CAP H00.SENSOR ASSY, THROTTLE F00.O RING F00.SCREW H00.COVER, THROTTLE H00 BOLT 2

24 FIG.11 (1-B-13) AIR CLEANER H20 CLEANER ASSY, AIR H00.FILTER ASSY F20.BASE, FILTER G00.HOLDER, FILTER F20.BOLT, WING A01.WASHER H10.TUBE, OUTLET H00.CLAMP NUT E10.MUDGUARD F00.SCREW F20.PLATE F20.GASKET NUT A BOLT SPACER (6.2X10X2.2) G10 SENSOR, AIR TEMP G10.O RING H00 BRACKET, AIR TEMP SENSOR B SCREW 2

25 FIG.12 (1-B-14) MUFFLER H30 PIPE, EXHAUST H00 GASKET, EXHAUST PIPE A STUD BOLT A NUT H10 COVER, EXHAUST PIPE BOLT (6X8) H40 BODY, MUFFLER H30.SILENCER, MUFFLER H00.GLASS WOOL, MUFFLER TAIL H10.GLASS WOOL, MUFFLER FRONT H00.RIVET G10.BAND A.BOLT G00 CONNECTOR BOLT (8X35) F00 CLAMP, CONNECTOR BOLT (8X20) BOLT (8X35) WASHER (8.5X26X1.6) SPACER (8.6X12X18.5) CUSHION 1

26 FIG.13 (1-B-15) OIL PUMP H10 VALVE ASSY, OIL REED H00 GEAR, OIL PUMP IDLE (NT:25) H00 SHAFT, OIL PUMP IDLE GEAR H00 ROTOR SET, OIL PUMP NO G00 ROTOR SET, OIL PUMP NO H01 COVER, OIL PUMP NO H10 COVER, OIL PUMP NO H00 SHAFT, OIL PUMP DRIVEN GEAR H00 SHAFT, OIL PUMP NO H00 STRAINER, OIL PUMP SHIM (8X12X0.8) SHIM (10X18X0.5) PIN (2.5X11.8) A BOLT A BOLT B BOLT CIRCLIP G40 CAP, ENGINE OIL FILTER OUTER G00 FILTER, ENGINE OIL H10 STRAINER, ENGINE OIL O RING (D:2,ID:38.5) SPRING A BOLT A BOLT 1

27 FIG.14 (1-C-2) FUEL PUMP H11 PUMP ASSY, FUEL H00 O RING H20 HOSE, FUEL A BOLT H00 CAP, FULE HOSE H00 CAP, FUEL PUMP 1

28 FIG.15 (1-C-3) WATER PUMP H10 CASE, WATER PUMP H00 O RING, WATER PUMP CASE A BOLT A BOLT PIN F00 SEAL, WATER PUMP OIL H00 IMPELLER, WATER PUMP H10 SHAFT, WATER PUMP (NT:22) SHIM (8X18X0.5) SHIM (6X14X1) A BOLT GASKET (5.8X13X1.2) H00 JOINT, WATER PUMP O-RING (D:2.4,ID:16.8) A BOLT 1

29 FIG.16 (1-C-4) RADIATOR H10 RADIATOR, RH J00 CAP, RADIATOR (1.1) H10 RADIATOR, LH A00 CUSHION, RADIATOR SUPPORT BOLT (6X25) SPACER (6.5X10.5X14.1) H10 HOSE, INLET NO H10 HOSE, OUTLET NO A HOSE (5X8X1000) 1 L:1000-> H10 HOSE, INLET NO H20 HOSE, INLET NO CLAMP H00 JOINT, RADIATOR HOSE G00 HOSE, BYPASS CLIP H10 HOSE, OUTLET NO H00 HOSE, OUTLET NO H00 PIPE, OUTLET H00 LOUVER, RADIATOR RH NUT SPACER (6.2X10X2.2) H00 LOUVER, RADIATOR LH NUT SPACER (6.2X10X2.2) 1

30 FIG.17 (1-C-5) CLUTCH H00 SPACER, PRIMARY DRIVEN GEAR 1 (NT:18/63) BEARING (27X32X21.8) H00 GEAR ASSY, PRIMARY DRIVEN H10 HUB, CLUTCH SLEEVE G00 BOLT, CLUTCH SPRING WASHER (22X45X3) F10 PLATE, CLUTCH DRIVE (T:2.8) H00 PLATE, CLUTCH DRIVEN (T:1.6) H00 PLATE, CLUTCH DRIVEN (T:1.6) H00 DISC, CLUTCH PRESSURE H00 SPRING, CLUTCH H00 WASHER, CLUTCH SLEEVE F00 SEAT, WAVE WASHER H00 WASHER, CLUTH PLATE NUT F00 ROD, CLUTCH PUSH H00 RETAINER, CLUTCH RELEASE BOLT (6X12) H10 PIECE, CLUTCH PUSH H10 CAMSHAFT, CLUTCH RELEASE SHIM (12X26X0.8) BEARING (12X26X2) BEARING (10X14X10) OIL SEAL (10X17X5) 1

31 FIG.18 (1-C-6) TRANSMISSION H00 SHAFT, COUNTER (NT:13) H00 GEAR, 2ND DRIVE (NT:17) H00 GEAR, 3RD DRIVE (NT:17) H00 GEAR, 4TH DRIVE (NT:21) H00 GEAR, 5TH DRIVE (NT:22) H00 WASHER, 4TH DRIVE GEAR SHIM (17X28X1) SHIM (24X30X1) SHIM (24X30X1) BEARING (17X40X9.5) 1 LH BEARING (22X50X14) 1 RH H00 BUSH, 4TH DRIVE GEAR H00 BUSH, 5TH DRIVE GEAR CIRCLIP CIRCLIP H00 SHAFT, DRIVE H00 GEAR, 1ST DRIVEN (NT:28) H00 GEAR, 2ND DRIVEN (NT:30) H00 GEAR, 3RD DRIVEN (NT:25) H00 GEAR, 4TH DRIVEN (NT:26) H00 GEAR, 5TH DRIVEN (NT:24) SHIM (17X28X1) SHIM (20X28X1) SHIM (22X30X1) SHIM (24X30X1) SHIM (24X30X1) BEARING 1 LH OIL SEAL (28X38X7.5) BUSH (20X24X10) H00 BUSH, 2ND DRIVEN GEAR H00 BUSH, 2ND DRIVEN GEAR CIRCLIP BEARING (17X40X12) 1 RH A00 RETAINER, DRIVE SHAFT BEARING 1

32 FIG.18 (1-C-7) TRANSMISSION SCREW (6X12) A00 RETAINER H00 RETAINER, DRIVE SHAFT OIL SEAL SCREW (6X12) H00 GEAR, KICK STARTER IDLE 1 (NT:26) H00 WASHER, KICK IDLE GEAR THRUST H00 SPROCKET, ENGINE (NT:13) H00 SPACER, ENGINE SPROCKET D CHAIN ASSY, DRIVE 1 (DID520DMA4 SDH) D02 JOINT SET, CHAIN 1 OPT H01 PLATE, FRONT CHAIN GUIDE H00 D RING, SPROCKET SPACER H00 WASHER, ENGINE SPROCKET WAVE H00 WASHER, ENGINE SPROCKET BOLT (8X30) 1

33 FIG.19 (1-C-8) GEAR SHIFTING H00 FORK, GEAR SHIFT NO H00 FORK, GEAR SHIFT NO H00 FORK, GEAR SHIFT NO F20 SHAFT, GEAR SHIFT FORK NO C01 SHAFT, GEAR SHIFT FORK NO A00 RETAINER SCREW (6X12) H10 CAM, GEAR SHIFT PIN F00 PIN, SHIFT CAM DRIVEN GEAR H00 SHIFTER, GEAR SHIFT CAM PAWL, GEAR SHIFT NO PAWL, GEAR SHIFT NO H00 LIFTER, GEAR SHIFT PAWL SCREW (6X12) SPACER (7X10X5) PIN BEARING (25X32X12) 1 LH SPRING BEARING 1 RH H00 STOPPER, GEAR SHIFT CAM H10 SPRING, SHIFT CAM STOPPER F10 BOLT, SHIFT CAM STOPPER H00 PLATE, SHIFT CAM STOPPER WASHER H00 SHAFT, GEAR SHIFT H00 STOPPER, GEAR SHIFT ARM SHIM (8.8X14X1) SHIM (14X20X1) OIL SEAL (14X22X7.3) SPRING A CIRCLIP H21 LEVER ASSY, GEAR SHIFT A BOLT 1

34 FIG.19 (1-C-9) GEAR SHIFTING H00 BASE ASSY, GEAR SHIFT TERM PIN (5X15.5) O RING (D:2.4,ID:26.2) CLAMP (L:80) SPRING A BOLT 2

35 FIG.20 (1-C-10) KICK STARTER H00 SHAFT, KICK STARTER H00 GUIDE, SHAFT SPRING H00 STARTER, KICK H00 GUIDE, KICK STARTER H00 GEAR, KICK STARTER DRIVE 1 (NT:28) SHIM (18X26X0.5) SHIM (18X22X1) OIL SEAL. (18X30X8) SPRING SPRING A BOLT A CIRCLIP H00 LEVER ASSY, KICK STARTER E20.O RING H00.JOINT SCREW (6X27.5) SPRING BALL BOLT (8X14) 1

36 FIG.21 (1-C-11) MAGNETO HA0 MAGNETO ASSY HA0.STATOR ASSY, MAGNETO HA0.ROTOR ASSY, MAGNETO G00 CLAMP, MAGNETO LEAD CLAMP (L:165) CLAMP (L:235) A BOLT A BOLT B NUT KEY 1

37 FIG.22 (1-C-12) ELECTRICAL H00 RECTIFIER ASSY H00 CONDENSER ASSY H00 BRACKET, CONDENSER BOLT (6X10) H00 COIL ASSY, IGNITION H00 SPACER, IGNITION COIL BOLT (6X60) CUSHION A NUT H00 CAP ASSY, SPARK PLUG H00 RETAINER, SPARK PLUG CAP B BOLT HC0 CONTROL UNIT, FI BAND, FI CONTROL UNIT H00 BRACKET, FI CONTROL UNIT CUSHION CUSHION 1 CUT AS REQUIRED G10 SENSOR ASSY, FUEL CUT H00 BRACKET, FUEL CUT SENSOR A SCREW H20 HARNESS, WIRING H00 CAP, TS H00 BRACKET, COUPLER H10 BRACKET, COUPLER H00 WIRE, SHORT H00 WIRE, SHORT G00 PROTECTOR, WIRING HARNESS CLAMP (L:95) CLAMP (L:95) CLAMP (L:125) CLAMP (L:165) A BOLT H00 SWITCH ASSY, ENGINE STOP 1

38 FIG.22 (1-C-13) ELECTRICAL H00 LAMP ASSY, FI INDICATOR 1 OPT BULB (12V,3.4W) 1 OPT H00.LENS (RED) 1 OPT H00 WIRE, BATTERY 1 OPT FUSE (10A) 1 OPT

39 FIG.23 (1-C-14) FRAME H21 FRAME H20 RAIL, SEAT H20 BOLT, UPPER NUT BOLT (8X20) H20 BRACKET, ENGINE MOUNT FRONT BOLT (8X80) NUT H20 BRACKET, ENG MOUNT UPPER RH H20 BRACKET, ENG MOUNT UPPER LH BOLT (8X40) H02 PROTECTOR, FRONT RH H00 PROTECTOR, FRONT LH BOLT (6X16) C11 ROLLER, CHAIN UPPER SHIM (8X16X1) BOLT (8X45) G00 ROLLER, CHAIN LOWER SHIM (8X12X1) A NUT 1

40 FIG.24 (1-C-15) FOOTREST H10 STAND H10 BRACKET, FOOTREST RH H10 BRACKET, FOOTREST LH BOLT (10X25) H10 FOOTREST, RH H10 FOOTREST, LH PIN (10X41.5) H10 SPRING, FOOTREST RH H10 SPRING,FOOTREST LH WASHER (10.5X18X1) A COTTER PIN 2

41 FIG.25 (1-D-2) BRAKE PEDAL H20 PEDAL ASSY, BRAKE OIL SEAL (15X21X3) H00 SHAFT, BRAKE PEDAL CLIP SPRING 1

42 FIG.26 (1-D-3) FUEL TANK H10 TANK, FUEL F00 CAP, FUEL TANK C00 GASKET HOSE (5X8.2X600) 1 L:600-> H00 BAND, FUEL TANK REAR H00 CUSHION, TANK FRONT G02 SPACER BOLT (6X30) H00 CUSHION, TANK SIDE H00 CUSHION, TANK REAR SCREW (6X26.5) H00 PROTECTOR, TANK COVER RH H00 PROTECTOR, TANK COVER LH H00 PROTECTOR, TANK COVER 2

43 FIG.27 (1-D-4) FUEL TANK COVER H02-GY8 COVER, FUEL TANK RH 1 (YELLOW/BLACK) H02-GY8 COVER, FUEL TANK LH 1 (YELLOW/BLACK) H20-ANY TAPE, TANK COVER RH H20-ANY TAPE, TANK COVER LH H00-GGM EMBLEM H00 WASHER, FRONT FENDER A BOLT BOLT (6X12) 4

44 FIG.28 (1-D-5) FRAME COVER H00-4MX COVER, FRAME RH (YELLOW/BLACK) H01-4MX COVER, FRAME LH (YELLOW/BLACK) A BOLT H00 WASHER A BOLT 2 FRONT H00 WASHER 2 FRONT G00 CUSHION, RH 2

45 FIG.29 (1-D-6) FRONT FENDER H00-YU1 FENDER, FRONT (YELLOW) A BOLT G00 WASHER, LOWER WASHER H02-YU1 PLATE, NUMBER FRONT (YELLOW) BOLT (6X12) 1

46 FIG.30 (1-D-7) HANDLEBAR G10 HANDLEBAR G20 PAD SET, HANDLEBAR H00 CABLE ASSY, CLUTCH H00 BRACKET, CLUTCH CABLE A BOLT H10 CABLE SET, THROTTLE H00 GUIDE, THROTTLE & STARTER SCREW (6X16) H10 CABLE ASSY, HOT STARTER CLAMP (L:145) CLAMP (L:154) CLAMP 1

47 FIG.31 (1-D-8) HANDLE LEVER H10 GRIP, THROTTLE H00 CASE ASSY, THROTTLE G00 COLLAR, THROTTLE CASE G00 COVER, THROTTLE CASE F00 LEVER ASSY, BRAKE BOLT A NUT G00 COVER, BRAKE LEVER H00 GRIP, LH H00 LEVER ASSY, CLUTCH G10.LEVER, CLUTCH G00.BOLT F00.ADJUSTER, CLUTCH CABLE BALL SPRING SCREW (6X8) H00.HOLDER, CLUTCH LEVER C00.BRACKET, CLUTCH LEVER HOLDER F10.BOLT NUT H00 COVER, CLUTCH LEVER F00 COVER, CLUTCH ADJUSTER 1

48 FIG.32 (1-D-9) REAR FENDER H FENDER, REAR (BLACK) J00 NUT, REAR FENDER REAR H00 WASHER, FRONT FENDER A BOLT A BOLT OPEN SPANNER (6.4X6.8) H00-8YM EMBLEM, RH (WHITE/BLACK) H00-8YM EMBLEM, LH (WHITE/BLACK) 1

49 FIG.33 (1-D-10) LABEL (RM-Z250L4 E03) H00 LABEL, WARNING H54-03A MANUAL, OWNER'S 1

50 FIG.34 (1-D-11) LABEL (RM-Z250L4 E28) H10 LABEL, WARNING (ENGLISH) H20 LABEL, WARNING (FRENCH) H54-01A MANUAL, OWNER'S (ENGLISH) H54-01F MANUAL, OWNER'S (FRENCH) 1

51 FIG.35 (1-D-12) SEAT H03-JZD SEAT SET (RED/BLACK) 1

52 FIG.36 (1-D-13) RH FRONT FORK DAMPER H30 DAMPER ASSY, FRONT FORK RH H20.TUBE, INNER RH H30..BUSH, SLIDE H30..SEAL, OIL H30..RING, OIL SEAL STOPPER H30..SPACER, SEAL H30..BUSH, GUIDE H30..SEAL, DUST H30.O RING H30.TUBE, OUTER H30.BOLT, CENTER C40..O RING H60.SPRING, FRONT H30.GUIDE SPRING FC0.STOPPER RING F80.BOLT H30.BOLT, ADJUSTER H00..O RING F20..BOLT, PLUG E30...O RING H21 PROTECTOR, FRONT FORK RH BOLT (6X10) H50 SPRING, FRONT (SOFT) 1 OPT H70 SPRING, FRONT (HARD) 1 OPT

53 FIG.37 (1-D-14) LH FRONT FORK DAMPER H30 DAMPER ASSY, FRONT FORK LH H20.TUBE, INNER LH H30..BUSH, SLIDE H30..SEAL, OIL H30..RING, OIL SEAL STOPPER H30..SPACER, SEAL H30..BUSH, GUIDE H30..SEAL, DUST H30.O RING H30.TUBE, OUTER H30.BOLT, CENTER C40..O RING H30.ROD, PUSH FC0.STOPPER RING F80.BOLT H20.BOLT, FORK H30..O RING H00..O RING F20..BOLT, PLUG E30...O RING H30 PROTECTOR, FRONT FORK LH BOLT (6X10) 4

54 FIG.38 (1-D-15) STEERING STEM H20 STEM, STEERING BEARING (30X52X16) F80 GUIDE, BRAKE HOSE BOLT (6X20.5) F80 BOLT BEARING (30X52X16) H00 NUT, STEERING H20 HEAD, STEERING STEM F80 BOLT E00 WASHER, STEM HEAD F70 NUT, STEM HEAD H10 HOLDER, HANDLE F90 BOLT, HANDLE HOLDER H11 HOLDER, HANDLE LOWER H11 CUSHION, UPPER H10 COVER, STEERING UPPER H00 BOLT H11 SPACER NUT 2

55 FIG.39 (1-E-2) FRONT WHEEL H00 WHEEL ASSY, FRONT G01.HUB, FRONT WHEEL G00.SPACER, FRONT HUB BEARING (22X39X9) OIL SEAL (30X40X7) H00.RIM, FRONT WHEEL (21X1.60) G10.SPOKE, FRONT WHEEL G00.NIPPLE, FRONT WHEEL G00 AXLE, FRONT G00 SPACER, FRONT AXLE G00 COVER, FRONT AXLE SPACER NUT H10 DISC, FRONT BRAKE SCREW (6X13.5) H00 TIRE, FRONT (80/ M) 1 DUNLOP F00 TUBE ASSY, WHEEL INNER AF0 PROTECTOR, INNER TUBE STOPPER, BEAD A WASHER A NUT E30-YU1 COVER, BRAKE DISC (YELLOW) 1 OPT E30 WASHER, DISC COVER 2 OPT BOLT (6X12) 2 OPT

56 FIG.40 (1-E-3) FRONT CALIPER F CALIPER ASSY, FRONT PISTON SET SEAL SET, PISTON E00.SPRING A00.BOOT F00.BOLT BOOT C00.PIN E00.PIN, HANGER E10.PLUG, PIN E00.BRACKET A00.BLEEDER A00.CAP PAD SET BOLT (8X41) 2

57 FIG.41 (1-E-4) FRONT MASTER CYLINDER H00 CYLINDER ASSY, FRONT MASTER PISTON & CUP SET BOOT DIAPHRAGM C01.CAP SCREW H00.HOLDER F10.BOLT E00.SEPARATOR H00.BOLT UNION WASHER (10X15X1.5) H00 HOSE, FRONT BRAKE H20 CLAMP, INNER H10 CLAMP, OUTER BOLT (6X16) H01 LEVER, MASTER CYLINDER HOLDER H10 COVER, HOLDER LEVER 1

58 FIG.42 (1-E-5) REAR SWINGINGARM H10 SWINGINGARM ASSY, REAR BEARING (22X29X15) BEARING (22X35X2) OIL SEAL (22X29X4) E00.SEAL (29.2X37X4) H20.PLATE, SWINGINGARM REAR SCREW (5X10) E01 SPACER, PIVOT OUTER F01 SPACER, PIVOT INNER G00 SHAFT, PIVOT B WASHER NUT G10 BUFFER, CHAIN TOUCH DEFENSE A SCREW WASHER WASHER G00 GUIDE, CHAIN F00 PLATE, CHAIN GUIDE BOLT (6X45) BOLT (6X12) B NUT H11 WASHER, CHAIN ADJUSTER RH G01 WASHER, CHAIN ADJUSTER LH BOLT (8X50) NUT 2

59 FIG.43 (1-E-6) REAR SHOCK ABSORBER (RM-Z250L4 E03) HB0-YKS ABSORBER ASSY, RR SHOCK (RED) H60.SPRING BEARING (16X22X12) F00.SPACER, UPPER BEARING RH F00.SPACER, UPPER BEARING LH OIL SEAL (16X22X2.5) H90.ROD, PISTON H60..O RING SET E80.RING, STOPPER H90.ADJUSTER SET F00.SPRING SEAT SET E00.RING, STOPPER CAP E00.BLADDER H30.CAP, CHAMBER H60.BOLT, PLUG E00..O RING EB0..O RING H00 BOLT NUT F30 BOLT NUT FK0 SPRING (SOFT) 1 OPT H90 SPRING (HARD) 1 OPT

60 FIG.44 (1-E-7) REAR SHOCK ABSORBER (RM-Z250L4 E28) HA0-YKS ABSORBER ASSY, RR SHOCK (RED) H60.SPRING BEARING (16X22X12) F00.SPACER, UPPER BEARING RH F00.SPACER, UPPER BEARING LH OIL SEAL (16X22X2.5) H90.ROD, PISTON H60..O RING SET E80.RING, STOPPER H90.ADJUSTER SET F00.SPRING SEAT SET E00.RING, STOPPER CAP E00.BLADDER H30.CAP, CHAMBER H60.BOLT, PLUG E00..O RING EB0..O RING H00 BOLT NUT F30 BOLT NUT FK0 SPRING (SOFT) 1 OPT H90 SPRING (HARD) 1 OPT

61 FIG.45 (1-E-8) REAR CUSHION LEVER LEVER SET, REAR CUSHION BEARING (20X26X14) BEARING (16X22X12) OIL SEAL (24X31X5) H20 SPACER, RR CUSHION LEVER SIDE OIL SEAL (22X28X4) H20 SPACER, REAR CUSHION ROD H10 BOLT, REAR CUSHION ROD NUT H20 SPACER, LEVER UPPER H00 BOLT, LEVER UPPER NUT H10 SPACER, LEVER FRONT ROD SET, REAR CUSHION BEARING (20X26X14) OIL SEAL (24X31X5) H20 SPACER, LEVER LOWER H20 SPACER, RR CUSHION LEVER SIDE H00 BOLT, LEVER LOWER NUT H10 SPACER, LEVER FRONT SIDE SHIM (16X28X0.5) WASHER 6

62 FIG.46 (1-E-9) REAR WHEEL H00 WHEEL ASSY, REAR G20.HUB, REAR WHEEL G01.SPACER, REAR HUB BEARING BEARING (25X42X9) OIL SEAL (32X43X7) CIRCLIP H00.RIM, REAR WHEEL (19X1.85) G10.SPOKE, REAR WHEEL INNER G10.SPOKE, REAR WHEEL OUTER G10.NIPPLE, WHEEL H10 DISC, REAR BRAKE SCREW (8X15) G10 AXLE, REAR H00 SPACER, REAR AXLE WASHER (22X35X2) NUT E00 SPROCKET, REAR (NT:49) F00 SPROCKET, REAR (NT:47) 1 OPT E00 SPROCKET, REAR (NT:50) 1 OPT E00 SPROCKET, REAR (NT:48) 1 OPT SPROCKET, REAR (NT:51) 1 OPT BOLT (8X28) NUT WASHER (8.5X16X1.2) H00 TIRE, REAR (100/ M) 1 DUNLOP TUBE ASSY, WHEEL INNER B30 PROTECTOR, WHEEL INNER TUBE D00 STOPPER, BEAD (1.85) A WASHER A NUT F12 COVER, REAR DISC BOLT (6X12) H00 COVER,REAR AXLE SPACER 2

63 FIG.47 (1-E-10) REAR CALIPER H CALIPER ASSY, REAR PISTON SET SEAL SET, PISTON G00.SPRING A00.BOOT PIN BOOT E00.PIN, BOLT H00.BRACKET F00.PIN, HANGER A00.BLEEDER A00.CAP F00.RING, STOPPER PAD SET F01 GUARD, REAR CALIPER BOLT (6X12) 2

64 FIG.48 (1-E-11) REAR MASTER CYLINDER H10 CYLINDER ASSY, REAR MASTER PISTON/CUP SET A00..BOOT G00.YOKE H00.ROD, PUSH NUT H00.CAP F20.DIAPHRAGM F30.SCREW E00.SEPARATOR E00.RING SCREW (6X16) H01 HOSE, REAR BRAKE UNION WASHER (10X15X1.5) C30 GUIDE, REAR BRAKE HOSE A SCREW PIN (8X20) WASHER (8.5X14X1.6) A COTTER PIN 1

65 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO H H H H H H H H H E H10-0F H G G H H H G H H H H H H10-0F H H00-0B H H H H H H H H H H H G H G H H H H F E F C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C H H H G G C G H H H H G H H H H H H H F H H G F H F G G H G G G H H E H F G A F F H F F H H H H H H H H H F G G H H H H H H H F H H H G H H H G H H H H H G H H H H F H H H H J A H H H H H H H H H G H H H H H H H H H G H H F H H H F H F H H H H H H H H H H H H H H H H H H A A F H H H H F H H H H F H F C H H H H H H H H H H H E H H H H H H D D H

66 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO HA HA HA G H HC H H H H H H H G H H H H H H H H H H G H H H H H H H H H H H H H H H H H H H C G H G G F C H02-GY H02-GY H H H H H03-JZD H00-4MX G H H01-4MX H H H H H H H H H H H H H H H H H EB H H H H FC H F F H F E F E H H H H H H H00-YU H G G G G G H F AF H G G G G H H H H H H H G G H H F H F G G F H H C F H H G H H H F H H A A F E H E30-YU E H H F C E E E E F A H H C H F E H H C G E F E G G F H G HA0-YKS HB0-YKS H H C E H H H FK H F F E H E E H H H H H H H H H F F H H J H H G E F E E G G

67 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO H H H B D H G G G H20-ANY H20-ANY H00-8YM H00-8YM H00-GGM H H H H H F G F H H H F H H F A G F E H02-YU H54-01A H54-01F H54-03A A A A A A A A A A A A A A A A A B A B A A A A A A A A A B A A A A A A B A B A A B A B A A XC B